MANUFACTURING QUALITY PLAN ( FOR SUPPLIERS)

Camfil Farr Air

Filtration India Ltd
64, IDC,Mehrauli road
Gurgaon 122 001
Haryana, India
S.No
Components
1

Customer : Camfil Farr Air Filtration(I) Ltd

Project: RINL - VIZAG
Product: Air Filter System for Turbo Blower
Camfil Drg. No.: 604631
Characteristics

Class

CFAFIL P.O.No. : OGTP9MA015 DT.: 25.05.09

BHEL PO No : B708B038 Dated: 21.01.2009

Type of
check
5

Quantum of
check
6

Reference
document
7

Acceptance
norms
8

Major

Review

1 per lot

IS 2062

IS 2062

Supplier TC

-do-

Measurement

Major

Review

Approved
Drg.
IS 1079 , IS
2062

Approved
Drg.
IS 1079 ,
IS 2062

Internal
report
Supplier TC

Approved
Drg.

Approved
Drg.

Internal
report

Format of
record
9

QAP/RINL -BHEL/1/1
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Date : 26.05.2009

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1. INCOMING MATERIAL INSPECTION

1.1

1.2

Structural Steel

Sheet Metal Filter

Housing
,Transition Duct,
Silencer housing
& duct

Chemical
compositions

Dimensions

Chemical
compositions

Thickness

-do-

Measurement

5%
1 per lot

5%

2
*

1
1

2. IN-PROCESS INSPECTION
2.1

Butt welds

Weld quality

Major

Visual

100%

Lifting lugs

Weld quality

Critical

Visual & DPT

100%

Weld joints

Welder
performance

Major

WPS/PQR

Legend:*-Test certificate/ Internal report will be

submitted
P-Perform; W-Witness; R-Review;
1- CFAFIL/BHEL Rep. 2- Suppliers

Prepared by

SKS
CFAFIL - QA

ASME
Sec V
-do-

ASME
Sec V
-do-

ASME Sec
IX

-do-

Internal
report
-do-do-

Remarks
14

MANUFACTURING QUALITY PLAN ( FOR SUPPLIERS)

Camfil Farr Air

Filtration India Ltd
64, IDC,Mehrauli road
Gurgaon 122 001
Haryana, India
S.No
Components
1

2.2

2.3

2.4

2.5

Customer : Camfil Farr Air Filtration(I) Ltd

Project: RINL - VIZAG
Product: Air Filter System for Turbo Blower
Camfil Drg. No.: 604631
Characteristics
3

Class
4

Type of
check
5

Visual
Measurement

CFAFIL P.O.No. : OGTP9MA015 DT.: 25.05.09

BHEL PO No : B708B038 Dated: 21.01.2009

Quantum of
check
6

100%

Reference
document
7

Acceptance
norms
8

Approved
drawings

Approved
drawings

Format of
record
9

As Built
Drawing

Components /
Fabricated Items

Dimensions

Major

Separate Trial
Assembly of All
Filter Modules

Visual, Flange
Holes, pitches,
perpendicularity &
alignment

Major

Visual &
Measurement

100%

Approved
drawing

Approved
drawing

Internal
report Or
Photo

Trail assembly of
structures &
walkway

Visual, Holes,
pitches, diagonal
perpendicularity &
alignment

Major

Visual &
Measurement

100%

Approved
drawing

Approved
drawing

Internal
report Or
Photo

Separate Trial
Assembly of
Transition Duct,
Silencer Housing
& Duct

Visual, Flange
Holes, pitches,
perpendicularity &
alignment

Major

Visual &
Measurement

100%

Approved
drawing

Approved
drawing

Internal
report Or
Photo

Legend:*-Test certificate/ Internal report will be

submitted
P-Perform; W-Witness; R-Review;
1- CFAFIL/BHEL Rep. 2- Suppliers

Prepared by

SKS
CFAFIL - QA

QAP/RINL -BHEL/1/1
Page 2 of 4
Rev : 00
Date : 26.05.2009

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Remarks
14

MANUFACTURING QUALITY PLAN ( FOR SUPPLIERS)

Camfil Farr Air

Filtration India Ltd
64, IDC,Mehrauli road
Gurgaon 122 001
Haryana, India
S.No
Components
1

Customer : Camfil Farr Air Filtration(I) Ltd

Project: RINL - VIZAG
Product: Air Filter System for Turbo Blower
Camfil Drg. No.: 604631
Characteristics

Class

Type of
check
5

CFAFIL P.O.No. : OGTP9MA015 DT.: 25.05.09

BHEL PO No : B708B038 Dated: 21.01.2009

Quantum of
check
6

Reference
document
7

Acceptance
norms
8

Format of
record
9

QAP/RINL -BHEL/1/1
Page 3 of 4
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Date : 26.05.2009

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3. FINAL INSPECTION
3.1

Assembly

3.1.1

Modules
(Separate)

Visible dimensions,
Perpendicularity
Alignment

3.1.2

Hood

Visible dimensions,

3.1.3

Hopper

3.1.4

Support Structure
Plate form &
stairs

Major

Visual,
Measurement

100%

Major

Visual,
Measurement
Visual,
Measurement

100%

Major

Visible dimensions,

100%

As Built
Drawings

-do-

Approved
drawings

Approved
drawings

As Built
Drawings

Approved
drawings

Approved
drawings

Approved
drawings

Approved
drawings

Visible dimensions,

Major

Visual,
Measurement

100%

Approved
drawings

Approved
drawings

As Built Drg

HDG

D0

DFT

100%

Appr Std

Appr Std

TPI Report

Legend:*-Test certificate/ Internal report will be

submitted
P-Perform; W-Witness; R-Review;
1- CFAFIL/BHEL Rep. 2- Suppliers

Prepared by

SKS
CFAFIL - QA

Remarks
14

MANUFACTURING QUALITY PLAN ( FOR SUPPLIERS)

Camfil Farr Air

Filtration India Ltd
64, IDC,Mehrauli road
Gurgaon 122 001
Haryana, India
S.No
Components
1

Customer : Camfil Farr Air Filtration(I) Ltd

Project: RINL - VIZAG
Product: Air Filter System for Turbo Blower
Camfil Drg. No.: 604631
Characteristics

Class

Type of
check
5

CFAFIL P.O.No. : OGTP9MA015 DT.: 25.05.09

BHEL PO No : B708B038 Dated: 21.01.2009

Quantum of
check
6

Reference
document
7

Acceptance
norms
8

Format of
record
9

3.1.5

Transition Duct
Panels

Visible dimensions,

Major

Visual,
Measurement

100%

Approved
drawings

Approved
drawings

As Built
Drawings

3.1.6

Silencer Splitters,
Housing & Duct

Visible dimensions,

Major

Visual,
Measurement

100%

Approved
drawings

Approved
drawings

-do-

3.2

Blast cleaning

Surface preparation

Major

Visual,
Measurement

100%

SA 2

SA 2

3.3

Primer and
intermediate coat
painting

Application & film

thickness

Major

Visual &
measurement

10%

Approved
drawings

3.4

Final painting

Application & film

thickness

Major

Visual &
Measurement

10%

-do-

Legend:*-Test certificate/ Internal report will be

submitted
P-Perform; W-Witness; R-Review;
1- CFAFIL/BHEL Rep. 2- Suppliers

Prepared by

SKS
CFAFIL - QA

QAP/RINL -BHEL/1/1
Page 4 of 4
Rev : 00
Date : 26.05.2009

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Internal
report

Approved
drawings

-do-

-do-

-do-

14

Randomly
witness by
CFAFIL Rep.
1

Remarks