C.V.Krishnamurthy
What is IR Thermography ?
Collecting radiation of heat in the infrared
band of the Electromagnetic Spectrum
Quantifying the measured radiation and
assessing the Temperature
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Infrared Spectrum
IR Absorption Characteristics
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Thermal Conductivity (k )
Thermal Diffusivity ( = k/ Cp )
Convection
Conduction
Radiation
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k
C
k C
2hf 3
1
hf / k BT
2
c e
1
ef
ef
hf
k BT
2k BT
2
(Rayleigh-Jeans Approximation)
L , B (T )d
e( 1 ,
)
2
L , B (T )d
1
L , B (T )d
T4
e(0,
) e(0, 1 )
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Radiometry
(1
) L0 (Ta )
(1
L0 (To )
) L0 (Ta )
L0 (To )
(1
) L0 (Tatm )
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Radiation Transfer
Specimen
Temperature Te
Source A
Source B
TB4)
Reflected (Wr
reflectivity
Transmitted (Wt
TA4)
transmissivity
Emitted (We
emissivity
Te4)
Source A
: absorptivity
: reflectivity
: transmittivity
+
+ =1
Specular
Reflection = Eo
Transmitted Energy = Eo
Diffuse
Reflections
Absorbed Energy = Eo
When transmittivity is low (for opaque bodies),
1-
Rough Surface
Thermal equilibrium is achieved when a body is emitting radiation at
the same rate that it absorbs it from the surroundings
Kirchoffs law:
ratio of radiation intensities for two
surfaces is equal to the ratio of their
absorptivities.
Implies
(i.e.,
1- )
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slightly rough
moderately
rough
very rough
T (C)
Wavelength Range
( m)
Emissivity
( )
Concrete (dry)
36
25
0.95
Plastic (acrylic)
36
25
0.94
Wood (polished)
36
25
0.86
Water
8 14
0.98
Ice
8 - 14
0.97
Snow
8 - 14
0.8
Rubber
8 - 14
0.95
Lampblack
8 - 14
0.96
Steel - oxidized
8 - 14
0.88
8 - 14
0.24
8 - 14
0.11
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Advantages of high
Coating
Substrate
Thermography - Techniques
Passive
Active
Pulsed (pulse heating with observation during the
cooling phase time domain)
Step heating (long pulse with observation during
continuous heating time-resolved infrared radiometry)
Lock-In (continuous sinusoidal heating with
observation while heating frequency domain)
Pulsed Phase (mix of pulsed and lock-in methods using
Fourier transforms)
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Application Areas
Electrical Systems
Pipe thinning
Building Envelopes and Structures
Moisture Ingress
Mechanical Systems
Petrochemical Applications
Heat leaks
Electronic Equipment
Overheating
Environmental Applications
Material
Automotive Applications
characterisation
Aerospace Applications
Online Process
Medical / Veterinary Applications
Monitoring
Pulp and Paper
Steam Turbine and Hydroelectric Generators
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IR Imaging - I
Example:
(IFOV) = 1 mrad; d = 1m; D
1 mm
0.36 m at d = 1m
IR Imaging - II
NETD
T
SNR
MRTD
NETD
T
SNR
e.g., MRTD
frame rate
0.05 C at 25 C
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Lmax
Lmax
Lmin
; MTF
Lmin
M
Mo
IR Detectors
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Passive Thermography
Infrared Thermography has been proven to find, quantify, and document problems
caused by:
Electrical
Faulty components
Poor connections
Corrosion
Contamination
Load imbalances
and much more
Mechanical
Shaft misalignment
Worn bushings & bearings
Improper tension of belts & pulleys
Over or under lubrication
Gear box anomalies
Excess friction
and much more
Building
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Digital Image
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Cloud cover
Absorbs and scatters; slows heat transfer; little or no cloud cover
preferred
Wind
Aids heat transfer; < 6.7 m/s (15 mi/hr) preferred
Ambient temperature
Need to factor temporal fluctuations
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Thermography - Techniques
Passive
Active
Pulsed (pulse heating with observation during the
cooling phase time domain)
Step heating (long pulse with observation during
continuous heating time-resolved infrared radiometry)
Lock-In (continuous sinusoidal heating with
observation while heating frequency domain)
Pulsed Phase (mix of pulsed and lock-in methods using
Fourier transforms)
Transient Thermography - I
Reflection Mode
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k
t
d 2T
dx 2
dT
dt
T ( x, t )
Q
exp
2 ( t)
x2
;
4 t
k
c
Thermal
diffusivity
T (x
0, t )
n 2l 2
t
Q
1 2 R n exp
2 ( t)
n 1
slab
x=0
Reflection coefficient
x=l
b 1
; b e2 / e1; effusivity e
b 1
Shallow
delamination
ln (T)
Reflectivities of
common materials
Deeper
delamination
Semi-infinite
medium (slope 0.5)
k c
Back wall
Al/Air
1.0
Al/Epoxy Resin
0.95
CFRP/Air
1.0
CFRP/Epoxy Resin
0.3 ( )
0.7 ( )
ln (t)
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Transient Thermography
Defect detection with derivatives
Thermographic Signal Reconstruction (TSR)
Source: Steven Shepard, James Lhota, Bharat Chaudhry, and Yulin Hou, Thermal Wave Imaging, Inc.
Transient Thermography - II
T ( L, t )
Q
1 2
DCL
n
1 exp
1
n2
L2
where,
T : Temperature, L: Thickness, t : Time, Q : Pulse of radiation energy,
D: Density, C: Heat capacity, : Thermal diffusivity,
Transmission Mode
w =1.38 at T/TM = 0.5
1.38 l 2
Q
;C
;K
C
2
t1
lTM
2
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Power/Energy Approximations
Pulse Duration
Flash Lamps
1kW
~1 50 ms
Quartz Bulbs
10kW
1 15 s
Ceramic Heater
250W 5 kW
> 60 s
Hot/Cold Water
1 kW
> 60 s
Hot/Cold Air
1 kW
>1s
Pulsed Laser
~ 100 J
1 10 ps
2 kW
Few ms
Ultrasonic Transducer
from N.P. Avdelidis et al, Progress in Aerospace Sciences vol.40 (2004) pp 143-162
amplitude
IR Camera
Integration
time
Video frame rate
(60 Hz)
time
Non-uniformity of irradiation
Ambient noise can become significant
Need reference or
non-defect image
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Pulse Thermography
Corrosion under Paint
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0.38
Thickness (mm)
Pulse Phase
Thermography
Defect #1
0.35 mm
0.38 mm
0.27 mm
Defect #2
0.49 mm
0.53 mm
0.54 mm
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0, t )
2 Fo
k
ln
(T*)
Surface response of a
coating on a
conducting substrate
Surface response of a
coating on a
non-conducting substrate
ln
(T*)
Solution for surface Temperature evolution under step heating with constant flux Fo
per unit time per unit area for t > 0
ln (t)
ln (t)
2( R) n exp(
A t 1
n 1
x=0
n 2l 2 nl
)
erfc
ot
ot
nl
o
x=l
Involves the thermal characteristics of the substrate
Zirconia coatings
Computed
Measured
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d 2T
dx 2
dT
dt
T ( x 0, t )
A cos( t
T ( x, t )
Ae
cos( t
);
( /2 )
and wavelength
- dispersive
Temperature waves at higher frequencies attenuate more rapidly with depth with the
thermal diffusion length given by
Phase of the temperature wave shows a progressive lag which increases with frequency
, t ) To e
cos( t 2
To
cos( t 2
535
Thermal
Diffusion length
at 0.1 Hz
Thermal
Diffusion length
at 1.0 Hz
Aluminum
108.2 mm
34.2 mm
Titanium
34.2 mm
10.8 mm
CFRP ( )
7.3 mm
2.3 mm
CFRP ( )
21.5 mm
6.8 mm
Material
fall in
amplitude
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Determine
Phase
Avg. Temperature
( x1 )
Tavg
( S3 S1 ) 2 ( S4 S 2 ) 2
tan
S3 S1
S4 S2
S1 S 2
using 4 measurements in
one modulation cycle
S3 S 4
4
Pixel-wise data
retrieval
Lock-in Thermography
Experimental arrangement
Transmission Mode
Reflection Mode
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Vibrothermography (Thermosonics)
up to about
25 kHz
Issues
Sonic energy from the horn should be coupled into the part as
efficiently as possible.
Repeatable ?
Irreversible ?
Quantitative models ?
fn
n
N
Number of
thermograms in the
sequence
= 16.6 ms
(i,j)
T( C)
fmax = 60 Hz
T ( k )e 2
Fn
ikn / N
Re n i Im n
k 0
An
Re 2n i Im2n ;
tan
Imn
Re n
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from: Maldague et al, Can. Soc. Nondestructive Testing Journal, vol. 19 pp 5-10 (1997)
Tomography
Principle - surface temperature evolution sequence,
after pulse excitation, used to construct a Thermogram
Raw
image
Timegram
Smoothed
image
Timegram
TGMc_max
Tomogram of
the layer at
0.8 to 1.5 mm
Tomogram of
the layer at
1.4 to 1.8 mm
Tomogram of
the layer at
1.8 to 2.0 mm
3.64 z 2
2
Source: Theory and Practice of Infrared Technology for Nondestructive Testing, Xavier P.V. Maldague
John Wiley & Sons Inc. (2001)
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Summary
Non-contact
Fast (one sided) surface
inspection
Portability
Large area inspection
(several m2)
Simulations help
Variable Emissivity
Non-uniform heating
(Active mode)
Transitory nature of
signals require fast
recording IR cameras
Deep defects difficult to
detect
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References
H.S. Carslaw and J.C. Jaeger, Conduction of Heat in Solids, 2nd Ed.
OUP (1959) Reprinted 2004
Xavier P.V. Maldague, Theory and Practice of Infrared Technology
for Nondestructive Testing, John Wiley & Sons Inc., 2001
Xavier P.V. Maldague, Infrared and Thermal Testing, ASNT Vol. 3,
2001
Proceedings of SPIE Thermosense
Quantitative Infrared Thermography (QIRT) Conferences
World Conferences on Nondestructive Evaluation
Reviews of Progress in Quantitative Nondestructive Evaluation
(QNDE)
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