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DUCT PRE-FILTER UNITS, HEPA FILTER UNITS, SUPPLY CEILINGS


DUCT PRE-FILTER UNITS

Duct pre-filter units KPF


KPF

Duct pre-filter units KPF are designed to clean the


air in air-conditioning and ventilating systems.
Built-in filters are of F5 to F7 class. Various types of
duct housings enable the air filtration with air flow
from 3.400 m3/h up to 20.400 m3/h.

Duct units with Hepa filter

HOUSINGS WITH HEPA FILTERS

AKF

Duct HEPA filter units AKF are constructed for


installation in duct system. Built-in filters of H10 to
H13 class remove up to 85 % particles of 0,3 m
(filters H10) or up to 99,95 % particles of 0,3 m
(filters H13).
Wall HEPA filter units (AFH) and ceiling HEPA filter
units (AFV-8) are used in both, supply and exhaust
air ventilation and air-conditioning installations,
which require maximal cleanness of the air. Built-in
Hepa filters are of H10 to H14 class. They filter and
remove particles with a diameter of 0,3 m in
different levels: from 85 % (filters H10)
up to 99,995 % (filters H14).

Ceiling and wall units with Hepa filters


AFV-8

AFV-8U

AFV-8G

AFH-1

SUPPLY CEILINGS

Supply ceilings with Hepa filters

Supply ceilings with built-in HEPA filters of H10 to


H14 class, are used for clean rooms where air
cleanness as well as intensive air-exchange is
required. They are constructed to be built in false
ceilings of operation rooms, intensive care premises
and other clean rooms.

DSS

DPS

FLUFF SEPARATOR AND FILTER GRILLES

Fluff separator LN and Filter grilles FR


LN-1

Ceiling HEPA filter units type AFV-8 G has a


special washer frame for attachment the filter via gel
gasket. AFV-8 G version guarantee absolute sit
tightness for the filters up to class U16, which
remove 99,99995 % of particles with diameter of
0,12 m.

LN-2

FR

Fluff separators LN and Filter grilles FR are applied


in air exhaust from clean rooms. They are designed
for wall mounting.

ABSOLUTE AIR FILTRATION


Pre-filter units
Page
Duct pre-filter units KPF........................................................................................................................................................................................................412
Hepa filter units
Duct Hepa filter units AKF ....................................................................................................................................................................................................414
Wall Hepa filter units AFH-1 .................................................................................................................................................................................................418
Ceiling Hepa filter units AFV-8 .............................................................................................................................................................................................420
Ceiling Hepa filter units AFV-8U ..........................................................................................................................................................................................424
Ceiling Hepa filter units with gel gasket AFV-8G .................................................................................................................................................................428
Supply ceilings
Perforated supply ceiling with Hepa filters DPS ....................................................................................................................................................................433
Supply air ceiling - textile version DSS.................................................................................................................................................................................435
Fluff separator
Fluff separator LN-1...............................................................................................................................................................................................................438
Fluff separator LN-2...............................................................................................................................................................................................................439
Filter grilles
Filter grille FR ......................................................................................................................................................................................................................440

Filter class:
Filter class EN 779
G3
G4
F5
F6
F7
F8
F9

Efficiency (%)
80-90

90

Filter class EN 1822-1

Efficiency (%)

H 10
H 11
H 12
H 13
H 14
U 15
U 16
U 17

85
95
99,5
99,95
99,995
99,9995
99,99995
99,999995

Size of the particles

> 0,3 m

> 0,12 m

DUCT PRE-FILTER UNITS KPF

Duct pre-filter units KPF


Application:
Duct pre-filter units KPF are built in supply air
installations before rooms, which demand higher
air cleanness. KPF units extend the service life of
Hepa filters, because larger dirty particles are
removed by pre-filters, which are built in the
system before Hepa filters.
Description:
KPF unit comprises filter of B x H x L
dimensions, filter frames and bag filters of F5
to F7 class. Filter housing is made of sheet metal,
air-tight welded according to DIN 1946
and coloured in RAL 9010. Housing is fitted
with connections for measuring of pressure drop.
Galvanized steel sheet KPF possible (not airtight).

900

Detail A

Installation:
Basic frames are being fitted into the KPF
units via the side opening. The procedure requires
1000 mm of free space (fig. 2).
KPF housing is fitted into the duct network
via the self-locking flange.
A
3

Fig. 2

1. Angle
2. Gasket
3. Gasket
4. Filter
5. Connecting part
6. Filter frame

Component parts:
1. Housing
2. Cover plate
3. Frame
4. Bag filter

1000

Table 1

Pre-filter unit size, quantity and size of bag filters:


Size

1A
1B
1C
1D
1E
2A
2B
2C
2D
2E
3A
3B
3C
3D
3E

412

Flow
(m3/h)

Weight
(kg)

H
(mm)

B
(mm)

3400
5100
6800
8500
10200
5100
7650
10200
12750
15300
6800
10200
13600
17000
20400

40
52
63
75
82
53
68
82
91
110
63
81
93
110
123

618
618
618
618
618
925
925
925
925
925
1232
1232
1232
1232
1232

618
925
1232
1539
1846
618
925
1232
1539
1846
618
925
1232
1539
1846

1/ 595
1

Bag filter FV-50/5


1/ 290 x 595
1/ 290 x 290
x 595
2
4

1
1
2
2
3
1
1
2
2
3
2
2
4
4
6

2
3
4
5
6

DUCT PRE-FILTER UNITS KPF TECHNICAL DATA

Table 2

Pre-filter dimensions
Lenght (mm)
Effective outlet area (m2)
No. of pockets
Weight
Average rate of synthetic dust filtering (%)
Average rate of atmospheric dust filtering (%)
Dust quantity (g)
Flow (m3/h)
Initial pressure drop (Pa)
Final pressure drop (Pa)
Outlet side designated according
to DIN 24 185 2nd part
Inflammability according to DIN 53438
Temperature resistance (K)

Technical data:
1/ 595
1

x 595

1/
2

290 x 595

1/
4

290 x 290

630
5,40
6
2,90
98
60
960
3400
68
350

630
2,70
3
1,45
98
60
480
1700
68
350

630
1,35
3
0,72
98
60
240
850
68
350

F5 to F7

F5 to F7

F5 to F7

F1
343

F1
343

F1
343

Bag filters from F5 to F7 are made of temperature


hardened polyester fibres fitted
on the self-supporting frames of stainless steel.
See table 1 for characteristics of bag filters.
Table comprises pre-filter combinations (fig. 2)
and corresponded mounting dimensions B x H
KPF units as well as air flow (Table 2).

Possible filter elements combinations:

Filter lifetime:

Manometer:
Mark II 0-500 Pa

Magnehelic 0-500 Pa

Filter pollution is controlled by means of a


differential manometer. The connections for plastic
tubes are already fitted on the duct pre-filter units
KPF.

Ordering example:
It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:
- fix it on the filter housing
- prepare a bracket for fixing
- send a manometer without the bracket

Designation:
Size:
Air flow volume:
Pcs:

KPF - 2B
B x H = 1232 x 618
7650 m3/h
2

On request it is possible to produce also KPF units


for other dimensions, types and classes of filters.
Galvanised steel sheet housing shall be defined
upon the order.
Manometers have to be ordered separately.
Example of manometer order:
Manometer Magnehelic 0-500 Pa, fitted on the
housing.

413

DUCT HEPA FILTER UNITS AKF

Duct Hepa filter units AKF

AKF-I

Application:
Duct Hepa filter unit AKF is being used in the
network of inlet and outlet ducts used to supply or
extract air from the rooms with highest demands
regarding air cleanness. Hepa filters of H10 to H14
class prevent the intake or exhaust of particles
larger than 0,3 m . They can be installed as
follows:
air supply and extract in laboratories
air supply and extract in operation rooms,
infection- and sterile departments
air supply in electronics, precision mechanics,
chemistry, pharmaceutics and food industry
air supply in film and audio tape industry
air supply and extract in nuclear technology etc.
Description:
AKF unit is made of filter housing, connection
flanges (fig. 3) and Hepa filter. Filter is fitted with
washer of a rectangular cross-section. Filter
housing is made oh sheet metal air-tight welded
according to DIN 1946 and coloured in RAL 9010.
Two pressure gauge attachments for measuring of
a pressure drop are incorporated into the housing.

AKF-II

Bag-in, bag-out design


(Safe filter replacement with the use of bags):
Bag-in, bag-out design is intended for filtration
of air from the processes during which hazardous
or toxic substances are produced. The bag-in-out
system prevents any contact with the contents of a
waste filter when replacing it. The installation of a
pre-filter prolongs the life of a Hepa filter. The
system of pre-filter replacement is the same as
Hepa filter replacement.
Installation and design variations:
AKF housing are designed for installation of single
AKF-I filter units. (fig. 1) as well as installation of
several AKF-II units (fig. 2) into the duct system.
To replace the filter, 700 mm of free space is
required on the front side of the unit. AKF-II unit is
made in several design variations, determined by
the position of connection flanges A1, A2, B1, B2
(fig. 4).

AKF-I
775

695

a1/b1

Components:
1
5

414

H1

4
2

1. Housing
2. Hepa filter (with semicircular gasket)
3. Filter assembly levers
4. Cover
5. Cover fixing bolt
6. DOP test connection
7. p connection

DUCT HEPA FILTER UNITS AKF TECHNICAL DATA

AKF-I combination with pre-filter


Fig. 1
775

695

Components:

a1/b1
1
5
9

132

158

4
H1

9
7

1. Housing
2. Pre-filter
3. Hepa filter
4. Filter assembly levers
5. Pre-filter cover
6. Hepa filter cover
7. Screws for cover fixing
8. DOP test connection
9. p connection

AKF-II
Fig. 2
775
L

65

a1

700

Components:

b1

1. AKF-I (AKF-I with pre-filter)


2. Connection duct
3. Bases

132

p +
t

H1

158
A
C

p t

p +
t

DOP

p t

b1

DOP

750

450
520

623
693

Connection flanges
Fig. 3: Connection flange dimensions

82,5

82,5

B1

a1

A2

b1+60

A1

b1

10

Fig. 4: Position of flange connections

B2

30

a1+60

415

DUCT HEPA FILTER UNITS AKF TECHNICAL DATA

Table 1

Hepa filter unit type

Designation
No. of filters
Flow (m3/h)

AKF-I
1

Lenght
Flange
Hepa filter size
610x610x150

Hepa filter
610x610x292

1200
2400
/
530
545
328
/
373
198
470
/
515
340
618
/
663
198
760
/
805
340

610x610x150
610x610x292
L
a1
b1
A
B
C
H1
A
B
C
H1
A
B
C
H1
A
B
C
H1

Pre-filter
610x610x60
Hepa filter
610x610x150
Pre-filter
610x610x60
Hepa filter
610x610x292

AKF-II/1, 2, 3, 4
2
3

1200
2400
733

2400
4800
1524

200
328
833

300
328
1033

2D

3600
7200
2315

4800
9600
3106

2400
4800
733

400

500

200

1233

1433

833

615

4800
9600
1524

7200
14400
2315
1260
300
400

1033

373
198
470
975

1175

1375

1575

975

1175

515
340
618
1123

1323

1523

1465

500

1233

1433

1375

1575

1523

1723

1665

1865

515
340
618
1723

1123

1323

663
198
760
1265

9600
19200
3106

373
198
470

663
198
760
1665

1865

1265

1465

805
340

805
340

Technical data for Hepa filters

Table 2

Housing Hepa
size
filter

H1
H2

AKF-II/2D, 4D, 6D, 8D


4D
6D
8D

Initial
pressure (Pa)

Flow
(m3/h)

Air velocity
(m/s)

Max. temp.
(C)

Humidity
(%)

250
250

1200
2400

1.1
2.4

70
70

100
100

610 x 610 x 150


610 x 610 x 292

Size and flow characteristics of Hepa filters


installed in AKF unit are specified in table 2.
Technical data for pre-filter
Unit size

Pre-filter

H3

610 x 610 x 50

Initial pressure (Pa)

160

Pressure drop diagram


p (Pa)
1 (610 x 610 x 150)

400

2
(610 x 610 x 292)

300
250
200

100

500

1000

1500

2000

2500

3000

3500
Q (m3/h)

416

Hepa filters of H10 to EU14 class conform


to DIN 24 184, which means that the 0.3 m
particles are being removed within the of 85%
to 99,995%, The initial pressure drop at nominal
air flows from table 2 is 250 Pa. In case filters
operate under the air flow volume larger or
smaller than nominal air flow, pressure drop
is being increased or decreased, respectively
as shown in diagram.

DUCT HEPA FILTER UNITS AKF TECHNICAL DATA


Manometer:
Mark II
Magnehelic

Fig. 4

Expected service life of Hepa filter


and replacement

Hepa filter (0-750 Pa)


Pre-filter (0-500 Pa)
It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:
- fix it on the filter housing
- prepare a bracket for fixing
- send a manometer without the bracket

Hepa filter are constructed for single use only.


Expected service life of filter depends on air flow
volume, pressure drop and amount of dust
particles. When air flow volume is reduced
for 25%, expected service life of Hepa filter
doubles. Service life can be considerably
increased with installation of pre-filter.
Hepa filter pollution is controlled by means of a
differential manometer (Picture 4) which is fitted
on the housing.
Connections for plastic tubes are fitted
on AKF housing.
The initial pressure drop is specified in table 2.
When the pressure drop has reached double its
initial value, it is recommended to replace the
Hepa filter. When replacing the AKF filter, remove
cover, release the lever and finally remove the
frame with used Hepa filter. When installing the
new filter, use the above instructions in opposite
order.

Ordering key

AKF-II/1/H1/A1/bag in-out
safe filter replacement
A1 Connection flange position
A2
B1
B2
H1 Filter size 610 x 610 x 150
H2 Filter size 610 x 610 x 292
1 Nominal size (Number of filters)
2
3
4
2D
4D
6D
8D
AKF-I Duct Hepa filter unit size
AKF-II

In case of replacement of filters using bags (bagin, bag-out system), the procedure is the same
with the exception of a bag attached to the
extension. The waste filter is removed into a bag,
which has been attached to the extension since the
last replacement. The bag is then hermetically
closed so that after the separation of the part of the
bag with the filter, a part of the bag remains on the
extension, hermetically closed as well. A new filter
is put in a bag and then placed over the remaining
part closing the duct. Upon the placement of the
new bag, the remaining part of the old bag is first
removed into the new bag. A new filter is installed
from the new bag. The bags are attached to the
extension by means of a rubber collar.

Ordering example:
Designation:
No. of filters:
Filter:
Air flow volume:
Connection type:
Pcs:

Combination AKF with pre-filter KPF

AKF-II/1/H1/A1/bag in-out + KPF/H3/bag in-out


(safe filter replacement)
H3 pre-filter
F7 610x610x50

AKF-II/2/H2/A1
2
H2 = 610 x 610 x 292
H13 class (99,95 %)
4800 m3/h
A1
1

On request it is possible to produce also AKF unit


for other sizes of Hepa filters.
Manometers have to be ordered separately.
Example of manometer order:
Manometer Magnehelic 0-750 Pa, fitted on the
housing.

417

WALL HEPA FILTER UNITS AFH-1 TECHNICAL DATA

Wall Hepa filter units AFH-1

Table 1

Hepa filter unit

AFH - 1/1
AFH - 1/3

Sit-tightness test

Class

Sit-tightness and PAO test


PAO test

H12, H13, H14


H10, H11

1.

Ho

Detail A

Application:
Wall Hepa filter unit AFH-1 is being used in the network of inlet and outlet
ducts used to supply or extract air from the rooms with highest demands
regarding air cleanness. Hepa filters of H10 to H14 class
prevent the intake or exhaust of particles larger than 0,3 m. Hepa filter is fitted with a washer of a rectangular cross section. With the AFH1/3 version, the
seal may also be semi-circular. They can be installed as follows:
air supply and extract in laboratories
air supply and extract in operating rooms, infection- and sterile
departments
air supply in electronics, precision mechanics, chemistry, pharmaceutics
and food industry
air supply in film and audio tape industry
air supply and extract in nuclear technology etc.
Description:
AFH-1 unit is made of filter housing, two-row steel grille JR-5 and Hepa filter.
Filter housing made of sheet steel is air tight welded according to DIN 1946
and coloured in RAL 9010. Grille is made of cold-drawn strip steel and
coloured in RAL 9010. Grille is fastened to the housing via the nuts which can
be tightened or unscrewed manually. AFH-1 unit is fitted with special sealing
frame for sit-tightness test.

Component parts:
1. Housing
2. Hepa filter (with flat gasket)
3. Grille

1
A
2
AFH 1/1

726 x 421

2.
Detail A

Installation:
AFH-1 unit is designed for installation in the walls of the clean rooms.

**

AFH 1/3

3.

752x452

732x427

744x439

Detail B

* Sit-tightness test
** Pressure drop test

686

Connection flange

656
100

100

321

351

381

100

100

626

418

Design variations:
The type of sealing frame determines three filter unit types and two Hepa
filter sizes (AFH-1/1 and AFH-1/3, size 1 and 2).

WALL HEPA FILTER UNITS AFH-1 TECHNICAL DATA

Technical data:

Table 2

Nominal size

1
2

Hepa filter

Ho

H1

Grille JR-5

305 x 610 x 150


305 x 610 x 292

338
480

150
292

725 x 425
725 x 425

Table 3

Filter
Hepa
unit size filter

1
2

Initial
pressure (Pa)

Flow
(m3/h)

Air velocity
(m/s)

Max. temp.
(C)

Humidity
(%)

250
250

850
1700

0.90
2.20

70
70

100
100

305 x 610 x 150


305 x 610 x 292

Pressure drop diagram


p (Pa)
1 (305 x 610 x 150)

300

2 (305 x 610 x 292)


250

200

150

100

50

200

600

1000

Size and flow characteristics of Hepa filters


installed in AFH-1 are specified in table 3.
Hepa filters of H10 to H14 class conforms
to DIN 24 184, which means that the 0.3 m
particles are being removed within the of 85%
to 99,995%. The initial pressure drop at nominal
air flows from table 3 is 250 Pa. In case filters
operate under the air flow volume larger or
smaller then nominal air flow, pressure drop
is being increased or decreased, respectively
as shown in diagram.
Expected service life of Hepa filter
and replacement:
Hepa filters are constructed for single use only.
Expected service life of filter depends on air flow
volume, pressure drop and amount of dust
particles. When air flow volume is reduced for
25%, expected service life of Hepa filter
doubles. Service life can be considerably
increased with installation of pre-filter.
Absolute filter pollution is controlled by means of
a differential manometer (Picture 4) which is fitted
on the housing.
Connections for plastic tubes are fitted
on AFH-1 housings.

1600
Q (m3/h)

Magnehelic 0-750 Pa

Mark II 0-700 Pa

Size of grille regarding the size of housing and


Hepa filter is specified in table 2. Technical data
for the JR-5 grille are stated in the catalogue.

Fig. 4

Fig. 5

When the pressure drop has reached double its


initial value, it is recommended to replace the
Hepa filter. When replacing the AFH-1 filter,
remove grille and screws on the holding bar
and then remove the bar together with used filter.
When installing the new filter use the above
instructions in opposite order. The sit tightness
is to be tested according to DIN 1946, chapter 4.
The permeability at the test pressure of 2000 Pa
should not exceed the values stated in standard.
The checking is carried out with sit-tightness
measuring device (fig. 5).
Ordering example:
Designation:
Size:

It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:
- fix it on the filter housing
- prepare a bracket for fixing
- send a manometer without the bracket
Ordering key

AFH-1/1 Size 1
Hepa filter
units size

1 for filter 305 x 610 x 150


2 for filter 305 x 610 x 292

AFH-1/1 JR-5
1-with filter 305 x 610 x 150
H13 class (99,95 %)
Air flow volume: 600 m3/h
Grille:
JR-5
Pcs:
12
On request it is possible to produce also AFH-1
units for other sizes of Hepa filters.
Manometers have to be ordered separately.
Example of manometer order:
Manometer Magnehelic 0-750 Pa, fitted on the
housing.

Tightness test 1 Tightness test and DOP test


3 PAO test
Hepa filter: size and filter class is to be specified independently.

419

CEILING HEPA FILTER UNITS AFV-8

Ceiling Hepa filter units AFV-8


Application:
Ceiling Hepa filter units AFV-8 are used in supply or extract air applications in
air conditioning and ventilating installations of the rooms with highest
demands regarding air cleanness. Hepa filters of H10 to H14 class prevent the
intake or exhaust of particles larger then 0,3 m. They can be installed
as follows:
air supply and extract in laboratories
air supply and extract in operating rooms, infection- and sterile
departments
air supply in electronics, precision mechanics, chemistry, pharmaceutics
and food industry
air supply in film and audio tape industry
air supply and extract in nuclear technology etc.

3
* Sit tightness test
** Pressure drop test

Description:
Ceiling Hepa filter unit AFV-8 is made of filter housing, standard diffusers
KD-1, AKD-1, KD-6, OD-8 or OD-9 and Hepa filter. Filter is fitted with
washer of a rectangular cross-section. Housing of sheet steel is air tight
welded according to DIN 1946 and coloured in RAL 7001. Two pressure
gauge attachments for measuring of a pressure drop are incorporated into the
housing. Diffusers made of sheet steel are coloured in white (RAL 9010).
AFV-8 housing has a special sealing frame designed to perform sit tightness
test.
Component parts:
1. Housing
2. Hepa filter (with flat gasket)
3. Diffuser
Installation:
AFV-8 unit is constructed to fit into suspended ceilings.
Types:
The following Hepa filter units AFV-8 are possible:
with circular side entry spigot (AFV-8 RS) (fig. 1, table 1)
with circular top entry spigot (AFV-8 RV) (fig. 2, table 1)
with rectangular side entry spigot (AFV-8 KS) (fig. 3, table 3).

AFV-8 with shut-off damper ZL-2

*
Detail A

A
77.5

Application:
On the ceiling Hepa filter unit AFV-8 a shut-off damper ZL-2 is installed in the
housing connection. The shut-off damper ZL-2 conforms to the DIN 1946/4
standard requirements.
The advantage of such a combination of an Hepa filter housing and a shut-off
damper is the ability to close the shut-off damper during the filter exchange and
thereby to prevent room air pollution. Upon the completion of the filter
exchange, the shut-off damper is reopened. Such a filter exchange procedure
eliminates the need to disinfect the room, which is mandatory in the case of
exchanging the filter without shutting-off the inlet of non-filtered air.

40

Description:
On the connection of the standard ceiling Hepa filter unit AFV-8, a galvanised
sheet steel shut-off damper is mounted by means of four screws. The damper
may be controlled either manually or by means of an electric motor.
Components:
1. AFV-8/RS, RV
2. ZL-2
3. electric motor (with spring)

420

CEILING HEPA FILTER UNITS AFV-8 TECHNICAL DATA

AFV-8 RS with circular side entry spigot


Fig. 1

Table 1

B1 x B1

**

H1

Ho

60

H3

50

Size

Hepa filter

Bo

B1

H0

H1

H3

1
2A
2B
3
4
5

305 x 305 x 150


457 x 457 x 78
457 x 457 x 150
610 x 610 x 78
610 x 610 x 150
610 x 610 x 292

148
198
198
198
298
348

355
507
507
660
660
660

348
500
500
653
653
653

319
471
471
624
624
624

324
476
476
629
629
629

450
428
500
428
600
792

270
198
270
198
270
412

178
230
230
230
330
378

J
Bo
A

AFV-8 RV circular top entry spigot


Fig. 2

Table 2

B1 x B1
D

Size

Hepa filter

Bo

B1

Ho

H1

1
2A
2B
3
4
5

305 x 305 x 150


457 x 457 x 78
457 x 457 x 150
610 x 610 x 78
610 x 610 x 150
610 x 610 x 292

148
198
198
198
298
348

355
507
507
660
660
660

348
500
500
653
653
653

319
471
471
624
624
624

324
476
629
629
629
629

350
278
350
278
350
492

270
198
270
198
270
412

H1

Ho

**

80

60

50

J
Bo
A

AFV-8 KS rectangular side entry spigot


Table 3

B1 x B 1
60

50

H1

H2

Size

HEPA filter

Bo

B1

H1

H2

a1

b1

a2

b2

1
2A
2B
3
4
5

305 x 305 x 150


457 x 457 x 78
457 x 457 x 150
610 x 610 x 78
610 x 610 x 150
610 x 610 x 292

355
507
507
660
660
660

348
500
500
653
653
653

319
471
471
624
624
624

324
476
476
629
629
629

270
198
270
198
270
412

400
328
400
328
460
642

250
400
400
500
560
560

100
100
100
100
160
200

285
435
435
535
595
595

136
131
136
136
196
236

a2

15

a1

82.5

Bo

11

b2

b1

Fig. 3

15

421

CEILING HEPA FILTER UNITS AFV-8 TECHNICAL DATA

KD-1

KD-6

Diffuser types:

OD-9K

OD-8K

sheet steel painted in RAL


stainless sheet steel (except KD-1)
standard deflector colours are black

Technical data:
Possible combinations of diffuser size regarding
the size of housing and Hepa filter is specified in
table 4. Mounting dimensions of diffusers to be
installed in AFV-8 are specified in tables 1, 2 and
3 and in column A.

Table 4

Filter
Hepa
unit size filter

1
2A
2B
3
4
5

D i f f u s e r
KD-1
KD-6

A*

305 x 305 x 150


457 x 457 x 78
457 x 457 x 150
610 x 610 x 78
610 x 610 x 150
610 x 610 x 292

355 x 355
507 x 507
507 x 507
660 x 660
660 x 660
660 x 660

1,2,3
3,4
3,4
5,6,7,8
7,8
7,8

s i z e **
OD-8K
OD-9K

400

500,600,625
500/16
500,600,625
500/16
600,625 600/24, 625/54
600,625 600/24, 625/54
600,625 600/24, 625/54

400
500
500
600
600
600

* Outer dimension of diffuser front plate.


** Tehnical data for diffusers: see catalogue chapter 1.3.1. (for KD-1) (data for KD-15 are also valid for KD-6 ) and 1.3.2. (for KD-6, OD-8, OD-9).
Table 5

Filter
Hepa
unit size filter

1
2A
2B
3
4
5

305 x 305 x 150


457 x 457 x 78
457 x 457 x 150
610 x 610 x 78
610 x 610 x 150
610 x 610 x 292

Initial
pressure (Pa)

Flow
(m3/h)

Air velocity
(m/s)

Max. temp.
(C)

Humidity
(%)

250
250
250
250
250
250

290
660
660
1200
1200
2400

1,0
1,1
1,1
1,1
1,1
2,4

70
70
70
70
70
70

100
100
100
100
100
100

Pressure drop diagram


p(Pa)
400

3, 4

300
250

Technical data of Hepa filters:


Size and flow characteristics of Hepa filters
installed in AFV-8 are specified in table 5.

Hepa filters of H10 to H14 class conforms


to DIN 24 184, which means that the 0.3 m
particles are being removed within the of 85%
to 99,995%, The initial pressure drop at nominal
air flows (table 5) is 250 Pa. In case filters operate
under the air flow volume larger or smaller then
nominal air flow, pressure drop is being increased
or decreased, respectively as shown in diagram 1.

200

100

500

1000

1500

2000

2500

3000

3500
Q (m3/h)

Dimensions of AFV-8 with shut-off damper ZL-2


AFV-8
size

1
2A
2B
3
4
5

422

Hepa filter

ZL-2
size

305x305x150
457x457x78
457x547x150
610x610x78
610x610x150
610x610x292

148
198
198
198
298
348

150
200
200
200
300
350

115
190
190
190
190
220

1
2A
2B
3
4
5

Filter size
305 x 305 x 150
457 x 457 x 78
457 x 457 x 150
610 x 610 x 78
610 x 610 x 150
610 x 610 x 292

CEILING HEPA FILTER UNITS AFV-8 TECHNICAL DATA

Expected service life of Hepa filter


and replacement:

Mark II 0-700 Pa

Hepa filter are constructed for single use only.


Expected service life of filter depends on air flow
volume, pressure drop and amount of dust
particles. When air flow volume is reduced for
25%, expected service life of Hepa filter doubles.
Service life can be considerably increased with
installation of pre-filter. The dirtiness of the filter
is controlled by the means of differential
manometer fitted with U-tube (fig. 4).
Connections for plastic tubes are fitted
on AKF housing.

Fig. 4

Fig. 5

It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:
- fix it on the filter housing
- prepare a bracket for fixing
- send a manometer without the bracket
Table 6

Filter
Hepa
unit size filter

Flow
(m3/h)

Allowed.
permeability (%)

1
2A
2B
3
4
5

290
660
660
1200
1200
2400

2,9
6,6
6,6
12,0
12,0
30,0

305 x 305 x 150


457 x 457 x 78
457 x 457 x 150
610 x 610 x 78
610 x 610 x 150
610 x 610 x 292

Ordering key

AFV-8/RS1/ZL-2/R/KD-1 RAL 9010 Size 1


RAL 9010
INOX
Diffuser KD-1 size 1 ... 8 (only RAL 9010)
AKD-1
KD-6
OD-8
OD-9
Damper control R manual
B electric motor

The initial pressure drop is specified in table 5.


When the pressure drop has reached double its
initial value, it is recommended to replace the
Hepa filter. When replacing the AFV-8 filter,
remove diffuser and screws on the holding bar
and then remove the bar together with used filter.
When installing the new filter use the above
instructions in opposite order. The sit tightness
is to be tested according to DIN 1946 standard,
chapter 4. The permeability at the test pressure
of 2000 Pa should not exceed the values stated
in standard (Table 6).
The checking is carried out with sit-tightness
measuring device (fig. 5).

Ordering example:
Designation:
AFV-8/RS3/OD-9 RAL 9010
Connection type: circular side entry
spigot RS
Size:
3-with filter 610 x 610 x 78
H13 class (99,95 %)
Air flow volume: 1200 m3/h
Diffuser:
OD-9 RAL 9010
Pcs:
12
On request it is possible to produce also AFV-8
units for other sizes of HEPA filters.
Manometers have to be ordered separately.
Example of manometer order:
Manometer Magnehelic 0-750 Pa, fitted on the
housing.

Shut-off
damper ZL-2
Hepa
filter
unit
size

Connection

1
2A
2B
3
4
5

for filter 305 x 305 x 150


for filter 457 x 457 x 78
for filter 457 x 457 x 150
for filter 610 x 610 x 78
for filter 610 x 610 x 150
for filter 610 x 610 x 292

RS Circular side entry spigot *


RV Circular top entry spigot *
KS Rectangular side entry spigot *

* The AFV-8 version with the shut-off damper ZL-2 is only availible with the
RS and RV versions.
Hepa filter: Size and filter class is to be specified independently.

423

CEILING HEPA FILTER UNITS AFV-8U

Ceiling Hepa filter units AFV-8U


Application:
Ceiling Hepa filter units AFV-8U are used in air supply or extraction applications in air conditioning and ventilation installations in rooms requiring the
highest standards of air purity. Hepa filters of H10 to H14 class prevent the
intake of particles larger than 0.3 m.
They can be installed as follows:
air supply and extract in laboratories
air supply and extract in infection- and sterile departments
air supply in electronics, precision mechanics, chemistry, pharmaceutics and
food industry
air supply in film and audio tape industry
Description:
Ceiling Hepa filter units AFV-8U consists of the filter housing, standard diffuser
and Hepa filter. The filter is fitted with a U-shaped washer, which enables
testing of the sit tightness between filter and housing through the duct. Another
solution is the semicircular gasket, which does not allow for airtighness testing
between the filter and the housing. The lower part of the housing is made of
sheet steel and is hermetically welded according to DIN 1946. The upper part is
spot welded and attached to the lower part with the rivets. The housing is painted
with RAL 9010. The diffuser (OD-9, KD-1, KD-6) is made of sheet steel and
painted with RAL 9010 or is made of stainless steel. A perforated control
damper can be built into the junction, and can be controlled easily from the
clean side of the diffuser.

Component parts:
1. Plenum box
2. Hepa filter housing
3. Filter (version K - duct in the gasket or version P - semicircular gasket)
4. Mask
5. DOP test connection
6. +p connection

3
2
4

424

CEILING HEPA FILTER UNITS AFV-8U INSTALLATION

Installation:
Housing is adapted for suspended ceiling installation

60-70

Installation T (traverse)

35-70

Installation O (hangers)

Filter:
Version K - filter with the duct in the gasket (enabling of airtightness testing)

Version P - filter with the semicircular gasket (airtightness testing not possible)

425

CEILING HEPA FILTER UNITS AFV-8U DIMENSIONS

Dimensions:
AFV-8U/RS with circular side entry spigot

60

H1

H0

H3

B2

Size

Hepa filter

1
2
3A
3B
3C
4
5

305x305x80
457x457x80
610x610x80
610x610x150
305x610x80
610x915x80
610x1220x80

B0

B1

B2

158
415
409,5
380
265
198
567
561,5
532
417
248
720
714,5
685
570
313
720
714,5
685
570
198 415x720 409,5x714,5 380x685 265x570
313 720x1025 714,5x1019,5 685x990 570x875
348 720x1330 714,5x1324,5 685x1295 570x1180

H0

H1

H3

343
383
433
568
383
498
533

133
133
133
203
133
133
133

210
250
300
365
250
365
400

B1
B0

AFV-8U/RV with circular top entry spigot

H1

H0

100

60

B1
B0

Size

Hepa filter

1
2
3A
3B
3C
4
5

305x305x80
457x457x80
610x610x80
610x610x150
305x610x80
610x915x80
610x1220x80

B0

B1

B2

158
415
409,5
380
265
198
567
561,5
532
417
248
720
714,5
685
570
313
720
714,5
685
570
198 415x720 409,5x714,5 380x685 265x570
313 720x1025 714,5x1019,5 685x990 570x875
348 720x1330 714,5x1324,5 685x1295 570x1180

H0

H1

233
233
233
303
233
233
233

133
133
133
203
133
133
133

Diffusers types:

KD-1

426

KD-6

OD-9K

steel sheet powder painted in RAL 9010


stainless steel (except KD-1)
standard colour of deflectors is black

CEILING HEPA FILTER UNITS AFV-8U TECHNICAL DATA

Technical data of diffusers:

Size

1
2
3A
3B
3C
4
5

Hepa
filter

External diffuser
dimension
A

KD-1

KD-6

Aef (m )

OD-9

Aef (m )

305 x 305 x 80
457 x 457 x 80
610 x 610 x 80
610 x 610 x 150
305 x 610 x 80
610 x 915 x 80
610 x 1220 x 80

415 x 415
567 x 567
720 x 720
720 x 720
415 x 720
720 x 1025
720 x 1330

1,2,3
2,3,4
5,6,7,8
5,6,7,8
-

0,0342
0,0743
0,1368
0,1368
0,0684
0,198
0,2664

0,0189
0,0414
0,0651
0,0651
0,0288
0,1088
0,1348

KD-1
2

1
2
3
4
5
6
7
8

Aef (m2)
0.0104
0.0185
0.0279
0.0440
0.0628
0.0728
0.1175
0.1280

The table indicates possible combinations of diffuser sizes according to housing and Hepa filter size.

Technical data of Hepa filters:

Size

Hepa
filter

1
2
3A
3B
3C
4
5

305 x 305 x 80
457 x 457 x 80
610 x 610 x 80
610 x 610 x 150
305 x 610 x 80
610 x 915 x 80
610 x 1220 x 80

H13
Initial pressure
(Pa)

H14

250
250
250
250
250
250
250

Flow
(m3/h)

Initial pressure
(Pa)

Flow
(m3/h)

Max. temp
(C)

Humidity
(%)

300
740
1400
1530
640
2150
2900

125
125
125
125
125
125

150
340
600
300
900
1200

80
80
80
80
80
80
80

100
100
100
100
100
100
100

Ordering key

AFV-8U/RS1/K/T/OD-9 RAL 9010


RAL 9010 stainless steel
INOX
Diffuser KD-1 size 1 ... 8 (RAL 9010 only)
KD-6
OD-9
Installation T (traverse)
O (hangers)
Filter K (duct in the gasket)
P (semicircular gasket)
Hepa filter
unit size

1
2
3A
3B
3C
4
5

for filter 305 x 305 x 80


for filter 457 x 457 x 80
for filter 610 x 610 x 80
for filter 610 x 610 x 150
for filter 305 x 610 x 80
for filter 610 x 915 x 80
for filter 610 x 1220 x 80

Connection RS Circular side entry spigot


RV Circular top entry spigot

427

CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8G

Ceiling Hepa filter units with gel gasket AFV-8G


Application :
Ceiling Hepa filter unit with gel gasket AFV-8G are installed in ventilating and
air conditioning systems in rooms which require absolutely clean air. They can
be used for both, air supply and extract applications. Hepa filters stop the
particles as larger as 0,3 m if they conform H14 class or even 0,12 m if
they conform U15 and U16 classes.
Applications:
air supply and extract in laboratories
air supply and extract in operating theatres, infection- and sterile departments
air supply in electronics, precision mechanics, chemistry, pharmaceutics
and food industry
air supply in film and audio tape industry
air supply and extract in nuclear technology etc.

Description:
Ceiling Hepa filter unit with gel gasket AFV-8G is made filter housing, standard diffusers KD-1, AKD-1, KD-6, OD-8 or OD-9 and Hepa filter. Housing of
sheet steel is air tight welded according to DIN 1946 and coloured in RAL
7001. Diffusers are made of sheet steel and coloured in white (RAL 9010).
AFV-8G housing has a special sealing frame designed to fit gasket filters.

A
**

Component parts:
1. Housing
2. Hepa filter (with gel gasket)
3. Diffuser

Advantage of gel gasket:


With liquid sealant force, necessary to hold the filter is smaller, compared with
neoprene washers, permitting lighter and cheaper housing and faster filter
replacement.

Installation:

* PAO (before: DOP) connection on the housing top section


** Pressure drop test

AFV-8G unit is constructed to fit into suspended ceilings.

Detail A

Detail C

Spring
claw
fastener

Types:
The following ceiling Hepa filter units with gel gasket are possible:
with circular side entry spigot (AFV-8G RS) (fig. 1, table 1)
with circular top entry spigot (AFV-8G RV) (fig. 2, table 1)
with rectangular side entry spigot (AFV-8G KS) (fig. 3, table 3).

AFV-8G with shut-off damper ZL-2


gel gasket

Application:
On the Ceiling Hepa filter units with gel gasket AFV-8G a shut-off damper ZL-2
is installed in the housing connection. The shut-off damper ZL-2 conforms to
the DIN 1946/4 standard requirements.
The advantage of such a combination of an Hepa filter housing and a shut-off
damper is the ability to close the shut-off damper during the filter exchange and
thereby to prevent room air pollution. Upon the completion of the filter
exchange, the shut-off damper is reopened. Such a filter exchange procedure
eliminates the need to disinfect the room, which is mandatory in the case of
exchanging the filter without shutting-off the inlet of non-filtered air.

77.5

428

40

Description:
On the connection of the standard AFV-8G unit, a galvanised sheet steel shutoff damper is mounted by means of four screws. The damper may be controlled
either manually or by means of an electric motor.
Components:
1. AFV-8G/RS, RV
2. ZL-2
3. electric motor (with spring)

CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8G TECHNICAL DATA

AFV-8G RS circular side entry spigot


Fig. 1

B1 x B1
50

50

H1

H0

80 (128)

H3

60

B0
A

Table 1

Hepa filter
unit size

Hepa
filter

Bo

B1

Ho

H1

H3

ZL-2
Ho

H3

1
2
3A
3B
3C
4
5
6

305 x 305 x 80
457 x 457 x 80
610 x 610 x 80
610 x 610 x 128
305 x 610 x 80
610 x 915 x 80
610 x 1220 x 80
545 x 545 x 80

158
198
198
248
198
313
353
198

355
507
660
660
355 x 660
660 x 965
660 x 1270
595

348
500
653
653
348 x 653
653 x 958
653 x 1263
588

319
471
624
624
319 x 624
624 x 929
624 x 1234
559

395
435
435
535
435
550
590
435

200
200
200
250
200
200
200
200

195
235
235
285
235
350
390
235

163
203
203
253
203
318
358
203

400
440
440
540
440
555
595
440

200
240
240
290
240
355
395
240

AFV-8G RV circular top entry spigot


Fig. 2

B1 x B1
D

H0

60

50

H1

80 (128)

50

B0
A

Table 2

Hepa filter
unit size

Hepa
filter

Bo

B1

Ho

H1

ZL-2
D

1
2
3A
3B
3C
4
5
6

305 x 305 x 80
457 x 457 x 80
610 x 610 x 80
610 x 610 x 128
305 x 610 x 80
610 x 915 x 80
610 x 1220 x 80
545 x 545 x 80

158
198
198
248
198
313
353
198

355
507
660
660
355 x 660
660 x 965
660 x 1270
595

348
500
653
653
348 x 653
653 x 958
653 x 1263
588

319
471
624
624
319 x 624
624 x 929
624 x 1234
559

280
280
280
330
280
280
280
280

200
200
200
250
200
200
200
200

163
203
203
253
203
318
358
203

429

CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8G TECHNICAL DATA

AFV-8G KS rectangular side entry spigot


B1

B1 x B1
60

50

50

15

a2
a1

H1

b2

11

b1

H0

80 (128)

82.5

B0
A
Table 3

Hepa filter
unit size

Hepa
filter

Bo

B1

Ho

H1

a1

b1

a2

b2

1
2
3A
3B
3C
4
5
6

305 x 305 x 80
457 x 457 x 80
610 x 610 x 80
610 x 610 x 128
305 x 610 x 80
610 x 915 x 80
610 x 1220 x 80
545 x 545 x 80

158
198
198
248
198
313
353
198

355
507
660
660
355 x 660
660 x 965
660 x 1270
595

348
500
653
653
348 x 653
653 x 958
653 x 1263
588

319
471
624
624
319 x 624
624 x 929
624 x 1234
559

314
314
314
414
314
314
314
314

200
200
200
250
200
200
200
200

250
400
500
500
500
800
1000
400

100
100
100
150
100
100
100
100

285
435
535
535
535
835
1035
435

135
135
135
185
135
135
135
135

KD-1

KD-6

Diffuser types:

OD-9K

OD-8K

sheet steel painted in RAL


stainless sheet steel (except KD-1)
standard deflector colours are black

Technical data:

Table 4

Hepa filter
unit size

1
2
3A
3B
3C
4
5
6

Hepa
filter

A*

KD-1

KD-6

OD-8K

OD-9K

305 x 305 x 80
457 x 457 x 80
610 x 610 x 80
610 x 610 x 128
305 x 610 x 80
610 x 915 x 80
610 x 1220 x 80
545 x 545 x 80

355 x 355
507 x 507
660 x 660
660 x 660
660 x 355
660 x 965
660 x 1270
595 x 595

1,2,3
2,3,4
5,6,7,8
5,6,7,8
3,4,5,6

* Outer dimension of diffuser front plate..

Aef (m2)
Filter unit size

KD-6

OD-8

OD-9

KD-1

1
2
3A
3B
3C
4
5
6

0.0342
0.0743
0.1368
0.1368
0.0684
0.1980
0.2664
0.1095

0.0300
0.0450
0.0639
0.0450

0.0189
0.0414
0.0651
0.0651
0.0288
0.1088
0.1348
0.0509

1
2
3
4
5
6
7
8

Aef - efective area

430

Aef (m2)
0.0104
0.0185
0.0279
0.0440
0.0628
0.0728
0.1175
0.1280

Possible combinations of diffuser size regarding


the size of filter unit and Hepa filter is specified in
table 4. Mounting dimensions of diffusers to
be installed in v AFV-8 G are specified in tables
1, 2, 3 and in column A.

CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8G TECHNICAL DATA

Mask OD-8
Hepa filter unit size 3A

Hepa filter unit size 3B

660

507

660

Hepa filter unit size 2

507

660

660

Mask OD-9
Hepa filter unit size 3A,B
Hepa filter unit size 6
Hepa filter unit size 2

660

595

355

507

Hepa filter unit size 1

355

507

595

660

Hepa filter unit size 4

Hepa filter unit size 5

660

355

660

Hepa filter unit size 3C

965

660

1270

Table 5

Hepa filter
unit size

1
2
3A
3B
3C
4
5
6

Hepa
filter

Initial
pressure (Pa)

Flow
(m3/h)

Air velocity
(m/s)

Max. temp.
(C)

Humidity
(%)

305 x 305 x 80
457 x 457 x 80
610 x 610 x 80
610 x 610 x 128
305 x 610 x 80
610 x 915 x 80
610 x 1220 x 80
545 x 545 x 80

125
125
125
125
125
125
125
125

150
340
600
900
300
900
1200
500

0,45
0,45
0,45
0,45
0,45
0,45
0,45
0,45

80
80
80
80
80
80
80
80

100
100
100
100
100
100
100
100

Pressure drop diagram


1

3C

300
3A
250

p (Pa)

200

3B,4

150

100
50

150

300

450

600

750

900

1050

1200

Technical data for Hepa filters:


Size and flow characteristics of Hepa filters
installed in AFV-8 G are specified in table 5.

Hepa filters of H14 class conforms to


DIN 24 184, which means that the 0.3 m
particles are being removed within the grade
of 99,995%, while Hepa filters of U15
and U16 class, tested according to
DIN 24 184/EN 1822 remove the 0.12 m
particles within the grade of 99,9995 to
99.99995 %. The initial pressure drop at nominal
air flows from table 5 is 125 Pa. In case filters
operate under the air flow volume larger or
smaller then nominal air flow, pressure drop
is being increased or decreased, respectively
as shown in diagram.

1350

Q (m3/h)

Dimensions of AFV-8G with shutt-off damper ZL-2


Hepa filter
unit size

Hepa
filter

1
2
3A
3B
3C
4
5
6

305x305x80
457x457x80
610x610x80
610x610x128
305x610x80
610x915x80
610x1220x80
545x545x80

ZL-2
size A

160
200
200
250
200
315
355
200

115
190
190
190
190
190
220
190

431

CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8G TECHNICAL DATA

Magnehelic 0-750 Pa

Mark II 0-700 Pa
Fig. 4

It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:
- fix it on the filter housing
- prepare a bracket for fixing
- send a manometer without the bracket

Expected service life of Hepa filter


and replacement:
Hepa filter are constructed for single use only.
Expected service life of filter depends on air flow
volume, pressure drop and amount of dust
particles. When air flow volume is reduced for
25%, expected service life of Hepa filter doubles.
Service life can be considerably increased with
installation of pre-filter. The dirtiness of the filter
is controled by the means of differential
manometer fitted with U-tube (fig. 4).
Connections for plastic tubes are fitted
on AFV-8G housings.
The initial pressure drop is specified in table 5.
When the pressure drop has reached double its
initial value, it is recommended to replace the
Hepa filter. When replacing the AFV-8 G filter,
remove diffuser and press the springs to unlock
filter and finally remove the filter (page 13, fig. 1,
detail C). When installing the new filter press the
filter frame until mounting springs lock at the bottom of the filter frame.

Ordering key

AFV-8G/RS1/ZL-2/R/KD-1 RAL 9010 size 1


RAL 9010
INOX
Diffuser KD-1
AKD-1
KD-6
OD-8
OD-9

size 1 ... 8 (only RAL 9010)


size 1 ... 8
400, 500, 600, 625
500/16; 600/24; 625/54
400, 500, 600, 625

Damper R manual
control B electric motor
Shut-off
damper ZL-2
Hepa filter
unit size

1
2A
3A
3B
3C
4
5

Connection

RS Circular side entry spigot *


RV Circular top entry spigot *
KS Rectangular side entry spigot *

for filter 305 x 305 x 80


for filter 457 x 457 x 80
for filter 610 x 610 x 80
for filter 610 x 610 x 128
for filter 305 x 610 x 80
for filter 610 x 915 x 80
for filter 610 x 1220 x 80

* The AFV-8G version with the shut-off damper ZL-2 is only availible with
the RS and RV versions.
Hepa filter: Size and filter class is to be specified independently.

432

Ordering example:
Designation:
AFV-8G/RS3A/OD-9 RAL 9010
Connection type: circular side entry
spigot RS
Size:
3A with filter 610 x 610 x 83
H14 class (99,995 %)
Air flow volume: 600 m3/h
Diffuser:
OD-9 RAL 9010
Pcs:
12
On request it is possible to produce also AFV-8
units for other sizes of HEPA filters.

PERFORATED SUPPLY CEILING DPS

Perforated supply ceiling DPS with Hepa filter


Application:
DPS with absolute filter is being used in clean rooms which require clean
air but also frequent air-exchange within the working area. They are designed
to be built-into the false ceilings of OP rooms and intensive care premises and
to ensure the laminar flow of the absolute clean air into the target zone.
The aim of the above device is to reduce the possibility of infection in OP
rooms being caused by germs which are due to different causes constantly
present in the premises and surroundings.
Description:
The preparation of air for the OP theatre is accomplished with separate air
conditioning system, capable of rough and fine air-filtering according to DIN 24185.
The filtered supply air is distributed to the absolute filter on the DPS plenum box.
The air is discharged from the pressure chamber into the OP theatre via the
perforated ceiling plates. The temperature of the discharged air is to be 1 to 3 C
lower then the average room temperature. Two thirds of the air current should be led
out of the room via the floor and one third via the ceiling. The air current which is
being discharged from the DPS flows over the entire area under the ceiling thus
preventing the surrounding air from penetrating within the operation area (fig. 1).

With transition for the light and three filters

Base material of pressure chambers and perforated plates:


steel sheet painted with epoxy dusty paint RAL 9010, resistant to disinfectants
Ceilings (except the size of 2000x1000) are composed of two parts, which are
bolt together at the assembly point. In the assembly operations the connections
are additionally packed with the acrylic putty, which is attached to the ceiling.
At the consumer's request the ceiling contains a transition for the operating
light of the dimensions 300 x 300 mm. In that case a blind plate and a plate
with a round opening of 150 mm.
Perforated plates (from inside the ceiling) are covered with a PPI-20 black
foam for a more uniform distribution of air. The delivered foam is packed in a
foil in order to protect it from dirt and damage.

Without the transition for the light and two filters

Fixation of the perforated plates is on the one hand carried out with the help of
hinges and on the other hand with the help of locks.
The ceiling is fitted with the hepa filters 610x305x292, which belong to the class
H13 or H14 and have been tested according to the DIN 24 185, which means that
parts in diameter of 0.3m are removed 99,95% and 99,995% respectively. They
are fitted into the side connection on the longer side of the ceiling. The dimensions
of the connection duct and the number of filters are given in the table. The inside
of the ceiling is fitted with the filter pressure drop measurement connections (the
difference between the pressure in front of and behind the filter, which serves to
control the dirtiness of the filter) and with the DOP or PAO test connection.

Fig. 1

With the nominal flow rate of air, given in the table, the initial pressure drop
is 250 Pa. At a filter load with larger or smaller flow rates than the nominal
the pressure drop increases and decreases respectively, which is shown
in the diagram. Leak-tightness of hepa filter at the sealing frame is
in accordance with the DIN 1946 standard, Chapter 4. When changing filters
one has to check the leak-tightness of the hinges.
The ceiling, filter body, filters, PPI-20 foam and the assembly material are
delivered separately.
The assembly of ceilings to the concrete ceiling is carried out with the
threaded bars and inners for the concrete.
Hepa filter replacement:
During the operation the permeability of the Hepa filter is decreased and the
differential pressure increases. The permeability-loss rate is measured with
differential manometer via the tubes fitted in front and after the filter. When the
pressure drop has reached double its initial value, it is recommended to
replace the Hepa filter. When replacing absolute filters, the first row of face
plates has to be removed.

433

PERFORATED SUPPLY CEILING DPS TECHNICAL DATA

301

Component parts:
1. Plenum box
2. Filter housing with connection flanges
3. Filter with semicircular gasket
4. Perforated plate
5. Transition for the connection of lights

321

321

150

5
4

B
25

135 135 135

PAO (DOP)

405

170

59

315

170

25

connection flange

Ceiling dimensions:
B

Q (m3/h)

vef (m/s)

2000
2400
2400
2400
2400
3000
3000
3000
3000

1000
1200
1400
1500
1800
1800
1800
2400
3000

3
4
4
4
4
5
5
5
5

2
2
2
2
3
3
3
4
5

1000
1600
1800
2000
2400
2000
3000
4000
4000

0,15
0,15
0,15
0,15
0,15
0,15
0,15
0,15
0,15

no.of
filters
1
2
2
2
3
2
3
4
4

Initial
Connection
pressure p
flange
230
678x315
190
1302x315
200
1302x315
230
1302x315
180
1915x315
230
1302x315
230
1915x315
230
two connections 1302x315
230
two connections 1302x315

N ... No. of perforated plates / longitudinal


n ... No. of perforated plates / transversal
Connection is usually on the longer side.

Pressure drop diagram according to no. of filters 305x610x292


1 filter

Ordering example:

3 filtri

Supply perforated ceiling:


DPS 5 x 4
Number of plates / longitudinal: N = 5
Number of plates / transversal: n = 4

4 filtri

Ceiling has a sparing for installation of OP lights.

2 filtra

500
400
p (Pa) 300
250
200
100
500

1000

1500

2000

2500

3000

3500

4000

4500

5000

It is possible, in case of special demand,


to produce DPS in special sizes and for
optional air flow volume.

Q (m3/h)

On the customers request we produce DPS ceiling made of stainless steel.

434

SUPPLY AIR CEILING - TEXTILE VERSION DSS

Supply air ceiling- textile version DSS


Application:
DSS ventilation ceiling with polyester textile is used to air condition hospitals
where intensive air exchange is required, in cleanrooms classified under US
Fed Std 209 E and DIN 1946/4 standards. It is intended to be built into a suspended ceiling in operating rooms and intensive care facilities.
Description:
The basis of the ceiling is a standard DPS perforated ventilation ceiling whose
panels are replaced with synthetic textile affixed to aluminum or stainless steel
frames. The ceiling and filter housing may be either stainless steel or painted
zinc-plated panels.
The synthetic textile allows laminar flow, because the tight weave of the fibers
prevents turbulent flow from forming on the surface. The polyester textile
adheres to DIN 4799 standards for the hygienic minimum for operating rooms.
It has also all the necessary certificates for use in operating rooms, and it has
high resistance to aggressive disinfectants. The synthetic textile may be singlelayer or double-layer. The second layer allows the air to be evenly distributed
across the entire surface before it enters the room.
Ceilings are made of one, two or four parts, depending on size. All elements
are screwed together at the installation site. Joints are additionally sealed with
acrylic lute.
At the customers request, the ceiling might be worked out with a transition for
an operation lamp with dimensions of 300 x 300 mm. In this case a plate with
a round opening for the lamp is attached.
Fastening of the synthetic mask is done by special screws that are fixed
manually, without special tools.
Class H13 and H14 Hepa filters, sized 610x305x292, belonging to and tested
according to DIN 24-185 (meaning that particles with a diameter of 0.3m are
removed at 99.95% and 99.995% rates respectively) are built into the ceiling.
They are built in the connections from the side or from the top. Dimensions of
the connecting channels and the number of filters are given in the table.
Connection is possible from the side or from the top, depending on the
customers requirements. Inside the ceiling, connectors are built for measuring
the pressure drop on filters (the difference between the pressure before and
after the filter, indicating how dirty the filter is), as well as a connection for
DOP (PAO) test.
When filters are loaded with flow volumes greater or lower than nominal, the
pressure drop increases or decreases as shown on the diagram.
After each filter change, a DOP test must be performed in accordance with
standards.

435

SUPPLY AIR CEILING - TEXTILE VERSION DSS TECHNICAL DATA

Connection from side


Component parts:
301

1. Pressurized plenum box


2. Filter housing with connecting flange
3. Filter
4. Transition for lamp connection
5. Mask with the cloth

322

322

4
5

25

connecting
flange
priklju~na prirobnica

25

170

135

PAO (DOP)

135

135

405

315

59

170

Connection from top


Component parts:
B

1. Pressurized plenum box


2. Filter housing with connecting flange
3. Filter
4. Diffusing net
5. Transition for lamp connection
6. Mask with the cloth

322

322

priklju~na prirobnica
connecting
flange

330

3
2

271.5

1
4

BxH

436

SUPPLY AIR CEILING - TEXTILE VERSION DSS TECHNICAL DATA

Dimensions:

Dimensions
BxH
2400 x 1400
2400 x 1800
3000 x 1800
2400 x 2400
3000 x 2400
3000 x 3000

Flow
m3/g
2000
3000
4000
4200
5000
6000

Connection from side


Connecting flange at
Number of
connection from side
connections
1302 x 315
1
1915 x 315
1
1302 x 315
2
1302 x 315
2
1915 x 315
2
1915 x 315
2

Number of
filters
2
3
4
4
6
6

Connection from top


Connecting flange at
Number of Number of
connection from top connections
filters
678 x 315
2
2
678 x 315
4
4
678 x 315
4
4
678 x 315
4
4
1915 x 315
2
6
1915 x 315
2
6

At two or more connections, distance between connections is a minimum of 200 mm.

Diagram of pressure drop vs. number of filters 610x305x292:


filtra
22 filters

500

3 filtri
filters

400
4 filtri
filters
p (Pa)

300
250
200

6 filtrov
filters

100

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

5500

6000

Q (m /h)

Installation:

30

30

X - installation without angle

Z - installation with angle

25

Ordering key:

DSS/2400x1400/L/S/Z
Z installation with angle
X installation without angle
S connection from side
V connection from top
opening for lamp
BxH
Unstandard dimensions and any other required air flow on customer's request.

437

FLUFF SEPARATOR LN-1

Fluff Separator LN-1


Application:
The fluff separator is an air exhaust grille designed
for wall mounting in rooms with special air purity
demands (operation theatres, computer centres, ...).
It is primarily used for air exhaust.
Description:
The grilles are made of stainless (grinding) sheet
steel. The grille face consists of a frame with a
closely woven stainless mesh welded on.
The installation frame can accommodate either a
filter (LN-1/filter) or an air flow rate adjustment
insert F (LN-1/F). (To adjust the insert, remove the
grille face.) Front plate is fastened on the
installation frame with the stainless steel screw.

B
B1

H1

Dimensions:
Nominal
dimension
B
H
325
225
425
525
425
325
525
625

Free
area
B1
285
385
485
385
485
585

H1
185

285

Recom.
flow rate
Q
270
380
500
600
750
900

Tehnical data of filter:


Nominal
dimension
B
H
325
225
425
225
525
225
425
325
525
325
625
325

10

LN-1

30

10

LN-1/G4,F5

Free
area
BxH
282 x 182
382 x 182
482 x 182
382 x 282
482 x 282
582 x 282

Recom.
flow rate
Q
270
380
500
600
750
900

Under the recommended flow rate, the effective air


velocity is 2.5 m/s, and the pressure drop, p, 15 Pa.
To determine the pressure drop, apply the
equation and diagrams on page 441.

80

10

LN-1/F

Installation:
The grille may be mounted flush with the wall face
(Figure 1).
Filter Insert Cleaning and Replacement:
Due to dirt, which collects on the grille, it needs to
be removed and cleaned from time to time. Due to
the build-up of impurities, the grille must be
removed and cleaned. Loosen the grille face screw
and simply withdraw the grille face from the
installation frame. With the LN-1/Filter variant,
withdraw the filter insert from the frame and
replace it by a new insert.

Installation:
Figure 1

B/H

Ordering key:

LN-1 / G4

BxH
G4 filter quality (G4 or F5)
F adjustment insert

438

FLUFF SEPARATOR LN-2


Fluff Separator LN-2
Application:
The fluff separator is an air exhaust grille designed
for wall mounting in rooms with special air purity
demands (operation theatres, computer centres, ...).
It is primarily used for air exhaust.
Description:
The grilles are made of stainless (grinding) sheet
steel. The grille face consists of a frame with a
closely woven stainless mesh welded on.
The installation frame can accommodate either a
filter (LN-2/filter) or an air flow rate adjustment
insert F (LN-2/F). (To adjust the insert, remove the
grille face.) Front plate is fastened on the
installation frame with the stainless steel screw.
Dimensions:
Nominal
dimension
B
H
325
225
425
225
525
225
425
325
525
325
625
325

B2
B1

Free
area
B1
H1
285 185
385 185
485 185
385 285
485 285
585 285

B2
377
477
577
477
577
677

Recom.
flow rate
H2
Q
277 270
277 380
277 500
377 600
377 750
377 900

Nominal
dimension
B
H
325
225
425
225
525
225
425
325
525
325
625
325

Filter
dimension
BxH
282 x 182
382 x 182
482 x 182
382 x 282
482 x 282
582 x 282

Recom.
flow rate
Q
270
380
500
600
750
900

LN-2

H2

H1

Tehnical data of filter:

16

Under the recommended flow rate, the effective air


velocity is 2.5 m/s, and the pressure drop, p, 15 Pa.
To determine the pressure drop, apply the equation
and diagrams on page 441.

16

LN-2/G4,F5

36

Filter Insert Cleaning and Replacement:


Due to the build-up of impurities, the grille must
be removed and cleaned. Loosen the grille face
screw and simply withdraw the grille face from the
installation frame.
With the LN-2/Filter variant, withdraw the filter
insert from the frame and replace it by a new
insert.
87

29

16

LN-2/F

Installation:
LN-2/S

Ordering key:

LN-2 / V / G4 BxH
B/H

G4 filter quality (G4 or F5)


F adjustment insert

B+5 / H+5

V visible screw fixing


S hidden screw fixing

439

FILTER GRILLE FR

35,5

Filter grille
Application:
Grilles with a filter are intended to be built in the
walls of rooms which require cleaner air (computer
Inox centres, libraries, clean rooms, etc,). Primarily used
RAL
for exhaust air from the room.

B2/H2

F
...

9010

Description:
Grilles are made of stainless (polish) sheet metal.
The installed filter is of G2, G3, G4 or of F5
quality.
32

H1

Dimensions:

33

33

B1

33

33

225
325
425
525
625
325
425
525
625
425
525
625
525
625
625

225

325

425
525
625

Installation:
1. by screws (designation V)

B2

222
322
422
522
622
322
422
522
622
422
522
622
522
622
622

H1

H2

Dimensions:
Standard dimensions of louvres are 225 x 75 mm
to 1125 x 525. The depth of the grilles is 35 mm.

198

222
Installation:

298

322

398

422

498

522

598

622

Grilles may be fixed with visible screws (V


marking, screws on the grille frame) or hidden
into the installation frame (marking 2, grille is
fastened on the installation frame with the lock on
the internal side of the grille. Installation frame
shall be fixed on the wall before the installation of
the grille.)
Filter replacement:
Due to the dirtiness of a filter, the pressure drop on
a louvre gradually increases, therefore it is
necessary to replace the filter. The replacement of a
filter is quick and simple. Lock may be used to
open the grille and replace dirty filter with the new
one. The mask is then closed by means of a lock.
Nominal
dimension
B
H
325
225
425
225
525
225
425
325
525
325
625
325

32

B/H

33

B1

198
298
398
498
598
298
398
498
598
398
498
598
498
598
598

B1/H1

Filter
dimension
BxH
283 x 183
383 x 183
483 x 183
383 x 283
483 x 283
583 x 283

A
0.05178
0.07009
0.08839
0.10839
0.13669
0.16499

Recom.
flow rate
Q
450
650
800
1000
1200
1500

2. onto the installation frame (designation 2)


B/H

32

Ordering key:

FR / V / F5

BxH

F5 filter quality (G2, G3, G4 or F5)


33

440

B1/H1

V visible screw fixing


2 hidden attachment

FILTER GRILLE FR TECHNICAL DATA

Diagram of grille technical specifications depending on the filter


70
100
60
F5

80
initial pressure drop p (Pa)

initial pressure drop p (Pa)

50

G4

60

G3

40
G2

40

30

20

20
10

0
2000

4000

6000

1000

8000

Q 0(m3/h.m2)

2000

3000

4000

Q0(m3/h.m2)

Table of filter free area with regard to grille


dimensions
B1

H1

A (m2)

198
298
398
498
598
298
398
498
598
398
498
598
498
598
598

198
198
198
198
198
298
298
298
298
398
398
398
498
498
598

0,02744
0,04130
0,05516
0,06902
0,08288
0,06216
0,08302
0,10388
0,12474
0,11088
0,13874
0,16660
0,17360
0,20846
0,25032

Example:
Q=200 m3/h
Filter G4
FR/298x198
Calculation of air flow per m2 of filter:
1. Q (m3/h.m2 ) =

Q
200 m3/h
= 4843 m3/h.m2
=
A
0,0413 m2

2. Read out from diagram: p = 45 Pa

A (m2) filter free area

The right for technical changes reserved.

441

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