Food Control
journal homepage: www.elsevier.com/locate/foodcont
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 29 December 2011
Received in revised form
18 May 2012
Accepted 22 May 2012
A multiple regression model was constructed for thermal inactivation of Listeria monocytogenes in liquid
food products, based on 802 sets of data with 51 different strains and 6 cocktails of strains published
from 1984 to 2010. Signicant variables, other than inactivation temperature, were pH, sodium chloride
content, sugar content, the temperature of growth or storage before inactivation, in addition to a heat
shock before inactivation. The constructed model for thermal inactivation of L. monocytogenes has
a reduced variability as these variables are known to inuence the thermal resistance (and these are
known or controllable in practice). Mean simulation results of inactivation of L. monocytogenes during
pasteurisation (20 s, 76 C) of raw milk (calculated mean level after growth 14 cfu/l) were comparable
with results of a single regression model constructed from inactivation data found in experiments in milk
only (175 data sets, 18 strains/cocktails). Both models predicted a probability of survival of less than 1 in
a billion litres. The study shows that multiple regression modelling can be used to obtain a model from
all data available, with a limited and realistic uncertainty level, while retaining the variability of heat
resistance due to the 51 strains and 6 cocktails of strains (unknown and not controllable in practice).
2012 Elsevier Ltd. All rights reserved.
Keywords:
Pasteurisation
Sterilisation
pH
Sodium chloride
Sugar
Heat shock
1. Introduction
Listeria monocytogenes can cause listeriosis, a severe illness
with a high mortality rate, especially in vulnerable parts of populations, e.g. unborn children, elderly and immune-decient people
(World Health Organization, 2004, p. 269). L. monocytogenes is very
capable of growth in some food products, even when stored at
refrigeration temperatures. For such products, Listeria needs to be
inactivated, e.g. by thermal processing, and the probability of
survival of a single cell needs to be very low. The variability of
the efcacy of thermal inactivation of L. monocytogenes (e.g.
during pasteurisation) can be estimated using a single linear
* Corresponding author. Brabant Water, Magistratenlaan 200, 5223 MA s-Hertogenbosch, The Netherlands. Tel.: 31 73 6838888.
E-mail addresses: Hein.van.Lieverloo@brabantwater.nl, Hein.van.Lieverloo@
viaeterna.nl (J.H.M. van Lieverloo), matthew.de.roode@sensus.nl (M. de Roode),
Martijn.Fox@nizo.com (M.B. Fox), Marcel.Zwietering@wur.nl (M.H. Zwietering),
Marjon.Wells-Bennik@nizo.com (M.H.J. Wells-Bennik).
1
Present address: Viaeterna, Zandstraat 8, 5242 GR Rosmalen, The Netherlands.
Tel.: 31 6 24269886.
2
Present address: Sensus b.v., Borchwerf 3, 4704 RG Roosendaal, The
Netherlands.
0956-7135/$ e see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.foodcont.2012.05.078
395
396
3
Dairy (liquid, 260)
10
Media (321)
Juice (32)
Gravy (87)
0
-1
-2
-3
-4
Media (321)
Juice (32)
Gravy (87)
0
-1
-2
-3
-4
45
50
55
60
65
70
75
Inactivation temperature (C)
80
85
45
50
55
60
65
70
75
Inactivation temperature (C)
80
85
Fig. 1 shows the variability of the 10logD of the 807 data sets
plotted against inactivation temperature (T), showing the variability for 5 food groups. The explained variance (R2) of this single
regression model (logD 9.07 T/6.78, so logD76 C 2.14 and
z 6.78) is 71.8% and the standard error (s.e.) 0.471. Based on
Fig. 1 and warnings from the statistical software it was concluded
that the variance is not equal throughout the temperature range
(heteroscedasticity), indicating room for improvement.
4.2. Basic multiple regression model
The variance of thermotolerance of L. monocytogenes can be
limited by including the effect of variables other than temperature
in the inactivation model; this also contributes to a more constant
2.0
Dairy (liquid, 259)
Media (320)
1.5
Juice (32)
Media (321)
Juice (32)
Gravy (87)
0
-1
10
Adjusted
10
Gravy (84)
1.0
0.5
0.0
-0.5
-2
-1.0
-3
-1.5
-5
-4
45
50
55
60
65
70
75
Inactivation temperature (C)
80
85
-4
-3
-2
10
-1
logit(NaCl)
10
Juice (32)
Gravy (84)
0
-1
-2
-3
-4
45
50
55
60
65
70
75
Inactivation temperature (C)
80
397
85
Table 1
Coefcients (and standard error) of models of the effect of inactivation temperature and other variables on 10logD (D time in minutes for 10-fold inactivation). Signicance
levels are p < 0.001 unless indicated otherwise: **p < 0.01, *p < 0.05, & p > 0.1.
Variable
Intercept
Inactivation temperature ( C)
pH
logit(sugars wt/vol)a
logit(sugars wt/vol)2
10
logit(sugars wt/vol)3
10
logit(fat wt/vol)
10
logit(NaCl wt/vol)a
10
logit(NaCl wt/vol)2
10
logit(NaCl wt/vol)3
10
logit(NaCl wt/vol)4
Last temperature phase ( C)b
10
log (last temp. phase (h))b
10
log (last temp. phase (h))2
Heat shock difference ( C)c
Heat shock (yes/no)c
Heating method 2d
Heating method 3d
Heating method 4d
Liquid egge
Meat gravye
Cabbage / fruit juicee
Mediae
Estimated standard error
R2
Number of data sets
# of coefcients
All uids
Milk alone
Model A
Model B
Model C
9.07 (0.198)
0.148 (0.0033)
(z 6.78)
10.0 (0.225)
0.162 (0.0036)
(z 6.16)
9.56 (0.233)
0.156 (0.0029)
(z 6.40)
0.134 (0.014)
0.125 (0.018)
14.46 (0.321)
0.163 (0.0024)
(z 6.13)
1.30 (0.333)
1.231 (0.194)
0.381 (0.109)
0.038 (0.017)*
15.27 (0.48)
0.161 (0.0022)
(z 6.20)
0.143 (0.011)
0.918 (0.067)
0.163 (0.013)
5.67 (0.429)
2.11 (0.190)
0.237 (0.023)
7.59 (0.747)
3.70 (0.457)
0.754 (0.115)
0.0546 (0.0100)
7.08$103 (8.70$104)
10
10
0.077 (0.016)
0.104 (0.021)
7.45$103 (1.17$103)
0.252 (0.037)
6.18$103 (1.29$103)
0.293 (0.079)
0.130 (0.030)
0.0146 (0.0023)
0.471
71.8 %
807
2
0.277
92.3%
175
2
0.137 (0.054)*
0.103 (0.046)*
0.072 (0.057)&
0.201 (0.064)**
0.383 (0.074)
0.337 (0.094)
0.176 (0.058)**
0.364
83.2 %
807
16
0.494 (0.049)
0.193 (0.045)
0.196 (0.038)
0.130 (0.048)**
0.348 (0.092)
0.466 (0.116)
0.503 (0.077)
0.138 (0.091)&
0.294
89.1 %
807
20
0.483 (0.048)
0.302
88.2 %
802
11
As fractions.
Duration and temperature of last temperature phase, either during culturing or storage, not heat shock.
Heat shock (54 data sets), the temperature difference is with the last temperature phase (culturing or storage).
d
Heating method 1 lab scale pasteuriser with ow (n 93), 2 low culture volume in large volume pre-heated menstruum (n 211), 3 low volume in submerged glass
capillary tube or coil (n 366), 4 large volume in glass vial in water bath (n 137). Reference method is heating method 1.
e
Reference menstruum is dairy.
b
c
398
0.302 (Table 1 and Fig. 5). There were 12 warnings of data sets with
high leverage (0.045e0.150). These high leverages did not occur in
the linear regression between 10logD and temperature, but
between 10logD and other variables. Furthermore, the variance of
the regression between 10logD and some of the other variables was
not constant (heteroscedasticity). An example of non-constant
variance is shown for the regression of 10logD with 10logit(NaCl)
in Fig. 4. Considering the origin of the model data, which have been
published over a period of 25 years by different research groups
without a common experimental design that was focussed on
multiple regression analysis, these modelling uncertainties could
be expected. For the applicability of the model, this means that the
effect of some secondary variables may not be estimated correctly
for all possible uids. Therefore, a comparison of the results of the
multiple regression model with results from a single regression
model of specic uids and processing conditions remains necessary. Fig. 4 also shows that the level of variance of the effect of
10
logit(NaCl) on the adjusted 10logD is higher than the level of
variance of the effect of temperature (Fig. 5). This is the case for
other adjusting variables as well.
4.5. Comparison with single regression models
Model C was used to predict inactivation during pasteurisation
of milk (76 C, 20 s, no previous heat shock) and the results were
compared with predictions based on the single, unadjusted
regression model presented in section 4.1 and those based on
a single regression model of milk data only (175 data sets 0e4.5%
fat, with pH at 6.5 or 6.6, no previous heat shock, 18 strains or
cocktails of strains, 4 high standardised residuals, 1 warning of
high leverage, see Table 1). The assumed milk and processing
characteristics are presented in Table 2. The mean D during pasteurisation at 76 C was 0.222 s, resulting in a mean 10log inactivation of 90.2 at 20 s holding time, compared with a mean of 46.0
that was predicted using the single regression model of all uids,
and a mean of 74.4 that was predicted using the single regression
model of milk data alone (Table 2). The multiple regression model
C at 76 C nevertheless is more conservative in its prediction of
inactivation than the single regression model with milk data
alone, as model C has a larger standard error (0.302 versus 0.277).
The higher level of uncertainty in model C results in a lower 10log
inactivation during 20 s at the lower p 1$106 percentile of the
pdf (a probability of 1 in a million that 10logD 3.3 for model C
versus 3.8 for the single regression model, Table 2). The single,
unadjusted regression model of all uids has an even more
conservative mean and lower p 1$106 percentile (46.0 and 0.3
respectively), but is likely to underestimate the actual inactivation
due to the presence of unadjusted effects of secondary variables.
4.6. Simulation of heat inactivation in raw milk
Sanaa, Corroler, and Cerf (2004) estimated mean concentrations
of L. monocytogenes in raw milk from two areas in France at 0.3 and
0.8 cells/l, with their mean being 0.55 cells/l. Assuming a distribution of the concentration of Gamma (1; 0.55) cells/l in raw milk, the
mean concentration after growth during cold storage was estimated to be 14 cells/l. The P99.9999 in raw milk was approximately
13 cells/l, and after growth during cold storage approximately 3500
cells/l (16e80 h, 1 million iterations). The 10logD for inactivation of
L. monocytogenes at pasteurisation conditions was simulated in
a Monte Carlo analysis with the three models compared in Section
4.5. To include variability in milk composition, the following ranges
were assumed for the uniform distributions of the model variables:
pH 6.5e6.7; sugar 4.5e4.7%; NaCl 0.2e0.3%; temperature during
cold storage 5e7 C.
399
Table 2
Prediction of thermal inactivation of Listeria monocytogenes during pasteurisation of milk (fat 0e4.5%, no previous heat shock) with model C from Table 1 on the mean heat
inactivation kinetics in the example of milk pasteurisation, compared with the single regression model from Section 4.1 and the single regression model of milk data alone.
Variable
Mean values
Milk pasteurisation
Intercept 10logD
Inactivation temperature ( C)
Secondary variables
pH
Sugars wt/vol
Sugars wt/vol e quadratic
NaCl wt/vol
NaCl wt/vol e quadratic
NaCl wt/vol e cubic
NaCl wt/vol e 4th power
Last temperature phase ( C)
Heart shock (yes/no)
Intercept 10log (D adjusted (min))
Predicted 10log (D (min))
Estimated standard error 10logD
Predicted D (s)
Inactivation time (s)
Predicted 10log inactivation (mean)
At lower p 0.001 of pdfa
At lower p 1$106 of pdfa
a
logit Single regression model milk Single regression model all uids Multiple regression model C all uids
10.0
12.4
76
6.6
0.046
1.317
0.0025
2.601
9.07
11.2
6
no
2.349
0.277
0.269
2.139
0.471
0.435
74.4
10.4
3.6
46.0
1.6
0.3
15.3
12.3
0.94
1.21
0.28
19.73
25.00
13.27
2.50
0.04
0
9.83
2.432
0.302
0.222
20
90.2
10.5
3.3
The Monte Carlo simulation with the single, unadjusted regression model of all uids resulted in a probability of 4.92$104 (SD
2.04$105 of 10 simulations of 1 million iterations each) of the
presence of a surviving L. monocytogenes cell in a litre of milk (which
is 1 in approximately every 2000 L). The results of this worst case
simulation are unrealistic. With the single regression model and the
multiple, adjusted regression model C of all uids, no survival was
found in 10 simulations of 1 million iterations each. The means of the
estimated lower p 1$106 percentile of the 10log inactivation during
these 10 simulations were 0.21 (SD 0.03) for the single regression
model of all uids, 3.49 (0.22) for the single regression model of milk
data alone and 3.00 (SD 0.20) for the multiple regression model C of
all uids. Therefore, the probability of survival of L. monocytogenes
during pasteurisation of raw milk at 76 C during 20 s can be estimated with model C at less than 1 in a billion (109) litres.
5. Conclusions
A multiple regression model was created from literature data to
predict heat inactivation of L. monocytogenes in uids such as dairy
(milk, cream, butter), meat gravy, fruit and vegetable juices and
liquid eggs with or without added sugar and sodium chloride. The
model includes the full variability of strain tolerance to heat and
limits the variability due to differences in food composition (pH,
sodium chloride, sugar) and processing conditions (storage
temperature, heat shock). The model shows the power of metaanalyses, the relative effects of variables other than temperature
and the uncertainties of predicting heat inactivation with data from
a limited number of strains.
As the model is constructed from data that have been published
in a period of more than 25 years without a common experimental
design, the inuence of some variables is not known for all conditions or tested with similar intensity. Therefore, the results of the
model are not certain enough to design heat inactivation processes
without comparing the mean results of the multiple regression
model with the mean results of the single regression models for the
specic liquid. We recommend to use the variability of the multiple
regression model (0.302 10logD) to calculate the variability due to
uncertainty about the L. monocytogenes strains present in the food.
Acknowledgements
This research was funded by the cooperative research
programme of the Dutch dairy industry. We thank M.Z. Tankerville
for critically reading the manuscript and providing valuable
comments.
Appendix A. Supplementary material
Supplementary data related to this article can be found online at
http://dx.doi.org/10.1016/j.foodcont.2012.05.078.
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