Ultrasonics
journal homepage: www.elsevier.com/locate/ultras
a r t i c l e
i n f o
Article history:
Received 30 May 2010
Received in revised form 20 January 2011
Accepted 25 January 2011
Available online 2 February 2011
Keywords:
Meander coil EMAT
Lorentz force
Magnetic ux concentrator (MFC)
Soft magnetic ribbons
a b s t r a c t
This paper presents a new method of improving the ultrasonic signal amplitude from a meander line
EMAT by using soft magnetic alloy ribbon (Fe60Ni10V10B20) as a magnetic ux concentrator (MFC). The
ux concentrator is a thin soft amorphous magnetic material (Fe60Ni10V10B20) which is very sensitive
to a small ux change. The MFC is used with the EMAT to improve the signal amplitude and it was
observed that the peak signal amplitude increases by a factor of two compared to the signal without
MFC. Two dimensional numerical models have been developed for the EMAT with MFC to quantify the
improvement of the received signal amplitudes. Model calculations and experiments have been carried
out for a wide range of ultrasonic frequencies (500 kHz1 MHz) in different materials.
2011 Elsevier B.V. All rights reserved.
1. Introduction
Electromagnetic acoustic transducers (EMATs) [15] are advanced Ultrasonic transducers that can generate and detect sound
waves in an electrically conducting material without making physical contact with it. Such noncontact sensors are attractive in applications in the area of Nondestructive testing (NDT) of electrically
conducting materials. Their operation is based on the Lorentz force
principle and/or by magnetoelastic effects, depending on the type
of the material either ferromagnetic or not, bias eld strength
and the EMAT conguration employed [68,37]. It can generate
different ultrasonic wave including modes that are difcult to generate with conventional piezoelectric crystals, e.g., SH (horizontally
polarized shear) waves [911]. Since the coupling between the
transducer and the component is magnetic, it has many advantages over the conventional ultrasonic techniques that require a coupling media. Hence, it is possible to eliminate any inconsistency
arising from the use of couplant during the inspection. This type
of transducer can be easily designed and fabricated based on specic application required.
The two main important components of an EMAT are a coil carrying a high current alternating pulse when in transmission mode
and a permanent magnet to induce a strong static magnetic ux
within the skin depth of the test specimen directly below the
EMAT. The pulsed alternating current fed to the transmitter EMAT
coil induces eddy currents, ~
J e , within the skin depth of the test
piece. In the presence of a large bias magnetic ux, B~S , these eddy
Corresponding author.
E-mail address: balas@iitm.ac.in (K. Balasubramaniam).
0041-624X/$ - see front matter 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.ultras.2011.01.009
currents lead to body forces, F~L , at the surface layer of the specimen
[1214]. Fig. 1(a) shows a single coil and magnet leading to the
generation of Lorentz force inside the material. The Lorentz forces,
F~L , on the eddy currents are transmitted to the solid by the electrons exchanging momentum with the atoms in the metal. The
direction of the transient force in the solid below each element
of the ML coil alternates at the frequency of the driving current
and acts as the source of ultrasonic waves.
~
FL ~
Je ~
BS
~
J e r~
v ~BS
676
Fig. 1. Schematic of (a) a single coil and magnet leading to the generation of Lorentz
force and (b) the meander coil conguration used.
~ rUm
H
r ~
B0
~
~ M
~
B l0 H
where l0 is the permeability of free space and M is the magnetization which can also be written as,
~ M
~ 0 l 1H
~
M
r
~ 0 0
r l0 lr rUm l0 M
677
From Fig. 4c and d, it has been noted that the magnetic ux density is increased for second case, the magnet with MFC. From the
numerical model, it has been observed that the maximum ux
density is about 0.3 T for the permanent magnet and 0.41 T for
the permanent magnet with MFC. In the rst case, the magnetic
ux lines from the magnet diverges away from the edges and cover
a larger spatial area but in the second case, the soft magnetic ribbon (MFC) concentrates the ux lines from the end face of the magnet and cover the small active region of the EMAT coils.
3. Experimental details
For experimental studies, a set of meander coil EMATs have
been developed which consists of a normal biasing magnet and a
copper coil with periodicity of 3 mm. The coils were fabricated
by printed circuit board (PCB) technique which allows to fabricate
any type of at coil of arbitrary pattern. The printed circuits boards
are made by 150 lm polyester based exible laminate with 30 lm
thick copper clad. The permanent NeodymiumIronBoron (Nd
FeB) sintered magnets were used for bias magnetic eld.
Fig. 3. Arrange of EMAT coil and the magnet (a) with soft magnetic ribbon and (b) without soft magnetic ribbon.
Fig. 4. Magnetic ux density distributions of (a) the magnet alone and (b) the magnet with MFC. The cross-sectional eld proles across both the images represents the
variation of the magnetic ux density with (c) the magnet alone and (d) the magnet with MFC.
678
EMAT
Transmitter
Oscilloscope
EMAT
Receiver
Test Specimen
(a)
(b)
Fig. 5. (a) Meander line EMAT (b) Schematic diagram of the experimental set-up.
679
(a)
(b)
35
30
Z/Z%
25
20
15
10
5
0
10
15
Frequency (MHz)
(c)
Fig. 6. (a) Photograph of EMAT coil and the magnetic ribbon and variation of magneto impedance with (b) magnetic eld and (c) frequency.
Table 1
Comparison of the amplitudes of different wave modes in different materials with and without MFC.
Material
Method
R-wave
(1 MHz)
Aluminium
Without MFC
With MFC
Amplitude ratio
(AR)
Without MFC
With MFC
Amplitude ratio
(AR)
2.92
6.27
2.15
2.91
5.93
2.04
2.76
5.65
2.05
2.24e16
4.52e16
2.02
3.2e17
6.42e17
2.01
1.81e16
3.64e16
2.01
Without MFC
With MFC
Amplitude ratio
(AR)
Without MFC
With MFC
Amplitude ratio
(AR)
1.12
2.37
2.12
0.76
1.48
1.95
1.69
3.62
2.14
8.32e17
1.66e16
2.00
1.08e17
2.18e17
2.02
7.04e17
1.44e16
2.04
Stainless
steel
680
Experimental output
Simulation output
(a) Aluminum
Fig. 8. Comparison of time histories of simulation and experimental results of Lamb wave modes (a) on an aluminum plate with and without out MFC and (b) on a stainless
steel plate with and without MFC.
Experimental output
(a) Aluminum
with MFC and without MFC. It has been observed that the amplitudes of Rayleigh wave signals have been increased twice for EMAT
with MFC and is quantied in Table 1.
Table 1 summaries the performance of meander coil EMAT with
MFC and without MFC for both experimental and simulation results. The various sound modes have been generated on different
material for a wide range of frequencies and the signal amplitudes
have been measured for both bulk and guided wave modes. The
increasing signal amplitudes with MFC indicate that the soft magnetic material (Fe60Ni10V10B20) acts as a ux concentrator and increases the normal bias magnetic eld. To quantify the
Simulation output
Fig. 10. Comparison of time histories of simulation and experimental results of Rayleigh waves (a) on an aluminum block with and without MFC and (b) on a stainless steel
block with and without MFC.
681
performance of MFC, the signal amplitude (peak to peak) of different wave modes were calculated and compared with MFC and
without MFC. For example, comparing the peak signal amplitudes
of Rayleigh (R-waves) waves on aluminum plate with MFC and
without MFC
Amplitude ratioAR
PeakAmplitudewithMFC
6:27 mV
PeakAmplitudewithoutMFC 2:92 mV
2:15:
u
u ~
@ 2~
@ 2~
C
Fx
@x2
@t 2
where F(x) is the Lorentz force driving force per unit volume.
Therefore,
~
Bs y
Fx ~
J e z ~
10
~0
1 j~
nH
z1 j
~
exp
J e z
dc
dc
11
~
x~
u ~
Bc dl
12
~
u
BR BT NR NT AR AT 1=2
ZA
14
where BR, BT, NR, NT, AR and AT are the magnetic elds, number of
turns and effective areas of coils of the transmitter and receiver
EMATs respectively. The parameter bM is dened by
bM
5f q
15
v2
qM
ZT
~0 B j
H
xZ A 1 jbM
13
where bM is the analytical function of thickness and ZA is the acoustic impedance of the material. In the limit of small bM, the transfer
impedance for free surface boundary conditions is given by,
ZT
B2 N 2 A
ZA
16
Z T TIR
V Received N2 B2 A 4pG=D
e
ZA
IDriving
17
where N is the number of turns in each coil (three turns) and A is the
area covered by the coil (9 30 mm). The magnetic ux density B is
0.3 T for EMAT without MFC and 0.41 T for EMAT with MFC and G is
the magnetic lift-off (1 mm). D is the coil spacing (1.5 mm) and IDriving is the input driving current (50 ).
To verify the performance of the MFC, the transfer impedance
ratio ZT (TIR) of the meander coil EMAT with MFC and without
MFC have been calculated for both the bulk wave on aluminum
and stainless steel samples. Table 2 summarizes the calculated
physical parameters such as the transfer impedance ratio ZT (TIR)
and the received voltage (VReceived) for different wave modes on different materials with and without MFC. and guided waves and
summarized in Table 2. The magnetic ux density of the EMAT
without MFC is 0.3 T and the EMAT with MFC is 0.41 T.
The actual improvement for sole generation (or detection) of
EMAT with MFC is 1.3, and only when two EMAT transducers
(through transmission method) are used, or pulseecho test is employed, then the amplitude increment will be a factor of two.
Moreover these kind of improvement occurs only in non-ferromagnetic materials.
From the transfer impedance ratio ZT (TIR) calculations, it has
been observed that the peak signal amplitudes of all the received
wave modes with MFC has been increased almost by a factor of
two for both aluminum and stainless steel. Hence by using the soft
magnetic alloy ribbon (Fe60Ni10V10B20) as a MFC with EMAT improves the amplitudes of the wave modes. The magnetic material
improves the signal strength and it can be used for defect detection
to increase the sensitivity of the defect.
Table 2
Comparison of the transfer impedance ratio ZT (TIR) and received voltage for different wave modes in different materials with and without MFC.
Material
Physical parameter
R-wave (1 MHz)
Aluminum
ZT (TIR) (X)
Without MFC
With MFC
Without MFC
With MFC
62.37e8
119.35e8
31.18e6
59.68e6
33.41e8
63.93e8
16.71e6
31.97e6
58.47e8
111.89e8
29.24e6
55.95e6
Without MFC
With MFC
Without MFC
With MFC
22.33e8
42.74e8
11.17e6
21.37e6
12.46e8
23.84e8
6.24e6
11.92e6
21.23e8
40.63e8
10.62e6
20.32e6
VReceived (V)
Stainless steel
ZT (TIR) (X)
VReceived (V)
682
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