MANUAL (SM)
PTS 20.053
DECEMBER 1989
PREFACE
PETRONAS Technical Standards (PTS) publications reflect the views, at the time of publication,
of PETRONAS OPUs/Divisions.
They are based on the experience acquired during the involvement with the design, construction,
operation and maintenance of processing units and facilities. Where appropriate they are based
on, or reference is made to, national and international standards and codes of practice.
The objective is to set the recommended standard for good technical practice to be applied by
PETRONAS' OPUs in oil and gas production facilities, refineries, gas processing plants, chemical
plants, marketing facilities or any other such facility, and thereby to achieve maximum technical
and economic benefit from standardisation.
The information set forth in these publications is provided to users for their consideration and
decision to implement. This is of particular importance where PTS may not cover every
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their own environment and requirements.
When Contractors or Manufacturers/Suppliers use PTS they shall be solely responsible for the
quality of work and the attainment of the required design and engineering standards. In
particular, for those requirements not specifically covered, the Principal will expect them to follow
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The right to use PTS rests with three categories of users :
1)
2)
3)
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CONTENTS
PREFACE
1.
INTRODUCTION
2.
DESIGN HELICOPTER
3.
4.
5.
STRUCTURAL DESIGN
6.
SURFACE
7.
8.
VISUAL AIDS
9.
SAFETY NET
10.
SATELLITE INSTALLATIONS
11.
SAFETY EQUIPMENT
REFERENCES
FIGURES
1.
2.
Obstacle free areas above the helideck, single main rotor helicopters
3,4.
Obstacle free areas above the helideck, tandem main .rotor helicopters
5.
6.
7.
8.
APPENDICES
1.
Helicopter data
2.
3.
1.
INTRODUCTION
This document details the minimum acceptable criteria for the design of helidecks on PETRONAS
offshore installations. In general the PETRONAS design criteria will satisfy the requirements of the
various worldwide regulatory bodies. However, due to the developing nature of offshore regulations,
the local regulations should be reviewed prior to design work being undertaken.
Where design is subject to approval by a government agency, then it is recommended that the
design criteria and methods be agreed prior to any design work being started. Agency requirements
that are known to differ from those considered necessary by PETRONAS are highlighted together
with recommended courses of action.
2.
DESIGN HELICOPTER
The resultant design for a particular helideck is dependent upon the helicopters that will fly to and
from the installation in question. The helicopters to be considered will have to be defined before
design work is started. In general it is the largest, heaviest helicopter that will govern helideck
design. It is essential, however, that the effects of all helicopters likely to be serving the installation
are considered when designing the helideck.
3.
4.
5.
STRUCTURAL DESIGN
The following is applicable to the design of steel decks and Appendix 2 contains further details of the
design method. The use of other materials for deck construction requires further detailed
consideration. Requirements related to the design of aluminium decks may be found in Section 2.5.2
of Appendix 2.
The landing area and take-off area should be designed for the highest anticipated category of
helicopter that will serve the installation.
There are basically three undercarriage configurations in use; these are shown in Figure 6 together
with the terms used to describe undercarriage components. For the purpose of design it is to be
assumed that the helicopter will land on:
i)
two skids of the skid-mounted helicopters (configuration 1. Figure 6) in which case the
landing load per skid shall be half the total landing load;
ii)
the main gear (configuration 2, Figure 6) in which case the landing load per leg of the gear
shall be half the total landing load;
iii)
the main and secondary gear (configuration 3, Figure 6) in which case the load distribution to
each undercarriage shall be in proportion to the static loads they carry.
Note that one leg may have one or two wheels. The associated contact area plays an important role
when considering the deck plate thickness of the helideck. The undercarriage configuration and
contact areas of the tyres/skids should conform to values given by the helicopter manufacturer(s).
Consideration in the helideck design shall also be given to other types of loading such as the live
loads in excess of the minimum live load (snow, personnel, cargo transfer, rotor down wash, etc.) of
0.5 kN /m.
The operational loads (Section 5.1) and survival (emergency loading) loads (Section 5.2) shall be
combined with environmental loads, dead loads and live loads.
The helideck consists of:
I
Deck plating
II
III
These terms will be used in the definition of the loads and allowable stress calculation methods to
follow.
5.1
Operational condition
5.1.1
Loads
The operational (normal usage) load is defined as the heavy landing of the fully loaded design
helicopter(s) which shall be positioned so as to produce the most severe loading condition for each
structural member under consideration. The operational load shall be taken as 1.5 * maximum takeoff weight of the design helicopter (s). For example, for case ii) above helicopters the loading per leg
is 0.75 * maximum take-off weight.
For the design of the deck stiffening a minimum live load of 0.5 kN/M shall be superimposed. For
the design of the primary supporting structure in addition to the helicopter loads above a live load of
0.5 kN /M plus the structural deadweight of the deck and stiffeners shall be applied. Simultaneously,
a lateral loading of 0.5 x the maximum take-off weight of the helicopter plus 0.5 x the deadweight of
the helideck shall be applied for design of the primary supporting structure (see load case (3) of
Table 2.2.1, Appendix 2).
When the helideck is mounted on a mobile offshore platform, accelerations corresponding to
operating environmental conditions shall be included in the maximum take-off weight.
5.1.2
Allowable stresses
For the operational condition the maximum allowable stresses are as follows (see Table 2.2.2 of
Appendix 2):
Deck secondary structure (stiffeners) in bending: 0.718 x Fy
Primary supporting structure for combined bending and axial: 0.6 x (Fy, 0.2% proof stress or
compressive buckling stress which ever is lesser)
(where Fy - minimum specified yield stress of the material).
The thickness of the deck plating may be calculated by the method set out in Appendix 2. The
primary supporting structure may be designed with the aid of direct calculation methods in
conjunction with an appropriate design code (references 3 and 4).
5.2
Survival condition
5.2.1
Loads
The survival load is defined as the emergency landing of the fully loaded design helicopter(s) which
shall be positioned so as to produce the most severe loading condition for each structural member
under consideration. The survival load shall be taken as 2.5 * maximum take-off weight of the design
helicopter(s) multiplied by a factor f. The factor f shall either be 1.15 for landing decks forming the
upper boundary of manned spaces, e.g. accommodation spaces, control rooms, etc., or 1.0
elsewhere.
For the design of the deck stiffening a minimum live load of 0.2 kN /m shall be superimposed. For
the design of the primary supporting structure in addition to the helicopter loads above a live load of
0.2 kN/m plus the structural deadweight of the deck and stiffeners shall be applied. Simultaneously
a lateral loading of 0.5 x the maximum take- off weight of the helicopter shall be applied for the
design of the primary supporting structure (see load case (2)) of Table 2.2.1, Appendix 2).
When the helideck is mounted on a mobile offshore platform, accelerations corresponding to
operating environmental conditions shall be included in the maximum take-off weight.
5.2.2
Allowable stresses
For the emergency landing condition the maximum allowable stresses are as follows (see Table
2.2.2 of Appendix 2):
Deck secondary structure (stiffeners) in bending: Fy
Primary supporting structure for combined bending and axial: 0.9 x (Fy, 0.2% proof stress or
compressive buckling stress whichever is the lesser)
(where Fy - minimum specified yield stress of the material).
The thickness of the deck plating may be calculated by the method set out in Appendix 2.
The prime consideration for the specification of the above maximum allowable stresses and the
proposed calculation methods is that under emergency landing conditions the deck plating and the
secondary structure are allowed to be subject to gross deformations in contrast with the primary
support structure which should remain intact.
5.3
5.3.1
Loads
The helideck shall also be assessed for a distributed loading of 2 kN /m over the entire landing area.
This load is to cover for temporary loading conditions of the helideck and is to be considered without
the effects of helideck or helicopter self-weight or any horizontal loading.
5.3.2
Allowable stresses
Deck secondary structure (stiffeners) in bending: 0.6 x Fy
Primary supporting structure in bending: 0.6 x Fy
For combined bending and axial: 0.6 x (Fy, 0.2% proof stress or compressive buckling stress
whichever is the lesser)
(where Fy - specified minimum yield stress of the material).
The thickness of the deck plating may be calculated by the method set out in Appendix 2.
5.4
Installation
Loads experienced during helideck construction including static and dynamic forces that occur during
lifting, loadout and transportation should be considered in accordance with the appropriate design
code. In particular decks are often fabricated upside down to facilitate down-hand welding of
stiffeners to deck plate. An assessment of the stresses incurred during the process of uprighting the
structure should be made.
6.
SURFACE
The landing area should have an overall coating of non-slip material and all coloured markings on
the surface of the landing area should be made with non-skid materials. Attention must be paid to the
durability of the coating. Flaking of the material must be prevented since the flakes, especially with
aggregate present for non-slip purposes, are a serious hazard to helicopter engines.
To ensure adequate drainage on field installations, the landing area should be laid to a fall* or
cambered to prevent rainwater and fuel spills from remaining on the deck. The deflection of the deck
surface due to loads from a helicopter at rest should not modify the landing area drainage system to
the extent of allowing spilled fuel to remain on the deck. A system of guttering or a slightly raised
kerb should be provided around the perimeter to prevent spilled fuel from falling on to the other parts
of the installation and to conduct the spillage to a safe place.
A tautly stretched rope netting should be provided to aid the landing of helicopters with wheeled
undercarriages in adverse weather conditions. It is preferable that the net be made of 20 mm
diameter sisal. The maximum mesh size should be 200 mm. The net should be secured every 1.5
metres around its perimeter and tensioned such that the centre of the net cannot be lifted more than
250 mm. Netting of material other than sisal may be used subject to similar properties being
provided., Any proposed material should be subject to review by:
i)
ii)
or in the event of there being no government agency and the operator being unknown at the design
stage, Shell Aircraft Ltd. London. Net sizes are generally considered as follows:
-
small
6 metres
by 6 metres
medium:
12 metres
by 12 metres
large
15 metres
by 15 metres.
Appendix 1 gives helicopter data and includes the net sizes to be used for the various aircraft. For
helidecks that will be used by skid equipped helicopters, the advantages of improved stability
provided by the net may be offset by the risk of the skids becoming trapped. In such cases the use of
netting should be left to the discretion of the helicopter operator.
Some operating companies have provided wooden grills in lieu of a rope net. Such a solution can
increase operating limits such as allowable heave, pitch and wind speed. The dimensions of the
wooden grid mesh will be specific to individual helicopter types, and if it is decided to adopt this
solution, then the design should be produced in cooperation with the helicopter operator, and
approval sought from the relevant government agency if applicable.
7.
8.
VISUAL AIDS
The installation should display its registered name or designation in a manner which is visible from
helicopters approaching the installation.
Marking and lighting of the helicopter landing area will enable this area to be identified and facilitate
its use by day and night respectively. Marking and lighting of obstacles will help to ensure safe
standard of separation from such obstacles.
8.1
S58T-helicopters
Landing area
Aiming circle
Helicopter landing
b)
c)
d)
e)
f)
S61N helicopters
Landing area
Aiming circle
Helicopter landing
: fuselage across circle with pilot's eye line above edge position
edge of the aiming circle.
Aiming circle
Aiming circle
Aiming circle
: for 'D' size of 30.18 metres, length of rectangle 27.18 metres (0.9
'D'), width of rectangle 22.65 metres (0.75 'D').
Aiming circle
Dimensions of 'H' are given in Figure 7a. The 'H' is to be painted WHITE and is to be
centrally located in the aiming circle(s) and orientated so that the central horizontal bar of the
'H' is on the bisector of the obstacle-free sector. Should the obstacle free sector be swung as
indicated on Figure 2 then the bisector will not pass through the centre of the landing circle.
In this case the horizontal bar of the 'H' should be located on the centre of the aiming circle
but parallel to the bisector.
No specific aiming circle markings are proposed for smaller helicopter types, but such
smaller helicopters will be fully clear of obstructions if they land in the centre of the aiming
circles described above.
8.2
8.3
9.
SAFETY NET
Safety nets for personnel protection should be installed around the landing area except where
structural protection exists. The netting used should be of a flexible nature with the inboard edge
fastened 0.6 metres below the level of the helicopter landing deck. The net should have an upward
and outward slope of approximately 25. This implies a net length of approximately 2 metres since
the tip of the net should be 0.25 metres above the helideck (see Section 4). The net should be strong
enough to withstand, without damage, an 85 kg weight being dropped from a height of 1.0 metres.
The net should be slightly slack to prevent bounce when an object lands on it. It is the function of the
safety net to catch and hold personnel. Injury should be minimised during this process, framing
should be arranged with this in mind.
Theoretical analysis of any safety net arrangement to prove compliance with the above strength
requirement is difficult if an efficient solution is desired. It is current practice to load test a chosen
safety net arrangement by dropping a 85 kg sack of sand from a height of 1.0 metres into its various
components.
10.
SATELLITE INSTALLATIONS
Where an installation is designed to serve as an unmanned satellite to a manned master installation,
provided the helicopter landing area on the master installation conforms to the criteria outlined in this
document, it will be acceptable for the landing area on the satellite to satisfy different criteria from
those above in respect of size and obstacle environment subject to the imposition of compensating
operational restrictions.
The helicopter landing area of the satellite installation must have a minimum diameter of 0.75 that of
the main rotor diameter of the helicopter concerned, which must be of the single main rotor/tail rotor
configuration. The landing area should be unobstructed, that is, have no obstacles on the installation
or in the immediate vicinity which exceed the elevation of the area. The access requirements of
Section 3 must be met and safety equipment as specified in Section 11 should be made available.
11.
SAFETY EQUIPMENT
The helicopter landing area should be provided with the following:
a)
Two carbon dioxide (CO2) extinguishers of an aggregate capacity of not less than 22.5 kg
(50 lb) or equivalent capacity BCF extinguishers with extension applicators.
b)
Two dry powder extinguishers of an aggregate capacity of not less than 45 kg (100 lb).
c)
In addition to the above the following equipment shall be installed at helidecks with a high
frequency of landings (i.e. a facility which is considered to be normally manned):
i)
a low expansion foam application system capable of discharging foam solution onto
the landing area at a rate of not less than 6 litres per minute per square metre of the
*prescribed area and
ii)
Two fire hydrants shall be installed (one on each side of the deck: adjacent to the access
points). Each hydrant shall be fitted with 2 x 65 mm (2 ") individually valved instantaneous
couplings and a hose box containing 2 x 43 mm (1 ") hose and two pyrex branchpipes.
Two low-profile foam monitors located on either side of the helideck will be required.
* The 'prescribed area' is defined as an area equal to 0.75 (D), where D is the overall
length of the longest helicopter (as defined in Section 4 above) which the landing area is
designed to accommodate.
d)
The following fire-fighting equipment should be stored in a steel box less than 50 cm high
and easily accessible from the helicopter deck:
2)
3)
4)
5)
Letter from UEN/213, Shell UK Exploration and Production to Lloyds Register of Shipping, Offshore
Engineering Services Group, 6 September 1979
FIGURES
FIG. 1: ENVELOPE OF RESTRICTED VERTICAL AIRFLOW VELOCITIES
FIG. 2 : OBSTACLE FREE AREAS ABOVE THE HELIDECK -SINGLE MAIN ROTOR HELICOPTERS
FIG. 3 : OBSTACLE FREE AREAS ABOVE THE HELIDECK - TANDEM MAIN ROTOR HELICOPTERS
FIG. 4 : OBSTACLE FREE AREAS ABOVE THE HELIDECK - TANDEM MAIN ROTOR HELICOPTERS
FIG. 5 : OBSTACLE FREE SECTOR BELOW THE HELIDECK -SINGLE AND TANDEM MAIN ROTOR
HELICOPTERS
Notes : 1.
2.
APPENDICES
APPENDIX 1 : HELICOPTER DATA
(Note that the figures quoted were correct at 1 October 1989).
Manufacturers revise their specifications from time to time.
It is recommended that the figures to be used are verified with the manufacturer or Shell Aircraft, London at
the start of design.
**
Indicates helicopter not approved by Shell Aircraft for Group use at time of printing.
: 215.8 kN
: 3.2 m
: 3.4 m
Wheel base
: 7.9 m
: 65.0 kN
: 32.5 kN
: 0.37 m
: 675 kN/m
: 42.9 kN
: 876 kN/m
Diameter of rotors
: 18.29 m
Overall length
: 30.2 m
: 91.22 kN
: 4.27 m
Wheel base
: 7.3 m
: 38.96 kN
: 19.48 kN
: 0.33 m
: 655 kN/m
: 13.3 kN
: 483 kN/m
Diameter of rotors
: 18.9 m
Overall length
: 22.3 m
: 81.89 kN
: 3.0 m
Wheel base
: 5.25 m
: 27.2 kN
: 27.2 kN
: 0.35 m
: 900 kN/m
: 27.2 kN
: 13.6 kN
: 600 kN/m
: .16 m
: 15.1 m
Overall length
: 18.5 m
: 72.6 kN
: 2.4 m
Wheel base
: 4.1 m
: 24.2 kN
: 12.1 kN
: 0.35 m
: 585 kN/m
: 24.2 kN
: 12.1 kN
: 585 kN /m
: 15.0 m
Overall length
: 18.2 m
: 77.84 kN
: 3.29 m
Wheel base
: 4.77 m
: 25.95 kN
: 25.95 kN
: 1893 kNm
: 25.95 kN
: 12.97 kN
: 1017 kNm
: 0.3 m
: 15.85 m
Overall length
: 19.0 m
: 77.84 kN
Skid separation
: 2.71 m
Skid Length
: 2.44 m
: 15.85 kN
Skid length in deck contact
-2
-2
: 57.85 kN
: 4.27 m
Wheel base
: 8.61 m
: 25.6 kN
: 241 kN/m
: 6.67 kN
: 207 kN/m
: 17.1 m
Overall length
: 20.1 m
: 56.93 kN
: 3.1 m
Wheel base
: 5.45 m
: 18.98 kN
: 18.98 kN
: 496 kN m
: 18.98 kN
: 75 mm
: 9.49 kN
: 365 kN m
: 13.34 m
-2
-2
: 49.83 kN
Skid separation
: 2.8 m
Skid Length
: 2.7 m
Rotor diameter
: 14.7 m
Overall length
: 17.5 m
Plan at skid level showing C of G position
: 52.94 kN
Skid separation
: 2.8 m
Skid length
: 2.4 m
: 14.0 m
Overall length
: 17.1 m
Skid length in deck contact
: 45.81 kN
: 2.44 m
Wheel base
: 4.93 m
: 15.24 kN
: 1103 kNm
: 12.68 KN
: 966 kN/m
: 13.4 m
Overall length
: 16.0 m
-2
40.21 kN
: 1.90 m
Wheel base
: 3.61 m
: 15.20 kN
: 15.20 kN
: .13 m
: 8.60 kN m
: 12.59 kN
: 9.81 kN
: 550 kN m
: .11 m
: 11.93 m
Overall length
: 13.5 m
-2
-2
: 33.3 kN
Skid separation
: 1.96 m
Skid length
: 2.51 m
Rotor diameter
: 11.7 m
Overall length
: 13.3 m
Plan at skid contact level showing C of G position
: 22.56 kN
Skid separation
: 1.80 m
Skid length
: 2.27 m
: 5.64 kN
Rotor diameter
: 10.7 m
Overall length
: 13.0 m
Plan at skid level showing C of G position
The calculation method for deck plating and stiffeners included in this Appendix follows the method
recommended by Lloyd's Register (Reference 1) and is a revision from the method (DNV Ship Rules
- see Reference 2) included in the first issue of this EP report (EP-53471, April 1981). The Lloyd's
method has been developed specifically for design of helideck structures, for which the emergency
landing condition governs the deck plate design. A comparison of the two calculation methods for
identical loading conditions and stiffener aspect ratios indicates that the plate thicknesses required
by the Lloyd's method are generally less by some 25% than those required by the DNV Ship Rules
method. By implication, designs of new helidecks are likely to be lighter and cheaper than previously.
2)
For calculating the distribution of loads on the deck plate, stiffeners and supporting structure,
helicopter tyre print dimensions should be obtained from the manufacturer. If not then a print
dimension of 300 mm by 300 mm is to be assumed.
3)
Engineering judgement is required in obtaining rational contact areas for the emergency landing
condition. The contact area for a landing gear with more than one tyre may be assumed to be,
unless more accurate information is available, an equivalent patch area composed of the individual
static contact areas of each tyre. The static contact area is calculated using the tyre pressure and
tyre load based on the helicopter maximum take-off weight. Consideration should be given to the
effects on the structural design of tyre print dimensions of various aspect ratios (typically 1:1, 1:3 and
1:1/3).
4)
The deck design method below has relaxed the design load conditions for a helicopter with four sets
of landing gear (notably the Boeing 234LR Chinook). The first issue of this EP report assumed that
the helicopter lands on the rear secondary gear and the impact loads are transmitted by two wheels
only. The method below considers that under emergency landing conditions all four sets of gear will
contact the deck for load transmission with each gear sustaining load in proportion to the distance
from the helicopter's centre of gravity. Appropriate load combinations are specified in Table 2.2.1.
5)
The dimensions of deck panels selected (distances between stiffeners and between supporting floor
beams) will be dependent on the overall deck and support structure geometry. The influence of
fabrication cost or complexity, material availability plus any special requirements should also be
considered during the design.
6)
The effective flange width of the deck plate to be used in conjunction with stiffener proportions for
calculation of bending section modulii should be based on a rational method in keeping with
Reference 4. Permissible stresses are set out in Table 2.2.2.
7)
The permissible stresses given in Table 2.2.2 for the overall distributed loading and normal usage
load cases generally follow the normal allowable stresses of the AISC (Reference 4). Permissible
stresses in the deck secondary structure (deck stiffeners) for the normal usage load case are,
however, some 20% above normal allowables.
The increase recognises the comparative severity of this helicopter landing condition. Despite this
load case being referred to as "normal usage". a 1.5 g landing is not considered normal in aviation
terms and is a sufficiently uncommon and severe load condition to justify a higher than normal
allowable stress for non-primary structure. For further discussion of this subject the reader is referred
to correspondence between Shell UK Exploration and Production and the Offshore Engineering
Services Groups of Lloyds Register of Shipping (Reference 5).
8)
The method below includes a procedure for the design of aluminium helidecks. Notably a factor of
1.4 on plate thickness compared to steel plate has been included so that deflections of the deck
using each material are equivalent
Part 4, Chapter 2
Chapter 2
TOPSIDE ITEMS AND FITTINGS
CONTENTS
Section
1 Deck structure
2 Helicopter tending areas
3 Bridges and access gangways
4 Guard-rails and ladders
5 Machinery supports
6 Davits
Impact load is distributed between all main undercarriages in proportion to the static loads (Section
2.4.1 Appendix 2)
1.
Rear gear
b)
c)
Assume plate material to be BS4360 grade 50C for which the minimum specified yield stress is 370
2
N/mm
d)
Pw = 4.31 tonnes
= 1.15
= 0.6
1 given by
. *s
2 x v 1 + 11
u + 11
. *s
2 given by
1
0.3
13
.
* (a u)
s
v = s for v s
1
for u (a - s)
for a u > (a-s)
0.77 a/u
for u > a
for v < s
s
+ 0.4
v
3 given by
0.6
v = v for v s
1.2
s
v
for
P1k 2
7
Then = log10
2 x 10
s
(P1 in tonnes and s in mm)
t1 =
1000 k
in mm
v
> 1.0
s
v
1.5
s
2.
Fore gear
Tyre print
b)
Calculated values of deck plate thickness (following the same methodology as for the rear gear):
Conclude that plate thickness of around 10 mm would be appropriate for the stiffener/girder spacing of
interest.