STRUCTURE
95XF series
200424
TECHNICAL DATA
DIAGNOSIS
STEERING BOX
STEERING PUMP
STEERING COLUMN
DW23229702
TECHNICAL DATA
95XF series
Contents
CONTENTS
Page
Date
1.
2.
3.
4.
5.
6.
200424
TECHNICAL DATA
Contents
95XF series
200424
TECHNICAL DATA
95XF series
1.1 GENERAL
Steering box
Maximum system pressure
Circulation pressure
Maximum permissible circulation pressure of
the steering gear at a steering oil temperature
of 50C
- Steering box TAS 75, THP 80 and TAS 85
- Steering box TAS 86
- Steering box TAS 87
5 bar
10 bar
20 bar
maximum 90 bar
3.8 l/min.
5.7 l/min.
< 6 l/min.
< 6 l/min.
< 2-3 l/min.
200424
1-1
TECHNICAL DATA
95XF series
Output l/min.
Min.
Max.
123 9411
14.4
19.2
125 0867
22.5
30.0
126 0574
22.5
30.0
129 1226
18.0
24.0
129 1227
14.4
19.2
129 1228
22.5
30.0
129 1229
18.0
24.0
129 1230
22.5
30.0
130 1265
17.1
22.8
135 3356
22.5
30.0
135 3380
22.5
30.0
137 5507
17.1
22.8
1-2
200424
TECHNICAL DATA
95XF series
Steering box
2. STEERING BOX
2.1 GENERAL
Steering box
Design
Type:
- TAS 75 and THP 80
-
TAS 85
TAS 86
TAS 87
maximum 80 bar
200 bar
200424
2-1
TECHNICAL DATA
95XF series
Steering box
Pipe connections
Single-circuit steering box
Connection P
Connection R
Steering box connection, top
Steering box connection, rear
delivery pipe
return pipe
slave cylinder, front(1)
slave cylinder, rear(1)
(1)
A.
B.
B
S7 00 441
2-2
200424
TECHNICAL DATA
95XF series
Steering box
E F
I
A.
B.
C.
D.
S7 00 178
200424
G H
65 Nm
260 Nm + 60 angular displacement
520 + 90 angular displacement(1)
900 Nm
2-3
TECHNICAL DATA
95XF series
Steering box
E.
F.
G.
H.
56 Nm(2)
41 Nm
60 Nm
180 Nm
240 Nm
4
2
6
8
7
5
3
S7 00 449
I.
K.
M.
(1)
(2)
(3)
(4)
(5)
50 Nm
225 Nm(3)
285 Nm(3)
225 Nm(4)
285 Nm(4)
47 Nm(5)
80 Nm(5)
2-4
200424
TECHNICAL DATA
95XF series
A.
B.
Steering box
50 Nm
50 Nm
0
A
B
S7 00 441
200424
2-5
TECHNICAL DATA
Steering box
95XF series
2-6
200424
TECHNICAL DATA
95XF series
Steering pump
3. STEERING PUMP
3.1 GENERAL
Main steering pump
Design
Type
Maximum pressure
(Pump does not have pressure-limiting valve.)
Emergency steering pump
Design
Type
Maximum pressure
Emergency steering pump output at a steering
oil temperature of 50_C and a pressure of
50 bar
200424
vane pump
LUK VT77
see steering box type plate
16 l/min.
3-1
TECHNICAL DATA
95XF series
Steering pump
3.2 TIGHTENING TORQUES
3-2
46 Nm
60 Nm
80 Nm(1)
40 Nm
90 Nm
80 Nm
46 Nm(1)
80 Nm(1)
60 Nm(1)
200424
TECHNICAL DATA
95XF series
225 Nm(1)
285 Nm(1)
225 Nm(2)
285 Nm(2)
47 Nm(3)
80 Nm(3)
(1)
(2)
(3)
200424
4-1
TECHNICAL DATA
Pipes/reservoir and steering cylinder
95XF series
4-2
200424
TECHNICAL DATA
95XF series
Steering column
5. STEERING COLUMN
65 Nm
56 Nm(1)
200424
5-1
TECHNICAL DATA
Steering column
95XF series
5-2
200424
TECHNICAL DATA
95XF series
Front axle(s), leading rear axle and steered trailing swivel axle
:
:
:
:
:
Remarks
(1)
(2)
Molykote P37
Loctite 2701.
Camber angle
The camber angle (X) depends on the axle
load.
20
X
15 20
0
100
S700934
200424
6-1
TECHNICAL DATA
Front axle(s), leading rear axle and steered trailing swivel axle
King-pin inclination
The indicated king-pin inclination
value (Y) applies to the situation in
which the axle is not fitted underneath
the vehicle.
95XF series
Y
730
S700933
Tyre size
Inner wheel
deflection
All
49_
Vehicle type
Tyre size
Inner wheel
deflection
12.00 R24
43_
Other
49_
All
43_
12.00 R24
38_
385/65 R22.5
41_
FTG
FTC, FAC, FTD, FAD
315/80 R22.5
13 R22.5
43_
12.00 R20
Other
6-2
46_
200424
TECHNICAL DATA
95XF series
Front axle(s), leading rear axle and steered trailing swivel axle
Tyre size
Inner wheel
deflection
12.00 R24
43_
Other
49_
All
43_
12.00 R24
38_
Other
43_
Tyre size
Inner wheel
deflection
All
43_
12.00 R24
38_
Other
43_
FTG
FAD, FAC, FTD, FAD
Caster
Z = caster
Vehicle type
FTG
FAD/FAC
Other
Z
first axle
2
330
2
second axle
0
330
--
S7 00 423
Toe
The track is shown per axle in a graph. For the
152N there is one more subdivision made on the
basis of axle configuration. For the other axles,
no differentiation in axle configuration is made.
In the case of these axles, the axle configuration
does not influence the track.
Note:
The graphs are constructed so that at 75% of
the permissible loading weight, the track has a
value of 0.5 1 mm/m toe-in.
The axle load consists of the unloaded axle
weight + loading weight.
200424
6-3
TECHNICAL DATA
95XF series
Front axle(s), leading rear axle and steered trailing swivel axle
Explanation of graph
1. The axle type and the axle configuration (1)
are shown at the top of the graph.
2.
3.
4.
5.
6.
6-4
2
3
mm/m
6
5,5
5
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
-0,5
-1
-1,5
-2
152 N
x 1000 KG
5
S700912
200424
95XF series
TECHNICAL DATA
Front axle(s), leading rear axle and steered trailing swivel axle
mm/m
6
5,5
5
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
-0,5
-1
-1,5
-2
-2,5
-3
152 N
8
x 1000 KG
S7 00 897
mm/m
7
6,5
6
5,5
5
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
-0,5
-1
-1,5
-2
-2,5
-3
152 N
8
x 1000 KG
S7 00 898
200424
6-5
TECHNICAL DATA
95XF series
Front axle(s), leading rear axle and steered trailing swivel axle
150N front axle track
150 N
mm/m
6
5,5
5
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
-0,5
-1
-1,5
-2
-2,5
-3
8
x 1000 KG
S7 00 899
mm/m
6
5,5
5
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
-0,5
-1
-1,5
-2
172 N
x 1000 KG
S7 00 904
6-6
200424
TECHNICAL DATA
95XF series
Front axle(s), leading rear axle and steered trailing swivel axle
182 N
9
x 1000 KG
S7 00 901
mm/m
6
5,5
5
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
-0,5
-1
-1,5
-2
186 N
9 x 1000 KG
S7 00 902
200424
6-7
TECHNICAL DATA
95XF series
Front axle(s), leading rear axle and steered trailing swivel axle
mm/m
6
5,5
5
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
-0,5
-1
-1,5
-2
186 N
9 x 1000 KG
S7 00 903
A
A
S7 00 138
6-8
200424
95XF series
TECHNICAL DATA
Front axle(s), leading rear axle and steered trailing swivel axle
S700124
200424
Wheel 3
12
21
21
22
24
24
Wheel 4
9
19
19
20
21
21
6-9
TECHNICAL DATA
95XF series
Front axle(s), leading rear axle and steered trailing swivel axle
Idler arm angle(s)
S7 00 130
Angle A:
Angle B:
Angle C:
90
90
20
S7 00 407
S7 00 408
6-10
200424
TECHNICAL DATA
95XF series
Front axle(s), leading rear axle and steered trailing swivel axle
Wheel bearings
Play
0.025 - 0.250 mm
Swivel axle
Axial play
List of shim sizes (thickness) for adjusting
swivel axle play
0.05 - 0.30 mm
1.75 mm
1.88 mm
2.00 mm
2.13 mm
2.25 mm
2.38 mm
Idler arm
Axial bearing play
0 - 0.1 mm
max. 0.2 mm
B(1)
78
78
78
78
78
78
98
98
98
98
98
98
L
155
155
155
155
155
155
170
170
170
170
170
170
H
2.85
4.20
5.55
6.91
8.26
9.62
2.98
4.46
5.95
7.43
8.92
10.40
1,5 0,3
20,5
H0,3
L 2
B 1
S7 00 107
Note:
(1)
200424
6-11
TECHNICAL DATA
95XF series
Front axle(s), leading rear axle and steered trailing swivel axle
6.2 TIGHTENING TORQUES
A B
G H I
L M
O
S7 00 844
A.
B.
C.
D.
E.
6-12
210 Nm
700 Nm(1)
595 Nm(2)
660 Nm(2)
500 Nm + 90_ angular displacement(3)
225 Nm(4)
285 Nm(4)
225 Nm(5)
285 Nm(5)
200424
TECHNICAL DATA
95XF series
F.
G.
H.
I.
K.
L.
M.
N.
O.
Front axle(s), leading rear axle and steered trailing swivel axle
47 Nm(6)
80 Nm(6)
8.6 Nm
700 Nm(1)
335 Nm(1)
210 Nm(4)
260 Nm(4)
225 Nm(5)
285 Nm(5)
80 Nm(6)
170 Nm(6)
500 Nm + 90_ angular displacement(3)
210 Nm(4)
260 Nm(4)
225 Nm(5)
285 Nm(5)
80 Nm(6)
170 Nm(6)
Remarks
(1)
(2)
(3)
(4)
(5)
(6)
200424
6-13
TECHNICAL DATA
Front axle(s), leading rear axle and steered trailing swivel axle
95XF series
B
A
B
D
S7 00 154
A.
B.
C.
D.
185 Nm
225 Nm(1)
285 Nm(1)
225 Nm(2)
285 Nm(2)
47 Nm(3)
80 Nm(3)
750 Nm
Remarks
(1)
(2)
(3)
6-14
200424
',$*126,6
;) VHULHV
&RQWHQWV
&217(176
3DJH
'DWH
',$*126,6
&RQWHQWV
;) VHULHV
',$*126,6
;) VHULHV
5HPHG\
([FHVVLYH FDVWHU
',$*126,6
6WHHULQJ PHFKDQLVP JHQHUDO
;) VHULHV
5HPHG\
5HPHG\
',$*126,6
;) VHULHV
5HPHG\
',$*126,6
6WHHULQJ PHFKDQLVP JHQHUDO
;) VHULHV
5HPHG\
,QFRUUHFW FDVWHU
',$*126,6
;) VHULHV
5HPHG\
',$*126,6
6WHHULQJ PHFKDQLVP JHQHUDO
;) VHULHV
5HPHG\
,QFRUUHFW WRHLQ
,QFRUUHFW FDVWHU
',$*126,6
;) VHULHV
5HPHG\
&KHFN WKH VWHHULQJSXPS RXWSXW
&KHFN WKH VPRRWK RSHUDWLRQ RI WKH IORZFRQWURO
YDOYH
,I UHTXLUHG UHSODFH WKH VWHHULQJ SXPS
',$*126,6
6WHHULQJ PHFKDQLVP JHQHUDO
;) VHULHV
)$8/7 67((5,1* :+((/ '2(6 127 5(7851 72 7+( 675$,*+7 $+($' 326,7,21 25
21/< 9(5< 6/2:/<
3RVVLEOH FDXVH
5HPHG\
,QFRUUHFW FDVWHU
',$*126,6
;) VHULHV
5HPHG\
&KHFNUHSDLU ZLULQJ
5HPHG\
&KHFNUHSDLU ZLULQJ
',$*126,6
6WHHULQJ PHFKDQLVP JHQHUDO
;) VHULHV
5HPHG\
5HPHG\
:KHHO LPEDODQFH
3RVVLEOH FDXVH
5HPHG\
',$*126,6
;) VHULHV
5HPHG\
/HDNLQJ UHVHUYRLU
',$*126,6
6WHHULQJ PHFKDQLVP JHQHUDO
;) VHULHV
6281'
1RWH
7KH VWHHULQJ PHFKDQLVP DOZD\V SURGXFHV
VRXQGV
1RUPDO VRXQGV
D KLVVLQJ VRXQG LQ WKH VWHHULQJ ER[ ZKLOH
VWHHULQJ 7KH VRXQG OHYHO GHSHQGV RQ WKH
V\VWHP SUHVVXUH
DQ LQFUHDVLQJ VRXQG OHYHO ZKHQ RSHQLQJ WKH
ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYH
D PD[LPXP VRXQG OHYHO ZKHQ RSHQLQJ WKH
SUHVVXUHOLPLWLQJ YDOYH
WKH HPHUJHQF\ VWHHULQJ SXPS SOXQJHU
SXPS SURGXFHV D FRQVLGHUDEO\ KLJKHU
VRXQG OHYHO WKDQ WKH PDLQ VWHHULQJ SXPS
YDQH SXPS
)$8/7 67((5,1* 3803 352'8&(6 $ 648($/,1* 6281' :+,/( 67((5,1*
3RVVLEOH FDXVH
5HPHG\
)$8/7 7+( 67((5,1* 3803 352'8&(6 $ ',))(5(17 6281' :+(1 $7 ,'/,1* 63(('
7+( 6281' /(9(/ ,1&5($6(6 :+(1 7+( (1*,1( 63((' ,1&5($6(6
3RVVLEOH FDXVH
:RUQ VWHHULQJ SXPS
5HPHG\
5HSODFH WKH VWHHULQJ SXPS
5HSODFH WKH VWHHULQJ RLO
&OHDQ WKH UHVHUYRLU DQG WKH OLQHV
5HSODFH WKH ILOWHU
)$8/7 :+(1 67((5,1* 7+( 6281' 2) 0(7$/ 6&5$3,1* $*$,167 0(7$/ ,6 +($5'
3RVVLEOH FDXVH
5HPHG\
;) VHULHV
&RQWHQWV
&217(176
3DJH
'DWH
*(1(5$/
2YHUYLHZ GUDZLQJ RQHFLUFXLW V\VWHP
2YHUYLHZ GUDZLQJ WZRFLUFXLW V\VWHP
6\VWHP GHVFULSWLRQ RQHFLUFXLW V\VWHP
6\VWHP GHVFULSWLRQ WZRFLUFXLW V\VWHP
;) VHULHV
;) VHULHV
6$)(7< ,16758&7,216
7KH VWHHULQJ PHFKDQLVP LV RQH RI WKH PRVW
LPSRUWDQW V\VWHPV IRU WKH VDIHW\ RI WKH YHKLFOH
7KDW LV ZK\ WKH VWHHULQJ PHFKDQLVP VKRXOG EH
WUHDWHG DFFRUGLQJO\ GXULQJ PDLQWHQDQFH DQG
UHSDLU DFWLYLWLHV $OZD\V ZRUN LQ D FOHDQ
HQYLURQPHQW HYHQ WKH VOLJKWHVW FRQWDPLQDWLRQ LQ
WKH V\VWHP FDQ FDXVH IDXOWV
;) VHULHV
;) VHULHV
*HQHUDO
*(1(5$/
29(59,(: '5$:,1* 21(&,5&8,7 6<67(0
2
3
4
7
HR
9
10
HL
HR
HL
8
S7 00 161
5HVHUYRLU
)LOWHU
6XSSO\ SLSH
6WHHULQJ SXPS
'HOLYHU\ SLSH
6WHHULQJ ER[
5HWXUQ SLSH
$X[LOLDU\ F\OLQGHU LI SUHVHQW
$X[LOLDU\F\OLQGHU OLQHV
$X[LOLDU\F\OLQGHU OLQHV
;) VHULHV
13
14
12
15
16
3
4
18
R2
P2
C2
C1
20
21
17
R1
P1
19
6
11
10
S7 00 438
;) VHULHV
*HQHUDO
1
2
3
4
7
HR
9
10
HL
HR
HL
8
S7 00 161
;) VHULHV
;) VHULHV
;) VHULHV
13
14
12
15
16
3
4
18
R2
P2
C2
C1
20
21
17
R1
P1
19
6
11
10
S7 00 438
;) VHULHV
;) VHULHV
1RWH
,I WKH YHKLFOH LV DW VWDQGVWLOO RU GULYLQJ YHU\
VORZO\ UHVXOWLQJ LQ DQ RXWSXW RI WKH HPHUJHQF\
VWHHULQJ SXPS ZKLFK LV ]HUR RU WRR ORZ WKH
ZDUQLQJ ODPS RI FLUFXLW ZLOO OLJKW XS
;) VHULHV
;) VHULHV
)URQWD[OH LQVSHFWLRQ
5XQ WKH HQJLQH DW LGOLQJ VSHHG
3ODFH SURSHU WXUQLQJ SODWHV XQGHU WKH
YHKLFOHV VWHHUDEOH ZKHHOV
7XUQ WKH VWHHULQJ PHFKDQLVP FDUHIXOO\
IURP WKH FHQWUDO SRVLWLRQ WR ERWK
PD[LPXP ZKHHO GHIOHFWLRQV
7DNH WKH SUHVVXUHJDXJH UHDGLQJ ZKHQ
DFWLYDWLQJ WKH VWHHULQJ V\VWHP
7KH SUHVVXUH VKRXOG ULVH HYHQO\
S7 00 187
;) VHULHV
S7 00 042
45Nm
45Nm
S7 00 056
;) VHULHV
1RWH
7KH WHVWHTXLSPHQW FDVH PDNHV LW SRVVLEOH WR
LQVSHFW WKH FRQGLWLRQ RI WKH HQWLUH VWHHULQJ
PHFKDQLVP RQ D UHJXODU EDVLV
PDNH D UHOLDEOH GLDJQRVLV LI WKH VWHHULQJ
PHFKDQLVP GRHV QRW IXQFWLRQ SURSHUO\
$Q LQVSHFWLRQ XVLQJ D SUHVVXUH JDXJH ZLOO RQO\
SURYLGH LQIRUPDWLRQ RQ V\VWHP SUHVVXUHV ZKLFK
LQ VRPH FDVHV PLJKW EH LQVXIILFLHQW WR ILQG D
GHIHFW +RZHYHU LW SURYLGHV QR LQIRUPDWLRQ RQ
WKH FRQGLWLRQ RI WKH VWHHULQJ SXPS RXWSXW DQG
WKH VWHHULQJ ER[ LQWHUQDO OHDNDJH $V D UHVXOW
LQ SUDFWLFH VWHHULQJ SXPSV DQG VWHHULQJ ER[HV
DUH RIWHQ UHSODFHG XQQHFHVVDULO\
(OHFWURQLF WHVWHTXLSPHQW FDVH
6HUYRWHVW
7KH LQVSHFWLRQ UHIHUUHG WR EHORZ LV FDUULHG RXW
XVLQJ WKH 6HUYRWHVW WHVWHTXLSPHQW FDVH
,W LV DOVR SRVVLEOH WR LQVSHFW WKH VWHHULQJ
PHFKDQLVP XVLQJ VLPLODU HTXLSPHQW DEOH WR
SHUIRUP WKH VDPH PHDVXUHPHQWV DV WKH
6HUYRWHVW
7KH WHVWHTXLSPHQW FDVH LV FRQQHFWHG WR WKH
GHOLYHU\ OLQH ZKLFK UXQV IURP WKH VWHHULQJ SXPS
WR WKH VWHHULQJ ER[
7KH OLQH FRQQHFWLRQ (LQJDQJ LV ILWWHG ZLWK D
ILOWHU ZKLFK GHSHQGLQJ RQ WKH GHJUHH RI LPSXULW\
RI WKH RLO VKRXOG EH UHJXODUO\ FOHDQHG
7KH 6HUYRWHVW WHVWHTXLSPHQW FDVH
FRQVLVWV RI WKH IROORZLQJ SDUWV
&RQQHFWLRQ (LQJDQJ LQSXW
&RQQHFWLRQ $XVJDQJ RXWSXW
&RQQHFWLRQ 7DQN
&RFN
1RQUHWXUQ YDOYH WKURWWOH
3UHVVXUHOLPLWLQJ YDOYH EDU
VZLWFK RYHU
2XWSXW PHWHU OPLQ
6ZLWFK IRU RXWSXW PHWHU
/RZSUHVVXUH JDXJH EDU
+LJKSUHVVXUH JDXJH EDU
7KHUPRPHWHU E&
10
15
100
20
25
50
150
7
8
200
250
10
11
1
3
2
5
4
S7 00 020
;) VHULHV
S7 00 172
10
15
100
20
25
50
150
7
8
200
250
10
11
1
3
2
5
4
S7 00 020
;) VHULHV
S700174
1RWH
'XULQJ WKH PHDVXUHPHQWV WKH VWHHULQJRLO
WHPSHUDWXUH VKRXOG EH FKHFNHG UHJXODUO\
DQG LI UHTXLUHG WKH RLO VKRXOG EH ZDUPHG
DV GHVFULEHG DERYH
,I D GHYLDWLQJ YDOXH LV IRXQG GXULQJ
PHDVXUHPHQWV WKH FDXVH RI WKLV GHYLDWLRQ
VKRXOG EH WUDFHG DQG UHFWLILHG ILUVW EHIRUH
FRQWLQXLQJ ZLWK WKH QH[W PHDVXUHPHQW
15
100
20
25
50
150
7
8
200
250
10
11
1
3
2
5
4
S7 00 020
;) VHULHV
10
15
100
20
25
50
150
7
8
200
250
10
11
1
3
2
5
4
S7 00 020
S7 00 042
45Nm
45Nm
S7 00 056
;) VHULHV
10
15
100
20
50
25
150
7
8
200
250
10
11
1
3
2
5
4
S7 00 020
45Nm
45Nm
S7 00 056
10
15
100
20
25
50
150
7
8
200
250
10
11
1
3
2
5
4
S7 00 020
;) VHULHV
1RWH
:KHQ WKH FRFN LV FORVHG WKH VWHHULQJ
ZKHHO VKRXOG QHYHU EH WXUQHG 7KH SHDN
SUHVVXUHV LQYROYHG FRXOG GDPDJH WKH SXPS
RU WKH WHVWHTXLSPHQW FDVH
10
15
100
20
50
25
150
7
8
200
250
10
11
1
3
2
5
4
S7 00 020
10
15
100
20
25
50
150
7
8
200
250
10
11
1
3
2
5
4
S7 00 020
;) VHULHV
10
15
100
20
25
50
150
7
8
200
250
10
11
1
3
2
5
4
S7 00 020
S7 00 042
45Nm
45Nm
S7 00 056
;) VHULHV
1RWH
1HYHU FRQQHFW WKH DX[LOLDU\F\OLQGHU
OLQHV WR HDFK RWKHU 7KH YROXPHV RI WKH
OHIW DQG ULJKWKDQG F\OLQGHU KDOYHV DUH
QRW HTXDO UHVXOWLQJ LQ D SUHVVXUH
EXLOGXS ZKLOH VWHHULQJ
$IWHU WKH DX[LOLDU\ F\OLQGHU KDV EHHQ
GLVFRQQHFWHG WKH PHDVXUHPHQW VKRXOG
EH UHSHDWHG DQG WKH UHDGLQJ EH
FRPSDUHG WR WKH PD[LPXP DGPLVVLEOH
YDOXH VHH WKH FKDSWHU RQ 7HFKQLFDO
GDWD
,I WKH VWHHULQJ PHFKDQLVP MDPV WKH WHVW
VKRXOG EH UHSHDWHG ZLWK D VHW SUHVVXUH RI
EDU
7HVWLQJ WKH VWHHULQJZKHHO QXW DWWDFKPHQW
$V WKH VWHHULQJZKHHO QXW PLJKW EH VODFNHQHG
E\ WKH WRUTXH ZUHQFK WKH VWHHULQJZKHHO QXW
VKRXOG EH UHWLJKWHQHG WR WKH VSHFLILHG WLJKWHQLQJ
WRUTXH VHH PDLQ JURXS 7HFKQLFDO 'DWD
5HPRYLQJ WKH WHVWHTXLSPHQW FDVH
5HPRYH WKH KRVHV DQG UHFRQQHFW WKH
GHOLYHU\ OLQH WR WKH VWHHULQJ ER[
;) VHULHV
;) VHULHV
;) VHULHV
;) VHULHV
;) VHULHV
;) VHULHV
1RWH
,I WKH ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYHV PLJKW EH
LQFRUUHFWO\ VHW HJ EHFDXVH WKH PD[LPXP
ZKHHO GHIOHFWLRQ LV HQODUJHG WKHVH YDOYHV
VKRXOG EH FRUUHFWO\ VHW ILUVW
max. 2 cm
A
Max.
Min.
S7 00 023
;) VHULHV
;) VHULHV
;) VHULHV
S7 00 142
1RWH
,I WKH ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYHV PLJKW EH
LQFRUUHFWO\ VHW HJ EHFDXVH WKH PD[LPXP
ZKHHO GHIOHFWLRQ LV HQODUJHG WKHVH YDOYHV
VKRXOG EH FRUUHFWO\ VHW ILUVW
6WDUW WKH HQJLQH DQG ZLWK WKH HQJLQH
UXQQLQJ VORZO\ WXUQ WKH VWHHULQJ ZKHHO
DSSUR[ WXUQ RI WKH VWHHULQJ ZKHHO SHU
VHFRQG WR WKH OHIW DQG WKH ULJKW XQWLO WKH
PD[LPXP ZKHHO GHIOHFWLRQ LV UHDFKHG
&RQWLQXH WKLV XQWLO WKH RLO OHYHO QR ORQJHU
GHFUHDVHV
:DWFK WKH VWHHULQJRLO OHYHO HVSHFLDOO\ LI WKH
YHKLFOH LV HTXLSSHG ZLWK DQ DX[LOLDU\
F\OLQGHU
&KHFN WKH VWHHULQJRLO OHYHO ZKHQ WKH
HQJLQH LV UXQQLQJ DQG LI QHFHVVDU\ WRS XS
WR WKH XSSHU PDUNLQJ RQ WKH GLS VWLFN
;) VHULHV
max. 2 cm
A
Max.
Min.
S7 00 023
;) VHULHV
67((5,1* %2;
;) VHULHV
&RQWHQWV
&217(176
3DJH
'DWH
67((5,1* %2;
&RQWHQWV
;) VHULHV
67((5,1* %2;
;) VHULHV
6DIHW\ LQVWUXFWLRQV
6$)(7< ,16758&7,216
%H FDUHIXO ZKHQ WLOWLQJ WKH FDE RU
ZKHQ ZRUNLQJ XQGHU WKH WLOWHG FDE
LI WKH VWHHULQJ JHDU PRXQWLQJ LV WR
EH LQVSHFWHG RU UHSODFHG EHFDXVH
RI D FROOLVLRQ
9LWDO SDUWV RI WKH FDE VXVSHQVLRQ
PD\ KDYH EHHQ GDPDJHG
7DNH WKH QHFHVVDU\ SUHFDXWLRQV
7KH VWHHULQJ JHDU PRXQWLQJ LV DOVR
D FDE VXVSHQVLRQ SRLQW
,I WKH VWHHULQJ JHDU PRXQWLQJ KDV
EHHQ UHPRYHG WKH FDE PXVW QRW EH
WLOWHG
67((5,1* %2;
6DIHW\ LQVWUXFWLRQV
;) VHULHV
67((5,1* %2;
;) VHULHV
*HQHUDO
*(1(5$/
29(59,(: '5$:,1* 67((5,1* %2;
3
11
15
1 2
4 5
6 7
10
12
13
14
16
S7 00 013
67((5,1* %2;
*HQHUDO
;) VHULHV
2 4 7 12
24
6 7 12
S7 00 014
S7 00 015
S7 00 016
;) VHULHV
67((5,1* %2;
*HQHUDO
67((5,1* %2;
*HQHUDO
;) VHULHV
3
11
15
1 2
4 5
6 7
10
12
13
14
16
S7 00 013
67((5,1* %2;
;) VHULHV
*HQHUDO
3 4
56
5 8 4
10
S7 00 017
:KHHOGHIOHFWLRQ OLPLWLQJ
7R UHGXFH WKH V\VWHP SUHVVXUH DW WKH PD[LPXP
ZKHHO GHIOHFWLRQ WKH SLVWRQ LV HTXLSSHG ZLWK WZR
ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYHV DQG
7KH SLQV DQG RI WKH ZKHHOGHIOHFWLRQ
OLPLWLQJ YDOYHV WRXFK WKHLU VWRSV EHIRUH WKH
PD[LPXP ZKHHO GHIOHFWLRQ LV UHDFKHG 7KH SLQ
RSHQV WKH YDOYH DQG ERWK F\OLQGHU KDOYHV
EHFRPH FRQQHFWHG WKXV GHFUHDVLQJ WKH V\VWHP
SUHVVXUH
7KH SLQ RI WKH ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYH
WRXFKHV WKH FRYHU DQG WKH SLQ RI WKH
ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYH WRXFKHV WKH
DGMXVWLQJ EROW
7KH ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYHV DUH
DXWRPDWLFDOO\ DGMXVWHG ZKHQ D QHZ VWHHULQJ ER[
LV ILWWHG
7KH ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYHV DUH ILWWHG
LQWR WKH SLVWRQ XVLQJ FODPSLQJ EXVKHV WKXV
PDNLQJ LW SRVVLEOH IRU WKH YDOYHV WR VOLGH ZLWKLQ
WKH SLVWRQ
,I D QHZ VWHHULQJ ER[ LV ILWWHG WKH
ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYHV SURWUXGH IDU
HQRXJK IURP WKH SLVWRQ WKDW WKH\ ZLOO WRXFK WKH
HQG VWRSV WKH FRYHU DQG WKH DGMXVWLQJ EROW ZHOO
EHIRUH WKH PD[LPXP ZKHHO GHIOHFWLRQ LV
UHDFKHG
67((5,1* %2;
*HQHUDO
;) VHULHV
67((5,1* %2;
;) VHULHV
*HQHUDO
11
15
1 2
4 5
6 7
10
12
13
14
16
S7 00 013
0HFKDQLFDO OLQNDJH
,I WKH K\GUDXOLF SRZHU VWHHULQJ LV FXW RII WKH
WRUTXH RQ WKH LQSXW VKDIW LV PHFKDQLFDOO\
WUDQVIHUUHG WR WKH VWHHULQJ URG
7KH LQSXW VKDIW DQG WKH ZRUP VKDIW FDQ
URWDWH LQ UHODWLRQ WR HDFK RWKHU 7KLV URWDWLRQ LV
OLPLWHG E\ DQ HQG VWRS
:KLOH VWHHULQJ ZLWKRXW WKH K\GUDXOLF SRZHU
VWHHULQJ WKH VWHHULQJ IRUFH DW WKH LQSXW VKDIW
LV WUDQVIHUUHG WR WKH ZRUP VKDIW E\ WKH HQG
VWRS
7KH EDOO QXW WUDQVIHUV WKH URWDWLQJ
PRYHPHQW RI WKH ZRUP VKDIW LQWR WKH OLQHDU
PRYHPHQW RI WKH SLVWRQ 7KH WRRWKLQJ RI WKH
SLVWRQ URWDWHV WKH VHFWRU VKDIW ZLWK WKH
SLWPDQ DUP DWWDFKHG WR LW
67((5,1* %2;
*HQHUDO
;) VHULHV
*HDU EDFNODVK
%HFDXVH WKH JHDULQJ RI WKH VHFWRU VKDIW DQG
WKH SLVWRQ ZKHQ GULYLQJ VWUDLJKW IRUZDUG DUH
FRQVWDQWO\ HQJDJHG VOLJKW ZHDU PD\ RFFXU 7KLV
ZHDU FDQ FDXVH JHDU EDFNODVK 7R HOLPLQDWH WKLV
JHDU EDFNODVK WKH VHFWRU VKDIW FDQ EH DGMXVWHG
D[LDOO\ XVLQJ DQ DGMXVWLQJ EROW 7KH DGMXVWLQJ EROW
SXVKHV WKH EHYHOOHG WHHWK RI WKH VHFWRU VKDIW
GHHSHU LQWR WKH WHHWK RI WKH SLVWRQ WKXV
HOLPLQDWLQJ DQ\ SOD\
7KH VHFWRUVKDIW WRRWKLQJ LV VXFK WKDW WKH
WRRWK HQJDJLQJ WKH SLVWRQ WHHWK ZKHQ WKH
VWHHULQJ ER[ LV LQ LWV FHQWUDO SRVLWLRQ LV
VRPHZKDW ORQJHU WKDQ WKH RWKHU WHHWK
$IWHU WKH SOD\ LQ WKH FHQWUDO SRVLWLRQ RI WKH
VWHHULQJ ER[ KDV EHHQ FRUUHFWHG WKH SLVWRQ
VKRXOG EH SUHYHQWHG IURP MDPPLQJ LQ RWKHU
SRVLWLRQV
67((5,1* %2;
;) VHULHV
S7 00 187
1RWH
,I WKH VWHHULQJ RLO LV WRR FROG FRQVLGHUDEO\
KLJKHU SUHVVXUHV ZLOO EH PHDVXUHG
67((5,1* %2;
,QVSHFWLRQ DQG DGMXVWPHQW
;) VHULHV
45Nm
45Nm
S7 00 056
67((5,1* %2;
;) VHULHV
67((5,1* %2;
,QVSHFWLRQ DQG DGMXVWPHQW
;) VHULHV
1RWH
7R DGMXVW WKH ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYHV WKH
VHDOLQJ SOXJ VKRXOG EH UHSODFHG E\ DQ DGMXVWLQJ
EROW 7KH UHTXLUHG DGMXVWLQJ EROW OHQJWK PP
FDQ EH RUGHUHG DV '$) QR
15 mm
1 2 3
S7 00 046
67((5,1* %2;
;) VHULHV
1RWH
7KH IROORZLQJ DFWLRQV FDQ GLIIHU IRU YHUVLRQV
ZLWK OHIWKDQG DQG ULJKWKDQG VWHHULQJ /+'
DQG 5+' ,Q WKDW FDVH WKH 5+' VLWXDWLRQ
LV GHVFULEHG EHWZHHQ EUDFNHWV
3 1 2
S7 00 159
RHD
50Nm
LHD
S7 00 057
67((5,1* %2;
,QVSHFWLRQ DQG DGMXVWPHQW
;) VHULHV
15-17 mm
1 2 3
S7 00 158
LHD
35Nm
RHD
S7 00 059
RHD
max.
100 bar
LHD
S7 00 058
67((5,1* %2;
;) VHULHV
1RWH
'R QRW VFUHZ LQ WKH DGMXVWLQJ EROW IXUWKHU
WKDQ VWULFWO\ UHTXLUHG DV WKH RWKHU
ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYH FRXOG ORVH LWV
SUHYLRXVO\ DGMXVWHG VHWWLQJ LQ WKLV ZD\ LQ
ZKLFK FDVH WKH DGMXVWLQJ SURFHGXUH PXVW EH
UHSHDWHG DOO RYHU DJDLQ
7KHUH LV DOVR WKH FKDQFH WKDW WKH
ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYH ZLOO RSHQ WRR
HDUO\ WKXV UHGXFLQJ WKH SUHVVXUH WRR IDVW
DQG QRW UHDFKLQJ WKH PD[LPXP ZKHHO
GHIOHFWLRQ
7LJKWHQ WKH ORFN QXW WR WKH VSHFLILHG
WLJKWHQLQJ WRUTXH VHH PDLQ JURXS
7HFKQLFDO GDWD
1 2 3
S7 00 045
67((5,1* %2;
,QVSHFWLRQ DQG DGMXVWPHQW
;) VHULHV
S7 00 166
S7 00 188
1
2
S7 00 175
67((5,1* %2;
;) VHULHV
S7 00 166
1
2
67((5,1* %2;
,QVSHFWLRQ DQG DGMXVWPHQW
;) VHULHV
S7 00 450
67((5,1* %2;
;) VHULHV
1RWH
:KHQ D VWHHULQJ URG KDV EHHQ UHPRYHG
WKH LQSXW VKDIW PXVW QRW EH URWDWHG PRUH
WKDQ WXUQV FRXQWLQJ IURP WKH FHQWUDO
SRVLWLRQ DV WKLV ZLOO FKDQJH WKH VHWWLQJ RI
WKH ZKHHOGHIOHFWLRQ OLPLWLQJ YDOYHV
67((5,1* %2;
,QVSHFWLRQ DQG DGMXVWPHQW
;) VHULHV
S7 00 179
S7 00 439
67((5,1* %2;
;) VHULHV
S7 00 166
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
67((5,1* %2;
;) VHULHV
S7 00 179
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
67((5,1* %2;
;) VHULHV
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
S7 00 167
S7 00 029
67((5,1* %2;
;) VHULHV
C
B
A
1
2
S7 00 030
S7 00 169
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
S7 00 168
67((5,1* %2;
;) VHULHV
5
3
1
S7 00 163
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
3
1
S7 00 443
S7 00 444
67((5,1* %2;
;) VHULHV
1
2
3
4
2 3
4
5
6
1
8
1RWH
:RUN LQ YHU\ FOHDQ FRQGLWLRQV 3UHYHQW GLUW
IURP HQWHULQJ WKH QHHGOH EHDULQJ
S7 00 448
S7 00 455
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
4
2
6
8
7
5
3
S7 00 449
67((5,1* %2;
;) VHULHV
S7 00 166
1
2
6
7
9
10
11
S7 00 452
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
1RWH
:RUN LQ YHU\ FOHDQ FRQGLWLRQV 3UHYHQW GLUW
IURP HQWHULQJ WKH VWHHULQJ ER[ RU SDUWV RI
WKH VWHHULQJ ER[
3OHDVH SD\ DWWHQWLRQ WR WKH ZD\ SDUWV KDYH
EHHQ LQVWDOOHG SULRU WR GLVDVVHPEOLQJ WKHVH
7KLV LV WR HQVXUH FRUUHFW DVVHPEO\ RI WKH
QHZ VHDOLQJ ULQJV
67((5,1* %2;
;) VHULHV
6
7
9
10
11
S7 00 452
S7 00 454
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
1
S7 00 453
S7 00 036
S7 00 166
;) VHULHV
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
67((5,1* %2;
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
1RWH
'R QRW FKDQJH WKH SUHVVXUHOLPLWLQJ YDOYH
VHWWLQJ
,QVWDOODWLRQ RI WKH SUHVVXUHOLPLWLQJ YDOYH
)LW D QHZ 2ULQJ RQ WKH SOXJ
S7 00 176
67((5,1* 3803
;) VHULHV
&RQWHQWV
&217(176
3DJH
'DWH
*(1(5$/
2YHUYLHZ GUDZLQJ VWHHULQJ SXPS
2YHUYLHZ GUDZLQJ HPHUJHQF\ VWHHULQJ SXPS
2SHUDWLRQ RI WKH VWHHULQJ SXPS
2SHUDWLRQ RI WKH HPHUJHQF\ VWHHULQJ SXPS
67((5,1* 3803
&RQWHQWV
;) VHULHV
67((5,1* 3803
;) VHULHV
*HQHUDO
*(1(5$/
29(59,(: '5$:,1* 67((5,1* 3803
6 7
6 7 8
9 10
14
11
12 13 14 15 16
17
S7 00 037
'ULYH VKDIW
+RXVLQJ
%DOO EHDULQJ
'RXEOH RLO VHDO
2ULQJ
6WDWRU
9DQHV
2ULQJ
&RYHU
)ORZFRQWURO YDOYH
&LUFOLS
%HDULQJ EXVK
7KUXVW SODWH
5RWRU
7KUXVW SODWH
6HDOLQJ ULQJ
6SULQJ
67((5,1* 3803
*HQHUDO
;) VHULHV
3 4 5
6 7
8 9 12 14 15
17
19
6 7
8 9 10 11
13
16
18
S7 00 049
*HDUZKHHO
'RXEOH RLO VHDO
+RXVLQJ
%HDULQJ EXVK
$[OH
3OXJ
3OXQJHU
6SULQJ JXLGH
6SULQJ
(FFHQWULF
%HDULQJ EXVK
%RUH
3OXQJHUGHOLYHU\YDOYH FKDQQHO
%HDULQJ EXVK
6XSSO\ SLSH
'HOLYHU\ YDOYH
6XFWLRQ YDOYH
&XVKLRQLQJ FKDPEHU
'HOLYHU\ SLSH
67((5,1* 3803
;) VHULHV
*HQHUDO
6 7
6 7 8
9 10
14
11
12 13 14 15 16
17
S7 00 037
67((5,1* 3803
*HQHUDO
;) VHULHV
A
a
B
b
b
B
a
A
S7 00 038
67((5,1* 3803
;) VHULHV
5HJXODWHG RXWSXW FRQWURO
,Q SULQFLSOH WKH SXPS RXWSXW GHSHQGV RQ WKH
VSHHG
7KH VWHHULQJ PHFKDQLVP KRZHYHU VKRXOG EH
SURYLGHG ZLWK DQ RLO YROXPH ZKLFK LV DV FRQVWDQW
DV SRVVLEOH 7R DFKLHYH WKLV FRQVWDQW RLO YROXPH
WKH SXPS LV HTXLSSHG ZLWK D UHJXODWHG RXWSXW
FRQWURO
7KH RXWSXW DW WKH VWHHULQJ ER[ LV FRQWUROOHG E\ D
FDOLEUDWHG RSHQLQJ LQ WKH LQWHUQDO GHOLYHU\ OLQH
DQG WKH IORZFRQWURO YDOYH ZLWK VSULQJ
*HQHUDO
5
2
S7 00 039
7
S7 00 040
67((5,1* 3803
*HQHUDO
;) VHULHV
3 4 5
6 7
8 9 12 14 15
17
19
6 7
8 9 10 11
13
16
18
S7 00 049
;) VHULHV
67((5,1* 3803
*HQHUDO
67((5,1* 3803
*HQHUDO
;) VHULHV
67((5,1* 3803
;) VHULHV
3
2
1
S7 00 052
67((5,1* 3803
,QVSHFWLRQ DQG DGMXVWPHQW
;) VHULHV
67((5,1* 3803
;) VHULHV
S7 00 053
67((5,1* 3803
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
67((5,1* 3803
;) VHULHV
2
3
5
6
S7 00 141
67((5,1* 3803
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
;) VHULHV
&RQWHQWV
&217(176
3DJH
'DWH
;) VHULHV
;) VHULHV
*HQHUDO
*(1(5$/
/,1(6
6XSSO\ SLSH
7KH VXSSO\ OLQH FRQQHFWV WKH UHVHUYRLU WR WKH
VWHHULQJ SXPS DQG FRQVLVWV RI D WKLFN IOH[LEOH
UXEEHU OLQH ZLWK D OLQHQ VKHDWKLQJ
:LWKLQ WKH HQJLQH HQFDSVXODWLRQ WKH KRVH PD\
EH ILWWHG ZLWK D SURWHFWLYH EUDLGHG VWHHO
VKHDWKLQJ
7KH KRVH LV DWWDFKHG WR WKH UHVHUYRLU ZLWK D
KRVH FOLS DQG WR WKH VWHHULQJ SXPS ZLWK D
XQLRQQXW FRQQHFWLRQ RU D KRVH FOLS
$V WKH VWHHULQJ SXPS LV RI WKH QRQUHJHQHUDWLYH
W\SH WKH UHVHUYRLU VKRXOG EH ILWWHG DW D FHUWDLQ
KHLJKW RYHU WKH VWHHULQJ SXPS
7KH OHQJWK RI WKH VXSSO\ OLQH DOVR LQIOXHQFHV WKH
VWHHULQJSXPS RSHUDWLRQ
,I WKH UHVHUYRLU LV PRYHG WKXV PDNLQJ WKH
VXSSO\ OLQH ORQJHU WKH UHVHUYRLU VKRXOG DOVR EH
ILWWHG KLJKHU
'HOLYHU\ SLSH
7KH GHOLYHU\ OLQH FRQQHFWV WKH VWHHULQJ SXPS WR
WKH VWHHULQJ ER[ DQG FRQVLVWV RI D UXEEHU OLQH
ZLWK DQ LQWHUQDO EUDLGHG VWHHO FDVLQJ 7KH
DGPLVVLEOH SUHVVXUH LV PDUNHG RQ WKH KRVH
,I OLQHV DUH ORQJHU VWHHO OLQHV DUH VRPHWLPHV
DOVR DSSOLHG
7KH OLQH LV FRQQHFWHG WR WKH VWHHULQJ SXPS DQG
WKH VWHHULQJ ER[ XVLQJ D XQLRQQXW FRQQHFWLRQ
5HWXUQ SLSH
7KH UHWXUQ OLQH FRQQHFWV WKH VWHHULQJ ER[ WR WKH
UHVHUYRLU DQG FRQVLVWV RI D IOH[LEOH UXEEHU OLQH
ZLWK D OLQHQ VKHDWKLQJ ,I OLQHV DUH ORQJHU VWHHO
OLQHV DUH VRPHWLPHV DOVR DSSOLHG
7KH OLQH LV FRQQHFWHG WR WKH VWHHULQJ ER[ ZLWK D
XQLRQQXW FRQQHFWLRQ DQG WR WKH UHVHUYRLU ZLWK D
KRVH FOLS
;) VHULHV
Max.
Min.
S7 00 051
;) VHULHV
5HVHUYRLU RQHFLUFXLW V\VWHP
,Q RQHFLUFXLW V\VWHPV SODVWLF UHVHUYRLUV DUH
DSSOLHG 7KH UHVHUYRLU LV HTXLSSHG ZLWK D
VFUHZ FDS DQG D GLS VWLFN
7KH VXSSO\ OLQH LV FRQQHFWHG WR OLQH
FRQQHFWLRQ
7KH UHWXUQ OLQH LV FRQQHFWHG WR OLQH
FRQQHFWLRQ
7KH ILOWHU HOHPHQW LV NHSW LQ SODFH ZLWK D
SODVWLF FODPS
7KH IRUFH ZKLFK WKH UHWXUQ RLO H[HUWV RQ WKH ILOWHU
HOHPHQW SDUWO\ OLIWV WKH ILOWHU HOHPHQW RII LWV
VHDW 7KLV FDXVHV SDUW RI WKH VWHHULQJ RLO WR SDVV
DORQJ WKH XQGHUVLGH RI WKH ILOWHU HOHPHQW
GLUHFWO\ LQWR WKH UHVHUYRLU 7KLV PRYHPHQW RI WKH
ILOWHU HOHPHQW LV SRVVLEOH EHFDXVH D VSULQJ
KDV EHHQ ILWWHG EHWZHHQ WKH ILOWHU HOHPHQW
DQG WKH SODVWLF FODPS
*HQHUDO
3
4
2
5
B
S7 00 088
10
3
11
12
2
4
13
6
7
14
15
S700183
;) VHULHV
S7 00 050
;) VHULHV
max. 2 cm
A
Max.
Min.
S7 00 023
;) VHULHV
3LSH FRQQHFWLRQV
&KHFN HYHU\ SLSH FRQQHFWLRQ IRU OHDNV
3LSH URXWLQJ
3LSHV PXVW QRW EH WZLVWHG GXULQJ
DVVHPEO\
7R FKHFN IRU WZLVWLQJ XVH WKH PDUNLQJV
ZKLFK PD\ EH VKRZQ RQ WKH SLSHV
VRPHWLPHV LQ WKH IRUP RI WH[W
3LSHV VKRXOG QRW WRXFK RWKHU SDUWV WKLV
LV LQ YLHZ RI FKDILQJ
3LSHV VKRXOG QRW EHQG VKDUSO\ WKLV
DSSOLHV HVSHFLDOO\ WR WKH IOH[LEOH VXFWLRQ
SLSH DQG UHWXUQ SLSHV
3LSHV VKRXOG QRW EH SLQFKHG RII E\
RWKHU FRPSRQHQWV
;) VHULHV
;) VHULHV
,QVWDOODWLRQ RI OLQHV
2QO\ LQVWDOO RULJLQDO OLQHV VXSSOLHG E\ '$)
;) VHULHV
S7 00 166
2 3
7 8 9
S7 00 165
2 3
7 8 9
;) VHULHV
S7 00 165
S7 00 026
67((5,1* &2/801
;) VHULHV
&RQWHQWV
&217(176
3DJH
'DWH
67((5,1* &2/801
&RQWHQWV
;) VHULHV
;) VHULHV
67((5,1* &2/801
*HQHUDO
*(1(5$/
29(59,(: '5$:,1* 67((5,1* &2/801
67((5,1* &2/801
*HQHUDO
;) VHULHV
18
19
20
21
1
13
22
5
4
14
12
23
24
14
17
6
16
26
7
3
2
15
25
10
11
9
S700440
67((5,1* &2/801
;) VHULHV
*HQHUDO
8QLYHUVDO MRLQW
%ROW
)ODQJH QXW
)L[LQJ SODWH
6FUHZ
3HGDO SODWH
6WHHULQJ VKDIW
6RFNHW
6SOLW ULQJ
5LQJ
&ODPSLQJ VWULS
6WHHULQJFROXPQ EUDFNHW
)ODQJH EROW
)LQLVKLQJ SURILOH
)ODQJH EROW
6WHHULQJFROXPQ EUDNFHW
)ODQJH QXW
6WHHULQJ ZKHHO
3URWHFWLYH JXDUG
6ZLWFKLQJ ULQJ
6FUHZ
6WHHULQJFROXPQ ORFN
6WHHULQJ ZKHHO DWWDFKPHQW QXW
6WHHULQJ FROXPQ
6HOIORFNLQJ QXW
)ODQJH EROW
67((5,1* &2/801
*HQHUDO
;) VHULHV
;) VHULHV
67((5,1* &2/801
5HPRYDO DQG LQVWDOODWLRQ
S7 00 065
S7 00 166
67((5,1* &2/801
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
1
2
3
A
B
4
5
6
S7 00 427
67((5,1* &2/801
;) VHULHV
K100434
1RWH
5HSODFH EROWV ILWWHG ZLWK VHOIORFNLQJ QXWV E\
QHZ EROWV ILWWHG ZLWK IODQJH QXWV
K100799
67((5,1* &2/801
5HPRYDO DQG LQVWDOODWLRQ
;) VHULHV
;) VHULHV
&RQWHQWV
&217(176
3DJH
'DWH
*(1(5$/
2YHUYLHZ GUDZLQJ ZKHHO KXE
2YHUYLHZ GUDZLQJ VZLYHO D[OH
'HVFULSWLRQ RI WKH ZKHHO VHWWLQJV
;) VHULHV
;) VHULHV
*HQHUDO
*(1(5$/
29(59,(: '5$:,1* :+((/ +8%
10
11 12
13
14
5 6
4
3
S7 00 401
)L[LQJ EROW
+XE FDS
/RFN QXW
/RFNLQJ SODWH
&LUFOLS
$GMXVWLQJ QXW
%HDULQJ
2XWHU UDFH
+XE
6HQVRU ULQJ
$%6 VHQVRU
2XWHU UDFH
%HDULQJ
6HDOLQJ ULQJ
;) VHULHV
%ROW
/XEULFDWLQJ QLSSOH
&RYHU
1XW
%HDULQJ EXVK
1HHGOH EHDULQJ
6HDOLQJ ULQJ
)URQWD[OH KRXVLQJ
)LOOHU ULQJ
6ZLYHO D[OH
6HDOLQJ ULQJ
7KUXVW ZDVKHU
%HDULQJ ULQJ
&ROODU ULQJ
1HHGOH EHDULQJ
.LQJ SLQ
6HDOLQJ SODWH
%ROW
/XEULFDWLQJ QLSSOH
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
s7 00 101
;) VHULHV
*HQHUDO
S7 00 120
&DVWHU
7KH FDVWHU = LV WKH DQJOH RI WKH D[OH KRXVLQJ
WR WKH URDG VXUIDFH 7KH FDVWHU LV LPSRUWDQW IRU
WKH GLUHFWLRQDO VWDELOLW\ RI WKH YHKLFOH 7RR OLWWOH
FDVWHU ZLOO OHDG WR VHDUFKLQJ EHKDYLRXU E\ WKH
YHKLFOH ZKLOH WRR PXFK FDVWHU ZLOO UHVXOW LQ
KHDY\ VWHHULQJ
$ GHYLDWLQJ FDVWHU ZLOO QRW UHVXOW LQ W\UH ZHDU
7KH FDVWHU LV GHWHUPLQHG E\ WKH UHODWLRQ
EHWZHHQ WKH URDG VXUIDFH DQG WKH FKDVVLV
DVVXPLQJ WKDW WKH FKDVVLV LV SDUDOOHO ZLWK WKH
URDG VXUIDFH
&KHFNLQJ DQG DGMXVWLQJ WKH FDVWHU DUH YHU\ HDV\
RSHUDWLRQV IRU ZKLFK QR FRPSOLFDWHG HTXLSPHQW
LV QHHGHG
,I D YHKLFOH KDV WZR VWHHUDEOH D[OHV WKLV
LQVSHFWLRQ VKRXOG EH FDUULHG RXW RQ ERWK D[OHV
;) VHULHV
S7 00 129
S700125
S7 00 126
;) VHULHV
*HQHUDO
S7 00 127
S7 00 122
;) VHULHV
S7 00 123
;) VHULHV
*HQHUDO
;) VHULHV
;) VHULHV
S7 00 108
;) VHULHV
4
S7 00 114
1RWH
7KH ILOOHUULQJ WKLFNQHVV FDQ DOVR EH
GHWHUPLQHG XVLQJ WKH IRUPXOD LQ WKH
GUDZLQJ
$
ILOOHUULQJ WKLFNQHVV
%
GLVWDQFH EHWZHHQ WKH VZLYHOD[OH
FRQWDFW VXUIDFHV
&
WRWDO WKLFNQHVV RI WKH WKUXVW EHDULQJ
ZLWKRXW WKH GXVW VHDO
'
D[OHHQG GLPHQVLRQV
(
SOD\
A=B-(C+D+E)
E(0,05-0,30 mm)
A
B
D
C
S7 00 137
;) VHULHV
4
S7 00 114
;) VHULHV
6
5
2
4
1
7
S7 00 131
S7 00 079
S7 00 080
;) VHULHV
S7 00 081
S7 00 082
;) VHULHV
40Nm
(1)
40Nm
(2)
15Nm
(3)
15Nm
(4)
A800150
;) VHULHV
S7 00 084
A
S7 00 085
100Nm
45-60
A800138
;) VHULHV
A
S7 00 085
2
1
S7 00 086
;) VHULHV
S7 00 145
S7 00 146
;) VHULHV
S7 00 147
;) VHULHV
1RWH
,I D ODUJH GHYLDWLRQ LV PHDVXUHG WKH FDXVH
VKRXOG EH WUDFHG 7KH GHYLDWLRQ FRXOG IRU
H[DPSOH KDYH EHHQ FDXVHG E\ D FROOLVLRQ GXULQJ
ZKLFK FRPSRQHQWV ZHUH EHQW ,I VR WKH
UHPDLQLQJ VWHHULQJPHFKDQLVP FRPSRQHQWV
VKRXOG EH LQVSHFWHG FDUHIXOO\
;) VHULHV
mm/m
6
5,5
5
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
-0,5
-1
-1,5
-2
152 N
A
1
x 1000 KG
S7 00 421
([DPSOH
*UDSK IRU D[OH 1 ZKHQ XVHG DV VLQJOH IURQW
D[OH RU VHFRQG IURQW D[OH LQ WKH FDVH RI D YHKLFOH
ZLWK WZR VWHHUHG IURQW D[OHV
7KH D[OH ORDG PHDVXUHG LV NJ DQG WKH WRH
PHDVXUHG LV PPP WRH RXW
7KH OLQHV LQWHUVHFW % RXWVLGH WKH VKDGHG SDUW
)URP WKLV LW IROORZV WKDW WKH WRH LV RXWVLGH WKH
WROHUDQFH OLPLWV 7KH WRH PXVW EH DGMXVWHG VR
WKDW IROORZLQJ DGMXVWPHQW WKH WRH PHDVXUHG
FRLQFLGHV ZLWK OLQH & GUDZQ
mm/m
6
5,5
5
4,5
4
3,5
3
2,5
2
1,5
1
0,5
0
-0,5
-1
-1,5
-2
152 N
x 1000 KG
B
S7 00 420
;) VHULHV
S7 00 061
1RWH
0DNH VXUH WKDW WKH WKUHDGHG HQGV RI WKH
EDOO MRLQWV DUH QRW SXVKHG IURP WKH WUDFN URG
WRR IDU 7KH FODPSLQJ EUDFNHW VKRXOG DOZD\V
IXOO\ HQJDJH WKH EDOOMRLQW VFUHZ WKUHDG VHH
WKH GUDZLQJ
S7 00 026
A
S7 00 060
;) VHULHV
;) VHULHV
;) VHULHV
S700124
;) VHULHV
S7 00 166
;) VHULHV
S7 00 166
;) VHULHV
;) VHULHV
;) VHULHV
S7 00 093
3UHSDUDWRU\ DFWLYLWLHV
'ULYH WKH YHKLFOH VWUDLJKW WR WKH WHVW ORFDWLRQ
WR DYRLG VWUHVVHV LQ WKH FKDVVLV RU LQ WKH
D[OH VXVSHQVLRQ V\VWHP
S7 00 166
;) VHULHV
S7 00 091
;) VHULHV
S7 00 089
S7 00 166
;) VHULHV
S7 00 090
2
S7 00 115
;) VHULHV
;) VHULHV
M7116
6
5
4
3
1
S700426
;) VHULHV
;) VHULHV
S7 00 119
S7 00 151
S7 00 152
;) VHULHV
S7 00 149
S7 00 150
;) VHULHV
;) VHULHV
S7 00 134
;) VHULHV
A
B
S7 00 116
;) VHULHV
;) VHULHV
S7 00 096
S7 00 097
;) VHULHV
S7 00 098
1RWH
:KHHO QXWV VKRXOG DOZD\V EH WLJKWHQHG DQG
UHWLJKWHQHG LQ FROG FRQGLWLRQ +RZHYHU
WLJKWHQLQJ ZKHHO VWXGV LQ H[WUHPH FROG
VKRXOG EH DYRLGHG
S7 00 095
S7 00 099
;) VHULHV
S7 00 094
1
6
3
4
M7047
;) VHULHV
;) VHULHV
;) VHULHV
S7 00 026
;) VHULHV
S7 00 026
;) VHULHV
S700001
2
1
3
S7 00 160
;) VHULHV
2
1
3
S7 00 160
1RWH
'XULQJ WKH DQJXODU URWDWLRQ SURFHVV WKH EROW
\LHOG VWUHVV LV H[FHHGHG DQG WKH EROW ZLOO
OHQJWKHQ QRWLFHDEO\
;) VHULHV
10
11 12
13
14
5 6
4
3
S7 00 401
1RWH
,I WKH EHDULQJV DUH UHPRYHG IURP ERWK
ZKHHOV WKH\ VKRXOG EH PDUNHG (DFK
EHDULQJ VKRXOG EH UHLQVWDOOHG LQ LWV RULJLQDO
KXE
S7 00 084
S7 00 404
;) VHULHV
;) VHULHV
10
11 12
13
14
5 6
4
3
S7 00 401
;) VHULHV
6OLGH WKH KXE RYHU WKH D[OH VWXE 'R QRW SU\
DV WKH RLO VHDO PLJKW EH GDPDJHG LQ WKH
SURFHVV
)LW WKH DGMXVWLQJ QXW WR WKH D[OH HQG
$GMXVW WKH VSHFLILHG ZKHHO EHDULQJ SOD\ DQG
ILW WKH FLUFOLS WR WKH D[OH HQG VHH FKDSWHU
,QVSHFWLRQ DQG DGMXVWPHQW
)LW D QHZ ORFN SODWH WR WKH D[OH HQG 7KH
ORFN SODWH FDP VHH WKH DUURZ VKRXOG FDWFK
LQ RQH RI WKH KROHV RI WKH FLUFOLS
5
4
S7 00 402
10
11
S7 00 403
;) VHULHV
B
M8120
;) VHULHV
'ULOO WZR KROHV LQWR WKH RLO VHDO DQG WXUQ WKH
VSHFLDO WRRO '$) QR LQWR WKH RLO
VHDO 3XOO WKH RLO VHDO IURP WKH KXE XVLQJ WKH
VSHFLDO WRRO '$) QR
;) VHULHV
A B C
K L
G
S7 00 180
;) VHULHV
3
F
H
5
S7 00 182
;) VHULHV
A B C
1
K L
4 5 G
S7 00 181
;) VHULHV
)LW WKH ORFN SODWH & DQG WKH QXW % RQWR
WKH FHQWULQJ VSLQGOH (
S7 00 186
;) VHULHV
3
S7 00 424
A B C
1
K L
G
S7 00 405
;) VHULHV
I K L
G
S7 00 411
;) VHULHV
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
s7 00 101
;) VHULHV
A
B
C
D
E
S7 00 106
;) VHULHV
10
14
S7 00 103
A
6
7
B
C
15
D
S7 00 136
;) VHULHV
16
S7 00 109
7
C
6
6
D
S7 00 105
;) VHULHV
a
6
7
c
15
b
S7 00 135
1RWH
7KH PDUNLQJV RQ WKH WKUXVW SLHFH '
DUH QRW DSSOLFDEOH ZKHQ SUHVVLQJ LQ WKH
QHHGOH EHDULQJV LQWR WKH 11
D[OHV
,QVWDOODWLRQ RI WKH VZLYHO D[OH
7DS WKH WKUXVW EHDULQJ FROODU ULQJ HYHQO\
LQWR WKH VZLYHO D[OH XVLQJ D SODVWLF
PDOOHW 7KH FROODU ULQJ VKRXOG DEXW DOO
DURXQG
10
14
S7 00 113
;) VHULHV
11
12
13
14
S7 00 110
16
4
5
10
S7 00 111
;) VHULHV
S7 00 104
;) VHULHV
S7 00 067
S7 00 068
S7 00 069
;) VHULHV
S7 00 070
S7 00 071
S7 00 072
;) VHULHV
3 4
S7 00 073
S7 00 074
S7 00 075
;) VHULHV
S7 00 412
S7 00 076
S7 00 413
;) VHULHV
S7 00 070
S7 00 077