GROUP 26
FRONT AXLE
CONTENTS
GENERAL INFORMATION . . . . . . . .
26-2
26-2
FRONT AXLE
GENERAL INFORMATION
GENERAL INFORMATION
For the front axle, a double-row angular contact ball
bearing with an integral oil seal is adopted as a
wheel bearing, and EBJ-ETJ type constant velocity
joint as a driveshaft.
It has the following features:
The driveshaft incorporates lightweight and compact EBJ-ETJ type constant velocity joints.
Lead-free grease for the constant velocity joint is
adopted.
Hexavalent chromium is eliminated from the dust
cover material.
M2260000100819
SPECIFICATIONS
Item
Wheel bearing
Driveshaft
Specification
Bearing type
80 43 (3.15 1.69)
Joint type
Outside
EBJ
Inside
ETJ
M/T-LH
M/T-RH
CVT-LH
26-3
FRONT AXLE
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
Strut assembly
Knuckle
ETJ (LH)
Front hub
Driveshaft (LH)
ETJ (RH)
Driveshaft (RH)
Dynamic damper
(LH) <M/T>
EBJ
Dynamic damper
(RH)
Wheel bearing
Oil seal
Magnetic
encoder
AC504925 AB
AC606246 AB
NOTES
36-1
GROUP 36
PARKING BRAKES
CONTENTS
GENERAL INFORMATION . . . . . . . .
36-2
36-2
PARKING BRAKES
GENERAL INFORMATION
GENERAL INFORMATION
A parking brake lever is used to operate the mechanical rear-wheel acting type parking brake.
M2360000100753
CONSTRUCTION DIAGRAM
<Vehicles with rear drum brake>
Parking brake rear cable
Parking brake lever
AC609233 AC
AC609235
AC609234 AB
35A-1
GROUP 35A
BASIC BRAKE
SYSTEM
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . .
CONSTRUCTION DESCRIPTION . . .
MASTER CYLINDER . . . . . . . . . . . . . . . . .
35A-2
BRAKE BOOSTER . . . . . . . . . . . . . . . . . . .
35A-5
BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . .
35A-7
35A-5
FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . .
35A-8
35A-5
REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . .
35A-9
BRAKE LINE . . . . . . . . . . . . . . . . . . . . . . . .
35A-10
35A-2
GENERAL
Brake systems with higher reliability and durability
have achieved distinguished braking performance.
FEATURES
.
IMPROVEMENT IN SAFETY
The 4-wheel anti-lock brake system (4ABS) has
been installed to prevent slippage resulting from
the wheel lock and assure stable vehicle posture
and driveability.<Vehicles with ABS>
M2350000100956
35A-3
Brake booster
Reserve tank
Master cylinder
Brake booster
Reserve tank
Master cylinder
Hydraulic unit
35A-4
SPECIFICATIONS
Item
Master cylinder
Brake booster
Specifications
Type
Tandem type
I.D. mm (in)
20.6 (0.81)
Type
254 (10.0)
Boost ratio
Proportioning valves
57.1 (2.25)
10.0 (0.39)
Clearance adjustment
Automatic adjustment
203 (8.0)
19.0 (0.75)
4 (0.157)
Clearance adjustment
Automatic
Type
34.9 (1.37)
10.0 (0.39)
Clearance adjustment
Automatic adjustment
35A-5
CONSTRUCTION DESCRIPTION
MASTER CYLINDER
M2350001000576
Reserve tank
AC609255
Brake booster
Master cylinder
The master cylinder is a tandem type and is integrated with the brake fluid reservoir with the level
switch.
BRAKE BOOSTER
M2350002000698
Diaphragm
Reaction disc
Push rod
Operating rod
35A-6
AT INITIAL ASSISTING
Reaction
washer
Disc
Ring piston
AC507766 AB
.
Valve
piston
Lock washer
AC507768AB
Reaction
washer
Control
housing
Ring piston
Lock washer
AC507769AB
35A-7
BRAKE PEDAL
M2350007000422
<After collision>
<Before collision>
Brake pedal and support
member
Slope
Pedal retreat
path in collision
Slope
Collision load
Pedal arm
Pedal arm
Push
rod
Brake booster
Brake booster
Push
rod
Pedal support frame
position before collision
AC611958AB
35A-8
FRONT BRAKE
M2350003000602
At wear limit
Normal
Pad
Brake disc
AC201769
AC609316 AB
V 6 - S 57
1
No. Item
Contents
V: Ventilated
S: Solid
Brake size
4: 14"
(Minimum applicable 5: 15"
6: 16"
disc wheel)
Number of pistons
S: 1 (Floating type)
Piston size
(Rounded integral
value)
35: 34.9 mm
57: 57.1 mm
AC505124
35A-9
REAR BRAKE
M2350004000616
AC609282
At wear limit
Normal
Pad
<16-inch disc brake (S6-S35)>
Wear indicator
Brake disc
AC201769
AC609315AB
The outer disc type brake disc which can be tightened together with the wheel has been introduced for better serviceability.
NOTE: *For the brake disc name, refer to FRONT
BRAKE P.35A-8.
35A-10
BRAKE LINE
M2350005000266
Sleeve
Plate
U-packing
Master cylinder
Spring
O-ring
Seal
Guide
To rear brake
Proportioning valve
AC609305AB
35B-1
GROUP 35B
FOUR-WHEEL
ANTI-LOCK BRAKE
SYSTEM (4ABS)
CONTENTS
GENERAL INFORMATION . . . . . . . .
CONSTRUCTION DESCRIPTION . . .
35B-2
35B-6
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .
35B-6
ACTUATORS . . . . . . . . . . . . . . . . . . . . . . .
35B-6
ABS-ECU. . . . . . . . . . . . . . . . . . . . . . . . . . .
35B-7
35B-2
GENERAL INFORMATION
M2351000100830
The ABS that ensures directional stability and controllability during hard braking. ABS is standard
equippment on the ES and GTS models but is
optional.
This ABS uses a 4-sensor system that controls all
four wheels independently of each other, and has the
following features:
EBD *1 (Electronic Brake-force Distribution system) control that can obtain ideal rear wheel
brake force has been employed.
.
SPECIFICATIONS
Item
Specifications
4 sensors
Magnetic encoder
Front
Rear
Type
Semiconductor
CONSTRUCTION DIAGRAM
5
SERVICE
REQUIRED
6
1
CHECK
4, 8
3
7
2
.
35B-3
Sensor
Hydraulic unit
Actuator
35B-4
SYSTEM CONFIGURATION
Wheel speed sensor (FL)
ABS-ECU
Wheel
speed
sensor
(FR)
Wheel
speed
sensor
(RR)
Hydraulic unit
Wheel
speed
sensor
(FL)
Front left wheel (FL)
Wheel
speed
sensor
(RL)
Rear left wheel (RL)
AC608528AB
35B-5
Fusible
link No.26
Fusible
link No.34
Ignition
switch (IG1)
Fusible
link No.36
Relay box
(Engine
compartment)
ETACS-ECU
CAN drive circuit
CAN drive
circuit
Analog
interface
circuit
Interface
circuit
Analog
interface
circuit
Interface circuit
CAN drive
circuit
Interface
circuit
Stoplight
switch
Data link
connector
Engine
control
module
Stoplight
Hydraulic unit
Solenoid valve
Motor
Solenoid valve
power supply
CAN transceiver
circuit
Motor power supply
Power supply
CPU
LED drive
circuit
Solenoid valve
power supply
Interface
circuit
Interface circuit
ABS-ECU
Combination
meter
(FL)
(FR)
(RL)
(RR)
AC609237AB
35B-6
CONSTRUCTION DESCRIPTION
SENSOR
M2351001000494
REAR
<Vehicles with rear drum brake>
Front wheel speed sensor
The wheel speed sensor is a kind of a pulse generator. It consists of the magnetic encoder for wheel
speed detection (a plate on which north and south
pole sides of the magnets are arranged alternately)
which rotates at the same speed of the wheel and
the wheel speed sensor (semiconductor sensor).
This sensor outputs frequency pulse signals in proportion to the wheel speed.
AC608548AB
ACTUATORS
M2351002000356
ABS warning light and brake warning light illumination or flashing pattern
State
ABS warning light
Normal
Correct
Faulty
ABS failure
Illuminates
EBD failure
Illuminates
Illuminates
Actuator operated
Flash (2Hz)
Illuminates*
Illuminates*
NOTE: *:ABS and brake warning lights remain illuminated until the ignition is switched off.
35B-7
ABS-ECU
M2351003000520
Wheel speed
Estimated vehicle speed
C
Brake pressure
a
e
d
b
c
AC506830AB
1. The ABS-ECU calculates the speed and deceleration of each wheel based on the signals from the
four wheel speed sensors, and estimates the
vehicle speed at that time.
2. When the brake pedal is depressed, the brake
fluid pressure applied to the wheel cylinder
increases, and the wheel speed decreases.
When the difference between the wheel speed
and vehicle speed increases, and the vehicle
deceleration goes below the specified value
35B-8
Four-wheel control
ABS fluid pressure is controlled independently for
four wheels.
EBD fluid pressure control
EBD operating conceptual design
Braking Force
Improved
INITIAL CHECK
INITIAL CHECK
STARTUP CHECK
.
When the startup vehicle speed reaches approximately 10 km/h (6 mph), ABS-ECU performs the following checks.
1. Motor, solenoid valve check (Initial startup* only)
Turns ON the motor relay in ECU, and checks the
pump motor operation. At the same time,
ABS-ECU sequentially energizes each solenoid
valve in a very short period and checks the valve
operation.
NOTE: *: Initial startup indicates a first startup
after the system has started.
2. Wheel speed sensor check
ABS-ECU checks for any wheels that have not
received wheel speed sensor signal from the
startup.
CONSTANT CHECK
.
35B-9
CAN COMMUNICATION
ABS-ECU outputs the ABS warning light and the
EBD warning light* illumination request signals to the
combination meter through CAN communication.
NOTE: *: The brake warning light is used as EBD
control warning light.
FAIL-SAFE FUNCTION
If any malfunction is detected by the self-diagnostic
NOTE: *: The brake warning light is used as EBD
function, ABS-ECU illuminates the ABS warning light
control warning light.
and brake warning light*, and it disables ABS and
EBD control.
DTC
Item
Countermeasures for failure
No.
EBD control ABS control
Brake
ABS warning
warning light light
C100A Abnormality in FL wheel speed
sensor circuit
Executed
(Prohibited
C1015 Abnormality in FR wheel speed when two or
more wheels
sensor circuit
are faulty.)
C1020 Abnormality in RL wheel speed
sensor circuit
Prohibited
Extinguished*2 Illuminated*3
Prohibited
Extinguished*2 Illuminated*3
Executed
(Prohibited
C101C Abnormality in FR wheel speed when two or
more wheels
sensor signal
are faulty.)
C1027 Abnormality in RL wheel speed
sensor signal
C1032 Abnormality in RR wheel speed
sensor signal
35B-10
DTC
No.
Item
CONSTRUCTION DESCRIPTION
ABS control
Brake
ABS warning
warning light light
Executed
(Prohibited
when two or
more wheels
are faulty.)
Prohibited
Extinguished*2 Illuminated*3
Prohibited
Extinguished*2 Illuminated*3
Prohibited
Extinguished*2 Illuminated*3
Prohibited
Prohibited
Illuminates
Illuminates
Prohibited
Prohibited
Illuminates
Illuminates
Prohibited
Prohibited
Illuminates
Illuminates
Executed
Prohibited
Extinguished
Illuminated*3
Executed
(Prohibited
C1047 FR wheel speed sensor control when two or
more wheels
phase time exceeded
are faulty.)
C1048 RL wheel speed sensor control
phase time exceeded
C1049 RR wheel speed sensor control
phase time exceeded
C104B Abnormality in FL wheel inlet
valve system
C104F Abnormality in FR wheel inlet
valve system
C1053 Abnormality in RL wheel inlet
valve system
C1057 Abnormality in RR wheel inlet
valve system
C105F Abnormality in FL wheel outlet
valve system
C1063 Abnormality in FR wheel outlet
valve system
C1067 Abnormality in RL wheel outlet
valve system
C105B Abnormality in RR wheel outlet
valve system
DTC
No.
Item
C2116
ABS control
Brake
ABS warning
warning light light
Executed
Prohibited
Extinguished
Illuminated*3
Executed
Executed
Extinguished
Extinguished
Prohibited
Prohibited
Illuminates
Illuminates
C2100 Battery
voltage
problem (low
voltage)
9.7 0.3 V or
less*1
Executed
Prohibited
Extinguished
Illuminates
8.0 0.5 V or
less *1
Prohibited
Prohibited
Illuminates
Illuminates
C2101 Battery
voltage
problem (high
voltage)
18.0 1.0 V or
more
Prohibited
Prohibited
Illuminates
Illuminates
Executed
Extinguished
Flashes (1 Hz)
Executed
Executed
Extinguished
Illuminates
Executed
Executed
Extinguished
Extinguished
Executed
Executed
Extinguished
Extinguished
Executed
Executed
Extinguished
Extinguished
Executed
Executed
Extinguished
Extinguished
Prohibited
Extinguished
Illuminates
Prohibited
Extinguished
Illuminates
Executed
NOTE: .
*1 This diagnostic trouble code is not set within
the vehicle speed of 20 km/h (12 mph) or less.
*2 Turns ON when two or more wheels are faulty.
*3 Stays ON until the vehicle speed reaches 10
km/h (6 mph) when the ignition switch is turned to
ON next time.
DIAGNOSTIC FUNCTION
ABS-ECU has the following functions for easier system checks. The following items can be diagnosed
using scan tool.
Diagnostic trouble code set
Service data output
Actuator test
.
35B-11
35B-12
ACTUATOR TEST
Using scan tool, the actuators can be forcibly operated.
NOTE: .
When ABS-ECU is disabled, the actuator test
cannot be performed.
34-1
GROUP 34
REAR SUSPENSION
CONTENTS
GENERAL INFORMATION . . . . . . . .
34-2
34-2
REAR SUSPENSION
GENERAL INFORMATION
GENERAL INFORMATION
The trailing arm type multi-link suspension is
adopted.
.
MAIN FEATURES
The wheel tread is increased to improve cornering ability.
The roll center height is modified to improve the
steering ability.
A double crossmember is adopted and the upper
arm, lower arm, toe control arm are joined to the
crossmember to improve suspension alignment
accuracy and maintenance performance.
Improvement of arms installation accuracy eliminates the camber adjustment to improve maintenance performance.
M2340000100977
CONSTRUCTION DIAGRAM
Shock absorber
Upper arm
Coil spring
Stabilizer bar
<GTS, ES>
Stay
Trailing arm
AC606248 AB
SPECIFICATIONS
.
SUSPENSION SYSTEM
Item
Specification
Suspension type
34-3
REAR SUSPENSION
GENERAL INFORMATION
WHEEL ALIGNMENT
Item
Specification
Camber
0 55'
Toe-in mm (in)
3 (0.12)
COIL SPRING
Item
Specification
DE, ES
GTS
11 (0.4)
11 (0.4)
91 (3.6)
91 (3.6)
351 (13.8)
334 (13.1)
NOTES
33-1
GROUP 33
FRONT
SUSPENSION
CONTENTS
GENERAL INFORMATION . . . . . . . .
33-2
33-2
FRONT SUSPENSION
GENERAL INFORMATION
GENERAL INFORMATION
The MacPherson strut type suspension is adopted.
.
MAIN FEATURES
The wheel tread is increased to improve cornering ability.
The roll center height is modified to improve the
steering ability.
Increased suspension stroke improves road holding quality, and secures good adhesion even on
bumpy-rough roads to reduce shocks received
when the vehicle negotiates bumps.
M2330000100965
CONSTRUCTION DIAGRAM
Coil spring
Stabilizer link
Stabilizer bar
Front suspension strut
Lower arm
Front axle crossmember
AC607283 AB
SPECIFICATIONS
.
SUSPENSION SYSTEM
Item
Specification
Suspension type
WHEEL ALIGNMENT
Item
Specification
Camber
0 05'
33-3
FRONT SUSPENSION
GENERAL INFORMATION
Item
Specification
Caster
2 40'
Kingpin inclination
13 30'
Toe-in mm (in)
1 (0.04)
COIL SPRING
Item
Specification
DE, ES
14 (0.6)
159 (6.3)
GTS
5MT
331 (13.0)
316 (12.4)
CVT
338 (13.3)
322 (12.7)
NOTES
31-1
GROUP 31
31-2
31-2
GENERAL INFORMATION
The wheels and tires of the following specifications have been established.
Adopt the Tire Pressure Monitoring System
(TPMS).
Warns driver of low tire pressure by illuminating the TPMS warning light on the combination meter.
M2310000100941
SPECIFICATIONS
.
DE
ES
GTS
Wheel
Type
Steel type or
Aluminium type*
Aluminum type
Aluminum type
Size
16 6 1/2JJ
16 6 1/2JJ
18 7JJ
Amount of wheel
offset mm (in)
46 (1.8)
46 (1.8)
46 (1.8)
PCD mm (in)
114.3 (4.50)
114.3 (4.50)
114.3 (4.50)
Size
P205/60R16 91H
P205/60R16 91H
P215/45R18 89V
Tire
Specification
Wheel
Type
Steel type
Size
16 4T
40 (1.6)
PCD mm (in)
114.3 (4.50)
Size
T125/70D16 96M
Tire
NOTE: .
M2310000200067
27-1
GROUP 27
REAR AXLE
CONTENTS
GENERAL INFORMATION . . . . . . . .
27-2
27-2
REAR AXLE
GENERAL INFORMATION
GENERAL INFORMATION
The rear axle has the following features:
The wheel bearing is a unit ball bearing (double-row angular contact ball bearing) which incorporates the oil seals and is highly resistant to
thrust loads.
M2270000100478
The number of parts has been reduced by integrating the magnetic encoder for ABS wheel
speed detection into the wheel bearing. <Vehicles with ABS>
SPECIFICATIONS
Item
Wheel bearing
Specification
Type
CONSTRUCTION DIAGRAM
Ball bearing
Magnetic
encoder
Rear hub
Oil seal
AC606273 AB
37-1
GROUP 37
POWER STEERING
CONTENTS
GENERAL INFORMATION . . . . . . . .
37-2
OIL PUMP . . . . . . . . . . . . . . . . . . . . . .
37-6
STEERING WHEEL . . . . . . . . . . . . . .
37-3
STEERING GEAR. . . . . . . . . . . . . . . .
37-7
37-4
OIL RESERVOIR . . . . . . . . . . . . . . . .
37-8
37-2
POWER STEERING
GENERAL INFORMATION
GENERAL INFORMATION
FEATURES
A hydraulic power steering system has been adopted
to all models.
This steering system offers the following features:
The support method of the steering gear to the
crossmember is realised by the left and right
internal bushings with inner cylinders. This support method achieves higher rigidity of the steering gear and improves the steering feeling.
M2370000101003
SPECIFICATIONS
Items
Steering wheel
Steering column
Specifications
Type
Three-spoke type
375 (14.7)
3.16
Column mechanism
Shock absorbing
mechanism and Tilt steering
mechanism
Steering gear
Steering angle
Power steering fluid
8.1 (0.49)
8.8 (1,276)
Reservoir type
Type
144
Inner wheel
40 50
Outer wheel
33 50
Specified lubricants
GENUINE MITSUBISHI
POWER STEERING FLUID
37-3
POWER STEERING
STEERING WHEEL
CONSTRUCTION DIAGRAM
Oil reservoir
Return hose
Pressure hose
assembly
Pressure switch
Steering column
shaft assembly
Steering wheel
Suction hose
Heat protector
AC607284 AB
STEERING WHEEL
A
Steering wheel
audio remote control switch
M2370001000761
Section A - A
Inflator
Steering wheel
voice control switch
Cruise control switch
A
AC607285 AB
The steering wheel is designed to improve operability, safety and maintainability and has the following
features:
Newly designed Three-spoke type has been
adopted. For DE and ES, the steering wheel
made of urethane has been adopted. For GTS,
the steering wheel made of genuine leather has
been adopted.
Audio remote control, voice control, and cruise
control switches are available on some models.
37-4
POWER STEERING
STEERING SHAFT AND COLUMN
M2370002000667
Tilt point
Intermediate shaft
Column pipe
Tilt lever
Section B-B
Section A-A
One-way
capsule
Pin
AC607286 AB
POWER STEERING
STEERING SHAFT AND COLUMN
37-5
IMPACT-ABSORBING MECHANISM
.
Primary collision
If the vehicle is involved in a crash and impact energy is transmitted to the lower shaft from the gearbox side, the intermediate shaft (A) will be pushed into intermediate shaft (B) to
absorb impact energy. Thus, the steering column will not be
projected into the passenger compartment.
Before collision
Intermediate shaft (A)
AC504819AC
.
37-6
POWER STEERING
OIL PUMP
Secondary collision
When the driver's body falls against the steering wheel via the
deployed air bag, the column bracket moves forward by
deforming the rivet pin of the one-way capsule, and simultaneously the steering column assembly frees from the pin of column bracket to move forward and downwards.
Before collision
Rivet pin
Column
One way
bracket
capsule
A
Column pipe
Section A - A
After collision
Section B - B
AC611053 AB
Column
bracket
Column pipe
Section A - A
Pin
AC607645AB
OIL PUMP
The oil pump is a vane type with a fluid flow control
system which functions so the steering wheel turning
effort will be reduced at low engine speeds and
increase at higher speeds.
M2370004000373
The oil pump is essentially the same as the conventional one in construction.
37-7
POWER STEERING
STEERING GEAR
STEERING GEAR
M2370003000499
View A
Section B - B
One way
check valve
Tie-rod end
Gear housing
A
Tie-rod bellows
Gear housing
Front axle crossmember
Bushing
Inner pipe
Front suspension
crossmember
AC607287AB
37-8
POWER STEERING
OIL RESERVOIR
OIL RESERVOIR
M2370005000376
The resin oil reservoir is used to reduce weight. The oil reservoir is translucent and has fluid level marks (MAX and MIN
lines), facilitating inspection.
Scale
Cap
O-ring
Oil reservoir
Filter
Return
Suction
AC200365AC