INBOARD FLAP
1. General
These repairs are applicable for damage to the inboard flap. The repairs
are listed in Table 201 and are described in more detail in the text that
follows.
NOTE: For a detailed definition of repair categories, refer to Chapter
511114.
NOTE: For damage / repair data recording, refer to Chapter 511115.
2. Safety Precautions
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL
MANUFACTURER INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING: OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE CLEANING AGENT,
PRETREATMENT FOR PAINTING, BONDING AND ADHESIVE COMPOUND, SEALANT
AND STRUCTURE PAINT. THESE MATERIALS ARE DANGEROUS.
WARNING: BE CAREFUL WHEN YOU DO WORK WITH COMPOSITE MATERIALS:
CARBON DUST IS ELECTRICALLY CONDUCTIVE AND CAN CAUSE AN EXPLO
SION. IMMEDIATELY REMOVE THE DUST WITH A VACUUM CLEANER
DO NOT USE THESE MATERIALS NEAR A FLAME, SPARKS OR SOURCES OF
HEAT
USE PROTECTIVE GLOVES, GOGGLES AND A FILTER MASK WHEN YOU CUT,
ABRADE OR DRILL CFRP MATERIALS
MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
AREA
IF YOU GET THE DUST ON YOUR SKIN, REMOVE IT WITH SOAP AND A
FLOW OF CLEAN WATER
IF YOU GET THE DUST IN YOUR EYES, FLUSH IT AWAY WITH A FLOW OF
CLEAN WATER. GET MEDICAL AID
IF YOU GET THE DUST IN YOUR LUNGS, GO OUTDOORS IMMEDIATELY AND
BREATHE FRESH AIR. GET MEDICAL AID
OBEY THE MATERIAL MANUFACTURERS INSTRUCTIONS AND THE LOCAL REG
ULATIONS.
WARNING: BE CAREFUL WHEN YOU DO WORK WITH METALLIC MATERIALS:
USE PROTECTIVE GLOVES, GOGGLES AND A FILTER MASK WHEN YOU CUT,
ABRADE OR DRILL
OBEY THE MATERIAL MANUFACTURERS INSTRUCTIONS AND THE LOCAL REG
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PARAGRAPH
FIGURE
REPAIR
CATEGORY
INSPECTION
INSTRUCTION REF
ERENCE (IIR)
4.A.
INACTIVE
201
INACTIVE
4.B.
INACTIVE
202
INACTIVE
REPAIR PROCEDURE
Repairs Specific
Table 201
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PARAGRAPH
FIGURE
REPAIR
CATEGORY
INSPECTION
INSTRUCTION REF
ERENCE (IIR)
4.C.
203
4.D.
204
4.E.
205
4.F.
206
4.G.
207
4.H.
208
4.I.
209
575400200100
4.J.
210
4.K.
211
4.L.
212
575400200200
4.M.
INACTIVE
213
INACTIVE
4.N.
INACTIVE
214
INACTIVE
REPAIR PROCEDURE
Repairs Specific
Table 201
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REPAIR PROCEDURE
PARAGRAPH
FIGURE
REPAIR
CATEGORY
INSPECTION
INSTRUCTION REF
ERENCE (IIR)
4.O.
INACTIVE
215
INACTIVE
4.P.
INACTIVE
216
INACTIVE
4.Q.
INACTIVE
217
INACTIVE
4.R.
INACTIVE
218
INACTIVE
Repairs Specific
Table 201
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WEIGHT VARIANT
A330200
A330300
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NOMENCLATURE
QTY MATERIAL/REMARKS
1
2
Doubler
Honeycomb Core
Special Material
Special Material
Special Material
Special Material
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Sealant
Cleaning Agent
Cleaning Agent
Structure Paint
Structure Paint
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ITEM
NOMENCLATURE
QTY MATERIAL/REMARKS
Structure Paint
Structure Paint
Emery Cloth
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WEIGHT VARIANT
A330200
A330300
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NOMENCLATURE
QTY MATERIAL/REMARKS
1
2
Doubler
Honeycomb Core
Special Material
Special Material
Special Material
Special Material
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Bonding
pound
Sealant
Cleaning Agent
Cleaning Agent
Structure Paint
Structure Paint
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ITEM
NOMENCLATURE
QTY MATERIAL/REMARKS
Structure Paint
Structure Paint
Emery Cloth
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01/15
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WEIGHT VARIANT
A330200
ALL
A330300
ALL
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NOMENCLATURE
QTY MATERIAL/REMARKS
1
1
1
2
2
2
Refer
Refer
Refer
Refer
Refer
Refer
to
to
to
to
to
to
Figure
Figure
Figure
Figure
Figure
Figure
203
203
203
203
203
203
(Refer to
(Refer to
(Refer to
(Refer to
(Refer to
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A330200
WEIGHT VARIANT
020,
026,
054,
060,
A330300
000,
011,
024,
054,
001,
012,
025,
056,
NOMENCLATURE
QTY MATERIAL/REMARKS
Doubler
Honeycomb Core
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ITEM
NOMENCLATURE
QTY MATERIAL/REMARKS
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External Bonded Metal Doubler and Core Repair for the Trailing Edge Zone E
Figure 204 (sheet 1)
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External Bonded Metal Doubler and Core Repair for the Trailing Edge Zone E
Figure 204 (sheet 2)
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External Bonded Metal Doubler and Core Repair for the Trailing Edge Zone E
Figure 204 (sheet 3)
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A330200
WEIGHT VARIANT
020,
026,
054,
060,
A330300
000,
011,
024,
054,
001,
012,
025,
056,
NOMENCLATURE
QTY MATERIAL/REMARKS
Doubler
Honeycomb Core
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ITEM
NOMENCLATURE
QTY MATERIAL/REMARKS
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01/15
Upper and Lower Skin and Core Repair for the Trailing Edge Zone E
Figure 205 (sheet 1)
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Upper and Lower Skin and Core Repair for the Trailing Edge Zone E
Figure 205 (sheet 2)
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Upper and Lower Skin and Core Repair for the Trailing Edge Zone E
Figure 205 (sheet 3)
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
021,
027,
055,
061,
022,
050,
056,
080,
023,
051,
057,
081,
024,
052,
058,
082,
025,
053,
059,
083
A330300
000,
011,
024,
054,
001,
012,
025,
056,
002,
013,
050,
057,
003,
014,
051,
080,
004,
020,
052,
081,
010,
022,
053,
082, 083
NOMENCLATURE
QTY MATERIAL/REMARKS
Aluminum Templates
Bonding and Adhesive Com
pound (Masking Tape)
Sealant (Low Adhesion
Polysulfide Sealant)
Sealant (Low Adhesion
Polysulfide Sealant)
Cleaning Agent (Methyl
EthylKetone)
AR Refer to
AR Material
CML
AR Material
CML
AR Material
CML
AR Material
CML
Figure 206
No. 08074, refer to
No. 09018, refer to
No. 09019, refer to
No. 11003, refer to
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
021,
027,
055,
061,
022,
050,
056,
080,
023,
051,
057,
081,
024,
052,
058,
082,
025,
053,
059,
083
A330300
000,
011,
024,
054,
001,
012,
025,
056,
002,
013,
050,
057,
003,
014,
051,
080,
004,
020,
052,
081,
010,
022,
053,
082, 083
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
000,
011,
024,
054,
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NOMENCLATURE
QTY MATERIAL/REMARKS
1
2
Repair Skin
Repair Doubler (Internal)
Shim
Sealant (Interfay Sealant)
AR
refer to
refer to
refer to
refer to
to
to
to
to
to
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01/15
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
000,
011,
024,
054,
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NOMENCLATURE
QTY MATERIAL/REMARKS
External Doubler
Sealant (Interfay Sealant)
refer to
refer to
refer to
refer to
to
to
to
to
to
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
000,
011,
024,
054,
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NOMENCLATURE
QTY MATERIAL/REMARKS
1
2
3
4
Repair Skin
Repair Doubler (Internal)
Repair Angle (Rib Foot)
Shim
Sealant (Interfay Sealant)
AR
refer to
refer to
refer to
refer to
to
to
to
to
to
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01/15
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
000,
011,
024,
054,
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NOMENCLATURE
1
2
3
4
5
6
7
8
9
10
QTY MATERIAL/REMARKS
Repair Skin
Repair Doubler (Internal)
Repair Angle (Rib Foot)
Repair Stringer (Lower
Skin)
Repair Stringer (LProfile,
Upper Skin)
Stringer Splice (Lower
Skin)
Stringer Splice (LProfile,
Upper Skin)
Stringer Section (Lower
Skin)
Stringer Section (LPro
file, Upper Skin)
Shim
Sealant (Interfay Sealant)
Sealant (Corrosion Inhibit
ing Brush Consistency)
Cleaning Agent (Methyl
EthylKetone)
Pretreatment For Painting
(Chemical Conversion Coat
ing, Yellow Aluminum)
Structure Paint (Anti Cor
rosion Primer Polyurethane)
Structure Paint (Polyure
thane Finish Paint)
Structure Paint (Wash
Primer)
Structure Paint (Flexible
Polyurethane)
Chromic Acid Anodizing
(CAA)
Refer
Refer
Refer
Refer
to
to
to
to
Figure
Figure
Figure
Figure
211
211
211
211
refer to
refer to
refer to
refer to
to
to
to
to
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
000,
011,
024,
054,
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NOMENCLATURE
QTY MATERIAL/REMARKS
AR
refer to
refer to
refer to
refer to
Printed in Germany
to
to
to
to
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575400 PagesApr345/346
01/15
WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
NOMENCLATURE
QTY MATERIAL/REMARKS
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NOTE: This permanent repair is applicable for damage to the rubbing strip
of the inboard flap as follows:
AIRCRAFT
WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
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NOMENCLATURE
QTY MATERIAL/REMARKS
Rubbing Strip
Bonding and Adhesive Com
pound (Acrylic Pressure
Sensitive Tape)
Bonding and Adhesive Com
pound (Masking Tape)
Sealant (Corrosion Inhibit
ing Brush Consistency)
Cleaning Agent (Methyl
EthylKetone)
Cleaning Agent (Trichloroe
thane Methyl Chloroform)
Structure Paint (Polyure
thane Finish Paint)
Emery Cloth
refer to
refer to
refer to
refer to
refer to
Purchase
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
NOMENCLATURE
QTY MATERIAL/REMARKS
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
NOMENCLATURE
QTY MATERIAL/REMARKS
AR BAC707 In Accordance to
AIMS0404027
AR Material No. 08074, refer to
Chapter 513500
AR Material No. 11003, refer to
Chapter 513500
AR Material No. 11004, refer to
Chapter 513500
AR Grade 240, Local Purchase
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
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NOMENCLATURE
QTY MATERIAL/REMARKS
Rubbing Plate
Bonding and Adhesive Com
pound (Acrylic Pressure
Sensitive Tape)
Bonding and Adhesive Com
pound (Masking Tape)
Sealant (Corrosion Inhibit
ing Brush Consistency)
Cleaning Agent (Methyl
EthylKetone)
Cleaning Agent (Trichloroe
thane Methyl Chloroform)
Structure Paint (Polyure
thane Finish Paint)
Emery cloth
to
to
to
to
to
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01/15
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575400 PagesApr373/374
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WEIGHT VARIANT
A330200
020,
026,
054,
060,
A330300
NOMENCLATURE
QTY MATERIAL/REMARKS
Rubbing Plate
Sealant (Corrosion Inhibit
ing Brush Consistency)
Cleaning Agent (Methyl
EthylKetone)
Structure Paint (Polyure
thane Finish Paint)
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