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ELECTRICAL

TESTING SCHEDULE
Plant Area : 11 KV Switchgear

Sheet - 1/14
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LIST OF CONTENTS

1.

Plant Details

2.

Testing Objectives

3.

Testing Proposals

4.

Services Required

5.

Safety

6.

Emergency Procedures

7.

State of Plant

8.

Test Method

9.

Programme

10.

Results

11.

Reinstatement and Preservation

12.

Staffing Responsibilities and Communications

13.

Appendices

14.

PICL Electrical

15.

Test Report

16.

ON LOAD Inspection Report

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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1.0

PLANT DETAILS

1.1

11 KV Swgr. Board is inside Main Plant premises near Main


Gate. The Board consists of 8 panels, which include 2
incomers, one bus-coupler and 5 outgoing feeders. The Board
is fed by 2 nos of 6.6/11 KV interconnecting transformers
(6A/B) of 3500 KVA overhead lines to PTS Switchgear, which
in turn feeds MUW and BPCL-Chepad Fuel Facilities. There is
a wall mounted Control Panel for the Board. The control
supply is 220V DC which is fed by 220V DCDB located in
CCB.

1.2

Area covered under this Testing Schedule complete 11KV


Misc. switchgear including Local control Panel, 2 nos, 3500
KVA transformers, 6.6 KV cabling from 6.6KV swgr. To
transformers, HT cable from the transformers to 11 KV Board
and all associated control cabling.

2.0

OBJECTIVES

2.1

To ensure that 11 KV Misc. Switchgear, local Control Panel,


3500 KVA Transformers and associated Cables are correctly
assembled, erected and tested in accordance with good
Engineering practices.

2.2

To ensure the equipments and all its components conform to


the specifications agreed in the terms and conditions of the
contract.

2.3

To prove that the equipments are capable of sustained


operation under service conditions.

2.4

To provide a record for future reference.

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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2.5

To prove all controls, interlocks and safeguards.

2.6

To ensure the equipment is charged and is ready for


energizing the outgoing feeders as required.

3.0

PROPOSALS

3.1

Testing will be carried out for all the individual 11KV circuit
breakers contained in 11KV Misc. Switchgear, as per their
SCL and test procedures.

3.2

All relays and protection circuits will be tested according to


their SCL and test procedures. Various interlocks will also be
proved.

3.3

All the transformer HT/LT side cables will be tested as per its
SCL and test procedure.

3.4

The 11KV Misc. Switchgear will be charged from 6.6KV


Switchgear through the 3500KVA transformers (6A/B).

3.5

It will be the duty of the testing team Leader to ensure that


when the system is operating under load conditions, that all
equipments are externally inspected for any sign of stress or
abnormality and a copy of the results of their inspection is
attached as an appendix to this schedule.

4.0

SERVICES

4.1

220V DC supply from DCDB for protection and control circuit.

4.2

415 V 3-ph AC supplies

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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4.3

Phase sequence indicator

4.4

All test sets and equipments required for testing of individual


equipments as detailed in respective SCLs and Test
Procedures.

4.5

Communication facility from 11KV Swgr. Room to CCB.

5.0

SAFETY

5.1

The Team Leader will inform each member of his team as to


the exact nature and extent of his contribution and
responsibilities towards the tests carried out.

5.2

Only nominated person will take part in the tests. All others
will remain clear of the area.

5.3

All persons must acquaint themselves with the use and


location of fire extinguishers and First aid posts.

5.4

Adequate lighting facilities will be provided at all times.

5.5

Each test will be carried out under the control of the test team
leader.

5.6

A strict and safe method of applying test leads shall be


practiced. Bare wires shall not be inserted into sockets.

5.7

A record of any alteration made during the test such a shorts


or disconnections, shall be made and annexed to relevant test
procedure.

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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5.8

Each test would be carefully planned so that there is no


danger of mechanical or electrical damage to the equipment
under test.

5.9

There will be safe and easy access to all equipments under


test. And test area will be kept clean and clear of all
obstructions.

5.10

When HV tests are being carried out the area will be cordoned
off. Danger/warning notices shall be fixed at relevant points to
ensure safety.

5.11

Feeder CBs from 6.6KV Swgr. Shall be kept in withdrawn


position.

5.12

The operating personnel must be kept informed of the


programme of testing

6.0

EMERGENCY PROCEDURES

6.1

First and box and Shock treatment chart will be made


available.

6.2

Emergency telephone numbers for Hospital and Fire services


shall be prominently displayed.

6.3

A telephone will be available nearby.

6.4

If an abnormality is observed during charging the 6.6KV


feeder CB should be switched off immediately.

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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7.0

STATE OF PLANT OF ENERGISATION

7.1

6.6KV cable erection from 6.6KV panels to Transformers


6A/B, Transformer 6A/B to 11KV Incomer panels complete in
all respects. All control cabling interlinking 6.6KV transformer
feeders, 11KV incomers and 11KV local control panel
complete.

7.2

The Transformers 6A/B are ready for energisation from 6.6KV


switchgear.

7.3

All circuit breakers contained in 11KV Switchgear in withdrawn


position.

7.4

Clearance from all agencies for carrying out tests on 11KV


Switchgear, Transformers 6A/B and incoming/outgoing cables
of Transformers 6A/B obtained.

7.5

6.6 KV Bus is LIVE

7.6

Safety Clearance Notification issued and effective for 6.6KV


switchgear feeder panels, 11KV Misc. swgr., 11KV local
control panel, incoming and outgoing cables of Transformers
6A/B.

7.7

The associated DAS/annunciation scheme is complete, tested


and in service.

7.8

The control supplies are available.

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TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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8.0

TEST METHOD

8.1

Complete the SCLs for the Switchboard area in which the


11KV switchgear is located. Complete SCL for Transformers
6A/B.

8.2

Check and test all the panels of 11KV Misc. switchgear and
associated equipments as per their SCL. Enter all the above
details in PICL.

8.3

Check ant test the 11KV Bus Board and the Incomer cables
from Transformers 6A/B and 6.6KV Panels as per their SCL
and enter details in PICL.

8.4

Check and test supply cables for the DC control bus and the
AC heater supplies as per their SCL and enter the details in
PICL.

PRE-ENERGISING CHECKS & TESTS


8.5

Ensure all covers are provided and no conducting part is


earthed.

8.6

Ensure all Feeder Breakers of 11KV Misc. Switchgear are in


withdrawn position.

8.7

Check and record the final IR of supply cables for the DC


control Bus and the AC heater supplies:

8.8

Energise both the supply cables for DC control bus and AC


heater supplies.

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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8.9

Check the various interlocks and auto schemes among 2


incomers and Bus-coupler of 11KV Misc. swgr. By simulating
required conditions.

8.10

Ensure completion of Pre-energising Checks for charging


Transformers 6A/B.

8.11

Put the feeder breaker for Transformer 6A in 6.6KV


switchgear in TEST position

8.12

Put control fuses of 6A feeder Breaker in position and switch


ON control supply.

8.13

Select local/remote switch of Incomer Breaker to LOCAL and


close & trip the 6.6KV feeder breaker once to check its
operation.

8.14

Select REMOTE and Close & trip the breaker in test position
from ECB to check remote operation.

8.15

With the 6.6KV breaker in Closed position, simulate


protections on transformer 6A, such as Bucholtz relay,
Winding temperature, Oil temperature, PRD to ensure 6.6KV
feeder breaker tripping.

8.16

Simulate 51N protection (Earthfault on 11KC side) and ensure


tripping of 6.6KV Breaker.

8.17

Simulate and check closing permissive for 11KV incomer


breaker from 6.6KV breaker auxiliary contact.

8.18

Simulate and check intertripping of 6.6KV breaker from trip of


11KV incomer Breaker.

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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8.19

Remove all test connections an check that any disconnections


made for the purpose of testings have been correctly
reinstated in 6.6K Panel, Transformer 6A and 11KV Misc.
Swgr.

8.20

Check Danger/warning notices are fixed at relevant points to


ensure safety.

8.21

Ensure effective communication between C/R and switchgear


room is established.

8.22

Ensure VT in service position with all its fuses put on, for
section A of the 11KV switchgear.

8.23

Check all relay settings for 6.6KV feeder panel are as per their
protection schedule.

ENERGISING PROCEDURE
8.24

Take the final IR of the 6.6KV cable and Transformer primary


from 6.6KV panel. Take final IR of Transformer secondary and
11KV cable from 11KV incomer panel. (Disconnect neutral
earthing during this test).

8.25

Normalise Transformer neutral earth connection after IR test.

8.26

Take final IR value of 11 KV Bus, both section A and B, and


normalize any connections or fuses disturbed in VT Circuit.

8.27

Reset maximum indicator of WTI and OTI of Transformer

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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8.28

Check that required valves to radiators and conservator are


OPEN.

8.29

Check and record oil level in transformer. Ensure oil in


WTI/OTI pockets and oil cup of breather.

8.30

Normalise and close all doors/covers.

8.31

Rack in 6.6KV feeder breaker. Close the breaker from ECB to


charge transformer 6A.

8.32

Observe transformer for any abnormalities. Check for voltage


and indications on 11KV incomer Panel.

8.33

Check for pick-up of undervoltage relay and reset flag.

8.34

Keeping the 11KV incomer breaker in TEST position, check


close/trip operations from Local control Panel. Check
protection trips of the breaker by simulating relays.

8.35

Set the relays on 11KV incomer as per relay setting chart.


Rack in the breaker. Close the incomer breaker from Local
control panel to charge section A of 11KV Misc. Swgr.

8.36

Observe the board for any abnormality.

8.37

Repeat 8.34 to 8.35 on Bus coupler to charge section B.

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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8.38

Observe the board for any abnormality.

8.39

Check the phase sequence at secondary of VT and record.


(Sec-A)
Voltage measurement
Phase

Terminal
no

Volts

Phase
sequence

Remarks

RY
YB
BR
8.40

Check the phase sequence at secondary of VT and record.


(Sec-B)
Voltage measurement
Phase

Term. no

Volts

Phase
sequence

Remarks

RY
YB
BR
8.41

Ensure phase sequence for both bus sections are same.

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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8.42

Phase out both the secondary voltages.

8.43

Trip the Bus coupler and rack out the Breaker.

8.44

Repeat 8.11 to 8.25 and then 8.27 to 8.36 for 6.6KV feeder
breaker for transformer 6B, section B incomer of 11KV Board
and Transformer 6B.

8.45

With both section charged from either transformers, measure


and record secondary voltage of Bus VT of section-B. Check
phase sequence and record. Phase out the secondaries of
section-A and section B.
Section B
Voltage measurement

Phase
sequence

Remarks

RY
YB
BR
8.46

Keep the transformers and board charged for 24 hours and


observe it for any abnormality.

8.47

Inspect all equipments externally for any sign of abnormality


after being charged for 24 hours.

8.48

Carry out demonstration of all combinations of Manual Live


Changeover of Incoming supplies, through trip selection and
synchro-check relay.

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TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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9.0

PROGRAMME
Exact date of commissioning will be decided by Station
Commissioning Panel.

10.0

RESULTS
All completed SCLs and test procedures used shall be filled
under their unique numbers.

11.0

REINSTATEMENT

11.1

After charging of 11KV switchgear, the Board is ready for


taking load.

11.2

If there is a long delay in taking load, the 11KV Swichgear


may be de-energised and all space heaters of switchgear will
be kept on. Also incomer will be kept in withdrawn position.

11.3

Whenever any cable termination is to be done, it shall be


done with valid permit to work.

ELECTRICAL
TESTING SCHEDULE
Plant Area : 11 KV Switchgear

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12.0

STAFFING
The commissioning will be done under the supervision of Sri
He will be assisted by:
NTPC : 1.
2.
3.
Contractor :

1.
2.
3.