Code:
Angul-Jindal / Angul 1
Doc No:
Client
Project No:
H3003HEA01
Client Code:
Page 1 of 7
Burner Datasheet
for
Reducing Gas Heater
Status
06
06/08/2015
MJ
VL
VL
05
04
16/07/2015
22/07/2011
MJ
RA
KG
VL
KG
VL
03
18/11/2010
MJ
FMS
FMS
Revised as marked
02
27/08/2010
MJ
FMS
FMS
Revised as marked
01
Issue
23/07/2010
Date
MJ
Prepared by
FMS
Checked by
FMS
Approved by
For inquiry
Remark
Burner - Datasheet
SELAS-LINDE
GMBH
7618 3258
Iss-Nr./No.
6
1
2
Client:
SL - Inquiry N.:
vom/of
06.08.15
Jindal
Seiten/Pages
von/of
Project:
Angul
Site Location
Equipment Location
Altitude
170 m
Barometric Pressure
995.5 mbar
Ambient Temperature
Min: 5 C
10
Relative Humidity
Max: 100 %
11
Rainfall
12
180 km/h
13
Seismic Condition
14
Area Classification
HOLD
15
Weather Protection
16
Electrical Supplies
HOLD
17
18
General site details are given for information only and pertain to the site as a whole. This information is superseded if stated elsewhere in
Angul, India
19
20
STANDARDS
21
Acceptable Standards
22
Applicable Standards
23
Flanges
ANSI B31.3
24
Piping
ANSI B31.3
25
Noise
OSHA, AMCA
26
Inspection
27
Manufacturer Certificates
28
Electrical Equipment
29
Electrical Certificates
30
REFERENCE DOCUMENTS
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
50
51
52
NOTES
(*)
to be filled by vendor
API 560
Average: 27.3 C
Max: 48 C
Burner - Datasheet
SELAS-LINDE
GMBH
7618 3258
Iss-Nr./No.
vom/of
6
1
06.08.15
Seiten/Pages
von/of
GENERAL DATA
7
Rev.
Manufacturer
Burner designation
Number of burners
Scope of delivery
50 replacement tips for increased syngas capacity and new COG fuel + spares 5)
Type of burner
Low NOx
Standard
Location
Floor
Arch
Flame direction
horizontal
parallel to wall
Sidewall
vertical upwards
vertical downwards
Fuel
Gas
Oil
11
Air feed
Forced draft
Natural draft
12
Type of furnace
Cracking furnace
Refinery furnace
Incinerator
Main flame
Pilot flame
10
13
14
Flame safeguard
15
16
Gas/Oil Combination
Reformer
5
GUARANTEE DATA
17
Type of burner
18
19
20
21
100 %
MW
60 %
F1/F2
F1/F2
F3
F4
F5
F6
5 (7)
3 (7)
F1/F4
F2
22
Fuel gas
bar,g
1.9
0.1
23
Fuel oil
bar,g
Atomising medium
24
bar,g
25
mbar
26
Turndown
20
8:1 (6)
5:1
27
Excess air
10
28
225
29
30
NOx
mg/Nm
320 (8)
31
CO (2)
mg/Nm
50
Dust
mg/Nm
32
33
34
dB(A)
35
dB(A)
36
Flame dimensions
75
(9)
37
<1
38
< 7.9
39
40
NOTES
41
(*)
to be filled by vendor
42
(1)
Based on dry fluegas at 0C and 1013,25 mbar (abs), corrected to 3 Vol% O2, 1090 C bridgewall temperature,
43
225 C combustion air temp. and 10 % excess air. Emission guarantee for Fuel F1 / F2 from min. to 110 %
44
burner load.
45
(2)
46
(3)
47
48
CO levels at the tube walls must be below 250 mg/Nm (dry, no O2 correction) at all points.
No measuring tolerances are accepted.
The sound pressure level measurements are performed in accordance with DIN 45 635 (Part 1 and 8).
(4)
49
(5)
50
(6)
Maximum turndown for F1 is occurs when available amount of F2 is not sufficient for heat input and hence
51
a small amount of F1 is needed. Vendor to advise the maximum turndown for this operation. Given value is for
52
53
(7)
54
(8)
Re-design of the F1/F4 tip shall consider that no staged air slots are available.
55
(9)
The burner shall have a straight upwards flame for all fuels and full range of operations
Process - Datasheet
Fuel data
SELAS-LINDE
GMBH
7618 3258
Iss-Nr./No.
vom/of
6
1
06.08.15
Seiten/Pages
von/of
FUEL OIL
Oil Number
kJ/kg
kJ/kg
kg/kg
Density
kg/m
Viscosity by
Pas
Viscosity by
Pas
10
Pressure at burner
bar,g
11
Temperature at burner
12
H/C ratio
13
Vanadium content
ppm
14
Bounded nitrogen
Wt %
15
Sulphur
Wt-%
16
Soot
Wt%
17
Water
Wt%
18
Asphaltene / Conradson
Wt %
19
FUEL GAS
20
21
22
23
kg/kg
(*)
(*)
24
kg/kmol
13.5
16.3
bar,g
3.5
0.2
26
Molecular weight
Pressure in network
(norm/max)
Max pressure at burner
bar,g
1.9 3)
27
50
28
Analysis
29
H2
52.01
30
N2 + Ar
Mol-%
0.45
2.64
2.76
31
CO
Mol-%
32.21
20.13
19.81
32
CO2
Mol-%
3.04
16.03
15.96
33
H2O
Mol-%
5.69
34
CH4
Mol-%
12.01
35
O2
Mol-%
36
C2H4
37
DELETED
COG
F1
F2 Max 1)
F2 Norm 1)
F2 Min 1)
DELETED
F4 3)
kJ/kg
23413
13454
13333
12051
37500 (5)
kJ/kg
(*)
(*)
(*)
16.3
16.3
10.5 (5)
0.2
0.1
2.5
0.1
0.1
0.05
*) 3)
42
42
42
30 - 45
50.57
50.28
47.84
56 - 60
3.28
4-6
18.45
5-8
15.67
1.5 - 3
6.28
10.68
1.0 2.5
4.94
4.91
3.90
23 - 27
0.3 0.8
Mol-%
1.0
C2H6
Mol-%
0.25
1.0
38
NH3
Mol-%
0.01
39
HCN
Mol-%
0.04
40
CH3OH
Mol-%
0.03
2)
41
C3H8
ppm(vol)
30
2)
42
H2S
ppm(vol)
100
10
10
10
0.04 4)
43
44
TOTAL
100
100
100
100
45
NOTES
25
Syngas fuel
7
Rev.
FUEL DATA
Mol-%
100
46
(*)
to be filled by vendor
47
1)
Composition and heating value change with operating cases as follows: Fuel "F2 Max" shows the composition of
Case I (p.5), "F2 Norm" shows composition of Case II and "F2 Min" shows composition for case VI.
48
49
2)
50
3)
The new syngas tips must be suitable for syngas F1 and coke oven gas F4, all given heat releases for F1 shall be
possible with F4 as well. Tips to be designed for the available maximum pressure with F1, pressures for F4 to be
51
52
53
4)
Mol-%
54
5)
Process - Datasheet
Burner
SELAS-LINDE
GMBH
vom/of
6
1
Seite/Page
06.08.15
Seiten/Pages
von/of
Operating case
Denomination
Fired duty
Fuel
Gas
Case I
Case II
Case III
Case IV
7
Rev.
Case VI
Max. operation
Norm. operation
Min. operation
Start-up
F2 only
194
171
54.5
94
91.6
MW
F1/F4 1)
wt%
- / 11.4
- / 9.4
- / 100
- / 100
-/-
F2
wt%
- / 88.6
- / 90.6
-/-
-/-
- / 100
F3
wt%
-/-
-/-
-/-
-/-
-/-
1090
1069
928
941
980
10
11
12
13
Bridgewall temperature
14
15
16
Load case
17
Denomination
18
19
MW
20
bar,g
21
22
23
24
25
26
27
Draft at burner
28
norm
29
max
MAX (110%)
NORM (87%)
MIN (27%)
MAX F1/F4
60 % / 100 % burn.
60 % / 100 % burn.
60 % / 100 % burn.
60 % / 100 % burn.
F2
2.27 /
3.78
0.1
F1/F4
0.35 /
0.59
(*)
F2
2.06 /
3.44
0.1
F1/F4
0.75 /
1.25
(*)
F2
F1/F4
0/0
1.34 / 2.24
1.9
42
50
42
50
42
42
bar,g
225
228
111
Amb. - 225
10
10
10
10
mbar
15
(*)
(*)
(*)
mbar,g
-2.3
-2.3
-2.3
-2
mbar,g
-2.8
-2.8
-2.8
-2.8
30
bar,g
31
32
Atomising medium
consumption
Flame dimensions (expected)
kg/kg
33
F1/F4
0.76 /
1.26
(*)
Flame diameter
(*)
(*)
35
Flame length
(*)
(*)
36
Emissions (expected)
34
37
mg/Nm
(*)
(*)
(*)
38
CO (Oil / Gas)
mg/Nm
(*)
(*)
(*)
39
mg/Nm
40
41
dB(A)
42
dB(A)
43
< 75
Octave band
44
Frequency
Hz
63
125
250
500
1k
2k
4k
8k
45
Sound
dB
75
79
72
76
66
62
64
62
46
47
NOTES
48
(*)
to be filled by vendor.
49
1)
Fraction of F1 can drop to 1.3 wt-% in split operation with F2. Vendor to advise maximum turndown for F1
50
during F2 in operation and vice versa. Pilot fraction of F1 only considered in Case V.
51
52
53
3)
Mechanical Datasheet
Burner
SELAS-LINDE
GMBH
7618 3258
Iss-Nr./No.
vom/of
6
1
2
06.08.15
Seiten/Pages
von/of
MECHANICAL REQUIREMENTS
7
Rev.
3
4
mm
Burner CL to tubes CL
Burner CL to unshielded
refractory side wall // end wall
Clearance between burners
CL- CL
Burner Circle Diameter
mm
mm
13600 / 13200
6
7
mm
mm
1580 / 1580
10
11
12
Floor
mm
13
Sidewall
mm
X + 15 mm projecting length
14
Arch
mm
X + 15 mm projecting length
mm
15
16
17
18
Material
19
20
Bulk density
kg/m
21
Seger cone
S-K
22
N/mm
23
State of supply
(4)
24
25
Mortar
26
27
28
MATERIAL
29
Medium
30
Burner tip
31
Burner gun
32
Burner casing
33
Mounting bolts
Burner tile
Burner tile
1650C
Fastening
(*)
Fastening
(*)
2600
burnt
(min. 350 C)
unburnt
1
Fuel Gas F2
Comb. Air
UV Scanner
Pilot
1.4841
1.4841
A297-HK
SS
SS
A312 TP304
CS
Casing thickness
mm
26 Cr Mo 4
34
Silencer casing
35
36
Air tube
37
Gas Flange
38
CONNECTIONS / NOZZLES
39
Medium
40
Type
41
Size
42
Rating
43
Gasket form
Spiral wound
44
Norm / Standard
ASME B16.20
45
Hose connection
46
47
48
NOTES
60 % / 100 %
Fuel Gas F2
Comb. Air
UV Scanner
Pilot
flanged
flanged
flanged
flanged
(*)/(*)
DN 100 / DN 150
DN 300 / DN 400
DN 15 / DN 15
300
150
150
300
Spiral wound
Spiral wound
Spiral wound
ASME B16.20
ASME B16.20
ASME B16.20
49
(*)
to be filled by vendor.
50
(1)
If the burner blocks are to be delivered in segments, the mortar is to be supplied by the vendor
51
(2)
supplier to adjust flame dimensions so that below mentioned installation conditions do not influence burner
53
(3)
Max. service temp. of fastenings shall be designed with at least 120C safety margin.
54
(4)
Blocks pre-fired according requirements in &AD B-SP 4100. Chemically bonded tiles may be supplied without pre-firing.
52
Mechanical Datasheet
Burner / Pilot Burner
SELAS-LINDE
GMBH
vom/of
6
1
2
Seite/Page
06.08.15
Seiten/Pages
von/of
MECHANICAL REQUIREMENTS
7
Rev.
COATING / PAINTING
Coating system
Treatment of surface
5
6
Colour
Prime coat
Intermediate coat
Top coat
Dimetcote 9,
Inorganic Zink Primer
55-75
Amercoat 385,
Epoxy
100-150
Amercoat 450HS,
Alipahtic Polyurethane
40-60
4
4
8
9
WEIGHT
10
Burner tile
kg
11
kg
210
12
13
OTHERS
14
(1)
15
16
PILOT BURNER
17
GENERAL
18
Manufacturer
19
Denomination
20
21
Type (2)
Forced draft
Natural draft
22
Type of ignition
Manual
Electrical
23
Operation
Intermittent
24
Flame safeguard
Zeeco
1 / 50
Continuous
Ionisation rod deactivated
25
26
PROCESS DATA
27
Heat duty
kW
28
F1 / F3
1.5 / 0.8
29
bar,g
30
mbar,g
n.a.
31
mbar,g
norm: -2.36
32
33
MATERIAL
34
Ignition tube
35
Venturi
36
37
Silencer
A297HK
38
Ignition electrode
Kanthal
39
Ionisation electrode
Kanthal
40
Insulation of electrode
41
NOTES
42
(1)
43
(2)
Vendor to advise
44
45
46
47
48
49
50
51
52
53