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Form No.

P- 022 Issue Date: March 2006

Sheet 1 of 4

SAUDI ARAMCO PRE-COMMISSIONING FORM


HIGH VOLTAGE MOTOR CONTROLGEAR
Equipment Type:
Equipment Tag No:
BI/JO No:
Ref. Drawings & Documents:
Manufacturer:
Model No:
Test Completion Date:

User Reference:
Equipment Description:
Plant No. / Location:
Serial No:
FIELD INSTALLATION TESTS

VISUAL INSPECTION
Yes

No

Yes

No

1. Inspect primary and auxiliary equipment for physical damage, missing parts and proper
assembly.
2. Compare equipment nameplate data with one-line, design plans and starter schedule.
3. Check nameplate voltage and current ratings for breakers, contactors and primary and
secondary fuses.
4. Compare overload protection with motor full load current for proper sizing.
5. Verify component sizing versus load.
6. Check contactor finger stab alignment and tightness on draw-out designs.
7. Protective grounding is correctly installed and connected to main ground.
8. Remove shipping and blocking material from starter and vertical sections.
9. Check draw-out cubicles and wire ways for cleanliness.

MECHANICAL INSPECTION
1. Torque all accessible bolted connections.
2. Check insulators and the insulation system.
3. Inspect main bus and bus taps to switches and potential transformers.
4. Manually operate breakers and contactors. Check for freedom of movement of all
moving parts.
5. Check for main contact pressure alignment and full contact area on contactors.
6. Check operation of door mechanical interlocking linkage.

Witness
Signature & Date

PDD

Inspection

Operation/Maintenance

CopyrightSaudi Aramco 2009. All rights reserved.

Contractor

Form No. P- 022 Issue Date: March 2006

Sheet 2 of 4

SAUDI ARAMCO PRE-COMMISSIONING FORM


HIGH VOLTAGE MOTOR CONTROLGEAR
Equipment Type:
Equipment Tag No:
BI/JO No:
Ref. Drawings & Documents:
Manufacturer:
Model No:
Test Completion Date:

User Reference:
Equipment Description:
Plant No. / Location:
Serial No:

ELECTRICAL INSPECTION
Yes

No

1. Check wiring point to point and megger.


2. Check wire markers, and that terminal block connections are secure and properly
identified.
3. Megger and high potential test main bus phase to ground and phase to phase.
4. Measure bus resistance and joint contact resistance.
5. Inspect all protective relays and devices for correct operation and settings.
6. Check to see that space heaters are connected and operable.
7. Megger outgoing circuits.
8. Check PT and CT rating, ratio, and insulation resistance, test in accordance with
procedures.
9. Check calibration of voltmeters and ammeters.
10. Check rating of all fuses.
11. Verify relay trip/alarm functions.
12. Verify motor ground fault protection.
13. Check effectiveness of tripping devices.
14. Megger contactors and circuit breakers phase to phase and phase to ground.
15. Measure the contact resistance of each contactor and circuit breaker.
16. Check the Phase Rotation of the voltage on the main bus.

Witness
Signature & Date

PDD

Inspection

Operation/Maintenance

CopyrightSaudi Aramco 2009. All rights reserved.

Contractor

Form No. P- 022 Issue Date: March 2006

Sheet 3 of 4

SAUDI ARAMCO PRE-COMMISSIONING FORM


HIGH VOLTAGE MOTOR CONTROLGEAR
Equipment Type:
Equipment Tag No:
BI/JO No:
Ref. Drawings & Documents:
Manufacturer:
Model No:
Test Completion Date:

User Reference:
Equipment Description:
Plant No. / Location:
Serial No:
NAMEPLATE INFORMATION

Equipment Identification/manufacturer
Serial number/model number
Rated Voltage
Rated current
Interrupting Rating
(TEST PERFORMED IN ACCORDANCE WITH VALUES RECOMMENDED BY VENDOR OR VALUES IN P-000)

ITEMS TESTED

MOTOR CONTROL CENTER RECORDED TEST DATA


MEGGER TEST
DC HI-POT LEAKAGE
Insulation resistance in Meg-ohms
Current in micro-amps

Phase A to Ground
Phase B to Ground
Phase C to Ground
Phase A to Phase B
Phase B to Phase C
Phase C to Phase A
MOTOR CONTROL CENTER CONTACT RESISTANCE
FEEDER NO.

Witness
Signature & Date

Breaker or
Contactor No.

PDD

Phase A Line to
Load micro-ohms

Inspection

Phase B Line to
Load micro-ohms

Phase C Line to
Load micro-ohms

Operation/Maintenance

CopyrightSaudi Aramco 2009. All rights reserved.

Contractor

Form No. P- 022 Issue Date: March 2006

Sheet 4 of 4

SAUDI ARAMCO PRE-COMMISSIONING FORM


HIGH VOLTAGE MOTOR CONTROLGEAR
Equipment Type:
Equipment Tag No:
BI/JO No:
Ref. Drawings & Documents:
Manufacturer:
Model No:
Test Completion Date:

User Reference:
Equipment Description:
Plant No. / Location:
Serial No:

MOTOR CONTROL CENTER DATA SHEET


Voltage Rating:
DEVICE
NO.

HORSE
POWER

Witness
Signature & Date

FULL
LOAD
CURRENT

PDD

MOTOR
PROTECTION
RELAY TYPE

Inspection

RATING

FEEDER
NO.

Operation/Maintenance

CopyrightSaudi Aramco 2009. All rights reserved.

FEEDER
INSULATION
RESISTANCE

Contractor

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