Emerson Manual

1
NetsureTM 702 IC4 DC Power System

User Manual
Emerson part No.
Revision
Revision Date
744802500600
00
Jan 3rd 2013
Copyright 2009 by Emerson Network Power India Pvt. Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Homepage: www.emersonnetworkpower.com
Head Office:
EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED
Plot No. C-20, Road No. 19,
Wagle Industrial Estate
Thane 400 604, Maharashtra, INDIA
Phone: (00 91 22) 33154400
Fax: (00 91 22) 25800829 / 25828358
NETSURE 702IC4 MANUAL
Dear Customer,
Please accept our thanks for giving us the privilege to serve you by choosing Emerson make
702IC4 DCPS.
If this is your first Emerson 702IC4 DCPS, we hope it is the beginning of a long relationship
which delivers value to your organization. If you already own and use Emerson Product, we
are doubly honored by your decision of continuing this relationship.
It is our constant endeavor to partner you for the growth and success of your Business. This
philosophy is reflected in our Mission statement To deliver value through Air & Power Quality
solutions to achieve customer delight. Please do give us feedback to help us realize our
Mission.
Emerson Network Power (India) Private Limited
IMPORTANT
This manual contains information concerning the installation, operation and Maintenance of the DC Power
System.
All relevant parts of the manual should be read prior to commencing installation.
The DCPS must be commissioned by an engineer approved by the manufacturer (or his agent)
before being put into service. Failure to observe this condition will invalidate any implied warranty.
The DCPS has been designed for Telecom use only.
The DCPS has not been designed for direct use in any life support application. If you encounter any problem
with the procedures contained in this manual you should seek immediate assistance from Emerson Network
Power (India) Pvt. Ltd. Sales Office from whom the equipment was purchased. Alternatively contact the
Emerson Network Power (India) Pvt. Ltd Customer Service & Support department at the address shown
below:
EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

Plot No. C-20, Road No. 19,
Wagle Industrial Estate
Thane (West) 400 604,
Maharashtra, INDIA
Phone: (00 91 22) 33154400
Customer Care / Service Helpline Number:

Toll Free: 1800 209 6070
Chargeable: +91-22-66231200
Safety Precautions
To reduce the chance of accident, please read the safety precautions very carefully before
operation. The "Caution, Notice, Warning, Danger" in this manual do not represent all the
safety points to be observed, and are only used as supplement to various operation safety
points. Therefore, the installation and operation personnel must be strictly trained and master
the correct operations and all the safety points before actual operation.
When operating Emerson products, the safety rules in the industry, the general safety points
and special safety instructions specified in this manual must be strictly observed.
Electrical Safety
I. Hazardous voltage
Danger
Some components of the power system carry hazardous voltage in operation; direct contact or
indirect contact through moist objects with these components will result in fatal injury.
Safety rules in the industry must be observed when installing the power system. The
installation personnel must be licensed to operate high voltage and AC power.In operation,
conductive objects such as watch, bracelet, bangle, ring, etc. are not allowed to be worn.
When water or moisture is found on the cabinet, turn off the power immediately. In moist
environment, precautions must be taken to keep moisture out of the power system.
"Prohibit" warning label must be attached to the switches and buttons which are not permitted
to be operated on during installation.
Danger
High voltage operation may cause fire and electric shock. The connection and wiring of AC
Cables must be in compliance with the local rules and regulations. Only those who are licensed
to operate high voltage and AC power can perform high voltage operations.
II. Tools
In high voltage and AC operation, special tools must be used. No common or self-carried tools
should be used.
III. Thunderstorm
Danger
Never operate on high voltage, AC, iron tower or mast on a day with thunderstorm. In
thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the
equipment should be well earthed in time to avoid damage by lightning strikes.
IV. ESD
Notice
The static electricity generated by the human body will damage the static sensitive elements on
PCBs, such as large-scale ICs, etc. Before touching any plug-in board, PCB or IC chip, ESD
wrist strap must be worn to prevent body static from damaging the sensitive elements. The
other end of the ESD wrist strap must be well earthed.
V. Short-circuit
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the
system or the non-earthing pole and the earth. The power system is constant voltage DC power
equipment; short circuit will result in equipment burning and endanger human safety.
Check carefully the polarity of the cable and connection terminal when performing DC live
operations.
As the operation space in the DC distribution unit is very tight, please carefully select the
operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free
journey of the human body and tool is reduced to a minimum
Revision history details of 744802500600_00- User Manual

For- Netsure 702 IC4
[Following is the reference revision history summary of all the revisions made in User Manual
for- Netsure 702 IC4 Power System].
Revision
Revision
No.
Description
00
Initial
Prepared by
Reviewed By
Approved
Date
by
Engg
TJ
DD
03-01-2013
Contents
Chapter 1 Introduction
1.1 Features
1.2 Operation Theory
8
8
8
Chapter 2 System Configuration

2.1 System Configuration
10
10
Chapter 3 Units in the System

3.1 R48-4000e Rectifier
3.2 SCU M523S CONTROLLER
3.3 Operation Panel of the Controller
15
15
18
19
Chapter- 4 Battery Reverse Protection & Discharge Alarm Board
33
Chapter 5 PAU Protocol Converter
38
Chapter 6 System Specifications & general Requirements

6.1 Technical Specifications
6.2 Guideline for earthing Earthing
6.3 System Input And Output Recomanded Connections
6.4 Recommanded Torque
6.5 List of Recommanded Spares
42
42
43
43
43
43
Chapter 7 Installation Preparation

7.1Installation Requirements
7.2 Layout Requirements Of The Equipment Room
Power Supply
7.3 Safety Protection
Figure 5-4 Diagram of SPD mounting & system earthing
7.4 Equipment Running Environment Checklist
Table 5-3 (Equipment running environment checklist)
7.5 Storage Conditions
44
44
44
46
46
47
47
47
48
Chapter 8 Electrical Schematic

8.2
Flow Chart For M523S
49
56
Chapter 1 Introduction
NETSURE 702 IC4 Power system consists of R48-4000W rectifiers, Standard Controller Unit
(M523S) ,AC distribution and DC distribution, which consist of distribution unit for load and
battery. The Load distribution and Battery Distribution units can be designed as per users
requirement.
This system is used as a power supply for telecom equipment with system nominal voltage of 48V and positive terminal earthed.
1.1 Features
The power system is easy-to-operate/install/maintain. Its main features are:
Rectifier uses APFC technology and therefore its power factor is up to 0.99;
Wide AC input voltage range of 85~290V;
Rectifier efficiency is >94% at the peak
Rectifiers compliant with UL, CE and NEBS standards;
True hot pluggable, the replacement time is less than 1min;
Perfect battery management with BLVD function;
Up to 200 nos of historical alarms;
Provide RS232, Modem and dry contacts communication interfaces.
1.2 Operation Theory

The basic operating theory of power system is shown in the following figure:
Power cable
Signal cable
Figure 1-1 Basic operation theory diagram
AC Input Terminals
Rectifier AC
Breakers
Rectifiers
Back Board
Control Unit
C Class SPD
Battery 1
BLVD
LLVD
(Optional)
Non Prior Load
Prior Load
Battery n
AC mains inputs rectifiers through AC input terminals and rectifiers breakers. (The rectifiers
output to the priority load or to non-priority load through a LLVD, and output terminals of
rectifiers connect with batteries). Batteries connect to the loads through BLVD contactor.
The monitoring unit collects the working states of each part of the system and generates alarm
to alert users.
1.2.1 Lightning Protection

Netsure 702 IC4 Power System has perfect lightning protection on input side, as shown in the
following figure:
Rectifier
AC Input
5~10m
I/B
SPD
AC power
distribution
unit
DC power
distribution
unit
Rectifier
II/C
SPD
-48V Output
DC
SPD
Rectifier
Battery
group
1/2
Monitoring
unit
RS232
RJ11
Note:
I, II, III are based on IEC standard
B, C, D are based on German VDE standard
DINVED0675-6: 1989-11 (draft)
PSTN
MODEM
RJ11
SPD
Remote monitoring host
Figure 1-2 AC lightning protection
A built-in II/C Surge Protection Devices (SPDs) is installed in the system, while each rectifier is
designed with perfect lightning protection circuits. The whole system can withstand 8/20 s
surge current 20kA for 5 times, or 8/20 s surge current 40kA once. To further protect the
system, Class I/B SPD which comes as optional item (with through current capacity of at least
50kA) can be installed close to the main AC distribution board.
1.2.2 LLVD and BLVD
Batteries will start discharging to power loads once the AC mains fails. When the battery
voltage reaches to 45V (low voltage point, adjustable), the system will raise audible/visual
alarms. When the battery voltage continues dropping to 44.0V (LLVD point, adjustable), the
LLVD contactor will act to cut off power supply to non-priority loads (such as local exchange) so
as to ensure power supply to priority loads (such as transmission equipment).
As the discharge goes on, when the battery voltage drops to 43.2V (BLVD point, adjustable),
the BLVD contactor will act to cut off the connection between the batteries and the system,
stopping the power output and protecting the batteries. When AC mains recover, rectifiers will
resume outputs, LLVD & BLVD contactors will close automatically, and the system will restore to
normal operation.
1.2.3 Alarm And Protection
Based on the real-time data collected by the monitoring module, the system can detect the
states of output breakers, battery breakers and class II/C SPD. User can set the severity level
of faults such as AC input over/under-voltage, DC output over/under-voltage, etc. so as to raise
audible/visual alarms upon designated faults. User can also set alarm types of alarm dry
contacts.
10
Chapter 2 System Configuration
2.1 System Configuration

The typical outline of Cabinet of NETSURE 702 IC4 is illustrated in Figure 2-1:
11
12
13
14
15
Chapter 3 Units in the System
3.1 R48-4000e Rectifier

R 48 4000 e
HIGH EFFICIENCY
4000 W OUTPUT POWER
Figure 1-1:
Model Number
3.1.1 Form and Interface

There are 3 indicators on the front panel. The location of the indicators is
shown in Figure 1-3.
Figure 1-3:
Front Panel
The functions of the indicators are listed in Table 1-1.

Table 1-1:
Indicator
Power indicator
(Green)
Protection indicator
(Yellow)
Normal state
On
Off
Fault state
Off
Flashing
On
Flashing
Fault indicator
(Red)
Off
Function of Indicators
On
Flashing
Fault cause
No input and output
The rectifier is being operated through the host.
AC input under/over-voltage, rectifier PFC output
under/over-voltage, high-temperature, or current
sharing imbalance
Rectifier communication failure
Output over-voltage, output fuse blown, or rectifier
addresses contradictory
Faulty fan
3.1.2 Main Functions and Features
1. Hot Swappable
The rectifier is designed to be plug-and-play. There will be no arcing and the
terminals will not be damaged when inserting/removing the rectifier from a live DC
power system. A rectifier can be replaced in less than 1 minute and the inrush
current will be no larger than 150% of the rated input steady-state peak value.
When the rectifier is plugged into the system, the system output voltage will not be
affected.
16
2. Active Load Sharing

The rectifier uses advanced digital active load sharing technology that maintains
balancing to within 2A.
3. Output Characteristics
The relationship between output voltage and current is summarized in below table
and depicted graphically in Figure 1-9.
Output Power
4000 W
4000 W
Output Voltage
58Vdc
48Vdc
R48-4000e Output voltage v.s. Output current at

max. Power 4000W
60
Output Voltage (V)
Output Current
69 A
83.34A
50
40
30
20
10
0
0
5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85
For R48-4000e
Figure 1-9:
Output Current (A)
Output Characteristics
4. Current Limit Function

The rectifier has current limit function. The current limit point can be set between the
range of 6 to 72.9A. The setting is done using the SCU.The current limit accuracy is
2A when the output voltage ranges from 42 to 58.5 V, and 3A for output voltages
ranges from 30 to 42 V, 5A for output voltages below 30V.
5. Adjustable Output Voltage
The output voltage can be set through the SCU within the range of 42 V to 58V. The
accuracy is 0.1V.
6. Fan Control
When the input voltage is within a normal range, the built-in processor adjusts the
fans speed according to the rectifiers internal temperature and Load. For example, a
higher temperature and load will increase the fan speed. Above 45 C with full load,
the fan will be operating at full speed.
When the input voltage is abnormal, such as very low or high input voltage, the fan
will turn off.
7. Input Over/Under Voltage Protection
The rectifier will shut down and its protection indicator (yellow) will light up when the
input voltage is lower than 85Vac or higher than 300Vac. This condition will be
reported to the SCU and the SCU will process the alarms accordingly.
8. Output over Voltage Protection (HVSD)
There are two kinds of HVSD:
a. The fixed hardware HVSD is 59.5V (within the range of 59 to 60V), In case of
hardware HVSD; the rectifier has to be restarted manually.
17
b. The software HVSD is settable; its level (from controller) is from 56V to 59V.
The rectifier will shut down when its output voltage is higher than HVSD set point.
Note that the HVSD set point can be modified through the SCU and the permissible
range is from 56 V to 59 V. The occurrence of a HVSD condition will cause the
rectifiers alarm indicator (red) to light up. The failure information will be reported to
the SCU and the SCU will process the failure accordingly. Note also that the rectifier
can only be restarted manually should a HVSD condition occur twice within a 5minute interval.
The rectifier also has two additional software settings that can be configured using
the SCU:
Manual restart and Automatic restart attempt should be within 5 seconds of a HVSD
condition.
9. High Temperature Protection
The rectifier will shut down and its protection indicator(yellow) will light up when its
internal temperature becomes higher than 90 C. The causes for the high temperature
condition may be that the ventilation openings are obstructed, the ambient
temperature is too high, or the rectifier fan has failed.The failure information will be
reported to the CSU and the CSU will process the failure accordingly. The high
temperature alarm will clear and the rectifier restored to normal operation when its
internal temperature returns to normal values (hysteresis is between 5 to10 C).
10. Communication Failure
The rectifiers protection indicator (yellow) will flash should it experience a
communication failure. The failure information will be reported to the SCU and the
SCU will process the failure accordingly. During a communication failure, in order to
protect the battery, the rectifier output voltage will automatically adjust to 53.5 V (this
is a default value which can be modified using the SCU). The rectifier will revert to
normal operation once normal communication is restored.
11. Fan Fault Protection
An alarm will be generated upon a fan fault. In such cases, the fault indicator (red) on
the rectifier front panel will flash and the rectifier will also inhibit its output.
Auto-recovery is enabled upon the clearing of the corresponding fault.
12. Unbalance of Rectifier Output Current
When the output current of the rectifiers in a DC power system is unbalanced, the
rectifier whose output current is unbalanced will be identified automatically and its
protection indicator (yellow) will light up.
The failure information will be reported to the SCU and the SCU will process the
failure accordingly.
3.1.3 Specifications
1. Environmental
Operating temperature: -40 to 75 C
Full rated output power of 4000 W for temperatures -20 to 50 C.
Power limitation for temperatures higher than 45 C.
Relative humidity: up to 90% RH
Elevation: 2000 m (power limited for heights above 2000 m)
2. Input
Input voltage: 85 to 300 Vac, single-phase three-wire
Maximum non-destructive input voltage when rectifier is not operating: 415 Vac
18
Rated input voltage: 207 to 250 Vac

Input current: <22A @ 4000 W, and at an input voltage of 176 Vac
Inrush current: less than150% of the rated input steady-state peak value
Allowable input power frequency: 45-65 Hz
Rated input power frequency: 50/60 Hz
3. Output
Output voltage: 42 to 58 V
Output DC current: 0 to 73 A
Voltage regulation: 1%
Load regulation: 0.5%
Line regulation: 0.1%
Overshoot at startup: 1%
Power factor >0.98 (50% to 100% load)
Efficiency > 95%(50% load at Nominal Voltage)
Ripple 200mV at 0-20MHZ
Acostic Nosie 50db
4. Dimensions
132.5 mm (Height) X 88 mm (Width) X 293 mm (Depth)
5. Weight
Under 3.5 kg
3.2 SCU M523S CONTROLLER

3.2.1 Dimensions and Structure
The appearance of the Controller M523S is shown as Figure 1-1,
LCD
Run indicator
ESC
Functional keys
Alarm indicator
Critical alarm indicator
3.2.2 Main Functions
ENT
Figure 1-1 Appearance of M523S Controller
3.2.2.1 Different Authorities Protected by Different Password Levels
The Controller has 2 passwords of different operation authority: user level

password and engineer level password. The two passwords have the same
authority for control output. But during the setting of system parameters
under parameter setting, the parameters for the setting and the operation
functions are different. The engineer level password will have more operation
authorities than the user level password, including reset system, reset
password, change system type.
19
The passwords and the relevant authorities are listed as follows
Password level
User
Operation authority
Configuration of general parameters
Default password
123456
3.3 Operation Panel of the Controller

There are backlit LCD display, functional keypad, indicators and positioning pin on
the front panel of M523S monitoring module, as shown in the following figure:
LCD
Run indicator
Functional keys
ESC
Alarm indicator
Critical alarm indicator
ENT
Figure 2-1 Front Panel of M523S Controller

The description of the LED indicators on the front panel is shown as the following
table.
Indicator
Running indicator
(green)
Alarm indicator
(yellow)
Critical alarm
indicator (yellow)
Normal Status
Abnormal Status
On
Off
Off
On
Off
On
Abnormal cause
The power system has no power
supply.
The power system has an
observation alarm.
The power system has a major
alarm or critical alarm.
The M523S Controller uses a 12864 LCD unit and has 6 functional keys. The
Functions of the 6 functional keys of the Controller are shown in the following table.
Key
Function
ESC
Return to the upper level menu
ENT
Enter the main menu or confirm the menu operation
and
Shift among parallel menus. For a character string, these 2 keys can be
used to shift among different options
and
Change values at a value setting interface. For a character string, these 2

keys can move the cursor left or right
20
3.3.1 Power-on Sequence
After the system is powered on for the first time, you should set the system type
according to the actual configuration. The monitoring module will restart after the
system type is changed. In that case, you should re-configure those parameters
whose default values are inconsistent with the actual situation. Only after that can the
monitoring module operate normally.
After configuring the system parameters, you can carry out various operations directly
without resetting the parameter values. As for those important parameters related to
battery management, such as BLVD, you should be fully aware of their influence upon
the system before you change their values.
1. The LCD will prompt you to select a language once the monitoring module
is powered on.
English
English
You can use , , or to select the language you want, and press
ENT to confirm.
2. The monitoring module will prompt you to wait, and start initialization.
Waiting
3. The first system information page appears

2004-5-12
53.5V
125A
System:No Alarm
Auto
/BC
The system information is shown in many pages. You can repeatedly press
to view other system information pages in a cycle.
4. At any system information page, press ESC to enter the help page, which
displays software version (SW), product code (PC), product reversion (PR)
and serial number (SS).
SW: V1.20
PC: 1M502D
PR: A00
SS: 01051200012
21
5. At any system information page, press ENT to enter the MAIN MENU
page, which contains 3 sub-menus: Status, Maintenance and Settings.
MAINMENU
Status
Settings
Maintenance
Energy Saving
Fast settings
You can press or repeatedly to select a sub-menu, and press ENT

to enter the sub-menu. Press ESC to return to the menu of higher level.
Status
Including rectifier information, active alarm information and alarm history information
2)
Maintenance
3)
Settings
The maintenance operation can be conducted only when the battery management
mode is set to Manual. The maintenance includes battery FC, BC and test, load power
off/on, battery power off/on and rectifier voltage trimming, current limit, switch control
and resetting
Includes the setting of alarm parameter, battery parameter, AC/DC parameter, rectifier
parameter, system parameter and communication settings
4)
Energy
Saving
1)
Includes the setting of cyc period, rectifier work and rectifier limit
when the save option is enabled.
The root screen displays the system voltage, load

current, alarm status and system mode of
operation. Press or to view other rectifier
information
The other information consist of battery voltage,
battery capacity, battery current, save status,
rectifier o/p power, batt. Cyc boost charge after, AC
voltage, percentage load, battery temperature &
ambient temperature
Display
Main Menu Press ENT to go to main Menu

Status
Rectifier
Displays the rectifier information, active alarm

information and alarm history information
Rectifier information like serial number of the
rectifier, the output voltage, output current, the
AC/DC switch status, the AC input voltage. Current
limiting threshold, the AC-limited power status, the
temperature-limited power status.
Press ENT, use the or key to select the
Active Alarm
active alarm and press the ENT screen to

confirm and run the active alarm information
22
screen.
If there is no alarm, the screen will display no
active alarm.
The alarm sequence number, the alarm level, the
alarm name and the alarm time (including the year,
month, day, hour, minute, and second).
The display sequence will follow the sequence of
the occurring time of the alarms. The latest alarm
will be displayed as the first one. The user can use
the or key to view all the active alarm
information
Press ENT, use the or key to select the
Alarm History
Maintenance
alarm history and press the ENT screen to

confirm and run the alarm history information
screen.
If there is no alarm history, the system cannot enter
the lower level menu
Up to 200 pieces of alarm records can be stored. If
there are more than 200 pieces of records, the
earliest records will be cleared automatically.
On the Controller, only the following information
about the alarm history will be displayed: alarm
sequence number, alarm name, alarm occurrence
and ending time (including year, month, day, hour,
minute and second).
When the system battery management adopts the
auto mode, no control output operation can be
conducted
When the system battery management adopts the
manual mode, the user can conduct control output
operation, including battery boost charge, float
charge and test, LLVD power on/off, BLVD power
on/off and rectifier voltage adjustment, current
limiting and DC on/off, AC on/off and reset control
Press the ENT key to select the Maintenance
menu.
When the battery management is set as manual,
the user can manually control the battery under the
system control output menu. If the system battery
management is in auto state, the user cannot
enter into the system control output menu
Press the ENT key, input the correct operation
password on the pop up display screen
Press ENT key again, and then the user can enter
into the control output menu
When inputting the password, user or key
to modify the number and
23
Or to shift left or right. After the modification,

press ENT key to confirm
Includes the setting of the alarm, battery, AC/DC,
rectifier, system and communication parameter
Press ENT, Use the or key to select the
parameter setting and press ENT to confirm.
The system prompts to enter password.
Settings
Press the or key to input the correct

password number for each digit, press the ENT
key to confirm and enter into the parameter setting
submenu screen.
Alarm Setting
No.
1
2
Alarm
SPD Fault
Description
SPD failure
DI
AC Voltage High
Over- voltage alarm
Mains Failure
DC Volt High
DC Volt Low
DC Volt Under
Defined the alarm

name by user, at
most 10 letters. In
this system, eight
DIs can be defined.
Among which, the
first DI is defined as
SPD Fault, the
remained seven DI
can be defined freely
AC input voltage
higher than the
setting of AC input
over- voltage alarm
point
AC input voltage
lower than the
setting of AC input
under- voltage alarm
point
All the AC input
voltages from the
rectifier are less than
80V
DC Volt High
DC output voltage
lower than the
setting of DC output
low- voltage alarm
point
DC output voltage
lower than the
setting of DC output
under- voltage alarm
point
Alarm level
Major
Related
parameter
Related relay
None
No alarm
None
Major
None
Over- voltage
alarm
Major
None
Low- voltage
alarm
Critical
Major
Major
Over- voltage
alarm
Low- voltage
alarm
No alarm
None
Under- voltage
alarm
24
Batt Over Temp
10
Batt Temp High Alarm
11
Batt Temp Low Alarm
12
Ambient Temp High

Alarm
13
Ambient Temp Low

Alarm
14
T1 No Probe
15
T2 No Probe
16
Sensor 1 Fault
17
18
Sensor 2 Fault
LLVD enabled
19
LVD 2
20
Load Fuse Alarm 1 ~ 9
21
Aux Load Fails
22
Batt Fuse Alarm 1 ~ 4
23
Batt 1 Curr High
Battery temperature
higher than the
setting of Temp
Battery temperature
higher than the
setting of Temp
Battery temperature
lower than the
setting of Temp
Ambient
temperature higher
than the setting of
Temp
Ambient
temperature lower
than the setting of
Temp
Configured with
temperature sensor
1 but not connected
Configured with
temperature sensor
2 but not connected
Temperature sensor
1 measures
unreasonable
temperature
Temperature sensor
2 measures
unreasonable
temperature
Load low voltage
disconnects
Battery low voltage
disconnects
Load failure caused
by overload, short
circuit, manual
disconnect, and
alarm circuit failure
The last load fuse
failure
Battery failure
caused by overload,
short circuit, manual
disconnect, and
Charging current of
battery string 1
higher than the
setting of Over
(Charging over
Critical
None
Over Temp alarm

point
Observation
None
High Temp alarm

point
Observation
None
Low Temp alarm

point
Observation
None
High Temp alarm

point
Observation
None
Low Temp alarm

point
Major
None
Major
None
Major
None
Major
None
Major
LLVD enabled
Major
BLVD enabled
Major
None
Major
None
Major
None
Observation
None
Over (over
current point)
25
24
Batt 2 Curr High
25
Rect AC Fail
26
Rect Over Temp
27
Rect Failure
28
Rect Protect
29
30
Rect Fan Fails

Rect Derated
31
Rect Not Respond
32
HVSD
33
Multi-Rect Alarm
34
Self-detect Err
35
Manual Mode
36
Non Float Status
37
Batt Discharge
38
Load share Alarm
39
Batt Test Fail
40
Short Test Fail
current limit)
Battery failure
caused by overload,
short circuit, manual
disconnect, and
AC input voltage of
this rectifier lower
than low- voltage
alarm point
The internal
temperature of the
rectifier is higher
than 90
The rectifier voltage
is higher than upper
limit voltage
Rectifier performs
self- protection and
has no output
Rectifier fan fails
Rectifier limits its
output power
Rectifier does not
communicate with
the monitoring
module
Rectifier shut down
under high voltage
More than two
rectifiers alarm
Hardware Selfdetect Error
Battery management
is in manual control
mode
Battery is not under
float status
Battery is
discharging
In the system with
load current shunt,
the sampled load
current plus battery
current differs
greatly from rectifier
current
Battery discharging
time shorter than
expected
In short test, battery
discharging capacity
Observation
None
Over (over
current point)
Critical
Observation
Major
Observation
Critical
Observation
Critical
Major
None
No alarm
None
No alarm
None
No alarm
None
No alarm
None
No alarm
Observation
None
Observation
None
26
41
Volt Discrepancy
42
Maintain Alarm
43
Save Power
44
DCEM fail
45
Batt Symm Fail
Alarm Mode
Parameter Name
is bigger than setting

value
Actual output
voltage is different
from both the
measured DC bus
voltage and different
from the voltage
reported by the
rectifier to
monitoring module.
The error is bigger
than 1V
Time to maintain
system
The system is
running under
energy saving status
Communication
failure with the
DCEM PCB
Failure of battery
symmetry function
Setting Range
Observation
None
Observation
None
No alarm
None
Major
Major
Default Value
Alarm Type
44 names of alarm
events
Level
Critical, Major,
Observation, None
Alarms of different
types have different
levels and different
Relate Relays
Empty, No.1 ~ 6
Related Relay
DI No.
No. 1 ~ 2
Value Description
Select those alarm
events whose levels
and relate relays
should be reset
There are different
audible/visual alarm
modes and callback
modes for alarm
events of different
levels
Empty: The
corresponding dry
contact will not
output alarm
information upon an
alarm event
No. 1 ~ 6: There will
be a dry contact in
the range of No.1 ~ 6
that outputs the
alarm information
upon an alarm event
The 8 corresponding
connecting
terminals, queued up
in the order that the
hardware switches
Alarm Type Level
Relay
DI No
27
Alarm Mode
High, Low
Low
DI Name
SPD
Figures or letters, 10
at most
Alarm Control
Parameter Name
Voice sign
Clear alarm history
are put
High: alarm upon
high level;
Low: alarm upon
low level.
Set according to the
actual situation
When there are DI
alarms, this
parameter shows the
alarm name you
have actually defined
Setting Range
Default Value
Value Description
open, off, 3 minutes,

10 minutes, 1 hour, 4
hours
Yes, No
Normally on
Launch alarm
beeping duration
control
When the value
yes is selected,
clear the alarm
history information
Battery Settings
Parameter Name
No
Setting Range
Default Value
Mgmt Mode
(Management mode)
Auto, Manual
Auto
Batt String (number of

battery strings)
Rated AH (rated capacity)
0~4
50 ~ 5000Ah
600Ah
Batt Shunt1
Yes, No
Yes
Batt Shunt2
Yes, No
No
Shunt co-eff current
1-5000A
300A
Shunt co-eff Volt
1-500mV
50mV
LVD
Alarm Mode
DI Name
Value Description
In the Auto mode, you can
manage the system
through the monitoring
module
In the Manual mode, you
can manage the system
manually, as well as
calculate battery BC time
protection and capacity
automatically. Upon the
system DC under-voltage
alarm, system can
automatically switch to the
Auto mode
The capacity of a single

battery string. You should
set this parameter
according to the actual
battery configuration
You can set the shunt
parameters when the
system type is SET.
28
Parameter Name
Setting Range
Default Value
LVD1 Enable
Y, N
LVD2 Enable
LVD1 Volt
44.0V
40V ~ 60V
LVD2 Volt
Charge
Parameter Name
Setting Range
Float
Boost
42V ~ 58V
Limit (current limit)
0.1 ~ 0.25C10
Over (over current

point)
0.3C10 ~ 1.0C10
43.2V
Value Description
53.5V
In the FC state, all

The Boost must be
rectifiers output
higher than the
voltage according to
Float
the set Float
In the BC state, all
rectifiers output
voltage according to
the set Boost
When the monitoring module detects that the
battery charging current is higher than the
Limit, it will control the current of the
rectifiers, through which it can limit the
battery charging current
C10 is the battery rated capacity, generally
set to 10 ~ 20% of the rated capacity of one
battery string
56.4V
0.1C10
0.3C10
Y, N
Automatic Boost
Current
0.050C10 ~ 0.080C10
0.06C10
Automatic Boost Cap

Const Boost Current
10% ~ 99%
0.002C10 ~ 0.02C10
80%
0.01C10
Const Boost Time
30min ~ 1440min
180min
Cyclic Boost Period

Cyclic Boost Time
Y, N
2400h
30min ~ 2880min
Select Y to enable this function

Select N to disable this function
The monitoring module will control the
system enter the BC state when the battery
capacity decreases to the value of To Boost
Capacity, or when the charge current
reaches the To Boost Current. The charge
voltage will be the Boost
The system in the BC state will enter the FC
state when the charge current decreases to
the Constant BC Curr and after the Duration.
The battery charge voltage then will be the
Float
48h ~ 8760h
Select Y to enable LLVD

function
Select Y to disable the
BLVD function
If selecting the According
to voltage, then the LVD
contactor shall operate
according to the voltage
If selecting the According
to time, then the LVD
contactor shall operate
according to time.
Default Value
Automatic Boost
Enable
Cyclic Boost Enable
Value Description
720min

Select N to disable this function
Select Y, and the monitoring module will
control the system to enter the Cyclic Boost
when the FC time reaches the Cyclic Boost
Interval. The battery charging voltage is the
preset Boost, and the time is the preset
29
Boost Limit Time
Parameter
End Test Volt
End Test Time
End Test Cap
Cyc Test En
Cyc Test Time
Short Test Enable
Short Test Alarm
1080min
60min ~ 2880min
Battery Test Parameters

Factory setting
Value description
45.2V
The monitoring module will stop the test and
change to FC if the battery voltage reaches
300min
the Battery Test Voltage, or the discharge
time reaches Battery Test Time, or the
0.01C10 ~ 0.95C10
0.7C10
battery capacity reaches Test End Cap
Y, N
Y
01-01-00:00
When the parameter Cyc Test En is set to Y,
the monitoring module will test the battery
04-01-00:00
Month, day, time
07-01-00:00
according to the 4 sets of test time
10-01-00:00
Y, N
Y
Whether using Short Test function
Range
43.1V ~ 57.9V
5min ~ 1440min
1A ~ 100A
10A
Stable Test Current

0 ~ 9999A
9999A
Temperature Compensation Co-efficient parameters
Parameter
Range
Factory setting
Center Temp
Coeff
10C ~ 40C
If the battery is not discharged within the

ShortTest Cycle, the monitoring module will
start a short test, whose operation time is set
by the parameter ShortTest Duration. By the
end of the test, if the difference in the
discharge currents of batteries is bigger than
the Alarm Current, the battery discharge
imbalance alarm will be raised. This alarm
will automatically end after 5min of delay.
Also you can end it by confirming it
Value description
25C
0 ~ 500mV/C
72mV/C/str (48Vdc)
36mV/C/str (24V
dc)
Ambient Temp,
None, Battery Temp
None
Temp1
Temp2
Cyclic Boost Time

To ensure safety, the monitoring module will
forcefully control the system to enter the FC
state if during the BC state, the BC time
reaches the Boost Limit, or abnormalities
occur (such as AC failure, battery route
faulty, and rectifier communication failure)
Batt T H1
-40C ~ 100C
50C
Batt T L1
-40C ~ 100C
0C
AC Settings
Upon alarms such as Rect Not Respond, DC

Volt High, DC Volt Low and Batt Fuse Alarm,
the monitoring module will not do
temperature compensation to the battery FC
voltage
Ambient Temp refer to the measurement of
the ambient temperature sensor at the local
power system.
Battery Temp refer to the measurement of
the battery temperature sensor at the local
power system.
None means there is no measurement input
When the detected battery temperature is
higher than Batt T H1, the monitoring module
will raise an alarm
The monitoring module will raise an alarm
when the detected battery temperature is
lower than Batt T L1
30
Parameter
Range
Factory setting
Value description
Over Volt
50V ~ 300V
280V
Low Volt
50V ~ 300V
170V
Under Volt
AC In
50V ~ 300V
Auto, No, Manual
80V
No
AC PH
1-PH, 3-PH
3-PH

when the AC input voltage is higher than the
Over Volt
when the AC input voltage is lower than the
Low Volt. The value of the Low Volt must
lower than that of the Over Volt
Setting according to actual requirement
Setting according to the AC input mode of AC
sampling board. Choose No if the AC
sampling board is not configured
Setting according to the actual configuration.
Choose 1-PH and 3-PH if the AC sampling
board is configured
Factory setting
Value description
Over Volt
58.5V
Low Volt 1
45.0V
The DC Over
Voltage alarm will be
raised when the
system DC output
voltage is higher
than the value of
Over Volt
The DC low voltage
alarm will be raised
when the system DC
output voltage is
lower than the value
of Low Volt 1
The DC under
voltage alarm will be
raised when the
system DC output
voltage is lower than
the value of Low Volt
2
DC Settings
Parameter
Range
40V ~ 60V
Low Volt 2
L-Shunt
Shunt Coeff Current
Shunt Coeff Volt
Rectifier Parameters
Parameter
45.0V
Y, N
1A ~ 5000A
1mV ~ 500mV
N
500A
75mV
Setting according to the actual instance

They can be reset when the shunt options
are SET in the system with load shunt.
Range
Factory setting
Value description
Position En
Y, N
R-Posi
1 ~ 30
HVSD
The values of these

three parameters
should be: Over Volt
> Low Volt 1 > Low
Volt 2
56V ~ 59V
59V
Y: The monitoring module will prompt you to

set rectifier position before the rectifier and
monitoring module are powered on.
N: You need not to set rectifier position
R-Posi: represented in two figures, the first
figure represents the rectifier number, the
next figure reprents position number. Press
ENT to select the rectifier, press or to
change position number. When the
monitoring module communicates with the
rectifier, the green indicator on the
corresponding rectifier will blink
The rectifier over voltage alarm will be raised
31
Default V
48V ~ 58V
53.5V
Walk-in On
Walk-in
Y, N
8s ~ 128s
N
8s
Interval T
0s ~ 10s
0s
AC OverV On
Y, N
ACCurrLim
1A ~ 50A
30A
when the rectifier output voltage is higher

than the HVSD voltage
Default output voltage when communication
interrupted. Must be lower than the HVSD
voltage
The output soft start function means the
rectifier voltage will rise from 0V to the
Default Volt after the Walk-in time
The monitoring module can set the DCDC
Interval Start of the modules.
Start time = module address * interval time
The monitoring module can set the rectifier to
OverVolt Enable, meanwhile, the rectifier can
start forcibly. The monitoring module will set
automatically the rectifier with least address
to have this function. If the rectifier always
exceeds the normal voltage for 60s, the
function will be canceled automatically
The monitoring module limits the input
current of the rectifier in the AC current
limiting.
Communication Parameter
Parameter
Range
Factory setting
Value description
Address
The addresses of power systems that are at

the same monitored office should be different
The system only supports RS232 mode
communication
Make sure the baud rates of both the
sending and receiving parties are the same
Comm Mode
1 ~ 254
MODEM
RS232
BaudRate
1200bps ~ 9600bps
9600bps
IP/Subnet/Gate
CallbackTime
Phone Number
System Setting Parameter
Parameter
Range
Lang
Chinese, English
Tzone
Date
2000-2009
Set according to actual instance
Factory setting
Chinese
-
24V/100
System Type
48V/500
24V/300
ComDownLoad
Reset PWD
Y, N
Y, N
N
N
Reset Para
Op1 PWD
Op2 PWD
Adm PWD
Value description
Set according to your need
Set according to actual instance
Set the time according to the current actual
time, regardless of whether it is a leap year
or not
The system type of the monitoring module
has been set according to the actual instance
before the monitoring module is delivered
with power supply system. You need not to
change the value except that the monitoring
module is replaced with a new one.
After changing the type, the monitoring
module will restart and the other parameters
will resume the default. You need to reset
and change some parameters according to
the battery and equipment configured with
system
Whether resetting the password to the
default
Whether resetting the parameters to the
defaults
The password can be 6 digits long at most. If
it is shorter than 6 digits, end it with a #. Use
or to change the number, and or
to move the cursor left or right. Press ENT to
confirm. You should input the same number
twice to complete the setting
32
Energy Saving Settings

Parameter
Range
Factory setting
Value description
Save enable
Cycle period
Rectifier work
Rectifier Limit
Y
48Hr
100%
1
Energy saving function enable or disable

Energy save frequency
rectifier o/p percentage
Number of rectifiers that will go into
energy save mode
Battery Symmetry Setting

Parameter
Range
Factory setting
Value description
Batt symm
Symm alarm
No, Option1-4
0.2-1V
Option1
0.5V
Battery symmetry function mode

Symm alarm setting
Range
Factory setting
Value description
SH1 Current
SH1 Volt
SH2 Current
SH2 Volt
SH3 Current
SH3 Volt
SH4 Current
SH4 Volt
DCEM2
1-2000A
1-500mV
1-2000A
1-500mV
1-2000A
1-500mV
1-2000A
1-500mV
200A
50mV
200A
50mV
200A
50mV
200A
50mV
load shunt channel1 current setting

load shunt channel1 voltage setting
SH1 Current
SH1 Volt
SH2 Current
SH2 Volt
SH3 Current
SH3 Volt
SH4 Current
SH4 Volt
1-2000A
1-500mV
1-2000A
1-500mV
1-2000A
1-500mV
1-2000A
1-500mV
200A
50mV
200A
50mV
200A
50mV
200A
50mV

To reset the energy reading of the load channels
Y/ N
10-8760Hrs
30-100%
30-Jan
DCEM Settings
Parameter
DCEM1
DCEM Ctrl
Nor/clr1/2/3/4
To disable any load channel
Dis1/2/3/4
The SCU will generate rectifier lost alarm incase SCU misses out any rectifier during CAN initialization. The
alarm can be reseted as follows
Prompt:
The Rectifier Lost alarm can be cleared: on the alarm screen, press right key, then press ENT twice after a prompt to clear
off the rectifier lost alarm is displayed on the screen. The SYSTEM MAINT alarm can be cleared off in the similar way.
33
Chapter- 4 Battery Reverse Protection & Discharge Alarm Board

Introduction
4.1 Scope
The Battery Reverse Protection & Discharge Alarm Board (BRPDAB) is a part of a 48 Volt DC
Telecom Power System. This board is optional. This board is used to sense battery discharge
condition and to protect the system from battery reverse polarity condition.
4.2 Features
The Battery Reverse Protection & Discharge Alarm Board has two features. 1) Battery Discharge
Alarm unit monitors the polarity across the battery shunt, when battery goes in discharge mode the
unit generates alarm by using potential free relay contact. 2) Battery Reverse Protection Unit will
activate only in battery reverse condition mode and it protects the system by discharging the LVD
(Contactor).
4.3 Operating Principle
1. Battery Dis-charge Alarm Unit Operating Principales:I) Battery In Charging Mode:-
Load
SH1
SH2
Source
Load
Batt1
Batt2
Figure 1 shows Shunt will not sense any potential
34
II) Battery In Discharging Mode:-
SH1
SH2
Source
Load
Batt1
Batt2
Figure 2 Polarity across the battery shunt changes during discharge mode.
Shunt will generate some potential in mille-volt range.
SH1
SH2
BATTERY
REVERSE
PROTECTIO
N AND
DISCHARGE
ALARM
BOARD
Potential
Free
Contact
Figure 3 shows block diagram of the Battery Discharge Unit
35
2. Battery Reverse Protection Unit Operating Principales:I) Same Polarity Condition
Same Polarity
BATTERY
+
REVERSE
PROTECTIO
N AND
DISCHARGE
ALARM
LVD
BOARD
Contactor
SCU
Battery
De-activated
Control Signal CONTROL
Figure 4 shows LVD Is Not Activated
I) Reverse Polarity Condition
BATTERY
Reverse Polarity + + REVERSE +
PROTECTIO
N AND
DISCHARGE
ALARM
LVD
BOARD
Contactor
Battery
Activated
CONTROL
Control Signal
Figure 5 shows LVD Is Activated

SCU
36
4.4 Specifications
#
1.0
2.0
Parameters
Input Parameters
Operating Voltage
Reverce Polarity Protection
Sensitivity of Shunt Signal
Output
LLVD Signal
LLVD Alarm
BLVD Signal
BLVD Alarm
Contact Rating
O/P Settable Range
LLVD Stability
BLVD Stability
3.0
Setting Accuracy
Reconnection
Indications
Shunt 1 Discharge
Values / Range
40 V to 60V(48V Typical)
Required
2.5mV
Through Isolated C/O contact & diode in series
Should be rated for 2A
42V to 58.5V
46V to 43V,The tripping should be within +/- 5% of the
set value
44.5V to 41V,The tripping should be within +/- 5% of
the set value
0.1V
Through Hysteresis at 52V
Red LED
Shunt 1 Discharge
Power
Environmental
Temperature Range
Altitude
Humidity
Red LED
Red LED
5.0
MTR
Mean Time to Replace should be maintained as

minimum as possible.
6.0
MTBF
Professional grade components should be used to

ensure high MTBF figures
7.0
Dispatch
Unit to be housed in a box
4.0
-10 OC to 55OC
3000 meters
>90%
37
4.5 Connections
SNO.
Connector PIN
Description
Type
CN1.1
-48V (GND)
Input
CN1.2
-48V (GND)
Input
CN1.3
+48V
Input
CN2.1
SHUNT2 -VE
Input
CN2.2
SHUNT2 +VE
Input
CN2.3
SHUNT1 -VE
Input
CN2.4
SHUNT1 +VE
Input
CN3.1
NC Contact of Relay 1
Output
CN3.2
Pole of Relay 1
Output
CN3.3
NO Contact of Relay 1
Output
CN4.1
NC Contact of Relay 2
Output
CN4.2
Pole of Relay 2
Output
CN4.3
NO Contact of Relay 2
Output
CN5.1
LLVD1+ve
Output
CN5.2
LLVD1-ve
Output
CN5.3
From Controller BoardLLVD+Ve
Input
CN5.4
From Controller BoardLLVD-Ve
Input
CN6.1
LVD2+ve
Output
CN6.2
LVD2-ve
Output
CN6.3
From Controller BoardBLVD+Ve
Input
CN6.4
From Controller BoardBLVD-Ve
Input
J1
Jumper to Short Shunt1+ and Shunt2+
Input
J2
Jumper to short CN1.1 and CN1.2
Input
38
Chapter 5 PAU Protocol Converter

PAU Protocol Converter
User Manual
1 Introduction
Configured with different application programs, the PAU protocol converter (converter for short) performs
communication protocol conversions among RS485 - CAN, RS232 - Ethernet, RS232/485 - RS232/485, RS485
- Ethernet, and is used for -48V and 24V power system.
2 Appearance
The appearance of the converter is shown in Figure 1.
Ports
Ports
Indicators
Figure 1 Appearance
3 Installation
The converter is installed in the cabinet, and two installation modes are available:
Screw installation: Through installation holes (see Figure 2), use two M5 screws to fix the converter on the
corresponding position.
Double-sided adhesive installation: Paste two double-sided adhesives at the back of the converter, and remove
the surface stickers, and then press the converter until its back is tightly pasted on the corresponding position.
Installation
hole (2 pcs)
Figure 2 Installation holes
4 Electrical Connection
On both sides of the converter, there are five ports used for external electrical connection, including: Power
port, RS232/485/CAN port, RS232/485 port, Ethernet port and Console port. The schematic diagram of the
ports is shown in Figure 3.
39
Figure 3 Schematic diagram of the ports
5.1 Port Definition

The definition of the ports is listed in Table 1 to Table 5.
VBUS+
Table 1 Definition of Power port

Description
Power input port, positive
Specification
19V ~ 60V, power
VBUS-
Power input port, negative
GND
Signal
RS4851_T+
Table 2 Definition of RS232/485/CAN port

Description
Specification
RS485 sends positive pulse
Standard RS485 level
RS4851_T-
RS485 sends negative pulse
U0_TXD
RS232 sending
GND
Communication GND
GND
GND
Communication GND
GND
U0_RXD
RS232 receiving
CAN_H
CAN positive pulse
Standard CAN level
CAN_L
CAN negative pulse
Standard CAN level
No.
1
2
No.
1
Signal
No.
Table 3 Definition of RS232/485 port

Description
Signal
Specification
RS4852_T+
RS485 sends positive pulse
RS4852_T-
RS485 sends negative pulse
U1_TXD
RS232 sending
GND
Communication GND
GND
U1_DTR
RS232 DSR
U1_RXD
RS232 receiving
U1_DCD
RS232 carrier detecting
U1_RTS
RS232 requests sending
Table 4 Definition of Ethernet port

Description
No.
1
Signal
TX+
Sends signal+
Specification
Differential signal
TX-
Sends signal-
Differential signal
RX+
Receives signal+
Differential signal
NC
NC
NC
NC
RX-
Receives signal-
NC
NC
NC
NC
Differential signal
Table 5 Definition of Console port

Description
No.
1
Signal
NC
NC
NC
NC
U2_TXD
RS232 sending
GND
Communication GND
GND
GND
Communication GND
GND
U2_RXD
RS232 receiving
Specification
40
7
NC
NC
NC
NC
5.2 RJ45 Connection

See Figure 4 for the converter connection with RJ45 crystal head.
1
Pins of port
1 2 3 4 5 6 7 8
123456
78
1 2 3 4 56 7 8
RJ45 crystal head

Figure 4 RJ45 connection
5 Indicators
The indicators are shown in Figure 1, and their functions are as follows:
1. Run indicator (silkscreen: RUN): It is a bicolor indicator. The indicator will be green when the system is
normal, and the indicator will be red when the system is faulty or has hardware fault.
2. Left status indicator (silkscreen: L): It is a bicolor indicator. The indicator will be green when the
RS232/485/CAN port communication is normal, otherwise the indicator will be red.
3. Right status indicator (silkscreen: R): It is a bicolor indicator. The indicator will be green when the RS232/485
port or Ethernet port communication is normal, otherwise the indicator will be red.
Note
This converter does not support functions of Console port or Ethernet port currently.
6 Performance Index
Environmental requirements
Operating temperature: -40C ~ +75C
Operating humidity: 95%
Atmospheric pressure: 86kPa ~ 106kPa
Power input and voltage sampling

Rated voltage: 48Vdc
Voltage range: 19Vdc ~ 60Vdc
Operating current: 150mA ~ 60mA
41
Insulation capability
At temperature of 25C 5C and relative humidity of 90%, the insulation resistance between DC terminal and
enclosure is bigger than 2M after applying a test voltage of 500Vdc.
At temperature of 25C 5C and relative humidity of 90%, the DC terminal to enclosure can withstand 707Vdc
voltage, and there should be no breakdown or flashover within one minute, with leakage current not bigger than
30mA.
Noise
Lower than 50dB at 1.5 meter position.
Mechanical parameters
Dimensions: 115mm (L) 70mm (W) 25mm (H)
Weight: < 0.5kg
Emerson Network Power Co., Ltd.

Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Copyright 2011 by Emerson Network Power Co., Ltd.

All rights reserved. The contents in this document are subject to change without notice.
Version
V1.2
Revision date April, 12, 2012BOM
42
Chapter 6 System Specifications & general Requirements
6.1 Technical Specifications

Input
Operating Voltage
Recommended Range
156V to 502V for three phase
Power Consumption
12.76KW
THD
Power Factor
< 5%
> 0.99
Output
Recommended Range
Output Voltage
Output Power
42V to 58V by rectifier,

12.0 KW and 5KW by converter
O/P Current
Efficiency
250A @ 48V Constant Power,

>94%
Ripple
Environmental
Conditions
Ambient temperature
<100mV p-p
Humidity
90%RH, non-condensing
Dust
1mg/m3
Sunlight
Corrosives
No direct sunlight
No pollutants, such as salt, acid, and smoke, etc.
Shake
1.5m/s2
Insects, pests, and

termites
Mildew
Moisture
Fire protection
Recommended Range
-5~45C
None
None
Water proof
No flammable on the top/bottom of the cabient.
Component
Dimensions
Weight
Monitoring module
1U(H) 2U(W)
0.15 kg
Rectifier
124.3 mm(H) 84 mm(W) 287 mm(D)
3.5 kg
System
630 mm(H) 335 mm(W) 402 mm(D)
Approx 35 kg
43
6.2 Guideline for earthing Earthing

Equi-potential earthing should be provided, refer table 5-2 for earthing
resistance.
Table 5-2 Requirements on earth resistance of communication station
Earth
resistance
Applications range
Comprehensive building, international telecom bureau, tandem office, SPC
switching office above 10000 lines, toll office above 2000 routes
SPC switching office above 2000 lines and below 10000 lines, toll office below
2000 lines
SPC switching office below 2000 lines, opto-terminal station, microwave tandem
station, mobile station.
Microwave relay, optical cable relay, small size earth station.
<1
<3
<5
<10
The protective earth of mains input should be directly connected to the user earth bar in the
power room
6.3 System Input And Output Recomanded Connections

Connection
L&N
AC Power
distribution
AC Earth PE
DC Power
distribution
Earth
Specs
4 core 25 sq mm for 3 phase Copper Flexible Cable with Pin type Lugs
Single Core 16 sq mm Copper Flexible Cable
+ve busbar
Connection with RING Type Lugs with holes suitable for M6 or M8 hardware
Load ve
Suitably rated cable with Pin type lugs for MCB and Ring type lugs for Fuses
Battery ve
Max 50 sq mm single core copper flexible cable with RING type lug
Telecom
Ground
Single Core 216 sq mm Copper Flexible Cable with RING type lug suitable for M8 or
M6 hardware
6.4 Recommanded Torque

The torque mentioned below is applicable only for sheet metal or busbar tightening.
Screw Size
Torque Settings for Hardware Metric

Torque (Nm)
Torque (inlbs) Screw Size
Torque (Nm)
M2
M2.5
M3
M3.5
M4
0.24
0.48
0.9
1.4
2
4
7
18
34
58
2
4
8
12
18
M5
M6
M8
M10
M12
Torque
(inlbs)
35
62
145
300
513
6.5 List of Recommanded Spares

SR.NO.
1.
2.
3.
4.
5.
Item Description
Rectifier Module R48-4000W
Controller SCU M523S
MCB 32A 1P
Temp Sensor
48V DC Contactor 200A
ENPI Ordering Code

273902130706
000003034706
280200326110
278292000000
281702001110
44
Chapter 7 Installation Preparation

This chapter introduces installation requirements, storage conditions, installation preparation
and unpacking inspection.
7.1Installation Requirements
Environmental Requirements:The environmental conditions listed in Table 5-1 must be met
when locating the equipment.
Table 5-1 ( Environmental conditions for the equipment room)
Environmental conditions
Recommended range
Ambient temperature
-10C j; to 55C (derating from 40C)
Humidity
90%RH, no condensation
Dust density
1mg/m3
Sunlight
No direct sunlight
Corrosive materials
No pollutants, such as salt, corrosive materials, and

smoke
Vibration
1.5m/s
Harmful organisms
None
Mould
None
Dampness
The shelter should be waterproof
The equipment may be prematurely damaged if dust or sand accumulates in it. The following
measures are recommended for dirty environment:
1. The equipment should be installed in an airtight and air-conditioned room. The air
conditioner filter should be adequately maintained without being obstructed. To reduce the
dust in the equipment room, unattended equipment room is recommended.
2. Clean the air filter periodically to provide clean air.
7.2 Layout Requirements Of The Equipment Room
Air exhaust and ventilation
When the power supply is working, the main exothermic part is the rectifier. To ensure free
airflow around the power supply system, an 800mm clearance must be kept in front of the
system.
Cabling
If top cabling is used, wiring rack should be provided in the equipment room. It is
recommended that the wiring rack be at least 300mm above the equipment. For bottom
45
cabling system, cable trough should be provided in the equipment room, which should be no
wider than the spacing between the equipment mounting holes.
Note
To prevent electric coupling, AC cables should be laid separately from DC cables and signal cables.
Antistatic
As for antistatic requirement, the absolute value of the static voltage of the equipment, wall
and people to the ground should be less than 200V. Raised floor or antistatic ceramic tile is
highly recommended for the equipment room. The antistatic earth resistance should be no
greater than 10. Care should be taken regarding antistatic during equipment unpacking,
transportation and operation.
Lighting
Lighting in equipment room may be classified into general lighting and partial lighting.
General lighting provides light for the whole room, while partial lighting is installed above the
equipment cabinet or workstation to provide light for a restricted area. It is recommended to
provide both lightings in the equipment room.
Clearance
No less than 1.5m of clearance should be kept between the front of the power system
cabinet and the wall. No less than 0.8m of clearance should be kept the sides of the power
system cabinet and the wall. No less than 1.5m of clearance should be kept between the
back of the power system cabinet and the front of another piece of equipment. The back of
the power system cabinet can be installed against another piece of equipment. Maintenance
passage should be kept between equipment, which should not be less than 2m wide. Refer
to Figure 5-2 for the above requirements:
No less than 0.2m of clearance should be kept between the battery and the wall, and no less
than 0.8m of clearance should be kept between batteries.
Figure 5-2 Locating cabinet
46
Weight capacity and shockproof

When installing the power system in areas subject to frequent earthquakes, shockproof
measures should be taken. Firstly, expansive bolts should be used to fix the system;
secondly, the system should be reinforced as shown in Figure 5-3 to enhance its shockproof
ability. Because the power supply system is relatively heavy, the weight capacity of the
equipment room should meet relative requirements and is determined based on the
equipment configuration.
Figure 5-3 Reinforcing the cabinet for shockproof purpose

Fire protection facility
The equipment room should comply with relevant fire protection regulations and
requirements for power distribution, and provide adequate fire protection facility, such as drychemical extinguisher and automatically explosive fire protection ball.
Power Supply
General
Mains power should be used as the main AC source; backup batteries and generator should
be provided according to the actual power source conditions. AC source composed of mains
power and user-provided generator should use centralized power supply mode to supply
power, and low voltage AC power supply system should use three-phase five-line (the
neutral line is invalid) mode.
The AC power cables should be copper core cable and sized to suit for the load. It is
recommended that the power cables outside the equipment room should be buried directly
under the ground or by means of cable pipe. Power cables should be laid separately from
signal cables.
7.3 Safety Protection
Lightning protection & surge protection
The lightning protection and earthing system of telecom stations should comply with relevant
standards.
The power supply system has Class-C SPD. The preceding AC input equipment should be
equipped with a Class-B SPD. To achieve better surge protection, it is recommended to
47
mount Class-B SPD before the AC mains is connected to the system. The mounting of
Class-B SPD is shown in Fig 5-4.
Class-B should be purchased and mounted by the user. If condition permits, it is
recommended that the cable length between the Class-B SPD and the AC distribution unit of
the power supply system range between 5 ~ 10m. And this section of cable should be routed
indoors to avoid direct lightning strike. When mounting the Class-B SPD, attention should be
paid to the sectional area and length of the cable connecting the Class-B SPD: the sectional
area should be no less than 25mm2, the cable should be as short as possible, and so is the
earth cable of the Class-B SPD. The SPDs should be inspected periodically to ensure their
normal operation.
Powersupply
system
5~10m
A
B
C
N
PE
System earth bar

Class-B
SPD
Class-C
SPD
SPD
earth
48VDC
DC earth
SPD
earth
DC earth cable
Protective earth
Protective earth cable
User earth bar
Figure 5-4 Diagram of SPD mounting & system earthing

7.4 Equipment Running Environment Checklist
The equipment running environment checklist is given in Table 5-3.
Table 5-3 (Equipment running environment checklist)
No.
Item
Index
Pass
Ambient temperature in equipment room
-10C to +55C
Yes/No
Humidity in equipment room
95%
Yes/No
Lighting in equipment room
70 to 200Lux
Yes/No
Height of equipment room
3m
Yes/No
Static electricity in equipment room
Lay antistatic floor or antistatic rubber
Yes/No
Weight capacity and quakeproof ability
Accord with Level 8 quakeproof, and safety

must be ensured
Yes/No
Radiation
No blockage in equipment radiation

passage
Yes/No
48
8
Damp proof
No mildew breeding conditions
Yes/No
Dust-proof
No conductive dust and gas which

deteriorate insulation
Yes/No
10
Fire protection
Fire fighting equipment such as fire

extinguisher
Yes/No
11
Earth resistance
In accordance with relevant standards
Yes/No
12
Sectional area of SPD earth cable
Not less than 25mm the shorter the better
Yes/No
13
Colour of protective earth cable
Greenyellow
Yes/No
14
Earth connection
Via suitable Copper Cable
Yes/No
15
Tablet, symbol, tag of customer equipment
Complete and clear
Yes/No
16
Violent vibration and shock
None
Yes/No
17
Sectional area of AC distribution cables
According to design specifications
Yes/No
18
Fluctuation range of AC input voltage
According to equipment input specifications
Yes/No
19
Frequency fluctuation range
45Hz to 65Hz
Yes/No
20
Voltage of neutral line to ground
Less than 10V
Yes/No
21
Power of backup power source
Twice the actual capacity
Yes/No
22
Pollution or interference in power network
None
Yes/No
23
Colour code of AC bus
Should be marked with identifier
Yes/No
24
Capacity of the customer AC distribution

cabinet
Meet equipment requirements
Yes/No
25
Wiring of AC distribution cables
According to standard specifications
Yes/No
26
Colour code of DC load cables
According to standard specifications
Yes/No
27
Sectional area of DC distribution cables
According to requirements
Yes/No
28
Earth wiring
According to specifications
Yes/No
7.5 Storage Conditions

The product should be kept in the packing box prior to use. The warehouse ambient
temperature should range between -40C and 70C, and the relative humidity should not be
higher than 95%. Toxic gas, flammables, explosives, corrosives, severe vibration, shock and
strong magnetic field are not permitted in the warehouse.
49
Chapter 8 Electrical Schematic

8.1 702 IC4 Schematic
50
51
52
53
54
55
56
8.2
Flow Chart For M523S
57

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1

NetsureTM 702 IC4 DC Power System

Emerson part No.

Jan 3rd 2013

Copyright 2009 by Emerson Network Power India Pvt. Ltd.

NETSURE 702IC4 MANUAL

Emerson Network Power (India) Private Limited

NETSURE 702IC4 MANUAL

EMERSON NETWORK POWER (INDIA) PRIVATE LIMITED

Customer Care / Service Helpline Number:

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

Revision history details of 744802500600_00- User Manual

NETSURE 702IC4 MANUAL

Chapter 2 System Configuration

Chapter 3 Units in the System

Chapter- 4 Battery Reverse Protection & Discharge Alarm Board

Chapter 5 PAU Protocol Converter

Chapter 6 System Specifications & general Requirements

Chapter 7 Installation Preparation

Chapter 8 Electrical Schematic

NETSURE 702IC4 MANUAL

1.2 Operation Theory

Non Prior Load

1.2.1 Lightning Protection

Remote monitoring host

Figure 1-2 AC lightning protection

NETSURE 702IC4 MANUAL

Chapter 2 System Configuration

2.1 System Configuration

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

NETSURE 702IC4 MANUAL

Chapter 3 Units in the System

3.1 R48-4000e Rectifier

3.1.1 Form and Interface

shown in Figure 1-3.

The functions of the indicators are listed in Table 1-1.

3.1.2 Main Functions and Features

2. Active Load Sharing

R48-4000e Output voltage v.s. Output current at

Output Current (A)

4. Current Limit Function

Rated input voltage: 207 to 250 Vac

3.2 SCU M523S CONTROLLER

The appearance of the Controller M523S is shown as Figure 1-1,

3.2.2 Main Functions

Figure 1-1 Appearance of M523S Controller

3.2.2.1 Different Authorities Protected by Different Password Levels

The Controller has 2 passwords of different operation authority: user level

The passwords and the relevant authorities are listed as follows

3.3 Operation Panel of the Controller

Figure 2-1 Front Panel of M523S Controller

Return to the upper level menu

Enter the main menu or confirm the menu operation

Change values at a value setting interface. For a character string, these 2

NETSURE 702IC4 MANUAL

3.3.1 Power-on Sequence

3. The first system information page appears

NETSURE 702IC4 MANUAL