Listed here are some common used planning strategies :Strategy 10 in summary :1. Sales Order creation - no impact.
2. Goods Receipt - reduce the planned independent requirement during MRP run
For e.g. if PIR is 100, quantity remained as 100 in PIR, however during MRP
run,
100 will not be included in the MRP planned as stock is available.
3. Delivery - minus the quantity for the oldest planned independent in demand
management.
For e.g. if PIR is 100 and delivery 90, PIR becomes 10 (withdrawal 90).
10 LSF Make-to-stock production
independent
10
Yes
11
No
20 KE
Strategy 40 in summary :1. Stocks on hand reduces the PIR during MRP run.
e.g. if stock is 100 and PIR is 100, MRP run will not prompt 100 for
procurement.
if stock is 0 and PIR is 100, MRP run will prompt 100 for procurement.
2. Sales order creation reduces the PIR.
e.g. if PIR is 100, sales order 90, PIR becomes 10 (withdrawal 90).
3. Delivery reduces the Sales Order.
This strategy is probably the most widely used make-to-stock strategy. It makes
sense to use this planning strategy if you can forecast production quantities for the
final product.
Planned independent requirements are consumed by incoming sales orders so that
the master plan is always adjusted to suit the current requirements situation. This
means that the important feature of this planning strategy is that you can react
quickly to customers requirements. The smoothing of the master plan is less
important.
You must maintain the following master data for the finished product in the
material master:
Strategy group 40 on the MRP screen.
Consumption parameters (Consumption mode, Bwd consumption, Fwd
consumption) to allow
consumption of independent requirements. If no consumption parameters are
maintained in the
material master, the system uses default values are taken from the MRP
group.
To control consumption, you maintain a consumption mode as well as a
consumption period.
Item category group (for example, NORM) on the Sales Organization Data screen.
Four important points :1. Planned independent requirements are used to trigger the procurement and
production of
the necessary assemblies and components before receipt of the sales orders.
2. As soon as the sales order is received, it consumes the planned independent
requirements.
3. An ATP (available to promise) logic during sales order processing will checks
whether
sufficient planned independent requirements have been planned to cover the
sales order.
4. Requirements from the sales orders are passed on to production and can lead to
changes
made to procurement if the requirements from the sales orders exceed the
planned
independent requirement quantities. If there is insufficient coverage of
components
11. Now, this dummy material should be kept as 5000 or 6000 in stock using 561.
When Purchase order is raised, required quantity has to be moved to vendor using
541. When we do goods receipt the stock with vendor shall come down. With this,
we can monitor the material (with dummy material number) stock with vendor
(please note we can see only quantity and not value) .
12. When we do GR for external purchase order, we receive only the operation
performed. (So, conversion cost to vendor shall be paid).
13. After ensuring GR is done, order confirmation of operation 0020 has to be
done. (here we capture the quantity and also the valuation of material in production
order).
Assembly subcontracting:
Total product can be given for subcontracting.
We have to give the raw materials to vendors and they would
supply the assembly.
This can be done with special procurement type 30 with
procurement type F.
In that case you need to create X (FG) and their child parts
(A/B/C).
You need to do the following setting for the same1) FG material master Special Procurement type 30 in MRP-3.
2) During MRP run select indicator 3 for create purchase
requisition.
3) Convert PR into PO and maintain item category L and explode
the BOM
4) In Sub-Con Purchase order, System will collect automatically its
child parts.
5) Transfer the material by Mvmt-type 541 referring the Purchase
order to the Vendor. This will give a Mat Doc Number.
6) You can receive the complete FG thru simple MIGO process
mentioning.
Operation subcontracting:
Within in-house production if some capacity bottleneck exists in
any operations then you can assign this job to some vendors to
carryout this job in his premises and supply us the semi-finished
part. This can be done via control key example PP02 (external
processing control key and activate the subcontracting Check box
in routing).
Option1:
1) In Control key PP02 enable external processing and in the
routing in the operation detail enable external processing under
radio button sub contract.
2) In Order type dependent parameter T code OPL8 enable
reservation / PR creation - 3 (immediate reservation / PR creation)
Explain briefly about work scheduling and use of Forward and backward
scheduling?