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Filtertechnik is the filtration division of Hydrotechnik UK Ltd.

It was created in 2000 to cater for industry demand for filtration supply and expertise. Filtertechnik
is an independent supplier of filter products and has access to all major filter brands. This means
that we will always supply the right filter for the right application rather than compromise on
effectiveness and efficiency.
We are industry leaders in predictive maintenance through contamination control as a means of
improving filtration and production and achieving significant company savings.

Filtertechniks Aim
Our aim is to form progressive working partnerships with major companies from which they will
benefit through implementation of a customised managed filtration programme using contamination
control and relevant technical and filtration products to ultimately achieve better filtration and
therefore improved production and quality.

FILTERTECHNIK INDEX
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113

Contamination
Contamination overview
Filter Assemblies
Filter assembly range overview
Filter Assemblies
MAF1 Spin on filter
Filter Assemblies
RT Tank mounted filter
Filter Assemblies
KF3 Return line filter
Filter Assemblies
SRLT Medium pressure filter
Filter Assemblies
RLT Medium pressure filter
Filter Assemblies
KF8 Medium pressure filter
Filter Assemblies
DF40 Top ported pressure filter
Filter Assemblies
VF60 Top ported high pressure filter
Filter Assemblies
KF50 Base ported high pressure filter
Filter Assemblies
K9 Base ported medium pressure filter
Filter Assemblies
QF15 Base ported In line filter
Filter Elements
Schroeder Z media elements
Filter Elements
Original & Bestfit filter elements
Particle counting
PC9000 online particle counter & IM9000 Interface module
Particle counting
PC9000 text alert, display, software & PDA accessories
Particle counting
Particle pal 1000 & 2000 mobile PC9000 units
Fluid analysis
Laboratory fluid analysis & accessories
Fluid analysis
Patch test kits & accessories
Off-line filtration
HFS hand held & Sentry portable filter trolley
Off-line filtration
SFC 2000/3000 portable filter trolley & KLD kidney loop skids

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

90

FILTERTECHNIK INDEX
114
115
116
117
118
119

Off-line filtration
BD6000 / IBD6000 super duty filter trolleys
Water removal
TWS moisture sensor & display
Water removal
DAB dessicant breathers, W media & SDFC elements
Water removal
SVD vacuum dehyraters
Flushing
Hot oil system flushing service
More information

For HYDROTECHNIK test & data logging range go to page 1


For FLOWTECHNIK flowmeters & instrumentation go to page 53

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

91

CONTAMINATION
Contamination causes failures in hydraulic and lube systems
Over 80% of all hydraulic system failures are caused by contaminants in the fluid. Even when no immediate failures occur,
high contamination levels can sharply decrease operating efficiency.
Contamination is defined as any substance which is foreign to a fluid system and damaging to its performance.
Contamination can exist as a gas, liquid or solid. Solid contamination, generally referred to as particulate contamination,
comes in all sizes and shapes and is normally abrasive. High contaminant levels accelerate component wear and decrease
service life. Worn components, in turn contribute to inefficient system operation, seizure of parts, higher fluid
temperatures, leakage, and loss of control.
All of these phenomena are the result of direct mechanical action between the contaminants and the system components.
Contamination can also act as a catalyst to accelerate oxidation of the fluid and spur the chemical breakdown of its
constituents.

High carbon content


causes wear and leads to
expensive breakdowns

Visible particulate is a
major contaminant that
causes plant failures

80% of all hydraulic &


lubrication failures are
caused by water or particulate
contamination

Burnt oil additive


package damaged,
capable of being
cleaned allowing
new additive
package to be added

This oil appears clean,


however, particles under 40
micron are not visible to the
naked eye

When viewed under a microscope (200x)


there are major wear contaminants

All the above problems can be rectified using filtration!


Filtertechniks range of off-line kidney filter systems for portable or permanent fixture
All filters remove large amounts of water and particulate ingress.
Clean down to 1 micron ISO 13/11/8 NAS class 2

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

92

FILTER ASSEMBLIES
Filtertechnik offer a huge range of filter assemblies to suit nearly all applications from water to heavy gear oils, from 1/2
to 36 porting. We will have a product to suit your application, below are a few of our popular product sizes, please call
if you do not see a suitable option.

Filter assemblies overview


Filter series

Flow rate

Pressure

l/min

bar

Spin on

0230

010

Top Ported
Low pressure
(return line)

0760

020

Top Ported
Medium pressure

0380

0100

Top Ported
High pressure

0680

0420

Base ported
high pressure

0760

0345

1 2 12

Base ported
medium pressure

01,900

0100

1 3

Duplex
(changeover)

015,000

0315

Stainless steel
For water, chemical
and oil applications

0 -1,000L

01,000

Self-cleaning
(backwash)

0125,000

016

2ANSI
36ANSI

Tank top mounted


suction

0180

N/A

Suction strainers

0380

N/A

Tank top mounted

0 1,700

07

Air breathers

0200 scfm

N/A

N/A

Dessicant breathers (00.5l)


Particulate and water removal

Connections
4 1 14

4 2 12

4 1 12

2 2

2 - 8

4 4

4 1 12

4 3

2 4

4 1 14

4 1 12

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

93

FILTER ASSEMBLIES
MAF1 Spin on filter

OUT

OK

CHANGE

OPTIONAL
ELECTRIC SWITCH

7M = 6.87 (174)
10M = 10.50 (261)

2.63
(67)

IN

TOP OF SPIN-ON ELEMENT

7M = 9.50 (241)

3.50 (MAX.)
(89)

1.34
(34)

10M = 13.13 (333)

1.88
(48)

5.25 (133)
PORT TO PORT

2.68
(68)

OUT

100 psi
7 bar

.31-18UNC-2B x .50 (13) DP.


OR
M8 x 1.25 x (13) DP.
(2) MOUNTING HOLES

IN

50 gpm
190 L/min

5.06

(129)

Metric dimensions in ( ).
Model No. of filter in photograph is MAF17M10S.

SPIN-ON THREAD=1.50-16UN-2B

Filter housing
specifications

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Porting Head & Cap:
Element Case:
Weight of MAF1-7M:
Weight of MAF1-10M:
Element Change Clearance:

Filter
model
number
selection

Filter
Series

Element
Length

Element
Part No.

Up to 50 gpm (190 L/min) for 150 SUS (32 cSt) fluids


100 psi (7 bar)
150 psi (10 bar)
Contact factory
-20F to 225F (-29C to 107C)
Cracking: 30 psi (2 bar)
Full Flow: 48 psi (3 bar)
Die Cast Aluminum
Steel
4.2 lbs. (1.9 kg)
5.0 lbs. (2.3 kg)
2.50 (65 mm)

Seal
Material

M3
M10
7

MZ3
MZ10

MAF1
MW

10

Dirt Alarm
(See Appendix A for
complete list of options)

Porting
P = 114 NPTF

(Omit)
= Buna N

S = 158-12 SAE Straight


(SAE-20)
1

V = Viton*

B = ISO 228 G-1 4


(114-11 BSPP)
(B porting supplied with
metric mounting holes)

Y2 = Tri-Colour Gauge
ES = Electric Switch

MZ3
MZ10

Note: Replacement element part numbers for 7" length begin with M.
Replacement element part numbers for 10" length begin with 10M.
*Aluminum parts are anodized.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

94

FILTER ASSEMBLIES
RT Tank-mounted filter
OPTIONAL DIRT ALARM
OR ELECTRIC SWITCH

100 gpm
380 L/min

OPTIONAL
INLET
PORT
4.31
(110)

6.25 MAX.
(159)

100 psi
7 bar

IN

SEE CHART

TO TANK TOP

.12 (3) THICK


GASKET

5.06 (129)
HOLE IN TANK
FOR INSTALLATION

.44 (11) ON A
6.25 (159) B.C.
(4) MOUNTING HOLES

SEE CHART
PORT TO PORT
7.00
(178)

114, 112
112 Ports
Standard Ports 4-Bolt Flange Only
Port to Port

6.38

7.12

CL
CL

1.56
1.88

1.75
2.06

to Casting Base
to Tank Top

1K = 8.81 (224)
2K = 18.00 (457)
3K = 27.31 (694)

45 TYP.

4.50

(114)

2 Ports
7.56 (P,S,B)
7.38 (F)
1.81
2.12

2.59
(66)

OPTIONAL
CHECK VALVE

.88
(22)

OUT

Optional mounting ring available to weld to tank.


Metric dimensions in ( ).
Model No. of filter in photograph is RT1K10S24NP16CY2.

Filter housing
specifications

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Porting Head & Cap:
Element Case:
Weight of RT-1K:
Weight of RT-2K:
Element Change Clearance:

Filter
model
number
selection

Filter No. of
Element
Series Elements Part No.

RT

Seal
Material

K3
K10
K25

KZ1
KZ3
KZ5
KZ10
KZ25

RTW

Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids
100 psi (7 bar)
400 psi (28 bar)
90 psi (6 bar), per NFPA T2.6.1-1974
-20F to 225F (-29C to 107C)
Cracking: 25 psi (1.7 bar)
Full Flow: 48 psi (3.3 bar)
Die Cast Aluminum
Steel
11.4 lbs. (5.2 kg)
14.5 lbs. (6.6 kg)
8.0 (205 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K

KM60
KW

(Omit)
= Buna N
H = EPR*

Inlet Porting Location


D

1/8" NPTF Standard

Top
View

W = Buna N*

Inlet Porting OptionsIdentify All Ports


Port A

Port B

Port C

P16
P20
P24
P32
S16
S20
S24
S32
F20
F24
F32
B24

P16
P20
P24
P32
S16
S20
S24
S32
F20
F24
F32
B24
N=None

P2
P16
S16
N = None

If using Port B, Port A & B must always be the


same type and size.
Example:
(A) P20 (B) P20 (C) P16
P=NPTF, S=SAE Straight, F= SAE J518
4-Bolt Flange Code 61, B=BSPP
2= 18, 16=1, 20=114, 24=112, 32=2

Outlet Porting
Options

(Omit)
= 112 NPT
Male
C = Check
Valve
D = Diffuser
CD = Check
Valve &
Diffuser
T = 13 Tube
Extension
A = Nonthreaded
Outlet

Dirt Alarm *
(See Appendix A for
complete list of options)
Located @ Port D:
(Omit) = None
Y2 = Tri-colour Gauge
ES = Electric Switch
ES1 = Electric Switch
with Conduit
Connector
Located in Cap:
Y2C = Bottom Mounted
Gauge
Located @ Port C:
Y2R = Back Mounted
Gauge
ESR = Electric Switch
ES1R = Electric Switch
with Conduit
Connector

S32=212-12 SAE Straight

*When H or W seals are ordered all aluminum filter parts are anodized.
Double and triple stacking of K-size elements can be replaced by single KK & 27K elements, respectively.
Note: RTW allows filter to be welded to tank instead of bolted.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

95

FILTER ASSEMBLIES
KF3 Return line filter
OPTIONAL DIRT ALARM
OR ELECTRIC SWITCH

6.25
(159)

300 psi
20 bar
6.25
(159)

5.50
(140)

.50
(13)

.87 TYP
(22)

1.68 TYP
(43)
OUT

3.00
(76)

1.25
(32)

4.50 MAX.
(114)

MTG. HOLE
SURFACE

IN

OUT

IN

1K = 13.12 (333)
2K = 22.38 (568)
3K = 31.88 (810)

100 gpm
380 L/min

.31-18UNC-2B x
.50 (13) MIN. DEPTH
OR
M8 x 1.25 x (13) DP.
(4) MOUNTING HOLES

4.68
(119)

Metric dimensions in ( ).
Model No. of filter in photograph is KF31K10PD5.

Filter housing
specifications

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Porting Head:
Element Case:
Weight of KF3-1K:
Weight of KF3-2K:
Weight of KF3-3K:
Element Change Clearance:

Filter
model
number
selection

Filter No. of
Element
Series Elements Part No.
K3
K10
K25
1

KF3

KZ1
KZ3
KZ5
KZ10
KZ25
KW
KM10
KM25
KM60

Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids
300 psi (20 bar)
1000 psi (70 bar)
290 psi (20 bar), per NFPA T2.6.1-1974
-20F to 225F (-29C to 107C)
Cracking: 30 psi (2 bar)
Full Flow: 51 psi (4 bar)
Die Cast Aluminum
Steel
10.5 lbs. (4.8 kg)
14.2 lbs. (6.4 kg)
18.5 lbs. (8.4 kg)
1.50 (40 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K

Seal
Material

Porting
P = 112 NPTF

(Omit)
= Buna N

S = 178-12 SAE Straight


(SAE-24)

H = EPR**

F = 112 SAE J518 4-Bolt


Flange Code 61*

V = Viton**
W = Buna N**

**Bolt thread depth .63 (16 mm).


**When H, W, & V seals are ordered, all aluminum

B = ISO 228 G-112


(112-11 BSPP)
(B porting supplied with
metric mounting holes)

Dirt Alarm
(See Appendix A for
complete list of options)
D = Pointer
MS = Cam Operated
Electric Switch
MS2 = Cam Operated
Electric Switch
D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family
(See Appendix A)
MS15DC = DC Switch (SPST)

Double and triple stacking of K-size elements can be replaced


by single KK and 27K elements, respectively.

filter parts are anodized.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

96

FILTER ASSEMBLIES
SRLT Medium pressure filter
IONAL
OPT
DIRT
ALARM
ELECT
OR RIC
SWIT
CH

25 gpm
100 L/min

.94
(24)

1400 psi
100 bar

6R = 9.39 (239 )

C
PORTS .84
(21)

4.50 MAX.
4
1
()

3.50
)9
(8

PORT TO PORT

OUT

IN

3.0
5
)9
(8

4
9
.
)2
(4

IN

OUT

8
.1
(21)

1.62
(41)

2.84
(72)

.31-18UNC-2B x .50
(13) DEEP
OR
M8 x 1.25 x (13) DEEP
(2) MOUNTING HOLES

Metric dimensions in ( ).
Model No. of filter in photograph is SRLT6RZ10S12D5.

Filter housing
specifications

Filter
model
number
selection

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Porting Head:
Element Case:
Weight of SRLT-6R:
Element Change Clearance:

Up to 25 gpm (100 L/min) for 150 SUS (32 cSt) fluids


1400 psi (100 bar)
4000 psi (276 bar)
750 psi (52 bar) per NFPA T2.6.1-R1-1991
-20F to 225F (-29C to 107C)
Cracking: 40 psi (2.8 bar) Full Flow: 55 psi (3.8 bar)
Die Cast Aluminum
Aluminum
3.0 lbs. (1.4 kg)
2.75 (70 mm)

Element Part No.


Filter
Series

Length

Media
R3**
R10**

SRLT

RZ1
RZ3
RZ5
RZ10
RZ25
RW

Seal
Material

(Omit)
= Buna N
H = EPR*
V = Viton*

Porting

Dirt Alarm
(See Appendix A for
complete list of options)

P12 = 34 NPTF

D5=Cartridge

S12 = 1116-12 SAE Straight


(SAE-12)

Electric Cartridge:
MS5AC/DC/LC Family

B12 = ISO 228 G-34


(34 -14 BSPP)
(B12 porting supplied with
metric mounting holes)

MS15DC=DC Switch (SPST)

**Aluminum parts are anodized.


**Only available with Buna N seals.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

97

FILTER ASSEMBLIES
RLT Medium pressure filter

OPTIONAL DIRT ALARM


OR ELECTRIC SWITCH

.31-18UNC-2B x .50 (13) DP.


OR
M8 x 1.25 x (13) DP.
(4) MOUNTING HOLES

800 psi
55 bar

4.18 1.38
(106) (35)

2.09
(53)

4.75
(121)

.69
(17.5)

1.50
(38)

OUT

IN

1.94
(49)

4.50 MAX.
(114)

OUT

IN

9V = 13.75 (349)
14V = 18.75 (476)

70 gpm
265 L/min

3.88
(98)

3.72
(94)

Metric dimensions in ( ).
Model No. of filter in photograph is
RLT9VZ10S16D5.

Filter housing
specifications

Flow Rating:

Max. Operating Pressure:


Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:

Porting Head:
Element Case:
Weight of RLT-9V:
Weight of RLT-14V:
Element Change Clearance:

Filter
model
number
selection

Filter
Series

Element Part No.


Length

Media

Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluids for
P20, S20, & B20 porting. Up to 50 gpm (190 L/min) for 150
SUS (32 cSt) fluids for P16, S16, F16, F20 & B16 porting
800 psi (55 bar)
2400 psi (165 bar)
415 psi (29 bar), per NFPA T2.6.1-R1-1991
-20F to 225F (-29C to 107C)
Cracking: 40 psi (2.8 bar) for all porting
Full Flow: 57 psi (3.9 bar) for P20 & S20 porting
Full Flow: 75 psi (5.2 bar) for P16, S16, F16 & F20 porting
Die Cast Aluminum
Aluminum
6.7 lbs. (3.0 kg)
8.0 lbs. (3.6 kg)
9V & 14V: 2.75 (70 mm)

Seal
Material

P16 = 1 NPTF
P20 = 114 NPTF

V3*
V10*
9
RLT
14

VZ1
VZ3
VZ5
VZ10
VZ25
VW

RLTN
(NonBypassing)

V5Z10
9
V5Z25

Porting

Dirt Alarm
(See Appendix A for
complete list of options)

(Omit)
= Buna N

S16 = 1516-12 SAE Straight


(SAE-16)
S20 = 158-12 SAE Straight
(SAE-20)

H = EPR**

F20 = 114 SAE J518 4-Bolt


Flange Code 61

V = Viton**

B16 = ISO 228 G-1


(1-11 BSPP)
B20 = ISO 228 G-114
(114-11 BSPP)
(B16 & B20 porting supplied with
metric mounting holes)

D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family
MS15DC = DC Switch (SPST)

**Only available with Buna N seals.


**Aluminum parts are anodized.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

98

FILTER ASSEMBLIES
KF8 Medium pressure filter
100 gpm
380 L/min

OPTIONAL DIRT ALARM


OR ELECTRIC SWITCH

6.25 (159)
PORT TO PORT

.38-16UNC-2B x .50 (13) DP.


OR
M10 x 1.5 x (13) DP.
(2) MOUNTING HOLES

800 psi
55 bar

1.75
(44)

2.00
(51)

4.50 MAX
(114)

1.88
(48)

5.62
(143)

IN

1K = 14.18
(360)

OUT

.62
(16)

4.69

(119)

Metric dimensions in ( ).
Model No. of filter in photograph is KF81KZ10SD5.

Filter housing
specifications

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Porting Base & Cap:
Element Case:
Weight of KF8-1K:
Element Change Clearance:

Filter
model
number
selection

Filter
Series

No. of
Elements

1
KF8

Element
Part No.
K3
K10
K25

Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids
800 psi (55 bar)
2600 psi (179 bar)
500 psi (35 bar), per NFPA T2.6.1-1974
-20F to 225F (-29C to 107C)
Cracking: 40 psi (2.8 bar)
Full Flow: 61 psi (4.2 bar)
Grey Cast Iron
Steel
23.2 lbs. (10.5 kg)
2.00" (51 mm)

Seal
Material

Porting
P24 = 112 NPTF
P32 = 2 NPTF
S24 = 178-12 SAE Straight
(SAE-24)

KZ1
KZ3
KZ5
KZ10
KZ25

(Omit)
= Buna N

S32 = 212-12 SAE Straight


(SAE-32)

KW

H = EPR

F24 = 112 SAE J518 Split


Flange Code 61

V = Viton

KFN8

KZX3
KZX10
KZX25
KMXX25

Dirt Alarm
(See Appendix A for
complete list of options)

B24 = ISO 228 G-112


(112 -11 BSPP)
(B24 porting supplied with metric
mounting holes)

D = Pointer
MS = Electric Cam
Operated
D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

99

FILTER ASSEMBLIES
DF40 Top-ported pressure filter
4.50 SQUARE
(114)
1.00

1.25

(25)

4000 psi
275 bar

(32)

2.25
(57)

IN

OUT PORT
1.00 (25) C'BORED
FOR O-RING
2.06
(52)

OUT

4.50
(114)

2.25
(57)

.62
(16)

4.50 MAX.
(114)

IN PORT
1.00 (25) C'BORED
FOR O-RING

1.16
(29)

1.38
(35)

1.06
(27)

1.03
(26)

4.50
(114)

1.38
(35)
IN

1C = 9.50 (241)
1CC = 14.38 (365)

30 gpm
115 L/min

1.00
(25)

OPTIONAL DIRT ALARM


OR ELECTRIC SWITCH
1.25
(32)

.34
(9)
OUT

2.06
(52)

.41 (10) THRU


(2) MOUNTING HOLES

3.83

(97)

.41 (10) THRU


(3) MOUNTING HOLES
.97

(25)

2.87
(73)

OPTIONAL SUBPLATE
PORTING

Filter housing
specifications

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Porting Base & Cap:
Element Case:
Weight of DF40-1C:
Weight of DF40-1CC:
Element Change Clearance:

Filter
model
number
selection

Filter
Series

No. of
Elements

DF400

DFN40
(Nonbypass)

Element
Part No.
C3**
C10**
C25**
CC3**
CC10**
CC25**
CZ1
CZ3
CZ5
CZ10
CZ25
CCZ1
CCZ3
CCZ5
CCZ10
CCZ25
DM10
DM60
DDM10

Metric dimensions in ( ).
Model No. of filter in photograph is DF401CCZ10PD5.

Up to 30 gpm (115 L/min) for 150 SUS (32 cSt) fluids


4000 psi (275 bar)
12,000 psi (828 bar)
1800 psi (125 bar), per NFPA T2.6.1-1974 with Aluminum Ported Head
3000 psi (207 bar), per NFPA T2.6.1-1974 with Steel Ported Head
-20F to 225F (-29C to 107C)
Cracking: 40 psi (2.8 bar)
Full Flow: 57 psi (3.9 bar)
Aluminum - Std. Material, Steel - Optional Material
Steel
14.0 lbs. (6.4 kg)
19.5 lbs. (8.9 kg)
4.00" (100 mm)

Seal
Material

(Omit)
= Buna N
H = EPR*
V = Viton*
W = Buna N*

Dirt Alarm
(See Appendix A for
complete list of options)

Porting

P = 1 NPTF
S = 1516-12 SAE Straight
(SAE-16)
O = Manifold Mounting***

D = Pointer
MS = Electric Cam
Operated
D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family

B = ISO 228 G-1


(1-11 BSPP)

D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family

CCZX3
CCZX10
CCZX25
*When H, V or W seals are ordered all aluminum filter parts are anodized.
**Only available with Buna N seals.

***O-rings included; fastening hardware not included.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

100

FILTER ASSEMBLIES
VF60 Top-ported high pressure filter
OPTIONAL DIRT ALARM
OR ELECTRIC SWITCH

70 gpm
265 L/min
4.75
(121)

1.88
(48)

IN 3.75

OUT

IN

OUT

(95)

1.00
(25)

2.00
(50)

.3816UNC2B
x .63 (16) DEEP
OR
M10 x 1.5 x (16) DEEP
(4) MOUNTING HOLES

9V = 14.50 (368)

OUT

4.55
(116)

1.59
(40)

14V = 19.50 (495)

6000 psi
415 bar

4.50 MAX.
(114)

3.83

(97)

Metric dimensions in ( ).
Model No. of filter in photograph is VF609VZ10SD5.

Filter housing
specifications

Filter
model
number
selection

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Full Flow:
Porting Head:
Element Case:
Weight of VF60-9V:
Weight of VF60-14V:
Element Change Clearance:

Filter
Series

Element Part No.


Length

Media
V3*
V10*

9
VF60
14

VZ1
VZ3
VZ5
VZ10
VZ25
VM150

Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluids


6,000 psi (415 bar)
15,500 psi (1070 bar)
3300 psi (230 bar), per NFPA T2.6.1-R1-1991
-20F to 225F (-29C to 107C)
Cracking: 50 psi (3.5 bar)
65 psi (4.5 bar)
Ductile Iron
Steel
24.0 lbs. (10.9 kg)
29.0 lbs. (13.2 kg)
6.00 (155 mm)

Seal
Material

Porting

Dirt Alarm
(See Appendix A for
complete list of options)

P = 114 NPTF
(Omit)
= Buna N
H = EPR
V = Viton

S = 158-12 SAE Straight


(SAE-20)
B = ISO 228 G-114
(114-11 BSPP)
(B porting supplied with
metric mounting holes)

D5 = Cartridge
Electric Cartridge:
MS5AC/DC/LC Family

*Only available with Buna N seals.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

101

FILTER ASSEMBLIES
KF50 Base-ported high pressure filter
.25 TYP.
(6)

2.50
(64)

6.25
(159)

OUT PORT
1.38 (35) CBORED
FOR O-RING

2.50
(64)

2.25
(57)
2.25
(57)
.31
(8)

2.00
(51)

2.25
(57)

2.50
(64)

OUT

DRAIN
PLUG

IN

2.88
(73)

5.75
(146)

BLEED PLUG

.56 (14) THRU


(4) MOUNTING HOLES

4.50 MAX.
(114)

OPTIONAL DIRT ALARM


OR ELECTRIC SWITCH

IN

OUT

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Porting Base & Cap:
Element Case:
Weight of KF50-1K:
Weight of KF50-2K:
Weight of KF50-3K:
Element Change Clearance:

Filter
model
number
selection

Filter
Series

No. of
Elements

1
KF50
2

KFN50
(Nonbypass)

Element
Part No.
K3
K10
K25
KZ1
KZ3
KZ5
KZ10
KZ25
KM10
KM25
KM60
KM150
KM260
KW

2.62 (67) PORTING P, S, F


3.25 (83) PORTING P32

6.06 FOR SAE 4-BOLT FLG.

(154)
6.25 FOR PIPE & STR. THD.
(159)

Metric dimensions in ( ).
Model No. of filter in photograph is KF501K10FD.

Filter housing
specifications

IN PORT
1.38 (35) CBORED
DRAIN FOR O-RING
PLUG

OPTIONAL SUBPLATE
PORTING
2.50
(64)

(133)

1K = 14.90 (378)
2K = 24.14 (613)
3K = 33.60 (853)

.56 (14) THRU


(4) MOUNTING HOLES

2.25
(57)

5.25

5.75
(146)

1.62 (41) PORTING P32

5000 psi
345 bar

1.34 (34) PORTING P, S, F

100/150 gpm
380/570 L/min

Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids With 2 porting
only, up to 150 gpm (570 L/min) for 150 SUS 32 cSt fluids
5000 psi (345 bar)
15,000 psi (1035 bar)
3500 psi (240 bar), per NFPA T2.6.1-1974
-20F to 225F (-29C to 107C)
Cracking: 40 psi (2.8 bar) Optional Cracking: 50 psi (3.5 bar)
Full Flow: 61 psi (4.2 bar)
Ductile Iron
Steel
59.7 lbs. (27.1 kg)
80.7 lbs. (36.6 kg)
102.5 lbs. (46.5 kg)
8.50" (215 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K

Seal
Material

Porting

Dirt Alarm* **
(See Appendix A for
complete list of options)

P = 112 NPTF
P32 = 2 NPTF
(Omit)
= Buna N

S = 178-12 SAE Straight


(SAE-24)

H = EPR

F = 112 SAE J518 4-Bolt


Flange Code 62*

D = Pointer
MS = Electric Cam
Operated
D5 = Cartridge
D5C = Cartridge in Cap
Electric Cartridge:
MS5AC/DC/LC Family

V = Viton

KZX3
KZX10
KZX25

**Bolt thread depth .75 (19 mm).


**O-rings included; fastening hardware not included.

O = Subplate**
B = ISO 228 G-112
(112 -11 BSPP)

D5 = Cartridge
D5C = Cartridge in Cap
MS5AC/DC/LC Family

Double and triple stacking of K-size elements can be


replaced by single KK & 27K elements, respectively.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

102

FILTER ASSEMBLIES
K9 Base ported medium pressure filter
6.25

4.62

TAP .312-18UNC-2B X .50 DP.


(4 PLACES)

PSI

5.63

W.P.

2.81

3.13

OUT

(STD.)
SERIES

OPTIONAL
DIRT ALARM
D5C

DRAIN
PLUG

IN
(STD.)

6.25

900 psi
60 bar

3.13

1K=14.95
2K=24.36
3K=33.76

100 gpm
380 L/min

Patent Pending

ELEMENT
BYPASS VALVE

PSI

OUT

IN

5.59

2.79

1.31

4.50
MAX

OPTIONAL
DIRT ALARM
OR ELECTRIC
SWITCH

Metric dimensions in ( ).
Model No. of filter in photograph is K91KZ5BP20NP20ND5C.

This filter is available in additional porting options not explicitly shown here.
Contact factory for details.

Filter housing
specifications

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:
Porting Base & Cap:
Element Case:
Weight of KF9-1K:
Weight of KF9-2K:
Weight of KF9-2K:
Element Change Clearance:

Filter
model
number
selection

Filter
Series

No. of
Elements

Element
Part No.
K3
K10
K25
KZ1
KZ3
KZ5
KZ10
KZ25
KM10
KM25
KM60
KM150
KM260
KW

1
K9
2
3

Porting Options
4
IN

OUT

3
2

OUT

Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids
900 psi (60 bar)
3200 psi (220 bar)
750 psi (52 bar), per NFPA T2.6.1-1991
-20F to 225F (-29C to 107C)
Cracking: 40 psi (2.8 bar)
Full Flow: 80 psi (5.5 bar)
Cast Aluminum
Steel
19 lbs. (8.6 kg)
30 lbs. (13.6 kg)
41 lbs. (18.6 kg)
8.50" (215 mm) for 1K;17.50 (445mm) for KK; 26.5" (673mm) for 27K

Seal
Material

B = Buna N
H = EPR*
V = Viton*

In Porting
Port 1 Port 2
(STD)
(OPT)
N
P16
P20
P24
S16
S20
S24
B16
B20
B24

N
P16
P20
P24
S16
S20
S24
F16
F20
F24
B16
B20
B24

Out Porting
Port 3 Port 4
(STD) (OPT)
N
P16
P20
P24
S16
S20
S24
B16
B20
B24

N
P16
P20
P24
S16
S20
S24
F16
F20
F24
B16
B20
B24

Dirt Alarm* **
(See Appendix A for
complete list of
options)

D5 = Cartridge
D5C = Cartridge
in Cap
Electric Cartridge:
MS5AC/DC/LC Family

N=None
P=NPTF, S=SAE Straight, F= SAE J518
4-Bolt Flange Code 61, B=BSPP
16=1, 20=114, 24=112

IN

**Aluminum parts are anodized.


**If location 1 is used as inlet port, dirt alarm will occupy location 2. If location 2 is used as inlet port, dirt alarm will occupy
location 1. If dual inlet ports are specified, the only dirt alarm option is pop-up indicator in cap (D5C).

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

103

FILTER ASSEMBLIES
QF15 Base ported In-Line filter
BLEED PLUG

BYPASS VALVE

I E

PSI
W P

ELEMENT
SERIES

9.00 REF.
(229)

PSI

I N

450 gpm
1700 L/min
1500 psi
100 bar

6.70
(170)

INLET

OPTIONAL BRACKET
(P/N A-LF-6232)

OUTLET

4.92
(125) 9.84
(250)

VIEW A-A

Metric dimensions in ( ).
Model No. of filter in photograph is QF1516QZ10P24MS10AC.

Filter housing
specifications

Flow Rating:
Max. Operating Pressure:
Min. Yield Pressure:
Rated Fatigue Pressure:
Temp. Range:
Bypass Setting:

Element
Media
Length Style Grade

Housing
Seal
Material

Z1

QF15

16
39

Z3

QCLQF

Z5

QPML

Z10
Z25

(Omit)
H = Buna N
H = EPR
V = Viton

QW
(Water removal)

Up to 450 gpm (1700 L/min) for 150 SUS (32 cSt) fluids
1500 psi (100 bar)
5800 psi (400 bar)
800 psi (55 bar), per NFPA T2.6.1-1991
-20F to 225F (-29C to 107C)
Cracking: 30 psi (2.1 bar)
Full Flow: 55 psi (3.8 bar)
Ductile Iron
Steel
139.0 lbs. (63.0 kg)
198.0 lbs. (90.0 kg)
16Q 12.0" (305 mm)
39Q 33.8" (859 mm)

Porting Base & Cap:


Element Case:
Weight of QF15-16Q:
Weight of QF15-39Q:
Element Change Clearance:

Filter
Series

OUTLET

INLET
REF

59 (15) HOLE
(TYP. 2
PLACES)

(2) SCHROEDER
SP1620UN716P
TEST POINTS
(STANDARD) NEAR
SIDE (2) S7 PLUGS
(STANDARD)
OPPOSITE SIDE

2.80 (71)

8.19 (208)

10.83 (275)

7.75 (197)
REF.

3.27
(83)
6.54
(166)

1.50
(38)

4.65
(118)

9.06 (230)

.40 (10)
HOLE
(TYP.
PLACES)

3.35
(85)

32.04 (814) REF. 16Q


53.84 (1368) REF. 39Q

9.19 (233) REF.

Porting
P24 = 112 NPTF
P32 = 2 NPTF
P40 = 212 NPTF
P48 = 3 NPTF
S24 = 178-12 SAE Straight (SAE-24)
S32 = 2-12 SAE Straight (SAE-32)
B24 = ISO 228 G-112 (112-11 BSPP)*
B32 = ISO 228 G-2 NPTF (2-11 BSPP)*
B40 = ISO 228 G-212 NPTF (212-11 BSPP)*
B48 = ISO 228 G-3 NPTF (3-11 BSPP)*
F24 = 112 SAE J518 4-Bolt Flange Code 61
F32 = 2 SAE J518 4-Bolt Flange Code 61
F40 = 212 SAE J518 4-Bolt Flange Code 61
F48 = 3 SAE J518 4-Bolt Flange Code 61
F24M = 112 SAE J518 4-Bolt Flange Code 61**
F32M = 2 SAE J518 4-Bolt Flange Code 61**
F40M = 212 SAE J518 4-Bolt Flange Code 61**
F48M = 3 SAE J518 4-Bolt Flange Code 61**

Dirt Alarm
(See Appendix A for
complete list of options)

Bypass
Setting

(Omit)
= 30 psi
Cracking

D5C = Cartridge
in Cap
D5 = Cartridge
in Base

50 = 50 psi
Cracking

Electric Cartridge:
MS5AC/DC/LC Family

X = Blocked
Bypass

DPG = Differential Pressure


Gauge

*Supplied with metric mounting holes **Metric SAE J518 supplied with metric mounting holes
Notes: 1. Integral inlet and outlet test points are standard on all models
2. QCLQFZ are coreless elements Housing includes rigid metal core

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

104
C

FILTER ELEMENTS
Schroeder Z Media Elements (Synthetic)
Figure 11. Cutaway of Excellent 2000 Series Z Media

Epoxy-coated steel wire fabric provides


maximum support and rigidity.
Polypropylene scrim filters
and protects the media.
Z media provides maximum
dirt-holding capacity with the
minimum pressure drop.

Polypropylene scrim adds


final-pass filtration.
Epoxy-coated steel wire
fabric provides maximum
support and rigidity.

Crush-protective center tube.

In March 2000, Schroeder replaced its S media with a new generation synthetic Excellent (Z) Media. At every level of
filtration from 1 to 25 , the Z media has significantly outperformed its predecessor.
The special class of micro-glass and other fibers used in Z media are manufactured with utmost precision, to specific
thicknesses and densities, and bonded with select resins to create material with extra fine passages. No other filter media
can provide the benefits of Schroeders Excellent Z media: maximum dirt-holding capacity, superior particle capture,
minimum pressure drop, high flow rate and low operating cost. The typical multiple layer construction (shown in Figure 11)
has evolved from comprehensive laboratory testing to provide extended element life and system protection.
Each successive layer performs a distinct and necessary function. The outermost layer is designed to maintain element
integrity. Beyond this layer is a polypropylene scrim, offering coarse filtration and protection for the more delicate filtering
layers within. Multiple sheets of fine filtering media follow, providing intricate passageways for the entrapment of dirt
particles. Together, the various layers of filter media provide the ideal combination for peak filtration performance.

Table 13 shows the ISO 4572 and ISO 16889 absolute ratings and filtration ratios (Betas) for SchroederZ media elemens
Z1, Z3, Z5, Z10 and Z25, while Table 14(a) provides a comparison of the old S-media to the new Excellent Z media. Figures
12(a) and (b) depict the information in Tables 14(a) and (b) graphically and provide corresponding % efficiencies.
The numbers contained in the tables are simply specific data points from the plots for the respective media shown. The
filtration ratio (Beta) is shown on the left side and the equivalent particle capture efficiency (%) is shown on the right for
particle sizes shown across the bottom. The absolute rating (in Table 13) indicates the particle size at which the filtration
ratio for the element is greater than a given number.
Example of absolute rating per ISO 4572. Schroeder Z1 media has an absolute rating of 1.0 for a Beta of 200; this can be
written as 1 200. In other words, Z1 media is 99.5% efficient at capturing particles that are 1 micron in size and larger. Per
the new ISO 16889, the efficiency is stated with x(c) 75, 100, 200, 1000.
Table 13. Z Media Absolute Ratings and Filtration Ratios
Element
Media
Z1
Z3
Z5
Z10
Z25

Absolute Ratings Per ISO 4572 (Old)


Absolute Ratings Per ISO 16889 (New)
x 75 x 100 x 200 x 1000 x(c) 75 x(c) 100 x(c) 200 x(c) 1000
(98.7%)
(99%)
(99.5%) (99.9%)
(98.7%)
(99%)
(99.5%)
(99.9%)
<1.0
<1.0
2.5
7.4
18.0

<1.0
<1.0
3.0
8.2
20.0

<1.0
<2.0
4.0
10.0
22.5

<1.0
3.7
6.4
15.0

<4.0
4.0
5.5
8.3
14.5

<4.0
4.2
5.9
8.7
15.2

<4.0
4.7
6.5
10.0
19.0

4.2
5.8
7.5
12.7
24.0

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

105

FILTER ELEMENTS
Original & Bestfit Filter Elements
Filtertechnik offer thousands of elements from stock as well as direct access to major manufacturers such as Schroeder,
Hydac, Mahle, Argo, MP Filtri, Baldwin and many others. We are the master European importer for all Schroeder original
and crossover elements and carry massive stocks ready for resale. Schroeders acclaimed Z media is industry leading in
terms of dirt holding capacity and Beta ratio cleanup performance. If price, quality and availability are your primary
concerns then Filtertechnik are the filtration supplier you should be talking to.

Filtertechnik process elements


Filtertechnik supply a large range of nylon or polypropylene spun bonded and deep pleated elements for water, chemical
and process filteration. Filtertechnik can supply high performance elements retrofittable to all major manufacturers as well
as assemblies for new applications. Filtertechnik also supply a large range of nylon & polypropylene bag filters for new and
exsiting applications. Contact us for more information.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

106

PARTICLE COUNTING
PC9000 On-line particle counter
The PC9000 is an easy to use, low-cost particle counter. It is perfect for
proactive maintenance and on-line monitoring. It can be used as an alarm
to notify you of any changes in contamination levels and is ideal for plotting
ISO cleanliness trends.
The PC9000 has an LED readout, computer interfaces and trending
software (see below) and has an accuracy of +/- half an ISO code. It is
available as a stand alone product or built into some of the other products
shown here.

On-line particle software


included F.O.C. with PC9000

 Connect the PC9000 direct to your computer

 Display cleanliness data of your fluid in real time!

 Instantly spot contamination level increases before

supplying poor quality product

 View cleanliness data in graphic and / or tabular format

 Cleanliness trend data can be displayed at 4, 6, 14 and

21 micron counts

 View data as actual particle count or as an ISO code

e.g 22 / 19 / 14

 Save all trend information to Excel

 Build up archives of historical system performance

 Full diagnostic check shows whether the PC9000 is set

up correctly

PC9000 Order Codes


Part code

Flow control method

Flow / Pressure

LED display

PC9000-2-1
PC9000-4-1
PC9000-5-1
PC9000-6-1
PC9000-7-1
PC9000-8-1

internal check valve


internal flow regulator
internal check valve
external flow control reqd
internal flow regulator
internal flow regulator

3.7 to 55 L/min, min 2 bar


80 to 500 bar
3.7 to 55 L/min, min 2 bar
100 to 500 mL/min
40 to 80 bar
40 to 80 bar

No
Yes
Yes
Yes
No
Yes

Part code

Description

8824-G0-00.21/1

Hydrotechnik USB to RS232 PC serial adaptor

IM9000 Interface Module


The IM9000 recieves raw signal data from the PC9000 transducer through
a fibre optic cable. This data string is analysed and converted to 0-5 VDC
analogue output voltages proportional to ISO codes, and also into ModBus
ASCII device protocol for interface to a PLC or computer via RS 485 and RS
232 serial. All signal outputs are connected to the IM9000 through the 15
pin serial connector.
Part code

Description

IM9000-3

PC9000 interface module, 9-36Vdc supply,


complete with break out cable

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

107

PARTICLE COUNTING
New panel display for PC9000
Shows all 3 counts and gives alarms

All options of the PC9000 include powerful trending


software to monitor cleanliness levels in real-time.
 Remote indication of critical 150 codes.

 Capture real-time information and oil condition

information.

 Instant detection of sudden contamination ingress.

 Ideal for performance verification of system filtration.

Part Code:
T133-C-CCC-DJDJDJ

Input Voltage:
90-250Vac

Control software for multiple


PC9000s
Real time particulate trend indication
Bespoke software to display multiple PC9000 ISO counts in
different formats with settable alarm ranges.
 View several PC9000s at once on a screen designed for

Machine 1

4 micron

6 micron

14 micron

your application

 Seamless link from PC9000 PC and Excel


 Record data continuously

 Build up archives of test data to ensure total traceability

and contamination control


Consult Filtertechnik

Palm pilot for PC9000


Hand held PDA to set internal PC9000 parameters
Palm pilot loaded with PC9000 software used to set sample and hold
times within the internal eprom of the PC9000 partical counter via
infra-red ports.
 PC9000 factory set at 1min sample time and 4mins hold time
 Use palm pilot to set update times to suit your systems
 Easy user friendly menu

Part code:
PalmpilotsBW
PalmpilotsCL

Description
Monochrome display
Colour display

Advanced communication options


Filtertechnik offer many different options to transmit PC9000
cleaniness data to other display media. We offer: RS232 & RS485 transmission protocol
 GSM text messaging

 Real time remote internet web access


Please contact Filtertechnik for more information on these powerful features

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

108

PARTICLE COUNTING
ParticlePal series
Portable units featuring PC9000 monitors
The ParticlePal units are fully portable particle
monitoring equipment.
The ParticlePal1000 is fitted with its own pump set
and is suitable for a huge range of viscosities.
An essential tool for any Maintenance
Manager these units allow you to obtain
instant readouts of oil condition in the
reservoir.
A wide range of input voltages ensure the
ParticlePal is ready for use wherever you are.

ParticlePal 1000
Gives instant reservoir
cleanliness readings.
Fully portable.

The ParticlePal 2000 is a re-chargeable portable unit


with a self contained battery pack. It is rugged and
perfect as an on or off-site portable contamination
checking tool.
This model is ideal where power is not available and
perfect for mobile plant checking. Used predominantly
for checking fluid from a pipe or hose ideally from a
Minimess test point or similar

ParticlePal 2000
Gives instant dynamic
cleanliness readings from
pressure or return line test
points. Fully portable.

ParticlePal
Part code

Description

Supply

LED display

Particle Pal 1000


Particle Pal 2000

Reservoir fluid measurement


Pressurised line measurement

24VDC, 110/240VAC
Rechargeable battery

Yes
Yes

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

109

FLUID ANALYSIS
Laboratory fluid analysis
Fluid analysis service

Filtertechnik provides a fluid analysis service as a support for its filtration and test & data logging customers.
The analysis service enables customers to take their own fluid samples using bottles pre-cleaned to ISO 3722 standards,
and post them off in a bottle (pre-labelled bottle and box provided).
The customer fills in a form giving facts such as machine identification, serial number, fluid type etc, so as to help build a
historical database of cleanliness for the same machine. Results are then e-mailed back to the customer in 2-3 working
days in a pdf format. Alternatively, results may be posted by Royal Mail or accessed via the web.
Results sheets show the latest ISO 4406:1999 4/6/14 micron (c) coding (e.g. 18/14/11) using APC equipment calibrated
in accordance with ISO 11171. The reports also give valuable information on the condition of the oil e.g. water
contamination, metal content etc. Subsequent reports for the same machine build up a monitoring history and these are
displayed graphically over time, thus providing a trend analysis.
The cost of the service includes the bottle, label & identification sheet and full report. Alternatively, Filtertechnik can offer
a full oil cleanliness monitoring package whereby Filtertechnik's engineers visit to take the samples and provide advice on
interpreting sample results.

Part code

Description

0SB1

Full service including sheet, sterilised


bottle, addressed tube and report back
250ml Oil sample bottle only
Extract oil from reservoir

0SB1-Loose
Thief Pump

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

110

FLUID ANALYSIS
Patch test kits
Analyse contamination on site
The Filtertechnik portable patch test kit is a must for identifying and monitoring the
types and levels of contamination in fluid power systems.
The kit enables instant visual analysis through an optical microscope of the major
types of system wear including bright and black metals, silica, fibres, elastomers,
plastics and others.
A sample of the test fluid is passed through a filter membrane via the vacuum
pump dryed and mounted in a membrane holder ready for visual assessment.
Comparitor slides are supplied to help establish and identify cleanliness levels etc
of the fluid sample.
The kit is supplied complete with everything required for taking immediate samples
and is simple to assemble and use with full training available on request.
The kit includes the following:
 Biocular Microscope
 Vacuum Pump

 Glassware including Filter Holder

 Pressurised Sure Shot Spray Gun

 Filter Membranes and Mounting slides.


 Forceps and Clamps
 Plastic Beaker
 Solvent

 Petri Dishes
 Carry Case

 Full instruction manual

 Contaminant size reference charts

Full Patch test kit - HTPT-KIT1

Camera & sizing software


(available separately)

Digital Camera - SP10.0381


Trinocular Microscope - SP80

Model

Description

SP10.0381

1.3 Mega Pixel Digital Camera incl.


sizing software
Trinocular Microscope

SP80

Model

Description

HTPT-KIT1
HTPT-KIT2
FT-AAWP02500
FT-RAWG04700
FT-SSWP04700
FT-NY8004700

Full patch test kit including Microscope


Full patch test kit without Microscope
25mm Membrane 0.8 microns (pack of 100)
47mm Membrane 1.2 microns (pack of 100)
47mm Membrane 3.0 microns (pack of 100)
47mm Membrane 80.0 microns (pack of 100)

*Other membrane sizes available on request.


All kit parts available for sale separately, please call for more information.

Microscopes with cameras are supplied with software


that allows the user to size individual contaminants on
screen. This aids the reporting function for items such as
warranty claims, supplier disputes etc.
We also offer a patch testing service.
Send your components for inspection and
debris/ISO coding reference.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

111

OFF-LINE FILTRATION
Filtertechnik off-line filter systems

Clean your
oil, dont
dump it!

By filtering, not only can you extend the life of existing oils but also
significantly reduce your oil replacement and disposal costs.
If your oils have:
 high water content

 high carbon content

These filter units


will clean down to ISO
13/11/9,
NAS 2 (1 micron)

 high contamination levels

Whatever your oil condition or system size, we have a filtration solution to


suit the problems you face. Instead of disposing of your oils or fuels why
not call us to see if we can assist you in a clean-up process?

HFS Handy Filter System


Hand-held portable spin-on filter unit. Fitted with 7 spin on filter cans.
Comes with 3m of suction and delivery hoses. Suitable for viscosities up
to 500 cst. Flow rate 15l/min. 110Vac / 50Hz power supply.
Ordering example

HFS-110-XXXX
Filter Elements
Dimensions W540 x H365 x D365mm
Weight 12.5kg

Replace XXXX

Micron rating

Dirt holding (g)

M3
M10
MZ3
MZ10
MW

3 nom.
10 nom.
3 abs.
10 abs.
n/a

50
37
105
104
water removal

Sentry Portable Filter Trolley


Entry level light to medium duty portable filter or transfer trolley. Fitted with
6 Schroeder Z media filter and 0.75kW vane pump drive. Comes with 3m
of suction and delivery hoses. Suitable for viscosities up to 320 cst. Flow
rate 18 to 30l/min adjustable.
Ordering example

SFC-SEN-110-XXXX
Power Supply

Filter Elements

110
240
AIR

Replace XXXX

Micron rating

Dirt holding (g)

6RZ1
6RZ3
6RZ5
6RZ10
6RZ25
6R3
6R10
6RM100
6RW

1 abs.
3 abs.
5 abs.
10 abs.
25 abs.
3 nom.
10 nom.
100 nom.
n/a

15
15
12
14
25
5
6
recleanable
water removal

110 Vac / 50Hz Motor


240 Vac / 50Hz Motor
Air drive (please contact us)

Dimensions W300 x H890


x D280mm
Weight 16.3kg

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

112

OFF-LINE FILTRATION
SFC 2000/3000
Medium to heavy duty portable filler trolley. Fitted with 1 x 9 or 14 Schroeder Z media
filters (SFC 2000) or 2 x 9 or 14 Schroeder Z media filters (SFC 3000). 1.5kW gear pump
drive with 3m of suction and delivery hoses. Suitable for viscosities upto 500 cst. Flow rate
18 or 45l/min.

Ordering example

SFC-3000-110-45-14-XXXX/XXXX
Filter Elements

Power Supply
Dimensions W640 x H1030
x D520mm
Weight 51kg

Model Option

110
240
AIR

110 Vac / 50Hz Motor


240 Vac / 50Hz Motor
Air drive (please contact us)

Code

Description

2000
3000

1 x 9 or 14 filter assembly
2 x 9 or 14 filter assemblies

Flow Rate
Code

Description

18
45

18l/min pump set


45l/min pump set

Model Option 2
Code

Description

9
14

9 long filter assembly


14 long filter assembly

Replace XXXX

Micron rating

Dirt holding (g)

9VZ1
9VZ3
9VZ5
9VZ10
9VZ25
9V3
9V10
9VM150
9VW
14VZ1
14VZ3
14VZ5
14VZ10
14VZ25
14V3
14V10
14VM150
14VW

1 abs.
3 abs.
5 abs.
10 abs.
25 abs.
3 nom.
10 nom.
150 nom.
n/a
1 abs.
3 abs.
5 abs.
10 abs.
25 abs.
3 nom.
10 nom.
150 nom.
n/a

55
57
45
52
48
25
12
recleanable
water removal
102
105
83
104
94
38
25
recleanable
water removal

KLD Kidney Loop Systems


High capacity stationary offline filter system. Fitted with 2 x
9, 18 or 27 Schroeder Z media filters. 0.55kW vane pump
drive. Suitable for viscosities upto 216 cst (higher viscosity
version available). Flow rate 25 or 50l/min.
Flow Rate
Ordering example

Code

Description

KLD-3-09-XXXX/XXXX-14

7
14

25 l/min pump set


50 l/min pump set

No. of Elements
Code

Description

1
2
3

9 Filter Assembly Length


18 Filter Assembly Length
27 Filter Assembly Length

Dimensions W320 x H462(9) 619(18) 858 (27) x D457mm


Weight 53kg (9) 63kg (18) 73kg (27)

Filter Elements
Replace XXXX

Micron rating

Dirt holding (g)

K3
K10
KZ1
KZ3
KZ5
KZ10
KZ25
KM150
KW

3 nom.
10 nom.
1 abs.
3 abs.
5 abs.
10 abs.
25 abs.
150 nom.
n/a

54
44
112
115
86
108
93
recleanable
water removal

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

113

OFF-LINE FILTRATION
BD6000 / IBD6000
High capacity dual particulate and water removal filtration rig. Designed for
off line polishing and drying of fuels and oils (N.B Not suitable for seriously
contaminated systems before pre filtration to approx ISO 23/21/19). Fitted
with 2, 4, 6 or 8 super duty filter pots and 20 polypropylene pre filter.
0.18kW screw pump drive suitable for huge range of viscoties. Flow rates
of 600, 1300 or 3000l/hr.

after

before

TWS-C
Water Monitor
% water in oil/fuels

Particle Counter
real time on-line
particle counting
PC download for
logging / traceability

(See next page)

(See page 106 for more details)

20 High capacity
polypropylene
pre-filter.
Maximises life of
main SDFC filter
cartridges.

High capacity filters cleans


down to 3 microns and
removes 0.75l water from
oils / diesel fuels

110 / 220VAC / Air drive


continuously rated pumps
600l/hour (2 pot)
1300l/hour (4 pot)
1300l/hour (6 pot)
3000l/hour (8 pot)
Pressure and thermal cutouts

Super duty
filter cartidge SDFC(W2)

High capacity metal drip


tray with lockable wheels
& drain with tap

Ordering example

IBD-6000-8-240-XXX
Model Code

Power Supply

Code

Description

Code

Description

BD

without particle counter or


moisture sensor
fitted with particle counter
and moisture sensor

110
240
AIR

110Vac/50Hz supply
240Vac/50Hz supply
Air drive (please contact us)

IBD

415V and 60Hz options also available on request

No. of filter pots


Code

Description

2
4
6
8

600l/hr, 4kg dirt removal, 1.5l water removal


1300l/hr, 8kg dirt removal, 3l water removal
1300l/hr, 12kg dirt removal, 4.5l water removal
3000l/hr, 16kg dirt removal, 6l water removal

20 Pre Filter Elements


Replace XXX

Micron rating

FT-07PP005-20NNB
FT-07PP010-20NNB
FT-07PP020-20NNB
FT-07PP050-20NNB

5 nom.
10 nom.
20 nom.
50 nom.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

114

WATER REMOVAL
80% of all hydraulic failure is due to contamination

Water removal
(breathers & elements)
A major source of hydraulic and
lubrication problems

Contamination in oil is caused by both water and solid particulate.


Contamination is harmful to oil and the system component parts that it
lubricates.
The presence of water in oil will lead to breakdowns which can be extremely
costly for a company just think of the cost of downtime, the loss of
production, the cost of repair and replacement of expensive parts, as well
as administration costs.

However, the cost of removing water from your oil need not be
significant and it is in fact a cost-saving exercise as it will greatly
reduce the number of breakdowns your system will experience
and increase productivity and reliability.
Filtertechnik offers a range of water removal methods suitable for
all types of systems and levels of contamination.

Water content versus beaing life

Free water causes oil


additive package
depletion

Reduced lubricity causes rapid component wear and failure

Cloudy due to water


ingress - causes oil
additive package
depletion reducing
the oils life

TWS-C Moisture sensor


The TWS-C moisture sensor is a line mounted sensor that measures relative
saturation of water in oil. The sensor gives a 4-20mA output scaled from 0
to 100% saturation. 3/8 BSP threaded connection.

Port Code

Description

TWS-C-M-O-O
TWS-C-E-O-O

Moisture sensor for Hydraulic fluids


Moisture sensor for Esther based fluids

RT38
Miniature Digital display for use with TWS-C moisture sensor gives 0-100%
relative saturation. Supplied with 2m long cable.
Port Code

Description

RT38m

12-24 Vdc powered minaiture LED display-panel mounted

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

115

WATER REMOVAL
DAB Breathers
Our DAB range of environmentally friendly, disposable, silica gel breathers will remove
atmospheric water that can cause contamination from within your reservoir.
Model

Filtration

Water retention

Connection

DAB-2
DAB-4

2 micron absolute
2 micron absolute

0.1L
0.5L

4NPT
1NPT / Flange / Bayonet/ 1.12UNF

W media filter elements


Our W media Schroeder filter elements are an extremely
efficient and low-cost method of removing water from your
fluid. They are capable of holding 400 times their own
weight in water. W media elements can hold more water at
lower flowrates; we have given two rates in the table below.
W elements also filter to 10 microns.
W Media Filter elements info

Model

Flow

KW
KW
9VW
9VW
39QW
39QW
MW(spin on)
MW(spin on)

Capacity

L/min

mL

75
7.5
75
7.5
530
83
53
6

150
500
81
270
1100
3100
100
350

SDFC elements
For our IBD and BD range of off line filters these cellulose wound filter elements are excellent for off-line filtring
performance. As well as removing large amounts of dirt (up to 2Kg per element) they can also remove large volumes of
water simultaneously (up to 750mL per element) Our SDFC(P) elements are polypropylene and are for use on water glycol
systems.

Return your oil to health with SDFC elements


Remove large quantities of water and particulate

W Media Filter elements info

Model

Flow

Water/oil removal

Dirt holding capacity

0.75 Litre Water


1Litre oil

2
2

L/min

SDFC(W)
SDFC(P)

10
10

kg

SDFC
elements
will clean
down to
ISO 14/12/9
NAS 3
(3 micron)

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

116

WATER REMOVAL
Schroeder SVD vacuum dehydrators
The all new SVD Vacuum dehydrator units are designed to remove free and dissolved water from hydraulic or lubricating
oils and then further dry and filter oil down to below 100ppm water and one micron particle size. The figures quoted in
the sizing table here are the SVD capabilities for removing free water. Touch panel control display, and optional on-line
particle counter. Large capacity filtration and optional heaters make these units a powerful unit for taking control of
serious water and contamination issues.

Centrifuge and condensation methods typically only remove free water.


The SVD, which uses vacuum dehydration, can remove both free water
and dissolved water from the oil, as well as dissolved gasses. In
addition, solid contaminants are also removed by highly efficient
membrane elements. The SVD is intended to be used on large hydraulic
and lubricating circuits that have a minimal 1,000 gallon reservoir.
Negative effects of water in hydraulic oil:
 Depletion of additives

 Increased acidity of oil


 Reduction in lubricity

 Accelerated aging of components

Envelope dimensions will change in


future models. Contact factory for details

When connected to the hydraulic reservoir of a system with


wet oil, the SVD unit draws down oil in its chamber. Oil
slowly cascades down the reactor chamber. Water is
separated in the form of vapour and is removed by the
vacuum pump. This vapour can be released into the
atmosphere or condensed into a separate reservoir. The
purified oil is drained from the reactor chamber through a
pump back to the system reservoir at a continuous flow
rate. The oil is now dry and free of water (within the
specifications provided).
 Removes 100% of free and over 90% of dissolved

water and as well as 100% of free and over 90% of


dissolved gases.
 Four models are available to accommodate various flow
rates
 Use of a vacuum pump avoids any dangerous
chemically reactive by-products.
 Mobile equipment/equipment used outdoors
 Pulp and paper plants
 Power generation plants
 Plastic injection and die cast machines
 Reclaimed fluids

Model
SVD05
SVD10
SVD16
SVD23

Flow rate

Water removal

L/min

L/hr

20
40
60
90

3
4
6
8

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

117

FLUSHING
Hot Oil Flushing Service
Hot oil flushing is ideal for troublesome systems or where large amounts of contamination have been introduced to a
machine. The rigs we use are the latest in flushing technology. These are very portable hot oil pulsation units designed to
work on any system with up to 180mm (7") inside diameter pipework.
On-board Particle Counters ensure the correct ISO / NAS cleanliness is reached. Flushing is carried out until the target
results are achieved. On board filtration cleans down to NAS 5, ISO 14/11 or better. All results are documented and
traceable to national standards.
Rigs can be hired out with a service engineer. Alternatively we can supply standard flushing rigs for sale or we can build
special flushing units for end of production line flushing of machinery or components.
Machines can be supplied to perform both flushing and pressure testing in one unit
Flushing is ideal for:
 any system not running correctly due to contamination
 mobile plant or machines
 machine tools

 new plant installations prior to commissioning


 any system following a major overhaul

 systems with performance problems, wear, sticking valves etc.

Laminar flow normal hydraulic system design will NOT FLUSH a system as a Reynolds number greater than 3000 needs
to be generated. Hydraulic systems are sized to give laminar flow in most conditions.
Turbulent flow with a Reynolds value above 3000 flow becomes turbulent and is therefore ideal for flushing.
Filtertechnik use a hot oil to ensure that viscosity and Reynolds numbers are maintained.

Laminar flow Not effective

Laminar flow is not effective in the flushing process and


results in contaminant and particulate clinging to the
inner-bore

Turbulent flow Totally effective

Turbulent flow is effective in removing


particulate and contaminant from the inner
bore.

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

118

FLUSHING
Hot oil Flushing rigs
High flow hot oil flushing unit OTS.200.200.7.ACMU.SS316
This model is driven by two 415V, 15kW, 3ph, 50Hz, IP56 rated electrical motors - mounted to pumps with flow rate of
200 l/min at 35 bar. A third vane pump with circulation flow of 7 l/min at 150 bar is fitted in tandem for pulsation effect up
to 600 l/min. The flushing range of the unit is 1 to 7 depending on fluid viscosity, temperature and pipe length.
Cleanliness levels better than ISO 4406 14/11 or Nas 1638 Class 5 will be achieved. The unit is integrated with a PC9000
particle monitor.
The pulsation is built up in the system through a 10 litre accumulator which is pressurised through the 7 l/min 150 bar
vane pump. The stored volume from the accumulator is then injected into the low pressure flushing circuit in a control time
and cycle mode. This achieves very high turblent flow during the pulsation mode which can be switched on/off manually.
The pulsation is of particular advantage in systems with high differential pressure. The control panel is fitted with on/off
switch & Filter indication lamp, emergency stop and consumption meter. Single 5 meter cable with a 63amp plug fitted to
power all services.

Safety features:

 Strong protective frames

 Drip trays fitted as standard with drain facilities


 Adjustable relief valves for all pumps

 The unit is QRW suitable for use with water based fluids
 Low level alarm mounted in reservoir

Weight & dimensions


 Length: 1495 mm
 Width: 1200 mm

 Height: 1650 mm

 Dry Weight: 949 Kg

OTS200 up to 7 at 600L/min

Features:

 Skid mounted - Forklift facility

 Construction in 316 stainless steel

 Variable temperature & pressure options

 Visual differential pressure indicator on filter

 By using one pump over relief value the unit can produce 6KW heating capacity

Capacity & Performance:

 Flow rate: 0-400 l/min at 35 bar

 Pulsation flow: Up to 600 l/min/ 150 bar


 Tank capacity: 400 litres
 Oil temperature: 0-50C

 Filter capacity: 50m strainer - 3m Beta 200 pressure & return

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

119

FLUSHING
Hot oil Flushing rigs
High flow hot oil flushing unit OTS.50.ACMU.FT.ST.1
Hot oil flushing unit with pulsed flow, this model has one electric motor fitted with a tandem pump. Electrical supply rating
380-415 volt 3 phase 16 amp. Pump flow rates are for main circulation flow 55 l/min and pulsed flow rate up to 120l/min.
System fluid is mineral oil - 10 cst rated @ 40C. Built in PC9000 particle counter is fitted to monitor ISO code cleanliness
with software download available. Manual control of flushing and blown down. Safety valves, adjustable relief valve and
emergancy stop fitted. Frame and tank all built in 316 stainless steel.

Safety features:

 Strong all round support frame


 Drip trays fitted with drain
 Adjustable relief valves

 Low level alarm fitted for fluid reservoir

Weight & dimensions


 Length: 900 mm
 Width: 500 mm
 Height: 1.5 m

 Dry Weight: 750 Kg

OTS50 up to 1.1/4 at 125L/min

Features:

 Stainless steel construction - Fork lift mounting fixtures


 Variable temperature control
 Filter indicators fitted

Capacity & Performance:

 Flow rate: 0-55 litres at 10 bar


 Pulsation flow: 120 litres
 Tank capacity: 150 litres

 Oil temperature: variable up to 50C

 Filter capacity: 3m rated pressure & return

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

120

FLUSHING
Hot oil Flushing and Pressure testing rigs
High flow hot oil flushing unit OTS.50.7.SS316 PRESS
Mobile flushing unit suitable for flushing of hydraulic tubes from 2mm to 28mm ID with pulsed flow conditions which make
it possible to achieve a turbulent flow above RE>3000 and a system cleanliness level better than ISO 4406 Class 14/11
or NAS 1638 Class 5.
This unit is also suitable for hydrostatic pressure testing up to 1100bar with flushing oil as test fluid. All construction and
framework is made in stainless steel AISI 316 material as shown on photo. The unit is driven by a 5.5kW, 16A, 400V/50Hz
3ph AC electrical motor. The 103 litre oil-reservoir is integrated with a 2kW electric heater and a low level switch.

Safety features:

 Strong protective framework


 Drip trays fitted as standard

 Pressure safety - & relief valves set pressure 80 bar, 130

bar & 122 bar


 Thermostat is fitted to oil heater
Weight & dimensions
 Length: 1168 mm
 Width: 644 mm

 Height: 1004 mm

 Dry Weight: 360 Kg

OTS50 up to 1.1/4 at 80L/min


Pressure test to 1100 bar.

Features:

 Articulated wheels and lifting pads mounted for site mobility


 Variable temperature & pressure options
 Visual differential dirt indicator

 In Line particle counter - PC9000

Capacity & Performance:

 Flow rate: 45 l/min at 35 bar


 Pulsation flow: 80 l/min

 Accumulator pressure: 103 bar


 Tank capacity: 103 litres
 Oil temperature: 80C

 Filter capacity: 3m beta 200

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

121

MORE INFORMATION
More information
The products shown within this section highlights our most popular ranges. For more detailed information and extended
product range the following catalogues are available, please contact Hydrotechnik to request your copy.

8-1/2

1/2

8-1/2

imer
F tion Pr
A iltra
nets
Filter Elem
e re Filters
High Prssu
et Liners
Rurn
kn-Mounted,Pressreu Filte
Ta
and Medium ters
Fil
Water Service
Esafe Filters
essories
cc
Reservoir A
r n Systems
Offline Filtatio

Oil Service
L-2681

g
ts Catalo
Produc

/04
0B (07

L-252

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: sales@filtertechnik.co.uk

122