ST Project Economics

Table : Equipment Cost: ATF & HSD polishing at Hazira
Rs. Lakhs
Description
Cost at
ref. Year
Total cost,
Ref. type for cost cal.
2013
Our equip. Ref. equip.

parameter parameter
Ref. Equip.
cost
Ref.Year
Vessels
Vacuum Col reflux drum
5.17
5.50 wt., tons
1.670
1.23
4.30
2012
FG KOD
0.00
0.00 wt., tons
0.000
0.63
0.00
2012
CBD drum
0.00
0.00 wt., tons
0.000
1.20
0.00
2012
Flare KOD
0.00
0.00 wt., tons
0.000
3.42
0.00
2012
Total Vessel Cost

B
5.50
Columns
1 Vacuum distillation column
46.078
48.80 Wt, MT, SS
0.30
11.00
400.00 2012(SS)
1 Atm distillation column
0.000
0.00 Wt, MT, SS
0.00
11.00
400.00 2004(SS)
2 Kero SS
0.000
0.00 Wt, MT, CS
0.00
11.00
400.00 2004(SS)
3 Diesel SS
0.000
0.00 Wt, MT, SS
0.00
11.00
400.00 2004(SS)
4 Column Internals
9.76
Total column cost

C
Exchangers & Furnaces

Vacuum distillation
1
condenser
58.56
0.00
0.00 Duty
0.1968
1.610
0.00
2012
2 HSD Product cooler
0.00
0.00 Duty
0.0600
0.180
0.00
2012
3 RCO Product Exchanger
0.00
0.00 Duty
0.4776
0.180
0.00
2012
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.25
0.160
0.22
0.290
0.031
0.040
0.310
0.180
2.0
0.00
0.00
0.00
0.00
0.00
0.00
0.00
200.00
2012
2012
2012
2012
2012
2012
2012
2004
4
5
6
7
8
9
10
11
D
Feed-HSD PA Exchanger
ATF product cooler
Diesel product cooler
Heavy cut cooler
Naphtha Product Cooler
Kero PA cooler
Diesel PA cooler
RCO furnace
Total Exchanger Cost
0.00
0.00
0.00
0.00
0.00
0.00
0.00
57.64
0.00
0.00
0.00
0.00
0.00
0.00
0.00
97.40
97.40
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Duty
Compressors
1
Instr. Air compressor, (A/B) &

recever
4 Instr. Air Receiver
0.00
0.00 Capacity, m3/h
0.00
100.00
0.00
2008
0.00
0.00 wt., tons
0.00
1.20
0.00
2004
Total compressor cost

E
0.00
Pumps
1 feed pumps (Two Nos)
2
Distillate reflux pumps (Two

Nos)
3 RCO pump (Two nos.)

4 Vacuum Pump
0.70
1.40 Rated power, KW
0.85
4.16
1.81
2012
0.31
0.44
6.40
1.53
2012
0.73
0.83
1.40
1.00
2012
256.29
1.00
2.10
400.00
2012
Heavy Cut product pumps (Two

Nos)
0.00
0.00
4.16
1.81
2012
6 Kero loading pumps (Two Nos)
0.00
0.00
7.45
1.86
2012
Diesel loading pumps (Two

7
Nos)
0.00
0.00
8.45
2.10
2012
Description
8
Heavy Cut loading pumps (Two

Nos)
Cost at
ref. Year
Total cost,
Ref. type for cost cal.
2013
Our equip. Ref. equip.

parameter parameter
Ref. Equip.
cost
Ref.Year
0.00
0.00
3.10
0.00
2012
9 Kero PA pumps (Two Nos)
0.00
0.00
1.80
0.00
2012
10 Diesel PA pumps (Two Nos)
0.00
0.00
3.20
0.00
2012
11 CBD pumps (Two Nos)
0.00
0.00 Capacity, m3/h
0.00
2.00
0.00
2004
12 Flare KOD pumps (Two Nos)
0.00
0.00 Capacity, m3/h
0.00
2.10
0.00
2012
0.00
0.00 Capacity, m3/h
0.00
10.00
0.00
2008
13
Cooling water pump A/B (Two

Nos)
Total cost
547.00
Dryers
Instrument air dryer
0.00
0.00 Capacity, m3/hr
0.00
100.00
2.15
2008
Liquid coalescer
0.00
0.00 Capacity, bopd
0.00
2400.00
2.52
2009
700.00
49.65
2004
Total Cost
G
Storage and loading gantry
Heavy cut storage (2 tank of

150 m3 , 7 days storage)
0.00
0.00
Total
H
0.00 Storage capacity, m3

0.00
Catalyst and Chemicals
Molecular sieve
Total
I
Miscelaneous
1 Cooling Tower
2 Furnace
3 Power generation (Gas)
Lab equipments
Total
J
Other Utilities
Blowdown system with
vaporiser
Fire protection system
unit
reqt.
Rs./unit
year
0.00
0.00 Kg
0.00
0.00
1.00
642
2009
0.00
0.00
0.00
0.00 Capacity, m3/h

0.00 Heat duty,MKcal
0.00 Capacity, KVA
0.00
0.00
0.00
0.00
0.00
400
2.0
500.00
10.61
200.00
185.00
2004
2004
2008
0.000
0.000
Flare connections (excluding

KOD)
0.000
Chemical Injection system

system
0.000
Loading bays, gantry & weigh

bridge
0.000
ETP package (20 m3/d)
0.000
Total utility
0.00
0.00
Table:-
: Plant and Machinery Cost - ATF & HSD polishing at Hazira

Rs. Lakh
S.No.
Description
Fc
Ic
Sc
Total
A
1
Vessels
5.50
5.50
Column
58.56
58.56
Exchangers & Furnace
97.40
97.40
Compressor
0.00
0.00
Pumps
547.00
547.00
Dryers
0.00
0.00
Miscellaneous
0.00
0.00
Sub Total A
B
Catalyst and chemicals
Bulk Materials
1
Piping
Electrical
Instrumentation
Spares
Sub Total C
0.00
0.00
0.00
0.00
0.00
708.46
0.00
708.46
0.00
0.00
212.54
212.54
88.56
88.56
233.79
233.79
24.80
24.80
559.68
0.00
559.68
Errection
1
Mechanical
88.56
88.56
Electrical
17.71
17.71
Instrumentation
35.07
35.07
Civil and structural
126.81
126.81
77.93
77.93
Insulation, painting &

fireproofing
Sub total D
0.00
0.00
346.08
346.08
Sub Total (A+B+C+D)
0.00
1268.14
346.08
1614.23
Indirect Cost
1
Ocean freight
Custom duty
0.00
0.00
0.00
0.00
Port handling & inland

freight
50.73
50.73
P&F
19.64
19.64
Excise
156.74
156.74
CST
13.00
13.00
VAT
7.32
7.32
Insurance
37.09
37.09
Work contract tax
17.11
17.11
10
Service Tax
42.78
42.78
344.40
Sub Total E
0.00
344.40
Total Plant & Machinery

cost
0.00
1612.54
Fc-Foreign Component, Ic - Indian Component, Sc - Site component
346.08
1958.62
Table:-Total Project Cost - ATF & HSD polishing at Hazira

Rs. Lakh
S.No.
Description
Plant and Machinery
Fc
0.00
Ic
Total
1958.62
1958.62
Storage & Loading
0.00
0.00
Other utilities
0.00
0.00
Engg, Procurement, Construction Supervision,

commissioning & Project management
195.86
195.86
PMC
117.52
117.52
Miscellaneous (Owners management,

infrastructure, start-up, commissioning etc.)
200.00
200.00
Sub Total (1-6)
0.00
2472.00
2472.00
10
Contingency
0.00
247.20
247.20
11
Land & Site Development
0.00
0.00
12
EPC Margin
293.79
293.79
3013.00
3013.00
Total Project cost
0.00
Table:-
: Operating Cost and Sales Revenue - ATF & HSD polishing at Hazira
Rs Lakh
S.No.
Description
Unit
Unit rate, Rs
Qty./year
Variable operating cost

1
Shrinkage gas COST
Condensate cost
Barrels
0.00
0.00
Sub-total 1-2
3
Molecular sieves
kg
Fuel Gas
sm3
6.43
5918522
Water
m3
16.38
396000
Steam
MT
13305.60
Electricity
MWH
0.04
1936
Methanol
Barrels
0.00
per year
12
Sub-total 3-8
Total var. opex
1
Mandays cost, Officers
Gen. administration
Insurance
Repair & maint.
Consummables
Total fixed cost

Total operating cost
Additional Sales Revenue gain
LPG
MT
36100.00
Naphtha
MT
36800.00
Kerosene
MT
37050.00
Diesel
KL
45756.00
5477.67
RCO (crude blending)
barrels
5321
149160.00
LSHS(less)
Barrels
5321
184470.00
Total Aditonal Sales Revenue gain

Capital cost
3012.9983284949
Gas price, US$/mmBTU
4.2
Calorific value, Kcal/m3
NAPHTHA
Feed gas
9118
Product gas
8920
Unit
Unit rate,Rs
Qty,/day
Feed gas
m3
7.14
Lean gas
m3
6.43
Shrinkage gas COST
Cost and Sales Revenue - ATF & HSD polishing at Hazira

Rs Lakh
Rs. Lakh
0.00
0.00
0.00
0.00
380.58
64.87
0.00
0.00
0.00
445.45
445.45
0.00
30.13
30.13
45.19
15.06
120.52
565.97
0.00
0.00
0.00
2506.36
7936.80
9815.65
627.52
Qty./year
0
0
Hazira Feed gas

Component
NHV, Btu/scf NHV, Kcal/m3 Mole fraction
Partial heaing
value, Kcal/m3
C1
909.40
8093.03
0.814
6590.15
C2
1618.70
14405.30
0.0659
949.31
C3
2314.90
20601.00
0.0412
848.76
iC4
3000.40
26701.47
0.0080
213.61
nC4
3010.80
26794.03
0.0101
270.62
iC5
3699.00
32918.53
0.0025
82.30
nC5
3706.90
32988.83
0.0028
92.37
nC6
4403.80
39190.76
0.0018
70.54
nC7+
5100.80
45393.57
0.0000
0.00
n-C8
0.0000
0.00
Benzene
0.0000
0.00
Toluene
0.0000
0.00
Cyclopentane
0.0000
0.00
Mcyclopentan
0.0000
0.00
Cyclohexane
0.0000
0.00
Mcyclohexane
0.0000
0.00
CO2
0.00
0.00
0.0534
0.00
N2
0.00
0.00
0.002
0.00
1.00
9117.66
Total
Total kg mole
Fraction flow
1.000
Calorific value of
gas
Gas Price,
US$/mmBTU
Gas Price,
US$/kCal
9117.663
4.20
0.0000167
Rs/ US$
Gas Price, Rs/kCal

Gas price, US$/m3
47.00
0.00078
7.14
0.00
Product gas
Hazira lean gas
Partial heaing
value, Kcal/m3
Mole percent
lean gas (LEF
OH)
Partial heaing
value, Kcal/m3
Mole percent lean

gas (Surge gas)
0.8812
7131.58
0.488
3952.19
0.777
0.0519
747.64
0.465
6694.81
0.157
0.014
288.41
0.045
927.04
0.042
0.0008
21.36
0.001
34.54
0.012
0.0006
16.08
0.000
3.95
0.007
0.000
0.00
0.000
0.01
0.002
0.000
3.42
0.000
0.00
0.001
0.000
0.27
0.000
0.00
0.001
0.000
0.01
0.000
0.00
0.000
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.052
0.00
0.000
0.00
0.000
0.004
0.00
0.000
0.00
0.001
1.00
8208.77
1.00
11612.55
1.00
1.000
1.000
1.000
8208.767
11612.546
10055.512
6.43
0.00
9.10
0.00
7.88
LG Overall
Partial heaing
value, Kcal/m3
Mole percent
lean gas
(Surge gas)
Partial heaing
value, Kcal/m3
6285.64
0.813
6577.30
2257.00
0.074
1059.20
861.08
0.038
780.02
332.88
0.006
166.88
183.76
0.008
207.61
64.90
0.001
47.97
42.05
0.001
45.14
22.44
0.001
35.99
5.75
0.000
0.09
0.00
0.000
0.00
0.00
0.000
0.00
0.00
0.000
0.00
0.00
0.000
0.00
0.00
0.000
0.00
0.00
0.000
0.00
0.00
0.000
0.00
0.00
0.057
0.00
0.00
0.001
0.00
10055.51
1.00
8920.20
1.000
8920.200
0.00
6.99
Table A2.19: Profitability Analysis - B-55 & C-Series Condensate Processing at Uran (Refinery Scheme)
Rs. Lakhs
S.N Description
o.
Project execution period

1
2
1958.45
Operating Period
5
6
10
Capital cost (6%esc.)
1117.82
Addl. Sales revenue gain
627.52
627.52
627.52
627.52
627.52
627.52
627.52
627.52
627.52
627.52
C
D
Salvage value
Variable operating cost
445.45
445.45
445.45
445.45
445.45
445.45
445.45
445.45
445.45
1422.14
445.45
Fixed operating cost
120.52
120.52
120.52
120.52
120.52
120.52
120.52
120.52
120.52
120.52
Total operating cost (8%esc.)
565.97
611.25
660.15
712.96
769.99
831.59
898.12
969.97
1047.57
1131.37
16.27
-32.63
-85.44
-142.48
-204.08
-270.60
-342.45
-420.05
918.28
Gross Margin
61.55
Depreciation
159.09
159.09
159.09
159.09
159.09
159.09
159.09
159.09
159.09
159.09
Net margin
-97.54
-142.81
-191.71
-244.53
-301.56
-363.16
-429.69
-501.54
-579.14
759.19
Interest
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
I
J
Profit before tax

Tax liability
-97.54
0.00
-142.81
0.00
-191.71
0.00
-244.53
0.00
-301.56
0.00
-363.16
0.00
-429.69
0.00
-501.54
0.00
-579.14
0.00
759.19
0.00
Profit after tax
-97.54
-142.81
-191.71
-244.53
-301.56
-363.16
-429.69
-501.54
-579.14
759.19
Net cash flow

Before tax
-1958.45
-1117.82
61.55
16.27
-32.63
-85.44
-142.48
-204.08
-270.60
-342.45
-420.05
918.28
After tax
-1958.45
-1117.82
61.55
16.27
-32.63
-85.44
-142.48
-204.08
-270.60
-342.45
-420.05
918.28
Financial parameter
Before tax
After tax
NPV (@12%), Rs. Lakhs
-2887.15
-2887.15
IRR
Err:523
Err:523

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Table : Equipment Cost: ATF & HSD polishing at Hazira

Our equip. Ref. equip.

Vacuum Col reflux drum

5.50 wt., tons

0.00 wt., tons

0.00 wt., tons

0.00 wt., tons

Total Vessel Cost

48.80 Wt, MT, SS

1 Atm distillation column

0.00 Wt, MT, SS

0.00 Wt, MT, CS

0.00 Wt, MT, SS

Total column cost

Exchangers & Furnaces

2 HSD Product cooler

3 RCO Product Exchanger

Instr. Air compressor, (A/B) &

4 Instr. Air Receiver

0.00 Capacity, m3/h

0.00 wt., tons

Total compressor cost

Distillate reflux pumps (Two

3 RCO pump (Two nos.)

1.40 Rated power, KW

0.60 Rated power, KW

1.60 Rated power, KW

543.40 Rated power, KW

Heavy Cut product pumps (Two

0.00 Rated power, KW

6 Kero loading pumps (Two Nos)

0.00 Rated power, KW

Diesel loading pumps (Two

0.00 Rated power, KW

Heavy Cut loading pumps (Two

Our equip. Ref. equip.

0.00 Rated power, KW

9 Kero PA pumps (Two Nos)

0.00 Rated power, KW

10 Diesel PA pumps (Two Nos)

0.00 Rated power, KW

11 CBD pumps (Two Nos)

0.00 Capacity, m3/h

12 Flare KOD pumps (Two Nos)

0.00 Capacity, m3/h

0.00 Capacity, m3/h

Cooling water pump A/B (Two

Instrument air dryer

0.00 Capacity, m3/hr

0.00 Capacity, bopd

Storage and loading gantry

Heavy cut storage (2 tank of

0.00 Storage capacity, m3

Catalyst and Chemicals

0.00 Capacity, m3/h

Flare connections (excluding

Chemical Injection system

Loading bays, gantry & weigh

ETP package (20 m3/d)

: Plant and Machinery Cost - ATF & HSD polishing at Hazira

Exchangers & Furnace

Catalyst and chemicals

Civil and structural

Insulation, painting &