Specifications
Repair Instructions
Rework Specifications
Revisions
History of Revisions
Table of Revisions
Date
Page
Changed
Rev.
February 2010
September 2009
July 2009
April 2009
October 2008
February 2008
June 2007
1998
10, 12
10, 13, 22
27
27
27
26, 27
-
BG
BF
BE
BD
BC
BB
BA
A
Rework Specifications
Contents
Introduction
Overview............................................................................................................................................................ 4
General instructions....................................................................................................................................... 4
Safety precautions.......................................................................................................................................... 5
Unintended machine movement........................................................................................................ 5
Flammable cleaning solvents................................................................................................................ 5
Fluid under pressure................................................................................................................................. 5
Personal safety............................................................................................................................................ 5
Symbols used in this manual...................................................................................................................... 6
Rework Instructions
Cylinder blocks................................................................................................................................................. 7
Pistons and slippers........................................................................................................................................ 7
Valve plate.......................................................................................................................................................... 8
Bearing plate..................................................................................................................................................... 8
Endcap................................................................................................................................................................ 9
Shaft .................................................................................................................................................................... 9
Swashplate (cradle type).............................................................................................................................. 9
Rework
Specifications
Light duty.........................................................................................................................................................10
Series 40............................................................................................................................................................11
Series 42............................................................................................................................................................12
Series 45............................................................................................................................................................13
Series 90............................................................................................................................................................14
Valve plate..................................................................................................................................................15
Series 20/Series 30........................................................................................................................................16
Cylinder block...........................................................................................................................................16
Piston assembly........................................................................................................................................17
Valve plate..................................................................................................................................................18
Thrust plate................................................................................................................................................18
Bearing plate.............................................................................................................................................19
Series 20............................................................................................................................................................20
Shaft seal identification.........................................................................................................................20
Control link identification.....................................................................................................................21
L Series..............................................................................................................................................................22
LPV . ...................................................................................................................................................................22
L&K Motors......................................................................................................................................................23
LV and LC Motors ....................................................................................................................................23
KV and KC Motors ...................................................................................................................................23
Series 51............................................................................................................................................................24
H1 078/089/100/115/130/147/165 pumps..........................................................................................25
H1 45/53 pumps............................................................................................................................................26
H1B motors......................................................................................................................................................27
Rework Specifications
Introduction
Overview
This manual provides specifications for rework of service parts and assemblies. Only
Sauer-Danfoss Global Service Partners are authorized to perform rework and major
repairs. Sauer-Danfoss trains Global Service Partners and certifies facilities on a regular
basis.
W Warning
Reworking parts to dimensions outside Sauer-Danfoss specifications may reduce unit
performance to unacceptable or unsafe levels and/or cause dangerous unit and system
failure. Do not resurface valve/bearing plates, cylinder blocks, swashplates, or slippers
beyond minimum thickness requirements.
W Warning
Use of components that do not comply with rework specifications may result in loss of
performance, which may constitute a safety hazard. Do not reuse components that dont
comply to given specifications: replace with genuine Sauer-Danfoss service parts.
This manual contains proprietory information. Specifications are subject to change
without notice. This information is current, based on factory data, as of May 1, 2006.
General instructions
Rework Specifications
Introduction
Safety precautions
Rework Specifications
Introduction
Symbols used in this
manual
Rework Specifications
Rework Instructions
Cylinder blocks
flat to 0.002 mm
[0.000079 in]
A
B
C
P101 067E
Cylinder dimensions
Block height
Maximum block bore diameter
Total cylinder block height
(series 30 and H1 only)
Inspect pistons
Maximum end play
Minimum
slipper foot
thickness
Slipper
P104 109E
If piston replacement is
required, replace all pistons
in pump or motor.
Rework Specifications
Rework Instructions
Valve plate
No pits, scratches, nicks, or indentations are allowed that extend more than 50% of the
width of the sealing land surfaces. Irregularities above the surface are not allowed. Cracks
are not allowed on any surface of the part. Scrap valve plates that exhibit smearing or
metal transfer on the running surface or on the running surface of the mating bearing
plate or cylinder block. Use a new valve plate for field repair if you cannot verify that the
valve plate is not cracked or softened.
+0
6.0 +0
-0.15mm [0.24 -0.01 in]
Sealing land
Parallel
0.045 mm
[0.0018 in]
Flatness
0.001 - 0.006 mm
[0.00004 - 0.00023 in]
convex maximum
P106 113E
Bearing plate
+0
6.0 +0
-0.15 mm [0.24 -0.01 in]
Parallel
0.045 mm
[0.0018 in]
0.001 - 0.006 mm
[0.00004 - 0.00023 in]
convex maximum
P106 399E
Rework Specifications
Rework Instructions
Endcap
Inspect endcap
E101 342E
Shaft
Inspect shaft
E101 329E
Swashplate (cradle
type)
Inspect swashplate
P106 396E
Rework Specifications
Rework specifications
Model
Minimum block height
Light duty
Cylinder block
Piston assembly
Valve plate
Thrust plate
15
38.27
[1.507]
12.898
[0.50780]
0.001905
[0.000075]
3.175
[0.125]
0.1524
[0.006]
3.835
[0.1510]
7.137
[0.2810]
0.00381
[0.00015]
0.0254
[0.001]
NA
18
57.02
[2.245]
16.439
[0.64720]
0.001905
[0.000075]
4.064
[0.160]
0.1524
[0.006]
4.953
[0.1950]
NA
70-BD-10
34.90
[1374]
16.020
[0.6307]
0.00127
[0.000050]
NA
70-BD-21
40.77
[1.605]
17.242
[0.6788]
0.00127
[0.000050]
NA
NA
NA
NA
NA
NA
NA
0.00381
[0.00015]
0.254
[0.001]
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
1.473
[0.058]
4.420
[0.174]
0.00508
[0.00020]
0.0508
[0.0020
2.413
[0.095]
4.928
[0.194]
0.0508
[0.0020
0.0508
[0.0020
Model
Cylinder block
Piston assembly
Valve plate
Thrust plate
Centersection gasket
mating surface
Centersection valve
plate mating surface
LDU20
motor side
pump side
45.23 [1.781]
12.978 [0.511]
0.002 [0.000079]
2.748 [0.108]
0.18 [0.007]
4.97 [0.196]
0.0038 [0.00015] convex
0.025 [0.001]
3.95 [0.156]
NA
0.01 [0.0004] convex
NA
0.005 [0.0002] convex
NA
0.01 [0.0004]
NA
0.05
[0.002]
0.012
[0.0004]
Dimensions mm [in]
TIR (Total Instrument Reading)
10
Rework Specifications
Rework specifications
Model
Series 40
M23
M25
M35
M44
M46
53.37
[2.101]
13.715
[0.53996]
45.19
[1.779]
14.201
[0.59910]
54.74
[2.155]
17.943
[0.70640]
62.23
[2.450]
19.797
[0.77940]
3.404
[0.134]
3.861
[0.152]
3.734
[0.147]
3.226
[0.127]
4.950
[0.1949]
3.835
[0.1510]
54.74
[2.155]
16.132
[0.6351]
0.001905
[0.000075]
3.734
[0.147]
0.1524
[0.006]
4.953
[0.1950]
4.953
[0.1950]
4.953
[0.1950]
0.0305
[0.0012]
3.990
[0.1571]
0.00508
[0.00020]
0.01016
[0.0004]
NA
0.254
[0.0010]
NA
0.00381
[0.00015]
0.0254
[0.0010]
NA
0.0254
[0.0010]
NA
0.0254
[0.0010]
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Flatness
NA
NA
NA
NA
Parallelism
NA
NA
NA
NA
39.27
[1.546]
0.0635
[0.0025]
0.001905
[0.000075]
Dimensions mm [in]
TIR (Total Instrument Reading)
11
Rework Specifications
Rework specifications
Series 42
Cylinder block
Model
Minimum block height
28cc
14.30
[0.5630]
32cc
49.98
[1.968]
15.23
[0.5996]
0.002
[0.000079]
41cc
55.88
[2.200]
16.14
[0.6354]
51cc
55.88
[2.200]
17.98
[0.7079]
3.734
[0.147]
3.759
[0.148]
3.462
[0.1363]
3.86
[0.152]
3.87
[0.152]
Valve plate
0.001-0.006
[0.00004-0.000023]
0.0249
[0.00098]
28.58
25.02
[1.007]
[0.985]
0.0508
[0.002]
0.00254
[0.0001]
25.02
[0.985]
Flatness (TIR)
Parallelism (TIR)
Thickness across journals
Swashplate
Thickness equality
(side to side)
Slipper running
face flatness
0.152
[0.006]
4.97
[0.196]
Dimensions mm [in]
TIR (Total Instrument Reading)
12
Rework Specifications
Rework specifications
Series 45
Dimensions mm [in]
TIR (Total Instrument Reading)
Frame
25cc
30cc
50.8
[2.000]
13.88
[0.5465]
45cc
60cc
75cc
56.48
[2.224]
15.22
[0.5992]
Flatness (TIR)
Piston assembly
38cc
2.67
[0.105]
0.102
[0.004]
62.25
[2.450]
16.44
17.98
[0.6473]
[0.7079]
0.002
[0.000079]
4.03
[0.1587]
0.102
[0.004]
3.88
[0.1528]
Flatness (TIR)
19.8
[0.7795]
21.57
[0.8492]
3.23
[0.1272]
0.05
[0.002]
0.005
[0.0002]
0.025
[0.00098]
Valve plate
Parallelism (TIR)
Minimum height
Swashplate
32.695
See Note:
[1.287]
Note: J Frame swashplate is not reworkable. Servo pads extend above surface of running face, making lapping impossible.
Positioning of servo pads is extremely important; therefore they should not be removed and re-pressed to enable lapping.
Frame
H
57cc
G
75cc
62.23
[2.450]
19.80
[0.7796]
21.57
[0.8491]
Flatness (TIR)
Piston assembly
Valve plate
Parallelism (TIR)
Flatness (TIR)
Swashplate
Parallelism (TIR)
3.23
[0.127]
74cc
90cc
E
100cc to 147cc
76.68
[2.712]
25.87
[1.01850]
68.88
[2.712]
21.57
22.74
[0.8491]
[0.8953]
0.002
[0.000079]
4.411
[0.1737]
0.05
[0.002]
4.950
[0.1949]
4.91
[0.1933]
0.0038
[0.00015]
0.025
[0.00098]
Note: Swashplate is not reworkable. Servo pads extend above surface
of running face, making lapping impossible.
Positioning of servo pads is extremely important; therefore they should
not be removed and re-pressed to enable lapping.
F
74cc
90cc
68.88
[2.712]
21.57
[0.8491]
22.74
[0.8953]
4.411
[0.1737]
0.0025
[0.0001]
0.0635
[0.0025]
Dimensions mm [in]
TIR (Total Instrument Reading)
520L1033 Rev BG February 2010
13
Rework Specifications
Rework specifications
Series 90
Endcap
Displacement
Flatness
Minimum block height
Cylinder block
Piston assembly
Thrust plate
(motors only)
30cc
42cc
55cc
75cc
0.00254-0.00127 [0.000100-0.000500] Convex
60.05
[2.364]
15.288
[0.6019]
2.57
[0.101]
NA
Flatness
NA
Parallelism
NA
Minimum thickness
NA
Swashplate
Flatness
Endcap journal
bearing
64.15
70.00
[2.526]
[2.756]
17.233
18.712
[0.6786]
[0.7367]
0.0006 - 0.0026
[0.000024 - 0.000100] Convex
2.90
3.15
3.505
[0.114]
[0.124]
[0.8169]
0.1524
[0.006]
NA
5.588
5.715
[0.220]
[0.220]
NA
0.00254
[0.001]
NA
0.0127
[0.0005]
38.40
41.30
46.46
[1.512]
[1.626]
[1.829]
0.00254
[0.0001]
Thickness equality, side
0.0635
to side
[0.0025]
Inspect for wear in leveller pad areas. Excessive wear in this area may adversely affect
neutral.
21.00 - 21.49
[0.827 - 0.846]
0 - 0.51
[0 - 0.020]
Dimensions mm [in]
TIR (Total Instrument Reading)
14
77.02
[3.032]
20.749
[0.8169]
Rework Specifications
Rework specifications
Series 90
(continued)
Endcap
Displacement
Flatness
Minimum block height
Cylinder block
Piston assembly
Thrust plate
(motors only)
Swashplate
Flatness
Endcap journal
bearing
100cc
130cc
180cc
250cc
0.00254-0.00127 [0.000100-0.000500] Convex
84.33
[3.320]
22.761
[0.8961]
92.55
103.20
[3.644]
[4.063]
24.897
27.729
[0.9802]
[1.097]
0.0006 - 0.0026
[0.000024 - 0.000100] Convex
3.86
[0.152]
4.216
4.724
[0.166]
[0.186]
0.1524
[0.006]
5.588
5.715
NA
[0.220]
[0.220]
0.00254
NA
[0.001]
0.0127
NA
[0.0005]
51.16
55.88
65.41
[2.014]
[2.200
[2.575]
101.29
[3.988]
30.983
[1.2202]
5.26
[0.207]
NA
NA
NA
67.54
[2.659]
0.00254
[0.0001]
Thickness equality, side
0.0635
to side
[0.0025]
Inspect for wear in leveller pad areas. Excessive wear in this area may adversely affect
neutral.
0 - 0.51
[0 - 0.020]
Dimensions mm [in]
TIR (Total Instrument Reading)
Valve plate
Series 90 valve plates are relatively low cost items. Therefore, replacement is safer and
more econical than inspection and rework.
However, if necessary, the valve plate can be re-lapped. Maintain minimum thickness and
thickness uniformity specifications.
Valve plate
Minimum thickness 1.143 [0.045]
Thickness uniformity 0.003 mm per centimeter
(within)
0.0003 inch per inch
15
Rework Specifications
Rework specifications
Series 20/Series 30
Cylinder block
Series
20-20
20-21
20-22
20-23
20-24
20-25
20-26
20-27
30-33
30-34
30-36
63.50
[2.500]
73.41
[2.890]
78.99
[3.110]
14.899
[0.58656]
17.238
[0.67865]
19.072
[0.75085]
0.00127
[0.000050]
0.00127
[0.000050]
0.00127
[0.000050]
83.57
[3.290]
90.17
[3.550]
101.09
[3.980]
110.49
[4.350]
123.70
[4.870]
82.14 Total
[3.234]
89.62 Total
[3.530]
102.36 Total
[4.030]
20.655
[0.81319]
22.758
[0.89597]
25.423
[1.00090]
28.205
[1.11043]
32.126
[1.26482]
18.312
[0.72250]
20.083
[0.79065]
22.992
[0.90520]
0.001397
[0.000055]
0.001524
[0.000060]
0.001778
[0.000070]
0.001905
[0.000075]
0.00127
[0.000050]
0.00127
[0.000050]
0.00127
[0.000050]
0.00127
[0.000050]
Dimensions mm [in]
16
Rework Specifications
Rework specifications
Series 20/Series 30
(continued)
Piston assembly
Series
20-20
20-21
20-22
20-23
20-24
20-25
20-26
20-27
30-33
30-34
30-36
Maximum piston/slipper
endplay
0.152
[0.006]
0.152
[0.006]
0.152
[0.006]
0.152
[0.006]
0.152
[0.006]
0.152
[0.006]
0.152
[0.006]
0.152
[0.006]
0.152
[0.006]
0.152
[0.006]
0.152
[0.006]
Piston/slipped
endplay
NA
NA
0.0508
[0.002]
0.0508
[0.002]
0.0508
[0.002]
0.0508
[0.002]
0.0508
[0.002]
0.0508
[0.002]
NA
NA
NA
Dimensions mm [in]
Series 20 plastic filled pistons may be replaced with welded pistons if replaced in
multiples of three, being equally spaced within the nine bores.
17
Rework Specifications
Rework specifications
Series 20/Series 30
(continued)
Valve plate
Valve plate
Series
Minimum thickness
Flatness (convex)
Parallelism (TIR)
20-20
63.50 [2.500]
0.00127 [0.000050]
0.0127 [0.0005]
20-21
7.0231 [0.2765]
0.00127 [0.000050]
0.0127 [0.0005]
20-22
7.8232 [0.3080]
0.00127 [0.000050]
0.0127 [0.0005]
20-23
7.8232 [0.3080]
0.001397 [0.000055]
0.0127 [0.0005]
20-24
7.8105 [0.3705]
0.001524 [0.000060]
0.0127 [0.0005]
20-25
10.998 [0.4330]
0.001778 [0.000070]
0.0127 [0.0005]
20-25*
12.0532 [0.4745]
0.00127 [0.000050]
0.0127 [0.0005]
20-26
10.9982 [0.4330]
0.001905 [0.000075]
0.0127 [0.0005]
20-26*
12.8448 [0.5057]
0.00127 [0.000050]
0.0127 [0.0005]
20-27
12.5857 [0.4955]
0.002159 [0.000085]
0.0127 [0.0005]
20-27*
15.2273 [0.5995]
0.00127 [0.000050]
0.0127 [0.0005]
30-33
13.8938 [0.5470]
0.00127 [0.000050]
0.0127 [0.0005]
30-34
6.4262 [0.2530]
0.00127 [0.000050]
0.0127 [0.0005]
30-36
6.4262 [0.2530]
0.00127 [0.000050]
0.0127 [0.0005]
Dimensions mm [in]
Minimum thickness
Flatness (convex)
Parallelism (TIR)
20-20
5.8928 [0.2320]
0.00127 [0.000050]
0.0127 [0.0005]
20-21
6.8072 [0.2680]
0.00127 [0.000050]
0.0127 [0.0005]
20-22
7.4168 [0.2920]
0.00127 [0.000050]
0.0127 [0.0005]
20-23
7.2898 [0.2870]
0.00127 [0.000050]
0.0127 [0.0005]
20-24
7.8740 [0.3100]
0.001905 [0.000075]
0.0127 [0.0005]
20-25
8.382 [0.3300]
0.001905 [0.000075]
0.0127 [0.0005]
20-25*
12.0532 [0.4745]
0.00127 [0.000050]
0.0127 [0.0005]
20-26
9.7028 [0.3820]
0.001905 [0.000075]
0.0127 [0.0005]
20-26*
12.8448 [0.5057]
0.00127 [0.000050]
0.0127 [0.0005]
20-27
9.5758 [0.3770]
0.001905 [0.000075]
0.0127 [0.0005]
20-27*
15.2273 [0.5995]
0.00127 [0.000050]
0.0127 [0.0005]
30-33
NA
NA
NA
30-34
NA
NA
NA
30-36
NA
NA
NA
Dimensions mm [in]
18
Rework Specifications
Rework specifications
Series 20/Series 30
(continued)
Bearing plate
(Heavy duty) bearing plates
Series
20-20
20-21
20-22
20-23
20-24
20-25
20-25*
20-26
20-26*
20-27
20-27*
30-33
30-34
30-36
Minimum
thickness
5.9817
[0.2355]
6.2865
[0.2745]
7.7724
[0.3060]
Flatness
(convex)
0.00127
[0.000050]
0.00127
[0.000050]
0.00127
[0.000050]
Parallelism
(TIR)
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
7.747
[0.3050]
7.7724
[0.3060]
903599
[0.3685]
8.3058
[0.3270]
10.1524
[0.3997]
8.3058
[0.3270]
10.947
[0.4310]
8.3058
[0.3270]
2.7686
[0.1090]
3.0734
[0.2530]
6.4262
[0.2530]
0.001397
[0.000055]
0.001524
[0.000060]
0.001778
[0.000070]
0.00127
[0.000050]
0.001905
[0.000075]
0.00127
[0.000050]
0.002159
[0.000085]
0.00127
[0.000050]
0.0508
[0.002000]
0.0508
[0.002000]
0.0508
[0.002000]
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
0.0127
[0.0005]
19
Rework Specifications
Rework specifications
Series 20
P106 254E
Stationary Seal
Rotating Seal
Feature
Rotating seals
Stationary seals
Dimension
11.99 [0.472]
0.0584 [0.023
00584 [0.023]
Dimensions mm [in]
20
Rework Specifications
Rework specifications
Control link identification
Series 20
(continued)
Series
Link assembly
dimension B
30.73
[1.210]
30.73
[1.210]
Link dimension
C
30.73
[1.210]
30.73
[1.210]
38.91
[1.532]
27.58
[1.086]
47.57 [1.873]
30.73
[1.210]
39.12
[1.540]
44.20
30.73
[1.210]
25.98
[1.023]
30.73
[1.740]
45.47
[1.790]
45.47
[1.790]
57.15
[2.250]
[1.210]
27.58
[1.086]
27.58
[1.086]
25.98
[1.023]
20-21
20-22
20-23
(-09 and prior)
20-23
(-10 and up)
20-24
20-25
20-26
20-27
Dimensions mm [in]
TIR (Total Instrument Reading)
You can determine the dash number (configuration code) of 23 Series variable unit
housings by measuring the length of the control opening. This dimension D is 73.91 mm
[2.91 in] on -09 and prior housings and 71.37 mm [2.81 in] on -10 and later housings.
Control shaft assembly
1.210"
C
Control spool
A
Swashplate
P106 397E
P106 398E
Control link
21
Rework Specifications
Rework specifications
L Series
Displacement
Minimum
block height
Flatness (TIR)
Cylinder block
Piston assembly
Minimum
slipper foot
thickness
Maximum
piston/slipper
end play
Minimum
thickness
15cc
38.28
[1.507]
3.18
[0.125]
50cc
56.007
[2.205]
3.40
[0.134]
3.840
[0.1512]
4.950
[0.1949]
3.886
[0.153]
0.0038
[0.00015]
0.0305
[0.0012]
3.861
[0.152]
0.00508
[0.0002]
0.0102
[0.0004]
Parallelism
(TIR)
0.0013
[0.000050]
4.29
[0.169]
4.75
[0.187]
4.950
[0.1949]
7.023
[0.2765]
7.823
[0.3080]
4.978
[0.196]
0.00127
[0.000050]
0.00127
[0.000050]
6.807
7.417
[0.268]
[0.292]
0.00127
[0.000050]
0.00127
[0.000050]
4.06
[0.160]
Dimensions mm [in]
TIR (Total Instrument Reading)
LPV
Cylinder block
Piston assembly
Model
Minimum block height
25cc
13.861
[0.546]
Valve plate
Parallelism (TIR)
Endcap
Swashplate
Flatness (TIR)
Swashplate is not lappable.
30cc
63.38
[2.495]
15.201
[0.598]
0.002
[0.000079]
2.712
[0.107]
0.152
[0.006]
3.88
[0.153]
35cc
16.439
[0.647]
0.0038
[0.00015]
0.0249
[0.00098]
0.005 [0.0002]
Dimensions mm [in]
TIR (Total Instrument Reading)
22
70cc
79.12
[3.115]
0.1016
[0.004]
Flatness (TIR)
Thrust plate
38cc
0.0019
[0.000075]
Valve plate
Parallelism
(TIR)
Minimum
thickness
Flatness (TIR)
23cc
53.37
[2.101]
Rework Specifications
Rework specifications
L&K Motors
LV and LC Motors
Displacement
Minimum
block height
Maximum
Cylinder block
bore diameter
Flatness (TIR)
Piston assembly
25cc
13.879
[0.546]
Minimum
slipper foot
thickness
Maximum
piston/slipper
end play
Minimum
thickness
35cc
16.439
[0.647]
0.1524
[0.006]
3.88
[0.153]
Flatness (TIR)
0.0038
[0.00015]
0.025
[0.00098]
LV - 25.79[1.015]
LC - 33.845 [1.332]
0.0025
[0.00098]
Valve plate
Swash plate
30cc
50.8
[2.000]
15.219
[0.5999]
0.002
[0.000078]
2.71
[0.107]
Parallelism
(TIR)
Minimum
thickness
Flatness (TIR)
KV and KC Motors
Displacement
Minimum
block height
Maximum
Cylinder block
bore diameter
Flatness (TIR)
Piston assembly
Minimum
slipper foot
thickness
Maximum
piston/slipper
end play
Minimum
thickness
Flatness (TIR)
Valve plate
Swash plate
Parallelism
(TIR)
Minimum
thickness
Flatness (TIR)
38cc
45cc
56.38
[2.22]
16.439
[0.647]
17.979
[0.707]
0.002
[0.000078]
4.07
[0.160]
0.102
[0.004]
3.88
[0.153]
0.0038
[0.00015]
0.025
[0.00098]
KV - 24.59 [0.968]
KC - 32.605 [1.283]
0.0025
[0.00098]
Dimensions mm [in]
TIR (Total Instrument Reading)
23
Rework Specifications
Rework specifications
Series 51
Displacement
Minimum
block height
Maximum
Cylinder block
bore diameter
Flatness (TIR)
Bearing plates
Minimum
thickness
Flatness (TIR)
Dimensions mm [in]
TIR (Total Instrument Reading)
24
60cc
51.4
[2.023]
16.126
[0.6349]
80cc
58.5
[2.303]
17.864
[0.7033]
110cc
160cc
62.9
71.3
[2.476]
[2.807]
19.733
22.466
[0.7769]
[0.8845]
0.004
[0.000157]
not concave
2.850 (0.201 Bronze)
[0.1122] (0.0079 Bronze)
0.0483
[0.0019]
250cc
82.7
[3.256]
25.966
[1.0223]
Rework Specifications
Rework specifications
H1 078/089/100/115/130/147/165
pumps
Cylinder block
Piston assembly
Model
Minimum block
height (A)
Maximum bore
diameter (B)
Flatness (TIR)
078
67.07
[2.64]
20.742
[0.8166]
83.7
[3.29]
3.52
[0.139]
089
100
72.92
[2.87]
21.364
[0.8411]
22.755
[0.8959]
91.95
[3.62]
3.83
[0.151]
4.85
[0.019]
115
130
78.87
79.87
[3.11]
[3.14]
24.3
25.8
[0.9566]
[1.01657]
0.0026
[0.000102]
98.9
[3.89]
4.18
[0.165]
0.1524
[0.006]
147cc
165cc
87.27
[3.44]
25.250
[0.9940]
26.695
[1.0495]
106.72
[4.201]
4.53
[0.178]
5.25
[0.207]
5.85
[0.230]
Flatness (TIR)
Valve plate
Swashplate
Endcap (raised
cylinder portion)
0.001
[0.0004]
Parallelism (TIR)
0.045
[0.0018]
Swashplate is not reworkable. Control arm extends above surface of running face, making lapping impossible.
Flatness (TIR)
0.0010-0.0050
[0.00004-0.0002]
convex
0.0010-0.0060
[0.00004-0.00023]
convex
Dimensions mm [in]
TIR (Total Instrument Reading)
Cylinder block
B
Cylinder
block
A
flat to 0.002 mm
[0.000079 in]
A
B
C
P101 067E
Cylinder dimensions
Block height
Maximum block bore diameter
Total cylinder block height
(series 30 and H1 only)
25
Rework Specifications
Rework specifications
H1 45/53 pumps
Cylinder Block
Piston Assembly
Model
Minimum block height
(A)
Maximum bore diameter
(B)
Flatness (TIR)
Total cylinder block
height (C)
Minimum slipper foot
thickness
Maximum piston/slipper
end play
Minimum thickness
45cc
53cc
60.62
[2.387]
16.439
[0.6472]
17.9782
[0.7078]
0.002
[0.000079]
76.92
[3.028]
3.66
[0.144]
0.102
[0.004]
4.96
[0.195]
Flatness (TIR)
Valve Plate
Swashplate Plate
End cap/center
section
0.0076
[0.00030]
Parallelism (TIR)
0.0025
[0.00098]
Note: Swashplate is not reworkable. Control arm extends above
surface of running face, making lapping impossible.
Flatness (TIR)
0.013
(raised cylinder portion)
[0.00051]
Dimensions mm [in]
TIR (Total Instrument Reading)
Cylinder block
B
Cylinder
block
A
flat to 0.002 mm
[0.000079 in]
A
B
C
26
P101 067E
Cylinder dimensions
Block height
Maximum block bore diameter
Total cylinder block height
(series 30 and H1 only)
Rework Specifications
Rework specifications
H1B motors
Cylinder Block
Model
Minimum block height
(A)
Maximum bore diameter
(B)
Flatness (TIR)
060
47.13
[1.856]
16.127
[0.635]
57.65
[2.2697]
Flatness (TIR)
080cc
51.80
[2.039]
17.827
[0.7018]
0.004
[0.00016]
63.65
[2.5059]
2.85
[0.1122]
110cc
57.7
[2.272]
19.733
[0.7769]
70.65
[2.7815]
0.008
[0.00031]
0.008
[0.00031]
Bearing plate
Parallelism (TIR)
Dimensions mm [in]
TIR (Total Instrument Reading)
Cylinder block
B
Cylinder
block
A
Flatness (TIR)
P107 854E
A
B
C
Cylinder dimensions
Block height
Maximum block bore diameter
Total cylinder block height
27
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www.sauer-danfoss.com
Sauer-Danfoss ApS
DK-6430 Nordborg, Denmark
Phone: +45 7488 4444
Fax: +45 7488 4400
Sauer-Danfoss-Daikin LTD
Shin-Osaka TERASAKI 3rd Bldg.6F
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