Introduction
In this section we see the issues related to the control, drive and protection
of power switching devices. The ideal requirements are set down and some of
the practical circuits useful in achieving these requirements are given.
3.2
A good base drive circuit must satisfy the following general requirements
1. A fast rising (< 1S) current to turn on the device fast.
2. A hard drive of adequate magnitude (IB+ ) to reduce turn on loss.
3. A steady base current of adequate magnitude (IB ) to keep the device in
saturation during the on period of the switch.
4. A fast falling (< 1S) current of adequate magnitude (IB ) during the
storage time (typically 5 to 10 S) of the turn-off period of the switch.
70
VB
t
VB
iB
E
2
3
iB
t
4
VBE
t
5
71
V+
TB
IB
Switch
Rc
Rb
Drive Circuit 1
The circuit shown in Fig. 2 is a bare minimum drive circuit. The turn on
time of the base drive is the same as the rise time of the control transistor TB.
The turn on base drive is approximately V+ /Rc . This is a very rudimentary
circuit. The drive requirement 1 and 3 are satisfied by this circuit and is not
a practical circuit.
V+
V+
R
IB
Switch
3.2.3
Drive Circuit 2
A slightly better circuit is shown in Fig. 3. This drive circuit satisfies the
requirements 1, 2, 3, and 4. This does not provide negative bias during the off
period. There is no electrical isolation or other protections. This circuit may
be used in single switch chopper circuits.
IB+ =
2V+
R
(3.1)
72
V+
R
2V+
=
R
(3.2)
IB =
IB
(3.3)
V+
V+
R
C
IB
Switch
R
3.2.4
Drive Circuit 3
The circuit in Fig. 3 may be modified with a bipolar control power supply as
shown in Fig. 4, so that the drive requirement 5 also may be satisfied.
IB+ =
3.2.5
2V+
R
V+
R
V+
=
R
(3.4)
IB =
(3.5)
IB
(3.6)
Drive Circuit 4
One feature of circuits 1, 2 and 3 is that the drive current is nearly constant
during the on time. This would result in the switch being overdriven when
the switch current is low. For applications where the load current is varying
over a wide range, this may result in the storage delay time being a function of
the load. This delay time variation could cause difficulties especially at high
switching frequencies (the delay time may become appreciable compared to
the on and off time of the switch). In such applications the excess base drive
current may be diverted by a simple add-on circuit known as the Baker clamp.
This is shown in Fig. 5. If the load current is low and the device enters deep
73
V+
V+
Das
C
D1
Switch
IB
R
D2
V
saturation, the Vce drop of the switch becomes low and forward biases Das .
Thus the excess drive is diverted from the base into the collector. Such a drive
will keep the switch on the border of saturation, thereby making the storage
delay time independent of the switch current. However this positive feature
is obtained at the cost of higher conduction loss (Note that the Vce drop now
cannot go below about 0.7V). The base drive shown in Fig. 5 satisfies the
drive requirements 1 to 6.
V+
CS+
R
Buffer
Cin
Opto
Coupler
V
V+
CS0
ac
V
Switch
74
3.2.6
Drive Circuit 5
In most applications of PES where more than one switch is used, it will be
necessary to provide isolation between the control input and the switch. In the
circuit shown in Fig. 6, the isolation is provided by an opto coupler. Notice
that there is a separate power supply V+ and V isolated from the control
circuit power supply CS+ and CS0. Such isolated drive circuits employing
opto-couplers may be used upto a frequency of about 5 KHz.
V+
CS+
S
555
R
Switch
V
V+
CS0
ac
V
3.2.7
Drive Circuit 6
Drive Circuit 7
75
CS+
Switch
Cin
CS0
Drive Circuit 8
Unlike the high power devices such as diodes and SCRs, a BJT cannot be
protected from over currents with a series fuse. The control circuit must be
capable of cutting off the base drive when over current through the device is
sensed. This may be done directly with a Hall effect current sensor in series
with the transistor or indirectly by sensing the collector-emitter voltage drop
of the device during conduction. When the device is overloaded the current
gain of the transistor will drop and as a result the device will come out of
saturation. This will result in an increase in the collector-emitter voltage. A
drive circuit, which senses the over current indirectly and cuts off the drive
current to the transistor, is shown in Fig. 9. The simulation results of drive
circuits 1, 2, 3 and 5 are given at the end of the chapter.
3.3
Real power switching devices take a finite time to switch on or off. During the
switch-on time the device voltage is defined. During switch-off the device current is defined. The second quantity during switching (device current during
turn-on and device voltage during turn-off) is decided by the external circuit
76
CS+
Sout
V+
Fault Status
Sense Circuit
V+
V+
Opto
Coupler
3101
V+
311
Vce Sense Circuit
CS0
V
V+
V+
CS+
Switch
Rg1
C
Buffer
Cin
Opto
Coupler
3101
Rg2
4425
V
V+
ac
CS0
Isolated
Power Supply
V
77
IL
VG
C
B
E
Vce
VG
Switchon
Transient
Ic
t
tr
Switchoff
Transient
tf
i
IL
t
VG
VG IL tr + VG IL tf
2
(3.7)
The practical circuits will have several nonidealities as listed above. The
switching loci with some of these nonidealities are shown in Fig. 12. The
current overshoot (1) is on account of the reverse recovery current of the
diode. The voltage overshoot (2) is on account of the stray inductances and
capacitances in the circuit. The important point to notice is that the peak
voltage and current stresses on the switching device are far more than the
circuit voltage and the load current. The switching loci traverse far from the
axes of the v-i plane, thus indicating large transient losses. When these loci
cross the safe operating area of the v-i plane, device failure is certain. The
purpose of the snubber circuits for power switching devices is to reduce the
switching losses by constraining the switching trajectories to move close to the
78
VG
Switchoff
Transient
C
B
E
Switchon
Transient
3.3.1
Turn-off Snubber
79
IL
VG
IL
Df
VG
Rf
Large C f
VG
Small Cf
Cf
VG IL tf
2
(3.8)
Z tf
0
vce ic dt
(3.9)
Cf VG2
2
(3.10)
There are two possible ways of designing the snubber capacitor as seen from
Lo
Do
IL
VG
Ro
Small L o
Df
VG
B
VG
IL
IL
Rf
C
E
Large L o
Cf
80
transient is
Cb t 2
IL t2
= VG
(3.11)
2Cf tf
Cf tf
IL tf
Cb =
(3.12)
2VG
Notice that Cf = Cb will make the turn off transient in vc equal to tf . Then
at the border of the two design possibilities,
VC =
Vc = V G
t2
tf
(3.13)
VG IL tf
(3.14)
12
VG IL tf
Cf VG2
ERf =
=
(3.15)
2
4
VG IL tf
(3.16)
Eof f (total) =
3
The device switching off loss has reduced by a factor of 1/6 and the total turnoff loss by a factor of 2/3. With Cf in the range of 0.5Cb to Cb , the overall
loss is low. The snubber capacitor Cf may be designed based on this criteria.
After selecting Cf , Rf is chosen such that the Rf Cf time constant is much
less than the minimum on time in the given application. This will ensure that
the snubber capacitor is reset during the on time and is ready for the next
turn-off.
Eof f =
3.3.2
Turn-on Snubber
VG IL tr
2
(3.17)
Z tf
0
vce ic dt
(3.18)
81
Lo IL2
2
(3.19)
There are two possible ways of designing the snubber inductor as seen from Fig.
14 (small Lo and large Lo ). With the simple switching model of a transistor
given in the earlier chapter (rise time tr ), it may be seen that the inductor
current during transient is
IC =
IL t2
Lb t 2
= VG
2Lo tr
Lo tr
(3.20)
VG tr
(3.21)
2IL
Notice that Lo = Lb will make the turn off transient in Ic equal to tr . Then
at the border of the two design possibilities,
Lb =
Ic = IL
t2
tr
(3.22)
VG IL tr
(3.23)
12
VG IL tr
Lo IL2
=
(3.24)
ERo =
2
4
VG IL tr
(3.25)
Eof f (total) =
3
The device turn-on loss has reduced by a factor of 1/6 and the total turnEon =
IL
Rof
Lo
VG
Dof
C
Cf
E
82
IL
3.4
MOSFETs can switch much faster than BJTs. They are becoming popular
now for low power applications. The drive power requirement for a MOSFET
is much less than that of a BJT.
3.4.1
The desirable features of a good drive circuit for a MOSFET are as follows
A fast rising (< 0.1S) current to turn on the device fast.
83
IL
84
VC
t
iG
B
G
t
S
VGS
C
t
E
+V CC
D
G
S
VCC
85
+V CC
D
VC
VCC
D
G
VC
VCC
86
3.5
Illustrated Examples
I = 10A
ZL
10 H
200 V
0.022 F
(3.27)
(3.28)
R
C
Lm
300 V
D = 0.5
Lm = 20 mH
R = 10k
FS = 40000 Hz
Im =
87
300
V
DTS =
0.5 25 106 = 0.1875A
3
Lm
20 10
2
Em = 0.5 Lm Im
= 0.5 20 103 (0.1875)2 = 351.6J
Ploss = Em FS = 14.1W
(3.30)
(3.31)
VC =
(3.29)
Ploss R = 375 V
(3.32)
3. The drive circuit shown is used to control the transistor switch S. The
device S requires appropriate continuous positive base current during ON
time and transient negative base current of atleast 1.5 A for atleast 2S
during OFF time. Evaluate the values of R1, R2, and C.
2 S
Imax = 20A
+10 V
R2
R1
1.5 A
Ib
20 < < 40
Ib+ = 1 A =
VC
R1 = 10
R1
Ib = 1.5 A = VC e(2.5S/R2 C)
(3.33)
(3.34)
Select R2 = 2.5
10 2.0S/(2.5
e
2.5
C)
= 1.5 A C = 0.815 F
(3.35)
10 = VGS = 15 1 e
=
500nS
= 455 nS
ln(15/5)
(3.36)
(3.37)
88
+15 V
VC
Rg
G
S
VZ = 10 V
Rg = 455
CGS
(3.38)
dVDS
dVDS
= 109.1 V /S
dt
dt
(3.39)
5. The following circuit is a simple non-isolated drive used with a BJT. The
base emitter drop of the power transistor and the drive transistors (Vbe )
are 0.8 V, and 0.7 V respectively. The different parameters relating to
the circuit are: IC = 15 mA; R1 = 3 ; R2 = 3 ; C = 0.2 F ;
10; ts = 3 S; Ton = 20S; TS = 50 S. The control input is
as shown.
(A) Sketch the base current waveform.
(B) Evaluate the source/sink current of the control input.
(C) Evaluate the peak current rating of the drive sources.
+10 V
VC
Imax = 15 A
VC
= 10
R1
+6 V
IB
t
Switch
R2
6 V
25 S
25 S
89
5.3 V
5.3 V
0.8 V
0.8 V
Turnoff time Eq. Circuit
1.5 A
t
2.05 A
= 0.6 S
5.6 A
20 A
1 S
IC
600 V
Vce
400 V
10 S
10 S
t
(3.40)
(3.41)
Problem Set
1. The following problem is based on the analysis of snubber circuits for
transistor switches. The circuits in Fig. 1.1(a) and 1.1(b) show a typical
switch in a chopper application with and without a snubber network. The
load L, C and R form the inductive load on the chopper. The elements
90
Do
Ro
Lo
Df
R
C
Rf
Cf
t
1
tf
(3.42)
+V
91
+V
+V
+V
I
Interval 3
Interval 2
Interval 4
Interval 5
I(1 t/ t f )
+V
+V
I
Interval 6
Interval 7
92
IB
t
IS
t
IL
t
IC
t
1
93
60 A
I
DF
60 A
20 A
R
600 V
t
C
01s 3s
94