Mechanical Engineering Services

Robert Bosch Engineering and Business Solutions Limited

Mechanical Engineering Services

About RBEI

About Robert Bosch Engineering and Business Solutions

Limited (RBEI):

RBEI is a 100% owned subsidiary of Robert Bosch GmbH, one

of the worlds leading global supplier of technology and services,
offering end-to-end Engineering, IT and Business Solutions.

Our strength lies in our ability to utilize our capability, not unique
in itself, but when combined with our value system, and deep
understanding of market requirements, forms a compelling
reason as to why we are a unique service provider.

Fast Facts
With over 10,000+ associates, we are the largest software
development center of Bosch, outside Germany, indicating we
are the Technology Powerhouse of Bosch in India. We have a
global footprint with presence in US, Europe and the Asia Pacific
region. We are ISO 9001:2008 certified (2009), ISO 27001
(2009) appraised at CMMI Level 5 as per ver 1.3 (2011). We
have six state-of-the-art facilities spread across Bangalore and
Coimbatore in India and Ho Chi Minh City in Vietnam.

Largest Bosch development center outside Germany

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100 % owned subsidiary of Robert Bosch GmbH
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10,000+ associates
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6 offices spread over Bangalore and Coimbatore in India
and Ho Chi Minh City in Vietnam
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Over 20 years in the industry

Our Locations

Our Mission:
Committed to deliver the enduring Bosch Advantage through
Quality and Innovation.
Improving competitiveness of German engineering with
Indian development:
We enable customers around the world take advantage of
India's strengths in information technology, engineering, and
other fields to enhance their global competitiveness. It is not
about offering cheaper services, but an opportunity for our
clients to be even more competitive.
Customizing for emerging markets including India:
We help customize technology for emerging markets so they are
both relevant and affordable. For instance, we have launched a
vehicle diagnostic center to address the APAC region. For one
of our Indian manufacturers, we are working on technology for
fuel system and in-vehicle network. We have a strong portfolio in
addressing solutions for BRIC countries.

Bangalore - Koramangala

Bangalore - Bommanahalli

Bangalore - Electronic City

Coimbatore - STPI

Coimbatore - SEZ

Vietnam - Ho Chi Minh City

Mechanical Engineering Services

Table of contents

About RBEI.................................................................................................................................. 2
Overview Mechanical Engineering Services............................................................................. 4
CAD, CAE and PLM tools............................................................................................................ 5
Design and Development............................................................................................................ 6
Benchmarking Services............................................................................................................... 7
Simulation Services..................................................................................................................... 8
NVH Testing and Simulation Services......................................................................................... 9
Testing Capabilities...................................................................................................................... 10
Data Management....................................................................................................................... 11
Tool Development........................................................................................................................ 13
Machine Design........................................................................................................................... 14
Other services.............................................................................................................................. 15

Mechanical Engineering Services

Overview Mechanical Engineering Services

Today's business world has thrown a host of challenges to enterprises. Fierce competition, rising costs, reduced profit
margins are issues which are not alien to any organization. To combat this, company's turn to future-focussed innovations
which would not only reduce costs, but also increase efficiency.
RBEI brings answers to the many challenges posed through its state-of-the-art infrastructure, using the latest engineering
tools.
With an expert engineering team, RBEI will provide cost effective solutions in a wide range of Mechanical Engineering
domain with highest level of quality. We work on state-of-the-art infrastructure using the latest tools to provide effective and
quality solutions to our customers.

Benchmarking

Design and
Development

Simulation

Testing &
Validation

Data
Management

Tool
Development

Know your
product
placement

Innovate and
reliable solutions

Virtual analysis
for realistic
situations

Test your
product

Process and
environment
compliance

Productivity
improvement

End to End solution

Driven by product perspective

Mechanical Engineering Services

CAD, CAE and PLM Tools

More than 500+ associates have CAD expertise

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Pro-E
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Unigraphics
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Catia / Ideas
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Solid works / Inventor

More than 75+ associates have CAE expertise

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Ansys
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Abaqus
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Hyper Mesh
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Magnet 3D
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CFX/Fluent
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LS-Dyna

Value Proposition
End to End solution
Bosch because...

Global experience
Skill set
Flexible working model
Quality
Process oriented

BOSCH

Concept generation to SOP support

Supporting worldwide customers
Diversified pool of talent
As per customer requirement
ISO 9001:2008, CMMI L3, TS16949 compliance
Adherence to Bosch and customer specific processes

Data security

ISO 27001 : 2009

Infrastructure

Hardware and software to meet business needs

All trademarks are acknowledge

Mechanical Engineering Services

Design and Development

It has always been an unbearable thought to me that someone could inspect one of my

Benefits

products and find it inferior in any way. For that reason, I have constantly tried to deliver

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Reduced cycle time for product development

only products which withstand the closest scrutiny products which prove themselves
superior in every respect. - Robert Bosch on quality, from: Bosch-Znder, 1 (1919).

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Increased design automation
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Reduced physical prototyping

RBEI is committed to provide support in Mechanical Engineering Design and

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Significant cost savings

Development by leveraging the synergy of diverse technologies and tools. Our highly

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Innovative design solutions

qualified team of 500+ professionals works on state-of-the-art infrastructure using the

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Highly Efficient Designs

latest tools to provide effective and quality solutions to our customers.

Automotive Technology
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Gasoline & Diesel
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Electrical drives
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Chassis control & Brakes
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Automotive electronics

Industrial Technology
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Solar technology
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Packaging Technology
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Drives and Controls

Consumer Goods & Building Technology

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Thermo technology
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Power tools
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Home Appliances
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Security systems

Mechanical Engineering Services

Benchmarking Services

Product Benchmarking is the process of comparing one's products and performance

evaluations to industry bests and products from other industries. The products are
assessed by comparing parameters such as quality, time, and cost. Improvements
from learning result in making ones product better, faster, and cheaper. Companies
with knowledge of industry benchmarks and competing products have a better
opportunity to design better products.
Benefits
Continuous improvement of product
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Significant cost savings through innovative solutions
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Selection of optimal components for final product
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Diagnose strengths and weaknesses of a product
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Improvement in production systems
Improved understanding of competitors
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Provides a better understanding of competitors products
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Better product positioning against competing products
Reverse Engineering

Market Study

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CAD model creation
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Dimensional /
Manufacturing
drawing creation
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Assembly technique

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Trend analysis
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Market share
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Desk research

Supporting Domains
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Gasoline Systems
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Diesel Systems
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Chassis Systems Brakes
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Chassis Systems Control
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Electrical Drives

Product Testing

Cost Estimation
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Component and
assembly cost
estimation
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Capital investment
estimation

Material Study

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Starter Motors and Generators
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Car Multimedia

Benchmarking
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Performance testing
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Reliabiltiy testing

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Automotive Electronics
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Automotive Aftermarket
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Drive and Control Technology
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Solar Technology

Product Study

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Power Tools
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Thermotechnology

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Chemical composition
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Coating analysis
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Manufacturing process
identification

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Design intents
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Assembly intents
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Statistical tolerance
analysis

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Security Systems
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Household Appliances
*Subject to availability of test benches

Mechanical Engineering Services

Simulation Services

The constant pressure to shorten time-to-market, provide innovative solutions and at the same time having tight control over product development
costs, demands a company to be consistently innovative and imaginative. As a result, simulation has become an integral part of product development
cycle.
With experience, competence, innovation and wide exposure in the product engineering field, Robert Bosch Engineering and Business Solutions
Limited (RBEI) focuses on understanding and delivering the precise customer requirements at competitive costs within a short span of time.
We have experience in verifying the product design and have world class competencies to study the root cause of failures and to come up with
design solutions. With a unique blend of engineering expertise and high-end skills, RBEI is your most attractive option for your mechanical
simulation needs.

FE Simulation

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Stress Analysis
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Thermal Analysis
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NVH & Dynamic Analysis
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Impact Analysis
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Fatigue Analysis
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Coupled Field Analysis
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Fracture Analysis

CFD Simulation
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Fluid Flow simulation
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Rotating Domain
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Conjugate heat transfer simulation
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Multiphase flow simulation

EMAG, MBD and other Simulation

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Electromagnetic Simulation
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System level simulation
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Mold flow simulation
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Metal forming Simulation
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MBD Simulation
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Die Casting Simulation

Mechanical Engineering Services

NVH Testing and Simulation Services

Noise, vibration, and harshness (NVH), is the study and modification of the noise and vibration characteristics for Automotive, Industrial and
consumer appliances. Harshness is a subjective quality, and is measured either via "jury" evaluations, or with analytical tools that will provide
results reflecting human subjective impressions.
NVH CoC lab at RBEI have competencies to apply the noise & vibration principles for understanding and improving acoustic and vibrationrelated durability of all Bosch products. NVH measurements combined with NVH Simulation tools will be applied to understand the mechanism
of noise and vibration generation and to provide suitable engineering solutions to improve NVH performance.

Noise Vibration Harshness (NVH) Testing and Simulation

Testing
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Modal

testing
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Source Identification
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Frequency Response
Function
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Dynamic load testing
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Force measurement
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Mobility measurement
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Noise Vibration Measurement
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Bench mark model
evaluation
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Non-contact measurements
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Field measurements
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Hemi Anechoic Testing
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Source Ranking

Optimization
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Design

Sensitivity Analysis

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Physics

Optimization

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Multi Objective
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System

Optimization

level integrations

Simulation
Modal Analysis
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Predict natural frequencies
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Calculate mode participation
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Vibration Analysis

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Harmonic random response
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Transfer path studies
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Acoustic Analysis

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Structure-Borne Noise
Analysis
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Air-Borne Noise analysis

Flow

Acoustic
Medium

Receiver
Sound
Acoustic
Radiation

10

Mechanical Engineering Services

Testing capabilities

Vibration Testing
Vibration tests overlaid with temperature
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Sine vibration
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Random vibration
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Sine on random test
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Mechanical shock test

Thermal Testing
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Temperature Endurance Test
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Temperature Shock Tests
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Temperature Storage Tests
Vibration shaker with climatic chamber

Thermal Shock Chamber

Climatic Testing

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Damp Heat Cyclic Test
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Humidity Test
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Powered Thermal Cycle Test

Salt Spray Testing

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Salt Fog Test
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Condensed Water test
Salt Spray Testing Cabinet

Climatic Chamber

Mechanical Engineering Services

11

Data Management

Modern organizations require consistent reporting, regulatory

Services

compliance, flexibility to execute change, strong interest in Service-

Engineering Change Management (ECM) refers to the initiation,

Oriented Architecture and Software as a service. This wholesome

coordination of Engineering Change Request (ECR) approvals

requirement gives rise to the idea of Data Management.

seamlessly across, various departments by keeping updated all the

departments involved and implementation of the Engineering

With a good talent pool of Mechanical engineers, with hands on

Changes (EC).

experience of working on different Data and change management

systems, RBEI offers the right expertise to help your business grow

We at RBEI modify drawings as per the Engineering Change

continuously and smoothly. All deliverables go through stringent

Request & coordination with the cross functional team involved in

RBEI quality process before they are delivered to the customer; this

the drawing release process

has resulted in our successful track records in handling ECR and

SAP activities for customers in Germany and USA.

Engineering Change Management Process (ECM)

Input
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Cost reduction
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Quality improvement
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Concession

Output

ECR Process
Preliminary
agreement
phase

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Less Field returns
Planning
phase

Processing/
validation
phase

Customer
phase

Implementation
phase

improvement
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Increased capacity

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Satisfied Customers
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Improved Quality

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Innovation
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Suggestions for

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Good warranty Period

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ECR creation and submission to CFT spread across
different locations worldwide
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Discussion with CFT and requisition of ECR approval
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Implementation of the change through SAP
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Close the ECR and document

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Meeting requirements

12

Mechanical Engineering Services

RBEI Release Change Management Process (RCM)

Input

Output

RCM Process

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Customer request

New
release
initiation

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Cost reduction

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Satisfied Customers
Release
sheet
approvals

BOM
creation
in SAP

Implementation
in SAP

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Improved Quality of
Product

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Quality improvement
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Adherence to legal or
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Innovation
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Legal or environmental

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New Release initiation

environmental

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Discussion with CFT and requisition of Release sheet

requirements

approval
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Creation of sample BOM in SAP

requirements

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Final variant BOM freeze, Implementation in SAP and
document

Our target

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Meet requirements (Legal, Customer, Internal)
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Minimize negative influence of Bosch products on human beings and the
environment

IMDS International Material Data System Expertise in

IMDS Approval

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Creation and Submission of Material Data Sheet
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Material Data Sheet Evaluation as per IMDS recommendations and OEM
Design &
Development

guidelines
PPAP
Automotive
Parts

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Supplier follow-up to obtain data
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Product Compliance, Research and Analysis of Assemblies / Components /
Materials

Production

WEEE Waste Electrical and Electronic Equipments

RoHS Restriction of Hazardous Substances
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Provide laboratory support for product testing
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Develop technical database
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BOM analysis for the identification of hazardous substance

CHEMICALS Registration, Evaluation and Authorization

R E A C h of Chemicals
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Help the manufactures in the REACH compliance and registration process
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Provide laboratory support for evaluation of articles to check for the
REACH

presence of Substance of Very High Concern (SVHC)

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Supplier follow-up for collecting the Chemical Safety Report (CSR)

Mechanical Engineering Services

13

Tool Development

GUI
CAD customization Capabilities
Validation
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Expertise in CAD customization includes
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Automation of CAD migration, viz.UG to Catia and vice versa
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Custom tool development to check model / drawing quality
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Customization using UG Open/ NX open / KF

CAD Server
Integration

Database

Offer drawing

Development Capabilities
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Expertise in complete tool development includes

Output

Interactive model and

3D step model

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GUI screen design and development for customized
application
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Database design

Detailed drawing

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Integration of database & CAD (Pro-E, UG, Catia etc.) server
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Flexibility of tool for range of products

Specification Report

Automation improves quality and

reduction in effort !!

Configured CAD model

and Programmable
models

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Mechanical Engineering Services

Machine Design

Assembly line

Competencies
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Assembly line design
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Concept generation
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Cycle time estimation
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Tool design
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Manufacturing drawings
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Design For Manufacturing and
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Assembly
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Selection of standard components
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Inspection Gauges
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PLC / CNC programming
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Design of Electrical circuits

Special purpose Machine

Mechanical Engineering Services

15

Other services

Modeling
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Migration of data from one CAD system to another
CAD system
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Creation of parametric CAD model and drawings
from 2D input data

Assembling

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Assembly animation and exploded view creation
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Creation of BOM and Assembly structure
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Assembly Skeleton model

Drafting

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Recreation of drawing from any CAD packages
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CAD Data exchange between different OEMs and
internal development departments

Sales Offices
Robert Bosch Engineering and
Business Solutions Limited
123, Industrial Layout
Hosur Road, Koramangala
Bangalore 560 095 INDIA
Robert Bosch Engineering and
Business Solutions GmbH
Daimler Strasse 1, Si 712
71701 Schwieberdingen
GERMANY

Robert Bosch Corporation

38000, Hills Tech Drive
Farmington Hills, MI 48331,
USA

Bosch Corporation
3-6-7, Shibuya-ku
Tokyo 150-8360,
JAPAN

Robert Bosch Ltd

P.O.Box 98, Broadwater Park
North Orbital Road
Denham, Uxbridge, Middlesex
UB9 5HJ, UK

Email: rbei.sales@in.bosch.com
Visit us: www.boschindia.com/rbei