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STARGROUT 2400

High Strength Pumpable Non-Shrink Cementitious Grout


SPECIFICATION OF DATA :
Form

: Powder

Colour

: Grey
Trowellable
12.0

Min. Gap width


Max. Thickness
Expansion
Bleeding
Mixed Up Density, 30
( flowable consistency )
Setting Time
- Initial Setting Time
- Final Setting Time

Approximate Yield at Various Consistency,


Litres per 25 kg/bag
Pourable
12.7

Flowable
13.3

Flowable Consistency
Age
Strength
1 days
3.5
3 days
5.1
7 days
6.8
28 days
8.6

: 10 mm

: 125 mm
: 0.30 1.40 %
: Nil
: ~ 2190 kg/m3

:
: 2 h 15 minutes
: 4 h 30 minutes

Water Demand at Various Consistency


Litres per 25 kg/bag
Trowellable
Pourable
FlowableFlowable Consistency
(1)
(1)
( 3 )Age
Strength
2.50
3.25
428 days
4.3

Tensile Strength ( Mpa )

(1) Flowability ~ 40 70% on flow table ( 5 drops )


(2) Flowability ~ 80 110% on a flow table
(3) Flowability ~ 6 12 second by Mod. J. Cone
Compressive Strength ( Mpa )

Age
1 days
3 days
7 days
28 days

Adhesive Strength ( Mpa ) at 28 days


Flowable
Consistency
Consistency
Trowellable
Pourable
Flowable
On Concrete
On Star Grout 2400
34
26
20
55
48
3.4 35
4.2
60
52
45
72
64
55

STARGROUT 2400

High Strength Pumpable Non-Shrink Cementitious Grout


Description

StarGrout 2400 is a non shrink, cementitious premixed grout with extended


working time to suit local ambient temperatures. StarGrout 2400 is based on a
blend cements, carefully selected and graded aggregates and Star Admixtures. This
precise blend of materials produces a grout which achieves high strength rapidly
and is suitable for a wide range applications.

Uses

StarGrout 2400 are used for grouting over a wide range of applications :
- Machine bedding/base plates
- Supporting bridge bearing pads
- Precast Concrete Sections
- Cavities, gaps and recesses
- Dry pack application

Advantages

Packaging

StarGrout 2400 are supplied in 25 kg/bag

Excellent flowability
No metallic iron contents to cause staining
Chloride free ( Non Corrosive )
Good dimensional stability
Easy to mix and apply
No bleeding or segregation
Final strengths > 57 Mpa

Instruction for use


Surface Preparation

Surface must be clean, sound and free from dust, oil, grease, cement laitance and
any loose materials. For maximum bond, surfaces should be roughned. All surfaces
must be well saturated clean water orior to application of StarGrout 2400.

Mixing

Put measured quantity of water ( depend on the required consistency ) into an


empty pail/drum. Slowly add the total contents of Star Grout 2400 while mixing.
Mix continuously for 5 7 minutes to achieve an even consistency. A mechanical
powered low speed grout mixer should be used for the best result ( may be area of
places are biggest ), StarGrout 2400 can be added aggregates ( bauxite 0 2 mm or
calcined silica ) 20% weight of grouting.

Placing

Pour StarGrout 2400 from one side only to avoid air entrapment. Do not vibrate.
Use suitable head box of 150 200 mm and maintain to grout head at all times to
ensure a continuous flow. Twenty five minutes are considered as the ideal placing
time.

Curing

On completion of the grouting operation all exposed areas which are not to be
throughty cured. This should be done after the initial hardening of the grout by
continuous application of water and / or wet hessian, or by application of suitable
curing membrane such as Concure P.

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