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Special Instruction
Installation Of Crankshaft Seals And Wear Sleeves{1160, 1161}
Media Number -SMHS7100-02
Publication Date -01/08/1985
Date Updated -13/10/2001
Installation Of Crankshaft Seals And Wear Sleeves{1160,

1161}
SMCS - 1160; 1161
All Following Engines That Use A Silicon Crankshaft Seal (Seal Does Not Have
Hydrodynamic Grooves) 1100, 3100, 3200 Series Engines 3300 Series Engines 3400 Series
Engines 5.4"
(137) Bore 6 Cylinder Engines 5.4"
(137) Bore Vee Engines
In those applications where a wear sleeve is used with the crankshaft seal, both the seal and the
wear sleeve are installed at the same time. Always install a new wear sleeve when a new
crankshaft seal is installed. For crankshaft seal and wear sleeve installation for D334, D336, D342,
1674 and 1676 Engines, make reference to Form SMHS6959.
1100, 3100 and 3200 Series Engines
A Tools needed: 1-5P7293 Installer, 2-8T3098 Installer*, 3-5P290 Locator, 4-9S6030 Installer, 59S6012 Spacer (part of 9S6030), 6-5P4194 Installer, 7-5P4230 Spacer (part of 5P4194), 8-1P5515
Bolt (two), 9-9S8858 Nut.
*
New tool.
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B Rear Seal and Wear Sleeve - 1100, 3100 and 3204 Series Engines
1 Fasten 5P290 Locator (3) to the rear of the crankshaft with 1P5515 Bolts (8).
2 Put clean engine oil on the seal lip of seal (10) and on the outside of wear sleeve (11). Put seal
(10) on wear sleeve (11) as shown. Use 8M8060 Quick Cure Primer to clean the outside diameter
(A) of the crankshaft and the inside diameter (B) of the wear sleeve (11). Put 9S3265 Retaining
Compound on the outside diameter (A) of the crankshaft flange and on the inside diameter (B) of
wear sleeve (11).
NOTE: For those 3204 Engines that use a 7W3202 Seal Group, (double lip seal) do not lubricate
the seal lip. The seal lip is already lubricated and does not need further lubrication. DO NOT
SEPARATE THE SEAL FROM THE WEAR SLEEVE.
3 Put wear sleeve (11) with seal (10) on locator (2). Put 5P7293 Installer (1) (use 8T3098 Installer
to install a double lip 7W3202 Seal) on locator (3), then install 9S8858 Nut (9). Put lubricant on
face (C) of the washer on nut (9). Tighten nut (9) until installer (1) comes in contact with locator
(3).
C Front Seal - 1100, 3100 and 3204 Engines
1 Put clean engine oil on the seal lip of the front seal and put the seal on the short end of 9S6030
Installer (4). The seal lip must be toward the inside of the engine.
2 Put installer (4) with the seal on the front of the crankshaft. Install the bolt and washer, that are
used to fasten the crankshaft pulley to the crankshaft, in the end of the crankshaft. Tighten the bolt
to push the seal into position.
NOTE: NOTE: Use the 9S6012 Spacer with the 9S6030 Installer (4) to put the seal in position for
a new wear surface.
D Front Seal - 3208 Engine
1 Put clean engine oil on the seal lip of the front seal and put the seal on the short end of 5P4194
Installer (5). The seal lip must be toward the inside of the engine.
2 Put installer (5) with the seal on the front of the crankshaft. Install the bolt and washer, that are
used to fasten the crankshaft pulley to the crankshaft, in the end of the crankshaft. Tighten the bolt
to push the seal into position.
NOTE: Use the 5P4230 Spacer with the 5P4194 Installer (5) to put the seal in position for a new
wear surface.
3304 And 3306 Engines
A Tools needed: 1-9S8871 Locator, 2-8T0810 Installer*, 3-7F8022 Bolt, 4-9S8858 Nut, 5-9S8890
Bolt (three), 6-5P7298 Installer.
*
New Tool.
B Rear Seal and Wear Sleeve
1 Use three 9S8890 Bolts (5) to fasten 9S8871 Locator (1) to the rear of the crankshaft.
2 Put clean engine oil on the seal lip of seal (7) and on the outside diameter of wear sleeve (8). Put
seal (7) on wear sleeve (8) as shown. Use 8M8060 Quick Cure Primer to clean the outside
diameter (A) of the crankshaft flange, and the inside diameter (B) of wear sleeve (8). Put 9S3265
Retaining Compound on the outside diameter (A) of the crankshaft flange and the inside diameter
(B) of the wear sleeve.
3 Put wear sleeve (8) with seal (7) on locator (1). Put 5P7298 Installer (6) on locator (1) and install
9S8858 Nut (4). Put lubricant on face (C) of the washer on nut (4). Tighten nut (4) until installer
(6) comes in contact with locator (1).
C Front Seal and Wear Sleeve
1 Put clean engine oil on the seal lip of seal (9) and on the outside diameter of wear sleeve (10).
Install seal (9) on wear sleeve (10) as shown.
2 Use 8M8060 Quick Cure Primer to clean outside diameter (D) of the crankshaft flange and
inside diameter (E) of the wear sleeve. Put 9S3265 Retaining Compound on outside diameter (D)
of the crankshaft, and inside diameter (E) of the wear sleeve. Put wear sleeve (10) with seal (9) on
the front of the crankshaft. Install 8T0810 Installer (2) and 7F8022 Bolt (3). Tighten bolt (3) until
the inside surface of installer (2) comes in contact with the end of the crankshaft.
3400 Series Engines
A Tools needed: 1-5P1733 Locator, 2-5P7301 Locator, 3-6V2087 Installer, 4-6V2086 Installer, 59S8858 Nut, 6-5P1737 Bolts (three), 7-5P7309 Bolts (two), 8-5P7310 Bolts (two). One 5P7303
Spacer (not shown).
B Front Wear Sleeve and Seal - All Engines
1 Fasten 5P1733 Locator (10) to the crankshaft with three 5P1737 Bolts (9). Put clean engine oil
on the seal lip of seal (11) and on the outside diameter of wear sleeve (12). Install seal (11) on
wear sleeve (12) as shown. Use 8M8060 Quick Cure Primer to clean the outside diameter (A) of
the crankshaft flange and the inside diameter (B) of the wear sleeve. Put 9S3265 Retaining
Compound on the outside diameter (A) of the crankshaft flange and the inside diameter (B) of the
wear sleeve.
2 Put wear sleeve (12) with seal (11) on locator (10), as shown.
3 Put 6V2086 Installer (4) and 9S8858 Nut (7) on locator (10) as shown. Put lubricant at location
(C) [between face of washer on nut (7) and its contact area on installer (4)].
4 Tighten nut (7) until installer (4) is against locator (10). NOTE: On some early engines, if the
seal goes against the bottom of the bore, a resistance (increase in torque) will be felt on nut (7). Do
not tighten nut (7) too tight or the case (body) of the seal will be damaged.
C Rear Wear Sleeve and Seal - All Standard Engines
1 Fasten 5P1733 Locator (10) to the crankshaft with three 5P1737 Bolts (9). Put clean engine oil
on the seal lip of seal (11), and on the outside diameter of wear sleeve (12). Install seal (11) on
wear sleeve (12) as shown. Use 8M8060 Quick Cure Primer to clean outside diameter (A) of the
crankshaft flange, and inside diameter (B) of the wear sleeve. Put 9S3265 Retaining Compound on
outside diameter (A) of the crankshaft flange, and inside diameter (B) of the wear sleeve.
2 Put wear sleeve (12) with seal (11) on locator (10) as shown. Install 5P7303 Spacer (6) on the
stud of locator (10).
3 Put 6V2087 Installer (5) and 9S8858 Nut (7) on locator (10) as shown. Put lubricant at location
(C) [between face of washer on nut (7) and its contact point on installer (5)].
4 Tighten nut (7) until the inside surface of installer (5) comes in contact with spacer (6).
NOTE: On some early engines, if the seal goes against the bottom of the bore, a resistance
(increase in torque) will be felt on nut (7). Do not tighten nut (7) too tight or the case (body) of the
seal will be damaged.
D Installation of Wear Sleeve and Seal988B with 4N4302 Rear Gear Group983B with 6N2213 Rear Gear Group992C with 6N195 Rear
Gear Group773B with 6N2415 Rear Gear Group
1 Fasten 5P7301 Locator (2) to the rear of the crankshaft with two 5P7309 Bolts or two 5P7310
Bolts. Put clean engine oil on the seal lip of seal (13) and the outside diameter of wear sleeve (14)
as shown. Use 8M8060 Quick Cure Primer to clean outside diameter (A) of gear (15) and inside
diameter (B) of the wear sleeve. Put 9S3265 Retaining Compound on outside diameter (A) of the
gear and inside diameter (B) of the wear sleeve.
2 Put wear sleeve (14) with seal (13) on locator (2). Put 6V2087 Installer (5) and 9S8858 Nut (7)
on locator (2) as shown. Put lubricant at location (C) [between face of washer on nut (7) and its
contact area on installer (5)]. Tighten nut (7) until installer (5) is against locator (2).
5.4" (137) Bore, 6 Cylinder Engines
A Tools needed: 1-9S8870 Locator, 2-5P7294 Installer, 3-5P7295 Installer, 4-9S8876 Locator, 59S8858 Nut, 6-618718 Bolts (three), 7-2P2346 Bolts (three), 9S8889 Bolts (two - not shown).
B Install Rear Seal
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1 For standard engines, fasten 9S8870 Locator (1) to the rear of the crankshaft with three 618718
Bolts (6). [Bolts (6) will go through locator (1) and gear (8), then into the crankshaft.] For engines
that have a BrakeSaver, use three 2P2346 Bolts (9) to fasten locator (1) in position against sleeve
(10). [On these engines the bolts will go through locator (1), BrakeSaver Rotor Assembly (11) and
then into the crankshaft]. Put clean engine oil on the outside diameter (A) of gear (8) or on the
outside diameter (B) of sleeve (10) on engines that have a BrakeSaver.
2 For engines that use a 9N3131 Seal (12) and 9N3134 Wear Sleeve (13), fasten 9S8870 Locator
(1) to the rear of the crankshaft with three 618718 Bolts (6). [Bolts (6) will go through locator (1)
and gear (8), then into the crankshaft]. Put clean engine oil on the seal lip of seal (12) and on the
outside diameter of wear sleeve (13). Install seal (12) on wear sleeve (13) as shown. Use 8M8060
Quick Cure Primer to clean outside diameter (A) of gear (8) and inside diameter (C) of wear
sleeve (13). Put 9S3265 Retaining Compound on outside diameter (A) of the gear and inside
diameter (C) of the wear sleeve.
3 For engines that do not use the 9N3131 Seal and the 9N3134 Wear Sleeve, put clean engine oil
on the seal lip of seal (14). Start seal (14) into baffle (15) on standard engines, or into the stator on
engines with a BrakeSaver. Put 5P7294 Installer (2) and 9S8858 Nut (5) on locator (1). Put
lubricant at location (D) [between the face of the washer on nut (5) and its contact area on installer
(2)]. Tighten nut (5) until installer (2) is against locator (1). NOTE: Do not tighten nut (5) too tight
or the case (body) of seal (14) will be damaged.
4 For engines that use the 9N3131 Seal and the 9N3134 Wear Sleeve, put wear sleeve (13) with
seal (12) on locator (1). Put 5P7294 Installer (2) and 9S88858 Nut (5) on locator (1). Put lubricant
at location (D) [between the face of the washer on nut (5) and its contact area on installer (2)].
Tighten nut (5) until installer (2) is against locator (1).
C Install Front Seal and Wear Sleeve
1 Fasten 9S8876 Locator (4) to the front of the crankshaft with two 9S8889 Bolts (14). Put clean
engine oil on the seal lip of seal (15) and on the outside diameter of wear sleeve (16). Put seal (15)
on wear sleeve (16) as shown. Use 8M8060 Quick Cure Primer to clean the outside surface (A) of
the crankshaft and the inside diameter (B) of the wear sleeve.
2 Put the wear sleeve with seal in position on the crankshaft as shown. Put 5P7295 Installer (3)
and 9S8858 Nut (5) on locator (4). Put lubricant at location (C) [between the face of the washer on
nut (5) and its contact area on installer (3)]. Tighten nut (5) until the inside surface of installer (3)
is against locator (4).
5.4" (137) Bore, 60 V Engines (D346, D348, D349)
A Tools needed: 1-9S8874 Locator, 2-5P7296 Installer, 3-5P7297 Installer, 4-9S8893 Bolts
(three), 5-9S8858 Nut, 6-9S8889 Bolts (three), 7-5P7302 Locator.
B Install Rear Seal and Wear Sleeve
1 Fasten 9S8874 Locator (1) to the rear of the crankshaft with three 9S8893 Bolts (4). Put clean
engine oil on the seal lip of seal (8) and on the outside diameter of wear sleeve (9). Put the seal on
the wear sleeve as shown. Use 8M8060 Quick Cure Primer to clean the outside surface (A) of the
crankshaft gear and the inside diameter (B) of the wear sleeve. Put 9S3265 Retaining Compound
on the outside diameter (A) of the crankshaft gear and the inside diameter (B) of the wear sleeve.
2 Put wear sleeve (9) with seal (8) on locator (1) as shown. Install 5P7296 Installer (2) and
9S8858 Nut (5). Put lubricant at location (C) [between face of washer on nut (5) and its contact
area on installer (2)]. Tighten nut (5) until installer (2) is against locator (1).
C Install Front Seal and Wear Sleeve
1 Fasten 5P7302 Locator (7) to the front of the crankshaft with three 9S8889 Bolts (6). Put clean
engine oil on the seal lip of seal (10) and on the outside diameter of wear sleeve (11). Put the seal
on the wear sleeve as shown. Use 8M8060 Quick Cure Primer to clean surface (A) on the
crankshaft and the inside diameter (B) of the wear sleeve. Put 9S3265 Retaining Compound on
outside surface (A) and inside diameter (B).
2 Put wear sleeve (11) with seal (10) on locator (7) as shown. Install 5P7297 Installer (3) and
9S8858 Nut (5). Put lubricant at location (C) [between face of washer on nut (5) and its contact
area on installer (3)]. Tighten nut (5) until installer (3) is against locator (7).
Bolt Specifications
Copyright 1993 - 2015 Caterpillar Inc.

All Rights Reserved.
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https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/mediasearch...

Publication Date -01/08/1985

Date Updated -13/10/2001

Installation Of Crankshaft Seals And Wear Sleeves{1160,

1100, 3100 and 3200 Series Engines

3304 And 3306 Engines

B Rear Seal and Wear Sleeve

3400 Series Engines

5.4" (137) Bore, 6 Cylinder Engines

5.4" (137) Bore, 60 V Engines (D346, D348, D349)

Copyright 1993 - 2015 Caterpillar Inc.

Fri Aug 21 10:13:15 UTC+0100 2015

Private Network For SIS Licensees.

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