Information
Section 4
Adjustments
4-1
Table of Contents
5355/5365/5480 Service Information
Section 4: Adjustments
4-2
System ..........................................................................4-16
Counters........................................................................4-70
Control Panel.................................................................4-13
Document Handling.......................................................4-74
RADF Skew .................................................................... 4-74
RADF Side-to-Side Original Registration ........................4-76
RADF Height ...................................................................4-78
RADF Magnetic Catch .....................................................4-80
RADF Separation Plate ...................................................4-81
RADF Leading Edge Position (Simplex) ..........................4-83
RADF Leading Edge Position (Duplex) ...........................4-84
RADF EEPROM / Sensor Initialization ............................4-86
Adjustment Mode/05 Codes ............................................4-87
Setting Mode/08 Codes ...................................................4-88
Table of Contents
Main Registration Roller Compensation ........................4-183
Adjustment Mode/05 Codes ..........................................4-184
Setting Mode/08 Codes .................................................4-187
Fuser ...........................................................................4-191
Fuser Roller Pressure (Side-to-Side) ........................... 4-191
Fuser Roller Temperature & Pressure ...........................4-193
Fuser Entrance Guide ...................................................4-196
Adjustment Mode/05 Codes ..........................................4-198
Setting Mode/08 Codes .................................................4-199
Duplexer/Copy Exit......................................................4-202
Duplex Stack Unit Side-to-Side Deviation .................... 4-202
Duplexer Pre-feed Compensation .................................4-204
Duplexer Length Guide Position Compensation ............4-205
Duplexer Width Guide Gap ............................................4-206
Duplexer Gate Roller Position .......................................4-207
Adjustment Mode/05 Codes ..........................................4-209
Setting Mode/08 Codes .................................................4-210
F565/F565S.................................................................4-211
Registration Roller Compensation ................................ 4-211
Finisher Alignment ....................................................... 4-211
Paper Stack Height Sensor ...........................................4-213
Alignment Guide Position ..............................................4-214
Staple Position (Stapler Movement Range) ..................4-216
Sort/Staple Capacity ......................................................4-219
Saddle Stitcher Folding Position ....................................4-220
Saddle Stitcher Center Position - Fine Adjustment .......4-224
Adjusting the Stitcher Stapler Anvil ...............................4-225
Paper Pushing Plate Position ........................................4-229
Adjustment Mode/05 Codes ..........................................4-231
Setting Mode/08 Codes .................................................4-232
4-3
Service Mode
Procedure for the 05 Adjust Mode
1.
2.
3.
4.
Press and hold down the 0 and 5 keys and turn the power switch ON.
Enter the Adjustment Code using the number keys.
Press the START key to view the current value.
Enter a new value using the number keys or the UP and DOWN icons when required.
If you make a mistake, press the CLEAR key to reset to the previous value prior to
pressing the SET icon or INTERRUPT key.
5. Press the SET icon or INTERRUPT key to store the new value in memory.
6. When a test copy or test print is required:
Select the paper source indicated in the adjustment.
Example: Letter/A4 100% from the LCC.
To make a test copy press the ENERGY SAVER key.
To make a test print press the 1 or 2 key as indicated in the adjustment, then press the
ENERGY SAVER key.
Note: The machine will not make a test copy until it is fully warmed up.
7. Repeat the adjustment procedure until the image is in specification.
8. Press the 0 and 9 keys simultaneously to exit the 05 Adjust Mode.
Note: To prevent machine lockup after accessing any of the service modes or
diagnostic test modes; always turn the machine OFF, wait a few seconds then
turn the machine ON.
9. Turn the power switch OFF then ON, to exit the 09 Service Mode.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
4-4
Service Mode
4-5
Service Mode
Press and hold down the 0 and 5 keys and turn the power switch ON.
Enter the Adjustment Code using the number keys.
Press the START key to view the current value.
Press the SET icon or INTERRUPT key to exit the adjustment code.
This code is for displaying a value only. It cannot be adjusted.
5. Press the 0 and 9 keys simultaneously to exit the 05 Adjust Mode.
6. Turn the power switch OFF then ON, to exit the 09 Service Mode.
Procedure for the 05 Adjust Mode - Group 4
1. Press and hold down the 0 and 5 keys and turn the power switch ON.
2. Enter the Adjustment Code using the number keys.
3. Press the START key to view the current value.
4. Automatic adjustment begins.
5. Press the 0 and 9 keys simultaneously to exit the 05 Adjust Mode.
6. Turn the power switch OFF then ON, to exit the 09 Service Mode.
4-6
Service Mode
4-7
Service Mode
4-8
Service Mode
Press and hold down the 0 and 8 keys and turn the power switch ON.
Enter the Setting Code using the number keys.
Press the START key to display the current value.
Enter a new value using the number keys, when applicable.
Press the SET icon or INTERRUPT key to return to store the value in memory.
Press the 0 and 9 keys simultaneously to exit the 08 Setting Mode.
Note: To prevent machine lockup after accessing any of the service modes or
diagnostic test modes; always turn the machine OFF, wait a few seconds then
turn the machine ON.
7. Turn the power switch OFF then ON, to exit the 09 Service Mode.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
Procedure for the 08 Setting Mode - Group 1
1. Press and hold down the 0 and 8 keys and turn the power switch ON.
2. Enter the Setting Code using the number keys.
3. Press the START key to display the current value.
4. Enter a new value using the number keys.
If you make a mistake, press the CLEAR key to reset to the previous value.
5. Press the SET icon or INTERRUPT key to enter the new value in memory.
6. If you want to return to the first 08 Setting Mode screen to select another Setting Code,
press the CANCEL icon key.
7. Press the 0 and 9 keys simultaneously to exit the 08 Setting Mode.
8. Turn the power switch OFF then ON, to exit the 09 Service Mode.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
4-9
Service Mode
4 - 10
Service Mode
4 - 11
Service Mode
4 - 12
Service Mode
4 - 13
Control Panel
Control Panel
Setting Mode/08 Codes
Setting Service Codes 08 Mode
Mode
xx
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 204
ALL
0-10
0: Disabled
1 to 10: Set number x 15 seconds
08 - 220
ALL
0-2
08 - 645
Copier
10
0-10
08 - 646
Copier
0-1
0: 90%
1: 91%
2: 92%
3: 93%
4: 94%
5: 95%
6: 96%
7: 97%
0: Horizontally
centers the 2 on 1
images.
8: 98%
9: 99%
10: 100%
1: Vertically centers 4
on 1 images
1
4 - 14
Control Panel
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 649
Magazine sort
Copier
0-1
08 - 650
Copier
0-1
08 - 651
Page numbering
Copier
0-3
Reverse
Hyphen
0: OFF
1: ON
2: OFF
3: ON
-1-
4 - 15
Control Panel
Main
code
yyy
08 - 657
Sub
code
z
Mode
Copier
Default
0
Allowable
Input
Value
0-1
Contents
0: Short edge
1234567
Name
1: Long edge
1234567
System
Formatting the HDD
1.
2.
3.
4.
5.
6.
7.
4 - 16
System
4 - 17
System
Set to value
08 and lower
06
0185
08 and lower
06
0185
09
06
05-464
0185
09
07
Note: The 5480 starts with Firmware versions 0185, 09, and 07, set code 488 to 1
4 - 18
System
115200 bps
Data Bits
8 Bits
Parity
none
Stop Bits
1 Bit
Flow Control
None
Echo
Off
Special Tools:
Software for the laptop PC
Microsoft Windows 95
Virtual Modem
FTP server tools. (Example War FTP Daemon)
Note: The Virtual Modem and FTP programs (utilities) are available on all 5355/
5365/5480 firmware update CD ROM's from the Lanier parts department.
Hardware
Laptop computer
Null Modem Serial Cable (female DB9 to female DB9).
4 - 19
System
System Configuration
Laptop PC
Measurement/Adjustment:
The following instructions explain how to:
Set up your laptop PC to perform a system Flash ROM download procedure using FTP
(File Transfer Protocol).
Install a virtual modem.
Install a FTP program.
Download new firmware to the System PWA Flash ROM.
Preparing the laptop PC to use a Network.
1. Installing and configuring the Virtual Modem.
The connection between the laptop PC and the copier is made using PPP (Point-to-Point
Protocol). A dial-up networking program and a virtual modem program are required to
download new firmware to the System Flash ROM.
4 - 20
System
4 - 21
System
4 - 22
System
Note: If you cannot navigate enter in the Copy manufactures files from field:
D:\System\Utility\Virtual\mdmcisc2.inf
Then click "OK".
4 - 23
System
4 - 24
System
4 - 25
System
4 - 26
System
4 - 27
System
4 - 28
System
D. Select "Microsoft" in the Manufactures list box, and select "Dial-Up Adapter" in the
Network Adapters list box, and then click the "OK" button.
4 - 29
System
F. From the Manufactures list select "Microsoft", then from the Network Protocols list
select "TCP/IP", and then click the "OK" button. To complete the installation of the
Dial-Up Adapter and TCP/IP it may be necessary to install the Windows 95 CD.
4 - 30
System
4 - 31
System
4 - 32
System
4 - 33
System
4 - 34
System
C. In the box "Type a name for the computer you are dialing" enter a name you want to
know the 5355, 5365, or 5480 as (example 5365 copier). Select "Direct Connection"
in the box "Select a modem", and then click the "Configure" button.
4 - 35
System
4 - 36
System
4 - 37
System
G. After returning to the "Make New Connection" dialog box, click the "Next" button. For
the "Telephone number" enter #39.
4 - 38
System
4 - 39
System
4 - 40
System
F. Enter the name to be displayed in the Start menu for this program or use the default
name "WarFTPDaemon". Click on the "Next" button.
4 - 41
System
H. Click on the "Start" button, then click on "Programs, next click on "War FTP Daemon",
and then click on
4 - 42
System
4 - 43
System
L. Enter dppc (in lower case letters) for the "New Password" and "Verify Password", and
click the "OK" button.
M. Select "dppc" and click the "File Access" tab. Click the "Add" button.
4 - 44
System
4 - 45
System
4 - 46
System
R. To exit the FTP program first set it to the "OFFLINE" mode by clicking on the
button, next click on "Properties" and then click on "EXIT".
4 - 47
System
4 - 48
System
4 - 49
System
button.
4 - 50
System
4 - 51
System
E. When the "Connect To" window is displayed enter #39 for the "Phone number", then
click on "Connect".
F. On the copier display panel the following screen will be displayed when the serial
connection is successful.
Firmware Version Up Mode
Target: 1
Established serial connection with PC.
> Press START key to install new firmware.
4 - 52
System
G. Before updating the System FLASH ROM firmware, press the HELP key and confirm
the current version numbers of the firmware and UI data. To return to the previous
screen press the HELP key again.
Firmware Version Up Mode
Target: 1
Established serial connection with PC.
Target
Version
Code
005.101
004.001
005.002
006.001
006.001
006.003
11
4 - 53
System
Target number descriptions
Target number descriptions.
Number
Description
Fixed UI data
Common UI data
#1
#2
#3
4 - 54
System
Description
European countries
Language
Japanese
American English
English
reserved
French
German
Swedish
Dutch
10
Italian
11
Spanish
12
Danish
13
Finnish
14
Norwegian
15
reserved
16
reserved
17
reserved
4 - 55
System
H. Select the target area number using the number keys. To insert the # sign press the
INTERRUPT key prior to pressing a number key.
I. Press the START key and the copier begins updating the data.
Note: After pressing the START key do not:
Turn the power off to the copier
Turn the power off to the computer
Disconnect the connection between the copier and the computer.
Interrupting the transmission of a file will result in corrupting the copier FLASH
ROM file. When the file is corrupted, you must reinstall the data file again.
1). The display will be as follows for targets 1 - 6:
As the firmware is being update the
message will change to the following:
- reading a file.
- checking a file.
- checking the device.
- setting NvRAM flags.
- reading a file.
4 - 56
System
The following screen will be displayed after the firmware is updated. In the case of targets 1 - 6, you can update each
area consecutively by pressing the START key and repeating the procedure in step G.
Firmware Version Up Mode
Target: 1
Updated data version number
Version
installing
Code
4 - 57
System
In the case of Targets #1 - #3 the following screen is displayed after the downloading is completed.
Firmware Version Up Mode
Target: 1
Firmware version up completed.
Target
Version
Code
001.002
002.001
002.031
003.011
003.022
003.033
11
4 - 58
System
J. To stop the downloading process press the CLEAR key prior to " - erasing the device"
is displayed. "Program canceled" will then be displayed. You then must start with step
A again.
Firmware Version Up Mode
Target: 1
Program canceled.
4 - 59
System
After the downloading is completed, turn the power switch OFF (or press the CLEAR key, "Program canceled" is
displayed, then turn the machine power switch OFF).
Firmware Version Up Mode
Target: 1
Firmware version up completed.
Target
Version
Code
001.002
002.001
002.031
003.011
003.022
003.033
11
4 - 60
System
Error Messages
When any part of the updating has failed one of the following messages will be displayed. When this occurs perform the
recovery procedure.
ERROR MESSAGE
- unfit device.
- device erase error.
4 - 61
System
Recovery Mode
After an error message is displayed turn the power switch OFF then ON again while pressing the 3 and 9 keys. The
following is then displayed.
Firmware Version Up Mode
Recovery mode: target 3-6 failed.
> make a connection from PC
Re-connect with the Dial-Up Network connection (refer to step 5), and the display changes to:
Firmware Version Up Mode
Recovery mode: target 3-6 failed.
> Press START key to install new firmware.
4 - 62
System
When a connection
failure occurs.
4 - 63
System
- reading a file.
4 - 64
System
Target: #1
Installing a new firmware.
- reading a file.
Target
Version
installing
- reading a file.
- checking a read file.
- checking the device.
- setting NvRAM flags.
- erasing the device.
- writing to the device.
- verifying the device.
Program canceled.
Target: #1
Firmware version up is completed.
Target
Version
Code
1
2
3
4
5
6
006.101
004.001
005.002
006.001
006.001
006.003
U
0
0
3
7
11
Version
006.101
canceled
Target
4 - 65
System
When a failure of the firmware download occurs the following screens will be displayed.
Firmware Version Up Mode
Target: 1
Failed to install a new firmware.
- file read error.
Power OFF
Firmware Version Up Mode
Target: #1
Failed to install a new firmware.
- file read error.
Target
Version
Power OFF
4 - 66
System
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 200
ALL
13 digits
Year/month/date/day/hour/minute/second
Example: 99:08:07:5:11:30:48
08 - 209
ALL
1-10
08 - 223
ALL
0-1
08 - 250
ALL
14 digits
08 - 251
PM (Preventive Maintenance)
counter setting value
ALL
0-999999
08 - 252
PM (Preventive Maintenance)
counter current value
ALL
08 - 253
ALL
08 - 300
Copier
0-999999
0-2
0: 999
1: 99
2: 9
4 - 67
System
Main
code
yyy
08 - 488
see note 12
Sub
code
z
Name
Compatibility of the system Logic
PWA Flash ROM and the Main
Logic EPROM
Mode
ALL
Default
0
Allowable
Input
Value
0-1
Contents
To set the firmware compatibility between the
system Logic PWA Flash ROM and Main
Logic PWA EPROM
Note:
5355/5365 Production before March 2000.
Set value to: 0 (Old version)
5355/5365/5480 Production starting
April 2000. Set value to: 1 (New version)
08 - 503
Copier
0-1
0: Automatic exposure
1: Manual exposure
08 - 550
Image Mode
Copier
0-2
0: Text/Photo
1: Photo
2: Text
08 - 639
Copier
0-1
0: Disabled
1: Enabled
08 - 640
Data format
Copier
0 - Japan
1 - Eur
2 - USA/
others
0-2
0: 1999.10.16
1: 28.11.1999
2: 11.28.1999
08 - 680
SCSI ID setting
DSS
0-15
08 - 681
ALL
0-1
0: Disabled
1: Enabled
08 - 690
ALL
2-4
2: Formatting is performed
4 - 68
System
Main
code
yyy
08 - 691
Sub
code
z
Name
Type of HDD (Hard Disc Drive) is
displayed
Mode
ALL
Default
-
Allowable
Input
Value
0-3
Contents
0: Not formatted
1: Not used
2: DSI formatted (DSI is the type of system
interface utilized in the 5355/5365/5480).
3: Tandem type formatted
The power switch must be turned OFF/ON
after the type of HDD is displayed.
08 - 692
ALL
X.X GB
Example: 2.1 GB
08 - 805
ALL
88
0-255
08 - 900
ALL
US/Canada: L300SUXXXX
Europe: L300SEXXXX
Japan: T300SJXXXX
Example: L300SU0108
08 - 903
ALL
30*M-XX
Example: 300M-07(5365/5355),
304M-01 (5480)
08 - 904
ALL
300L-XX
Example: 300L-08
4 - 69
System
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 905
ALL
300S-XX
Example: 300S-060
08 - 921
ALL
VXXX.XXX
Example: V006.148 U
08 - 922
ALL
VXXX.XXX
Example: V006.000 0
08 - 923
ALL
VXXX.XXX
Example: V005.000 0
08 - 924
ALL
VXXX.XXX
Example: V010.001 3
08 - 925
ALL
VXXX.XXX
Example: V006.000 0
08 - 926
ALL
VXXX.XXX
Example: V004.001 11
4 - 70
Counters
Counters
Setting Mode/08 Codes
Setting Service Codes 08 Mode
Mode
xx
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 202
ALL
0-3
08 - 203
ALL
0-1
0: Factory mode
1: Normal mode
08 - 302
ALL
0-3
08 - 351
ALL
0-999999
08 - 352
ALL
0-1
4 - 71
Counters
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 358
Bypass counter
ALL
0-999999
08 - 359
LCC counter
ALL
0-999999
08 - 360
ALL
0-999999
08 - 370
ALL
0-999999
08 - 371
ALL
0-999999
08 - 372
Duplexer counter
ALL
0-999999
08 - 374
ALL
0-999999
08 - 375
ALL
0-999999
08 - 376
ALL
0-999999
08 - 382
ALL
0-1
Copier
0-32767
08 - 390
4 - 72
Counters
Main
code
yyy
08 - 393
Sub
code
z
Name
HDD (Hard Disc Drive) machine
(system) error counter
Mode
Default
Allowable
Input
Value
Copier/
Printer
(sys)
0-32767
ALL
0-9
Contents
08 - 401
Drum counter
ALL
0-999999
08 - 404
Developer counter
ALL
0-999999
4 - 73
Counters
Main
code
yyy
08 - 600
Sub
code
z
Name
Electronic access code
Mode
Copier
Default
0
Allowable
Input
Value
0-1
08 - 800
Contents
0: Disabled
1: Enabled
0-16
4 - 74
Document Handling
Document Handling
RADF Skew
Specification:
The RADF must transport the original so the copied image is correctly aligned on the copy paper.
Special Tools:
None.
Measurement/Adjustment:
1. Perform the following adjustments:
Print Image
RADF Height
RADF Magnetic Catch
RADF Original Side-to-Side Registration
RADF Leading Edge Position (Simplex)
RADF Leading Edge Position (Duplex)
2. Place a Letter-R original in the RADF and make a copy.
3. Verify that the copy is within specification.
If it is not, proceed to step 4.
4 - 75
Document Handling
4. If the copy is not within specifications, loosen the RADF hinges front mounting screws only enough to allow the
hinges to slide.
Direction of copy paper movement
Mounting screw
RIGHT HINGE
Image
Image skew
If the copy is skewed in the direction of example A, rotate the RADF CW. Refer to the following illustration.
If the copy is skewed in the direction of example B, rotate the RADF CCW. Refer to the following illustration.
Note: The left hinge is used as the pivot point.
5. Tighten the front mounting screw on each RADF hinge.
Mounting screw
RIGHT HINGE
4 - 76
Document Handling
Letter/A4
4 - 77
Document Handling
4 - 78
Document Handling
RADF Height
Specification:
The gap between the exposure glass and the RADF SPACERS equals 0~0.5mm.
Special Tools:
None.
Measurement/Adjustment:
1. Using a narrow strip of paper, place it under the RADF SPACERS
and check if it can be easily slid out.
2. If it can, then stack 5 narrow strips of paper together and place the
stack under each spacer.
3. If the stack cannot easily be pulled out then the height is correct. If
the stack can be easily pulled out then adjustment is required.
Spacers
Bottom of RADF
4 - 79
Document Handling
4. Turn each hinge adjustment screw counterclockwise to make the gap narrower.
Adjustment screw
SPACER
5. Check the RADF Magnetic Catch.
Exposure Glass
SPACER
4 - 80
Document Handling
Mounting screws
4 - 81
Document Handling
Special Tools:
Feeler gage.
Measurement/Adjustment:
Use a feeler gage and the following procedure to adjust the
vertical and horizontal gaps between the tabbed separation
mylar and the feed roller:
Separation feed roller
1. For the Vertical gap, loosen the separation plate screws
View B
to make the adjustment.
(Looking inward from the
Vertical clearance between the edge of the separation
Jam/Access Door)
mylar and the surface of the feed roller should be 0.6
0.2mm (0.024 inch 0.008 inch).
2. Move the separation plate up/down to make the adjustment.
3. Tighten the screws.
The difference in clearance between the mylars edge and the surface of the roller (at
the front and rear of the assembly) should be 0.2mm (0.008 inch) or less.
4 - 82
Document Handling
4. For the Horizontal gap, loosen the bracket screws to adjust the horizontal gap between
the separation mylar and the feed roller.
5. Slide the bracket right/left until the gaps are 0.3mm (0.012 inch) or more. Refer to view B.
Tabbed separation mylar
Bracket
screw
Separation plate
screws
Side View A
(Looking from the Front)
Bracket
screw
feed roller
View B
4 - 83
Document Handling
4 - 84
Document Handling
4 - 85
Document Handling
8. After completing the adjustment, press the 0 and 9 keys simultaneously to exit the 05 Adjust mode and go into the
normal copy mode.
9. Turn the machine power switch OFF then ON to exit the 09 Service Mode.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
4 - 86
Document Handling
4 - 87
Document Handling
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
Description
05 - 350
see note 4
ALL
0-15
05 - 351
see note 4
ALL
0-15
05 - 356
ALL
Note 4: Key in the value, press the SET icon to store or the CLEAR key to reset.
4 - 88
Document Handling
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 460
ALL
0-1
0: Disabled
1: Enabled
08 - 461
ALL
0-1
08 - 604
Copier
0-2
0: APS mode
1: AMS mode
2: None
08 - 607
Copier
0-1
08 - 618
Copier
0-1
Note:
4 - 89
Document Handling
Main
code
yyy
08 - 641
Sub
code
z
Name
Mode
Copier
Default
2
Allowable
Input
Value
0-3
Contents
0: OFF
1: STAPLE
2: SORT
3: STACK
4 - 90
Document Scanning
Document Scanning
Image Skew
See Print Image for Image Skew adjustments.
Millimeter scale
Note: This adjustment must be performed when the scanner lens unit has been removed or replaced.
Note: This adjustment is for checking that the main scanning (front to rear of copier) reproduction scale for the printer
is correct.
Note: Important! Do not disassemble the lens unit. Its internal components are integrally adjusted with the CCD unit
at the factory. If the unit is defective, replace the entire unit with a new one.
4 - 91
Document Scanning
Note: Important! Do not loosen or remove the 6 painted locked screws when replacing the lens unit! They have been
sealed at the factory.
Front
Rear
Note: When handling the unit, hold it by either end, DO NOT handle it by the center
of the unit where the factory adjustments were made.
Proper handling
Improper handling
4 - 92
Document Scanning
Special Tools:
1. Lens adjustment pins - C2089-1924 (2 required)
2. Millimeter scale
Measurement/Adjustment:
1. Place the millimeter scale on the exposure glass and parallel to the original stop.
2. Make an LT/A4 100% copy.
3. Measure the copied scale with the millimeter scale that was placed on the glass.
If it does not measure exactly the same, perform the rest of this procedure.
Millimeter scale
4. Remove the exposure glass, lens cover (and damp heater unit - AH/AHP models) and
install the 2 lens unit adjusting pins into the oblong holes on the lens unit base.
Be careful not to damage the harness located under the lens base when screwing in the
pins. Do not over tighten them.
Note: Only finger tighten the pins!
4 - 93
Document Scanning
After adjusting the lens reproduction scale, be sure to adjust the deviation in the CCD
main scanning direction.
Lens adjustment pins
Scale Marks
5. Use a pencil to mark the initial position of the lens unit on the scale marks on the scanner base.
6. Then slightly loosen the 2 lens unit retaining screws located on each end of the silver lens base bracket.
4 - 94
Document Scanning
7. The lens unit can now be slid to the exit side and to the feed side and referenced to the
scale on the scanner base.
The following table shows the estimated lens unit movement from the reproduction
scale error of the copied scale.
Reproduction
Scale Error
0.1%
0.5mm
0.2%
1.1mm
0.3%
1.6mm
0.4%
2.1mm
0.5%
2.6mm
0.6%
3.2mm
0.7%
3.7mm
0.8%
4.2mm
0.9%
4.8mm
1.0%
5.3mm
Copied scale
is larger
Copied scale
is smaller
Note: Fine adjustment in excess of the movement indicated above should be performed using Code 05-405 (Copier
Polygonal Motor Speed Adjustment).
8.
9.
10.
11.
12.
Temporarily install the lens cover and exposure glass, make a copy and check the reproduction scale.
After making any final adjustments, tighten the 2 lens unit retaining screws to lock the lens unit in place.
Remove the lens adjusting pins.
Install the lens cover and exposure glass.
Check Polygonal Motor Speed (Fine)/ Copier Adjustment.
4 - 95
Document Scanning
4 - 96
Document Scanning
Main
code
yyy
05 - 310
Sub
code
z
Group
Adjustment
Mode
Default
Range
Description
ALL
55
30-70
05 - 335 - 0
see note 3
ALL
0-2
05 - 335 - 1
see note 3
ALL
0-2
05 - 335 - 2
see note 3
ALL
0-2
05 - 335 - 3
see note 3
ALL
0-2
05 - 335 - 4
see note 3
ALL
0-2
05 - 335 - 5
see note 3
ALL
0-2
Note 3: Key in Code 335 press the START key, key in the Sub Code, then press the START key. Key in the value, press SET icon to store or the CLEAR key to
reset.
4 - 97
Digital Image Processing
Mode - Code
1 - Paper Alignment
Paper Drawers, Duplexer, LCC, and Bypass Paper Aligning adjustments
2 - Print Unit
a) Main scan direction reproduction ratio. Polygonal motor speed fine adjustment
(Printer)
05-401
05-411, 05-410
c) Sub scan reproduction ratio. Transfer belt drive motor speed fine adjustment (Printer)
05-488
a) Image skew
b) Main scan reproduction ratio. Polygonal motor speed fine adjustment (Copier)
05-405
05-306
05-340
05-305
05-430
05-432, 05-431
05-433
Note: When the machine is in the 05 adjustment mode, only simplex copies can be
made with the ENERGY SAVER key.
4 - 98
Digital Image Processing
Paper Aligning
Paper Aligning Value (Codes 05-450 to 05-458)
Specification:
The copies must have no image voids in the 50-100 mm (2-4 inch) area from the leading edge of the copy.
Special Tools:
None.
Measurement/Adjustment:
Perform the following 05 Mode adjustments in the following order.
Paper Drawer
1.
2.
3.
4.
5.
6.
7.
Upper
Middle
Lower
05-450
05-452
05-456
Duplexer
LCC
Bypass
05-455
05-457
05-458
Press and hold down the 0 and 5 keys and turn the power switch ON.
Press the 6, 9, 0 keys in sequence (Code 450) then press the START key.
Press the 0 and 8 keys display the current value.
Press the 1 and 5 keys to input a new value.
Press the SET icon or INTERRUPT key to store the value in memory.
Select a drawer.
Enter 1 and press the ENERGY SAVER key to make a test copy.
Note: The machine will not make a test copy until it is fully warmed up.
4 - 99
Digital Image Processing
8. Check the copy for any image voids. Image voids will normally be 50100mm (2-4 inches) from the leading edge of the copy. If there is a
void, reduce the new value to 31 30 29 until no void occurs.
Check for paper misfeed. When the aligning value is increased, noise
caused by the paper scraping against the mylar may possibly be
increased.
9. Perform the same procedure for the Duplexer, LCC and bypass feed.
Note: When frequent paper jams occur near the aligning roller caused by
using special thin paper other than that specified, the aligning
value can be changed (reduced) as a counter measure. However,
when the aligning value is reduced excessively, this may cause the
registration to be shifted. Therefore, make sure that no registration
shifting occurs while adjusting the value.
Void
10. Press the 0 and 9 keys simultaneously to exit the 05 Adjustment Mode.
11. Then turn the power switch OFF and then ON to exit the 09 Service Mode.
12. Check the Print Unit Adjustments.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
00
50-1
mm
4 - 100
Digital Image Processing
4 - 101
Digital Image Processing
4 - 102
Digital Image Processing
Millimeter scale.
Measurement/Adjustment:
1. Check the previous Polygonal Motor
Speed (Fine)/Printer adjustment.
Note: Always perform Adjustment Code 05411 first.
Note: Paper supply: LCC, size: LT/A4
6th line
52mm
2. Press and hold down the 0 and 5 keys and turn the power switch ON.
3. Enter 1 and then press the ENERGY SAVER key to make a test copy.
4 - 103
Digital Image Processing
6th line
52mm
4 - 104
Digital Image Processing
6th line
52mm
4 - 105
Digital Image Processing
Direction of
Paper Travel
Measurement/Adjustment:
1. Check the Laser Starting Position
adjustment.
2. Follow the procedure below to make a test
print.
A. Press and hold down the 0 and 5 keys
and turn the power switch ON.
Front Edge
B. Select the Ledger/A3 paper drawer.
C. Enter 1 and press the ENERGY SAVER key
3. Measure the test print copy distance A between the 5th line and 25th line on the front edge.
4 - 106
Digital Image Processing
Direction of
Paper Travel
Front Edge
Note: The message display must indicate [100% A] after the SET icon or
INTERRUPT key is pressed.
5. Perform the next adjustment.
4 - 107
Digital Image Processing
Leading Edge Registration - (Paper) (Codes 05-442, 05-444, 05-445, and 05-443)
Specification:
The distance from the papers leading edge to line 6
on the test image equals 52 mm + 0.5 mm.
Special Tools:
Paper travel direction
Millimeter scale.
Measurement/Adjustment:
1. Check the Transfer Belt Drive Motor Speed
(Fine) adjustment.
Front edge
Code
Paper size
LCC
05-443
LT/A4
Middle/lower Drawer
05-444
LD/A3
Duplexer
05-445
LD/A3
Bypass Feed
05-442
LD/A3
3. Press and hold down the 0 and 5 keys and turn the power switch ON.
4. Enter 1 and press the ENERGY SAVER key to make a test print.
5. Measure the distance B the distance from the front edge of the test print paper to the 6th line.
4 - 108
Digital Image Processing
Front edge
4 - 109
Digital Image Processing
Scan Unit
Image Skew - Optics (Non-rectangular image)
Specification:
The image on the copy must have 90
corners.
Special Tools:
Step 1
None.
Measurement/Adjustment:
1. Check the Leading Edge
adjustment.
2. Make a LD/A3-size copy.
3. Remove the exposure glass.
(Adjustment order: Perform step 1
then step 2)
Step 1
In case of A: Turn the mirror-2
adjustment screw (CCW).
In case of B: Turn the mirror-2
adjustment screw (CW).
Step 2
Step 2
In case of C: Turn the mirror-1 adjustment screw (CCW).
In case of D: Turn the mirror-1 adjustment screw (CW).
Note: CW = Clockwise
CCW = Counterclockwise
4 - 110
Digital Image Processing
4. Coat the screws exposed thread with Loc-Tight after performing the image skew
adjustment.
4 - 111
Digital Image Processing
Paper
A
4 - 112
Digital Image Processing
4 - 113
Digital Image Processing
0mm
0mm
4 - 114
Digital Image Processing
4 - 115
Digital Image Processing
Note: The machine will not make a test copy until it is fully
warmed up.
6. Measure the distance A (as shown in the illustration) for
the correct specification.
7. If the copy does not meet the specification, go to step 8
and perform the adjustment.
A = 100mm
Copied scale
4 - 116
Digital Image Processing
4 - 117
Digital Image Processing
0mm
4 - 118
Digital Image Processing
0mm
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
16. Check the Copy Leading Edge Image Position adjustment.
4 - 119
Digital Image Processing
Edge of paper
Note: The machine will not make a test copy until it is fully
warmed up.
7. Check the scale on the copy to see if the 2mm mark is
aligned with the edge of the paper.
If it does not meet the specification, go to step 8 and
perform the adjustment.
4 - 120
Digital Image Processing
Edge of paper
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
17. Check the Leading Edge Void adjustment.
4 - 121
Digital Image Processing
4 - 122
Digital Image Processing
Direction of paper travel
4 - 123
Digital Image Processing
Note: The machine will not make a test copy until it is fully warmed up.
6. Check the void on the copy at the front of the machine for the correct
specification.
7. If it does not meet the specification, go to step 8 and perform the
adjustment.
8. Enter Code 05-432 for front void.
9. Press the START key.
2mm
4 - 124
Digital Image Processing
Press the SET icon or INTERRUPT key to store the value in memory.
Press the ENERGY SAVER key to make a test copy.
Check the copy and repeat the adjustment procedure until the rear void is in specification.
Press the 0 and 9 keys together to exit the 05 Adjustment Mode.
Turn the power switch OFF and then ON to exit the 09 Service Mode.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
22. Check the Trailing Edge Void adjustment.
4 - 125
Digital Image Processing
Note: The machine will not make a test copy until it is fully warmed up.
6.
7.
8.
9.
3mm
4 - 126
Digital Image Processing
3mm
4 - 127
Digital Image Processing
Automatic Gamma
Specification:
The correct gamma curves are contained in the programmed logic. The automatic gamma adjustment corrects any
errors that may have developed.
Special Tools:
Machine Generated Gradation Test Original (Diagnostic Code 04)
Measurement/Adjustment:
Note: The automatic gamma adjustment must be performed only after the Print Image adjustments
and then the Image Density adjustments, have been performed.
When the tone reproduction deviation is too high or low, it can be corrected by
performing the automatic gamma adjustment.
When any of the following parts are replaced, check the Automatic Gamma adjustment.
4 - 128
Digital Image Processing
1.
2.
3.
4.
5.
4 - 129
Digital Image Processing
4 - 130
Digital Image Processing
4 - 131
Digital Image Processing
Sharpness (HPF)
Specification:
The default HPF (High Pass Filter) values are pre-programmed into logic.
Adjust if necessary to meet the customers copy quality requirements.
Special Tools:
None.
Measurement/Adjustment:
1. Press and hold down the 0 and 5 keys simultaneously and turn the main power switch ON.
2. Enter the desired code in the 05 Mode to adjust HPF to meet the customers needs:
05-620 -Text/Photo mode
05-621 - Photo mode
05-622 - Text mode
Default Range
620
0-99
621
0-99
622
0-99
4 - 132
Digital Image Processing
Code No.
100%
XXX
LT
TEST MODE
Current entered adjustment value
YYY
ZZZ
5. Press the SET icon or INTERRUPT key to store the new value in memory.
6. Place an original on the exposure glass.
In the adjust mode:
Only one copy of single-sided originals can be made.
Duplex copying and memory copying cannot be carried out.
Test copies can not be made until the machine is warmed up.
7. Press the ENERGY SAVER key to obtain a test copy.
If the HPF setting change is correct, go to step 8.
If additional change is required, return to step 2.
8. Press the 0 and 9 keys simultaneously to exit the 05 Adjustment Mode.
9. Turn the main power switch OFF then ON to exit the 09 Service Mode.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
4 - 133
Digital Image Processing
Main
code
yyy
05 - 305
Sub
code
z
Group
Adjustment
Leading to trailing edge image shift.
Scanner (sub scan) start position
deviation.
Mode
ALL
Default
128
Range
0-255
Description
When the value is increased by 1,
the image shifts approximately
0.22mm towards the papers
trailing edge.
When the value is increased by 1,
the image shifts approximately
0.22mm towards the papers
trailing edge. When making this
adjustment set code 430 to 0, after
completing the adjustment reset to
original value.
See Scan Unit in the Print Image
adjustments.
05 - 306
ALL
45
0-90
05 - 340
see note 4
Copier
128
0-255
4 - 134
Digital Image Processing
Main
code
yyy
05 - 401
see note 4
Sub
code
z
Group
Adjustment
Polygonal motor fine adjustment.
The adjustment value is effective
within the range of 86 to 168.
Mode
Printer
Default
128
Range
0-255
Description
Adjust the width of the printed image
(front to rear) to 1:1, so that it is not
stretch or compressed. When the
value is increased by 1, the width
reproduction ratio is enlarged by
approximately
0.05% (0.1mm/step).
After setting the value select LT/A4
paper, select 1, then press the
ENERGY SAVER key to make the
test print.
See Print Unit in the Print Image
adjustments
05 - 405
see note 4
Copier
120
0-255
4 - 135
Digital Image Processing
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
05 - 410
Copier
140
0-255
05 - 411
see note 4
Printer
140
0-255
05 - 430
see note 4
Copier
24
0-255
Description
Always perform Code 05 - 411 first,
then set the value of Code 410 to
the value set in Code 05 - 411.
When the value is increased by "1",
the image on the drum is shifted by
0.0423mm to the rear of the copier
(main scanning direction.)
See PrintUnit in the Print Image
adjustments before performing this
adjustment.
Increasing the value by 1 increases
the void by approximately
0.04233mm.
See Scan Unit in the Print Image
adjustments.
05 - 431
see note 4
05 - 432
see note 4
Copier
Copier
0-255
0-255
4 - 136
Digital Image Processing
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
Description
05 - 433
see note 4
Copier
30
0-255
05 - 435
see note 4
Printer
24
0-255
05 - 436
see note 4
Printer
0-255
05 - 437
see note 4
Printer
0-255
05 - 438
see note 4
Printer
0-255
05 - 442
see note 4
ALL
0-15
4 - 137
Digital Image Processing
Main
code
yyy
05 - 443
see note 4
Sub
code
z
Group
Adjustment
LCC registration adjustment. Image
on the drum to the papers'
leading edge.
Mode
ALL
Default
15
Range
0-40
Description
Increasing the value by 1 shifts the
image on the paper by
approximately 0.5mm towards the
papers' leading edge.
Increasing the value makes the
paper arrive later.
See Print Unit in the Print Image
adjustments
05 - 444
see note 4
ALL
0-15
05 - 445
see note 4
ALL
0-15
4 - 138
Digital Image Processing
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
Description
Note: Set codes 450 ~ 458 to the default value. Adjust only when there is a problem feeding to the registration rollers because of worn
feed rollers. Be sure to set the codes back to the default values after replacing worn rollers.
05 - 450 - 0
see note 5
ALL
14
0-31
05 - 450 - 1
see note 5
ALL
0-31
05 - 450 - 2
see note 5
ALL
0-31
05 - 452 - 0
see note 5
ALL
0-31
05 - 452 - 1
see note 5
ALL
0-31
05 - 452 - 2
see note 5
ALL
0-31
4 - 139
Digital Image Processing
Main
code
yyy
05 - 455
Sub
code
z
Group
Adjustment
Duplexer paper alignment (buckle)
at the main registration roller.
Mode
ALL
Default
10
Range
0-31
Description
Increasing the value by 1 increases
the aligning (buckle) by 0.9mm.
See Paper Aligning in the Print
Image adjustments
05 - 456 - 0
see note 6
ALL
0-31
05 - 456 - 1
see note 6
ALL
0-31
05 - 456 - 2
see note 6
ALL
0-31
05 - 457
see note 7
ALL
16
0-31
05 - 458
see note 7
ALL
14
0-31
4 - 140
Digital Image Processing
Main
code
yyy
05 - 487
see note 9
Sub
code
z
Group
Adjustment
Mode
Default
Copier
Printer
132
0-255
05 - 580
Copier
None
None
05 - 593
Copier
(Text/
Photo)
0-9
Copier
(Photo)
Copier
(Text)
05 - 594
05 - 595
0-255
Description
05 - 488
see note 9
128
Range
0-9
0-9
4 - 141
Digital Image Processing
Main
code
yyy
05 - 620
Sub
code
z
Group
Adjustment
*HPF strength setting.
Normally set it to 1, this places the
filtering in the optimum range of
the Text/Photo mode.
Mode
Copier
(Text/
Photo)
Default
1
Note 4: Key in the value, press the SET icon to store or the CLEAR key to reset.
Copier
(Text)
1 Right
digit
Copier
(Photo)
05 - 622
Description
0-9 Left
digit
05 - 621
Range
4 - 142
Digital Image Processing
Note 5: Key in Code 450 or 452 press the START key, key in the Sub Code, then press the START key. Key in the value, press SET icon to store or the CLEAR
key to reset.
Note 6: Key in Code 456 press the START key, key in the Sub Code, then press the START key. Key in the value, press SET icon to store or the CLEAR key to
reset.
Note 7: Key in the value, press the SET icon to store or the CLEAR key to reset.
Note 9: Key in the value, press the SET icon to store or the CLEAR key to reset.
4 - 143
Digital Image Processing
Main
code
yyy
08 - 464
Sub
code
z
Name
Gamma data slope correction
Mode
ALL
Default
1
Allowable
Input
Value
0-1
Contents
0: Disabled
1: Enabled
4 - 144
Photo Conductor Process
4 - 145
Photo Conductor Process
7. Press and hold down the 0 and 5 keys and turn the power switch ON.
Code
Mode
Image Mode
Specification
05-210-0
Copier
(Text/Photo)
-720 V DC 5V
05-210-1
Copier
(Text)
05-210-2
Copier
(Photo)
05-212
Printer
Note: No voltage is output when setting Codes 05-210-1, 05-210-2, and 05-212. Only the
value stored in memory needs to be set to the same as Code 05-210-0.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Note: The power supply will not turn on for these 3 codes since it is only necessary
to enter the same value set in Code 05-205-0.
4 - 146
Photo Conductor Process
18. When the adjustment is completed, press the 0 and 9 keys together to exit the 05 Adjust Mode.
19. Turn the power switch OFF and then ON to exit the 09 Service Mode.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
4 - 147
Photo Conductor Process
4 - 148
Photo Conductor Process
Main
code
yyy
Sub
code
z
Adjustment
Mode
05 - 210 - 0
see note 2
Copier
(Text/
Photo)
93
0-255
05 - 210 - 1
see note 2
Copier
(Text)
93
0-255
05 - 210 - 2
see note 2
Copier
(Photo)
93
0-255
05 - 212
see note 2
Printer
93
0-255
ALL
0-255
05 - 291
Group
Default
Range
Description
The charge corona power supply
output is increased when the value
is increased.
Before performing this adjustment
refer to the complete adjustment.
Check or adjust the output voltage
using Code 05 - 210 - 0 first, then
set the remaining Codes 05 - 210 1, 05 - 210 - 2 and 05 - 212 to the
value set in 05 - 210 - 0.
4 - 149
Photo Conductor Process
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
Description
05 - 292
ALL
0-1023
05 - 293
ALL
0-1023
05 - 296
ALL
0-255
4 - 150
Photo Conductor Process
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
05 - 481
see note 9
Copier
128
0-255
05 - 482
see note 9
Printer
120
0-255
Description
Increasing the value by 1 increases
the motor speed by 0.067%.
Set value to 128 for the copier and
120 for the printer.
Note 2: Key in Code 210 press the START key, key in the Sub Code, then press the START key. For 210 - 0 use the UP or DOWN key to change the value, press
the SET icon to store or the RESET icon. For Codes 210 - 1, 210 - 2 and 212 key in the value set in Code 210 - 0, press the SET icon to store or the CLEAR
key to reset
Note 7: Key in the value, press the SET icon to store or the CLEAR key to reset.
Note 9: Key in the value, press the SET icon to store or the CLEAR key to reset.
4 - 151
Photo Conductor Process
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 418
ALL
0-1
08 - 449
ALL
0-1
0: Normal Mode
The laser unit operates in this
mode unless a service call is
indicated when the beam position
adjustment fails.
1: Continuous Mode
Set to this mode when the laser beam
adjustment has failed. The results of this
setting places the laser beam close to target
even though the beam position adjustment
has failed.
ALL
0-1
0: OFF
1: ON
08 - 803
0-30
4 - 152
Photo Conductor Process
Main
code
yyy
08 - 814
Sub
code
z
Name
Displays the Image Density
Sensor value for normal and
abnormal conditions
Mode
ALL
Default
97
Allowable
Input
Value
0-255
Contents
Refer to the Section 5, Flashing Service IQC
for complete information.
The value of the Image Density Sensor light
reflected off the drum.
4 - 153
Photoconductor Exposure
Photoconductor Exposure
Image Density
Specification:
Individual copy mode density settings may be changed to satisfy a customers needs.
Special Tools:
Lanier Gray Chart Test Original (T1200-8520)
Measurement/Adjustment:
Note: This adjustment does not change the exposure lamp setting. The amount of
charge remaining on the drum is varied.
Note: In the Adjustment Mode:
Only one copy of single-sided originals can be made.
Duplex copies and memory copies cannot be made. Check the copies in
these modes after exiting the adjustment mode.
4 - 154
Photoconductor Exposure
1. Adjust each image density setting to meet the customers needs using the following
codes in the 05 Mode:
.
Copy Mode
Code
Adjustment
Remarks
Center setting
05-507
Lightest setting
05-509
05-510
Darkest setting
05-512
05-515
Auto Exposure
setting
Text/
Photo
Photo
Text
05-503
05-501
05-504
05-505
05-506
05-508
05-514
2. Press the 0 and 5 keys simultaneously and turn the main power switch ON.
100% A
LT
TEST MODE
3.
4.
5.
6.
7.
4 - 155
Photoconductor Exposure
100%
XXX
LT
TEST MODE
Current value
YYY
ZZZ
11. Press the SET icon or INTERRUPT key to store the new value.
100%
LT
TEST MODE
12. Press the ENERGY SAVER key to make a test copy of the test original.
Note: A copy will not be made until the machine is fully warmed up.
13. Compare the new test copy with the reference copy.
If more image density correction is needed, return to step 7.
If image density is correct, go to step 14.
14. Press the 0 and 9 keys simultaneously to exit the 05 Adjustment Mode.
15. Turn the main power switch OFF then ON to exit the 09 Service Mode.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
4 - 156
Photoconductor Exposure
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
05 - 415
see note 4
Copier
103
0-255
05 - 416
see note 4
Printer
103
0-255
05 - 501
see note 11
Copier
(Photo)
128
0-255
05 - 503
see note 11
Copier
(Text/
Photo)
128
0-255
05 - 504
see note 11
Copier
(Text)
128
0-255
05 - 505
see note 11
Copier
(Text/
Photo)
20
0-255
05 - 506
see note 11
Copier
(Photo)
10
0-255
05 - 507
see note 11
Copier
(Text)
30
0-255
05 - 508
see note 11
Copier
(Text/
Photo)
13
0-255
05 - 509
see note 11
Copier
(Photo)
20
0-255
05 - 510
see note 11
Copier
(Text)
12
0-255
Description
Laser power increases 2.34uW/step
Set to 103. Do not change from
this setting.
Increasing the value darkens the
copy at the center setting of
manual exposure.
4 - 157
Photoconductor Exposure
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
05 - 512
see note 11
Copier
(Photo)
128
0-255
05 - 514
see note 11
Copier
(Text/
Photo)
128
0-255
05 - 515
see note 11
Copier
(Text)
128
0-255
Note 4: Key in the value, press the SET icon to store or the CLEAR key to reset.
Note 11: Key in the value, press the SET icon to store or the CLEAR key to reset.
Description
Increasing the value darkens the
copy at the automatic exposure
setting.
4 - 158
Photoconductor Exposure
Main
code
yyy
08 - 449
Sub
code
z
Name
Temporary laser running Service
Mode when the laser beam
position adjustment fails. Key
in the value, press the SET
icon to store or the CLEAR key
to reset.
Mode
ALL
Default
0
Allowable
Input
Value
0-1
0: Normal Mode
The laser unit operates in this mode unless
a service call is indicated when the beam
position adjustment fails.
1: Continuous Mode
Set to this mode when the laser beam
adjustment has failed. The results of this
setting places the laser beam close to target
even though the beam position adjustment
has failed.
08 - 483
Contents
ALL
0-2
Note:
08 - 484
ALL
0-1
Note:
4 - 159
Photoconductor Exposure
Main
code
yyy
08 - 485
Sub
code
z
Name
Polygonal motor rotation or stop
mode
Mode
ALL
Default
0
Allowable
Input
Value
0-1
Contents
0: Rotation
1: Stop
When set to 0: The polygonal motor runs all
the time.
When set to 1: The polygonal motor runs
according to the settings of Codes 08 - 483
and 08 - 486.
08 - 486
ALL
0-2
0: 1 minute
1: 3 minutes
2: 5 minutes
Note:
4 - 160
Development
Development
Doctor Blade Gap
Specification:
The doctor blade gap is not adjustable. The correct gap is automatically
set when the blade is correctly installed.
Doctor blade
Special Tools:
None.
Measurement/Adjustment:
Align both ends of the doctor blade against the stop on the front and rear
side frames. The stops automatically set the doctor blade gap.
4 - 161
Development
LD
4 - 162
Development
3. Enter Code 05-200 then press the START key. The following is displayed.
B
230%
200
LD
ADJUST MODE
128128
250%
200
LD
TEST MODE
128128
4 - 163
Development
5. Verify that the numeric value for item B (see above) is between 245 and 255.
250%
200
LD
TEST MODE
128128
Note: If Item B is between 245 and 255, that corresponds to a developer auto toner
sensor output voltage of between 2.45V and 2.55V.
6. If item Bs numerical value is not between 245 and 255, use the UP and DOWN icons to
manually adjust the numerical value to 250.
Note: The relationship between the UP and DOWN icons and numerical values of
items A and B are:
Key Pressed
Value of Item A
Value of Item B
UP Key
Increases
Increases
DOWN Key
Decreases
Decreases
7. Press the SET icon or INTERRUPT key. The drum, developer unit, etc. will stop operating
and the display will show.
100%
TEST MODE
LD
4 - 164
Development
8. Press the 0 and 9 keys simultaneously. This exits the developer auto toner sensor
adjustment and the display will show.
100%
LD
READY
9. Turn the copiers main switch OFF. This exits the 09 Service Mode.
10. Enter 08 mode and reset Code 08-404 to zero.
4 - 165
Development
4 - 166
Development
6. Press and hold down the 0 and 5 keys and turn the power switch ON.
Item
Code
Mode
Image Mode
Specification
05-205-0
Copier
(Text/Photo)
-387 V DC 5V
05-205-1
Copier
(Text)
05-205-2
Copier
(Photo)
05-203
Printer
05-207
All
-387 V DC 5V
05-216
All
-452 V DC 5V
7.
8.
9.
10.
11.
4 - 167
Development
4 - 168
Development
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
Description
05 - 200
ALL
05 - 201
ALL
128
0-255
Developer DC 1 adjustment.
Output is NOT available for
measurement.
Enter the value set in
Code 05 - 205 - 0.
Printer
104
0-255
05 - 205 - 0
see note 1
Developer DC 1 adjustment.
Output IS available for
measurement.
Adjust by measuring the output.
-387VDC +5V
Copier
(Text/
Photo)
104
05 - 205 - 1
see note 1
Developer DC 1 adjustment.
Output is NOT available for
measurement.
Enter the value set in
Code 05 - 205 - 0.
Copier
(Text)
104
0-255
05 - 205 - 2
see note 1
Developer DC 1 adjustment.
Output is NOT available for
measurement.
Enter the value set in
Code 05 - 205 - 0.
Copier
(Photo)
104
0-255
05 - 203
see note 1
0-255
4 - 169
Development
Main
code
yyy
05 - 207
see note 1
Sub
code
z
Group
Adjustment
Developer DC 2 adjustment.
Output IS available for
measurement.
Adjust by measuring the output.
Mode
ALL
Default
104
Range
0-255
Description
The developer power supply output
is increased when the value is
increased.
Before performing this adjustment
refer to the complete adjustment.
Developer Bias DC2 is applied in the
non-image forming area of the
drum.
05 - 216
see note 1
Developer DC 3 adjustment.
Output IS available for
measurement.
ALL
133
0-255
05 - 493 - 0
see note 10
Copier
(Text/
Photo)
0-15
05 - 493 - 1
see note 10
Copier
(Text)
0-15
05 - 493 - 2
see note 10
Copier
(Photo)
0-15
05 - 495
see note 11
Printer
0-15
Note 1: Key in Code 210 press the START key, key in the Sub Code, then press the START key. For 210 - 0 use the UP or DOWN key to change the value, press
the SET icon to store or the RESET icon. For Codes 210 - 1, 210 - 2 and 212 key in the value set in Code 210 - 0, press the SET icon to store or the CLEAR
key to reset.
4 - 170
Development
Note 10: Key in Code 493 press the START key, key in the Sub Code, then press the START key. Key in the value, press the SET icon to store or the CLEAR
key to reset.
Note 11: Key in the value, press the SET icon to store or the CLEAR key to reset.
4 - 171
Paper Feed
Paper Feed
LCC Paper Sizes
Specification:
1mm -0.0/+.5mm between the side guides of the LCC and the paper being used.
Special Tools:
None.
Measurement/Adjustment:
1. Lower the LCC tray.
2. Unlatch and slide the LCC unit out and remove the
bypass feed unit.
3. Remove two screws from each guide bracket and
remove the brackets.
4. Install the side guides to match the size of the paper to
be used.
Screw
Screw
4 - 172
Paper Feed
8. Use the fine adjustment holes to finalize the adjustment of the side guides.
Fine Adjustment Holes
9. Using 08-225, change the LCC paper size in the display to the correct size.
4 - 173
Paper Feed
4 - 174
Paper Feed
8. Verify that the gap between the edge of the paper and the rear side guide is 1 mm
to 1.5 mm with the paper against the front side guide.
Side Guides
Drawer
Guide Frame
9. Remove the drawer size label (on the right front of the drawer).
10. Fold the drawer size label so that the desired paper size will face out, and reinsert it.
Label
4 - 175
Paper Feed
4 - 176
Paper Feed
Direction of
paper movement
Direction of
paper movement
Special Tools:
Lanier Registration Test Original (T1200-5468 Letter/T1200-5476 A4)
4 - 177
Paper Feed
4 - 178
Paper Feed
Direction of
paper movement
Direction of
paper movement
Special Tools:
Lanier Registration Test Original (T1200-5468 Letter/T1200-5476 A4)
4 - 179
Paper Feed
4 - 180
Paper Feed
Direction of
paper movement
Direction of
paper movement
Special Tools:
Lanier Registration Test Original (T1200-5468 Letter/T1200-5476 A4)
4 - 181
Paper Feed
Image Registration
Note: See Print Image for Image Registration adjustments.
4 - 182
Paper Feed
4 - 183
Paper Feed
4 - 184
Paper Feed
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
Description
05 - 459
see note 7
ALL
0-15
05 - 460
see note 7
ALL
0-15
05 - 461
see note 7
ALL
0-15
05 - 470
ALL
0-31
05 - 471
ALL
0-31
05 - 472
ALL
10
0-31
05 - 473
ALL
10
0-31
05 - 474
ALL
10
0-31
Example:
When the paper
remaining
indicator display
shows paper
remaining.
Then it changes
suddenly to
empty.
4 - 185
Paper Feed
Main
code
yyy
05 - 475
Sub
code
z
Group
Adjustment
Mode
Default
Range
Description
ALL
05 - 476
see note 9
ALL
0-31
05 - 477
see note 9
ALL
LT size: 2
A/B size:
3
0-31
05 - 478
see note 9
ALL
LT size: 4
A/B size:
8
0-31
05 - 479
see note 9
ALL
LT size: 7
A/B size 3
0-31
05 - 483
see note 9
Copier
128
0-255
05 - 484
see note 9
Printer
128
0-255
05 - 489
see note 9
Copier
128
0-255
05 - 490
see note 9
Printer
128
0-255
Note 7: Key in the value, press the SET icon to store or the CLEAR key to reset.
Example:
When the paper
remaining
indicator display
shows paper
remaining.
Then it changes
suddenly to
empty.
Increasing the value by 1 increases
the motor speed by 0.097.
Set value to 128 for the copier and
printer.
Increasing the value by 1 increases
the motor speed by 0.061%.
Set value to 128 for the copier and
the printer.
4 - 186
Paper Feed
4 - 187
Paper Feed
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 201
ALL
0/1*
0-2
0: Europe (A4/A3/Folio)
1: USA/Canada (Letter/Ledger)
2: Japan (A4/B4)
08 - 224
ALL
0-255
Undefined
08 - 225
ALL
0-255
Letter
08 - 226
ALL
0-255
Letter-R/
A4-R
08 - 227
ALL
0-255
Legal/A3
08 - 228
ALL
0-255
Ledger/A4
4 - 188
Paper Feed
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
Enter the length first, then the width on Codes
229 through 242.
08 - 229
ALL
420 x 297
182~432 x
140~297
08 - 230
ALL
297 x 210
08 - 231
ALL
210 x 148
210 x 148mm
08 - 232
ALL
364 x 257
364 x 257mm
08 - 233
ALL
257 x 182
257 x 182mm
08 - 234
ALL
279 x 216
279 x 216mm
08 - 235
ALL
432 x 279
432 x 279mm
08 - 236
ALL
356 x 216
356 x 216mm
08 - 237
ALL
216 x 140
216 x 140mm
08 - 238
ALL
356 x 257
356 x 257mm
08 - 239
ALL
330 x 210
330 x 210mm
08 - 240
ALL
330 x 216
330 x 216mm
08 - 241
ALL
216 x 216
216 x 216mm
08 - 242
ALL
432 x 279
182~432 x
140~297
420 x 297mm
297 x 210mm
4 - 189
Paper Feed
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 480
ALL
0-4
0: LT/A4
1: LCC
2: Upper drawer
3: Middle drawer
4: Lower drawer
08 - 481
ALL
0-2
08 - 482
ALL
0-1
0: Disabled
1: Enabled
When set to 0: The machine will only attempt
to feed the paper 1 time before displaying a
misfeed condition.
When set to 1: The machine will attempt to
feed the paper 2 times before displaying a
misfeed condition.
08 - 613
Copier
USA:
ST-R
EUR:
A5-R
0-255
Copier
0-1
0: Disabled
1: Enabled
4 - 190
Paper Feed
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
08 - 626
Copier
0-1
08 - 638
Copier
0-2
Printer
0-1
0: Disabled
1: Enabled
08 - 658
Fuser
Fuser Roller Pressure (Side-to-Side)
Specification:
The maximum nip width measurement deviation front side versus the rear side is 0.5 mm.
Fuser Nip
(Shinny Bar)
Special Tools:
Millimeter Scale.
Measurement/Adjustment:
Note: Normally, fuser roller pressure does not need not be adjusted. Adjustment must be
performed if wrinkles frequently appear on copies made on standard copy paper.
1. Make an A3/LD size copy (entirely black) with the RADF open.
2. Turn the power switch OFF when the paper enters the fuser.
3. Open the front cover, and slide the transfer/fuser unit out.
4. Quickly turn the jam removal knob CCW until the copy paper has exited the fuser.
Note: CW = Clockwise
CCW = Counterclockwise
4 - 191
Fuser
Fuser Nip
(Shinny Bar)
6. The front to back nip width difference must be within 0.5 mm. If not, remove the fuser unit
and loosen the pressure spring retaining screw on the side having the wider area.
Note: One half turn will narrow the gap by approximately 0.5 mm.
7. Install the fuser unit.
8. Return to step 1 and repeat the process until fuser nip is within specifications.
9. After performing this adjustment, make five A3/LD size white copies with the RADF
closed, to clean the fuser rollers.
4 - 192
Fuser
4 - 193
Fuser
Caution
Fuser Temperature:
2. To change the Fuser Temperature, access Service Mode 08-411.
4 - 194
Fuser
4 - 195
Fuser
Pressure spring
4 - 196
Fuser
4 - 197
Fuser
4 - 198
Fuser
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
05 - 485
see note 9
Copier
128
0-255
05 - 486
see note 9
Printer
128
0-255
Note 9: Key in the value, press the SET icon to store or the CLEAR key to reset.
Description
Increasing the value by 1 increases
the motor speed by 0.061%.
Set value to 128 for the copier and
printer.
4 - 199
Fuser
Main
code
yyy
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
08 - 205
ALL
11
0-15
08 - 206
ALL
12
0-20
Contents
0: Disabled
1: 30 sec.
2: 60 sec.
3: 90 sec.
4: 120 sec.
5: 150 sec.
0: 3 min.
1: 5 min.
2: 10 min.
3: 15 min.
4: 20 min.
5: 25 min.
6: 30 min.
6: 3 min.
7: 4 min.
8: 5 min.
9: 7 min.
10: 10 min.
11: 15 min.
7: 40 min.
8: 50 min.
9: 60 min.
10: 70 min.
11: 80 min.
12: 90 min.
13: 100 min.
12: 20 min.
13: 30 min.
14: 45 min.
15: 60 min.
14:
15:
16:
17:
18:
19:
20:
110 min.
120 min.
150 min.
180 min.
210 min.
240 min.
Disabled
4 - 200
Fuser
Main
code
yyy
08 - 407
Sub
code
z
Name
Fuser pre-running time
Mode
Default
Allowable
Input
Value
Contents
ALL
0-14
0: 120 sec.
1: 135 sec.
2: 150 sec.
3: 165 sec.
4: 180 sec.
5: 195 sec.
6: 210 sec.
7: 225 sec.
8: 240 sec.
9: 255 sec.
0: 173C
1: 180C
2: 183C
3: 186C
4: 189C
5: 192C
6: 195C
7: 198C
8: 200C
9: 203C
10: 206C
11: 209C
12: 212C
13: 215C
14: 218C
15: 221C
0: 173C
1: 180C
2: 183C
3: 186C
4: 189C
5: 192C
6: 195C
7: 198C
8: 200C
9: 203C
10: 206C
11: 209C
12: 212C
13: 215C
14: 218C
15: 221C
0:
1:
2:
3:
4:
5:
6: 183C
7: 186C
8: 189C
9: 192C
10: 195C
11: 198C
12: 200C
13: 203C
14: 206C
15: 210C
Printer
0-14
08 - 411
ALL
0-15
08 - 412
ALL
0-15
160C
164C
167C
170C
173C
180C
4 - 201
Fuser
Main
code
yyy
08 - 602
Sub
code
z
Name
Automatic Energy Saver Icon
Automatic power OFF Icon
Mode
ALL
Default
0:
Australia,
Taiwan,
Saudi
Arabia,
Asian
region
1: All
other
countries
Allowable
Input
Value
0-1
Contents
0: OFF - Icons are NOT in the display.
Note:
4 - 202
Duplexer/Copy Exit
Duplexer/Copy Exit
Duplex Stack Unit Side-to-Side Deviation
Specification:
The back side image of a duplexed copy should not vary from the front side by more than 2mm.
Special Tools:
Lanier Registration Test Original (T1200-5468 Letter/T1200-5476 A4)
Measurement/Adjustment:
1. Check the Paper Feed Side-to-Side Deviation and Paper Feed Registrations adjustments.
2. Place a Lanier Registration Test Original on the exposure glass at the LT/A4 indicator
marks. Make a manual duplexed copy of it.
3. Adjust the original position until it is centered on the letter indicator marks. Check that the
back side of the duplex copy does not vary from the centerline by more than 2mm.
4. If the copy does not meet the specification adjust the position of the
Loosen, do not remove
stack tray.
5. Loosen the front left and front right screws securing the duplex stack
tray.
6. Use the 1mm scale marks and the duplex tray position indicator at
the front left side of the duplexer to align the stack tray.
7. Move the stack guide unit to obtain the specification, using the scale
that is etched on the frame (left front corner).
If the duplex image is shifted toward the rear, move the assembly
to the rear of the copier by the same amount the copy is incorrect.
If the duplex image is shifted toward the front, move the assembly
to the front of the copier by the same amount the copy is incorrect.
4 - 203
Duplexer/Copy Exit
4 - 204
Duplexer/Copy Exit
4 - 205
Duplexer/Copy Exit
4 - 206
Duplexer/Copy Exit
4 - 207
Duplexer/Copy Exit
Dowel
Gate Roller
Drive Gear 1
Drive Gear 2
Gate Roller Drive Gear
Offset
Special Tools:
None.
4 - 208
Duplexer/Copy Exit
Measurement/Adjustment:
1. With the clutch unit removed install drive gear 1.
2. Install drive gear 2 with its dowel directly opposite the dowel on drive gear 1.
3. Keeping gear 1 and gear 2 aligned, install the gate roller drive gear with the dowel on it
offset CCW 2 gear teeth.
4. Install the drive gears retaining rings.
5. Install the clutch unit. Make sure the arbor projection of the spring clutch is aligned
beneath the stop.
Stop and Arbor Projection
Spring Clutch
4 - 209
Duplexer/Copy Exit
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
Description
05 - 462
see note 7
ALL
0-15
05 - 464
see note 12
ALL
0-3
Copier
128
0-255
05 - 492
see note 9
Printer
128
0-255
Note 7: Key in the value, press the SET icon to store or the CLEAR key to reset.
Note 9: Key in the value, press the SET icon to store or the CLEAR key to reset.
Note 12: This code is available only for the 5480.
4 - 210
Duplexer/Copy Exit
Main
code
yyy
08 - 487
see note 12
Sub
code
z
Name
Mode
Default
Allowable
Input
Value
Contents
Duplexer Pre-feed
ALL
0-1
0: Enabled
1: Disabled - Set to this value only when sideto-side skewing or folded corners occur.
08 - 603
Copier
0-3
0: Disabled
1: Single-sided to Double-sided
2: Double-sided to Double-sided
3: User selection
08 - 611
Copier
0-1
4 - 211
F565/F565S
F565/F565S
Registration Roller Compensation
See the Main Registration Roller Compensation adjustment in the Paper Feed group.
Finisher Alignment
Specification:
The finisher must align with the copier frame in the vertical
direction, and side to side horizontally at the top and the
bottom of the unit. Alignment is corrected by adjusting the
copiers 4 leveling pads (under its lower unit).
Note: Paper travel between the copier and the finisher may
be impaired if the copiers lower unit is misaligned with
the finisher.
Special Tools:
None.
Measurement/Adjustment:
1. Measure the clearance at A (top) and A (bottom) between
the finisher and the copier.
2. Adjust the pads on the copier so that A and A are equal.
Copier
lower unit
4 - 212
F565/F565S
4 - 213
F565/F565S
4 - 214
F565/F565S
4 - 215
F565/F565S
Alignment guide
8 steps
Shift by SW1
Shift by SW2
8 steps
16 steps total
from full in to
full out
Stop (paper)
A4/LT paper
Stop (paper)
Front guide
4 - 216
F565/F565S
4 - 217
F565/F565S
Alignment guide Stapler
Paper Stop
Paper Stop
Front guide
4 - 218
F565/F565S
4 - 219
F565/F565S
Sort/Staple Capacity
Specification:
The sort/staple capacity comes adjusted for 30 sets.
The number of stapled sets can be changed from 30 to 50 or No-Limit by setting SW3 No.6 or No.8 to ON.
Special Tools:
None.
Measurement/Adjustment:
When the sort/staple stack capacity limit exceeds 30 sets,
stack defects may occur.
When defects occur, reset the set limit from 50 or No-Limit
sets to 30 sets.
SW3
Switch setting
Sort/Staple Stack Capacity limit of 30 sets.
SW3
Switch setting
Sort/Staple Stack Capacity limit of 50 sets.
SW3
Switch setting
Sort/Staple Stack Capacity No-limit.
4 - 220
F565/F565S
4 - 221
F565/F565S
Reference mark
A3/LD paper
2 sheets
Reference
mark
Trailing edge
of paper
Reference mark
Folding position
Unit: mm
4 - 222
F565/F565S
Stitching position
Note: The stitching position and the folding position must match.
Negative L gap difference adjustment
Reference mark
Unit: mm
Stitching position
Folding position
4 - 223
F565/F565S
4 - 224
F565/F565S
LT-R/A4-R
05-468-1
B4
05-468-2
LD/A3
5. Press and hold down the 0 and 5 keys and turn the power switch ON.
Note: To enter a negative value press the STOP key prior to entering the value.
6. Change the value to negative or positive according to the direction the paper is folded off
from the centerline and make a test saddle stitched copy.
7. Repeat the procedure until the paper is folded and stitched at the centerline.
8. Press the 0 and 9 keys simultaneously to exit the 05 Adjust Mode.
9. Turn the power switch OFF then ON, to exit the 09 Service Mode.
Note: Do not leave the machine in the 09 Service Mode for the customer to use.
4 - 225
F565/F565S
Screws
Cover
4 - 226
F565/F565S
Stapler positioning tool
Front
Rear
Center
positioning positioning positioning
plate
plate
plate
4 - 227
F565/F565S
2 screws per anvil
Anvils
Stapler
Stapler positioning tool
4 - 228
F565/F565S
10. Position the stitcher stapler unit down, and turn the stapler
gear so that the projection on the tool and the recess in
anvil align.
11. Tighten the anvil screws to secure the anvil in place.
Stapler
positioning
tool
Anvil
Tool projection
4 - 229
F565/F565S
4 - 230
F565/F565S
2. Insert the paper pushing plate and backup plate into the
opening shown, and temporarily place them on the
pushing plate bracket.
The hole in the pushing plate bracket must be aligned
with the embossed section of the backup plate.
Backup plate
Backup plate
4 - 231
F565/F565S
Main
code
yyy
Sub
code
z
Group
Adjustment
Mode
Default
Range
05 - 468 - 0
see note 8
ALL
-14-14
05 - 468 - 1
see note 8
ALL
-14-14
05 - 468 - 2
see note 8
ALL
-14-14
05 - 469
see note 12
ALL
0-4
Description
Position shifts to the right page
0.25/step.
0: High
1: Middle-high
2: Middle
3: Middle-low
4: Low
The higher the value the more the
delay between sheets of paper fed
to the finisher.
Note 8: Key in Code 468 press the START key, key in the Sub Code, then press the START key. Key in the value, press SET icon to store or the CLEAR key to
reset.
Note 12: This code is available only for the 5480.
4 - 232
F565/F565S
Main
code
yyy
Sub
code
z
Default
Allowable
Input
Value
Name
Mode
Contents
08 - 642
Copier
0-3
0: NON SORT
1: STAPLE
2: SORT
3: STACK
08 - 652
Copier
0-1
0: OFF
1: ON
08 - 653
Printer
0-1
0: OFF
1: ON