Maintenance
Golf 2004
Golf Plus 2005
Edition 11.2009
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
do
c
um
en
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
Service
Maintenance
Heading
1. Engine list
2. Service work
3. General
4. Descriptions of work
5. Exhaust emissions test
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
6. Glossary
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
K0058991520
Contents
un
le
r
fo
ng
ht
rig
py
Co
t.
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4.29
1
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19
4.20
4.21
4.22
4.23
4.24
4.25
4.26
4.27
4.28
Contents
Contents
un
le
r
fo
ng
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
AG.
ii
agen
lksw
Vo
by
4.56
4.57
5
5.1
5.2
5.3
6
101
112
112
114
115
116
118
118
119
126
127
129
129
131
137
139
140
140
141
141
143
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
4.52
4.53
4.54
4.55
ility
ab
y li
an
pt
ce
4.37
4.38
4.39
4.40
4.41
4.42
4.43
4.44
4.45
4.46
4.47
4.48
4.49
4.50
4.51
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
4.35
4.36
Engine oil: Drain or extract; renew oil filter and replenish engine oil . . . . . . . . . . . . . . . . . .
Performing road test (driving behaviour, noises, air conditioner etc.) . . . . . . . . . . . . . . . .
Wheel securing bolts: Tighten to prescribed torque setting . . . . . . . . . . . . . . . . . . . . . . . .
Reading radio code using vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio/radio navigation system: Enter PIN of anti-theft coding and store local radio stations
to station buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre pressure monitoring: Perform basic setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre repair set: Check bottle for damage and if used;. Vcheck
and enter date of tyre sealant
olkswag
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . k. s.w.ag. e.n.A.G. . . . . . . .en. A. G. .do.e.s . . . . . . . . . . . . . . . . . .
not
Vol
Dust and pollen filter: Clean housing dand
by renew filter element . . . . . . . g.u.ar. . . . . . . . . . . . .
a
e
Headlight adjustment: Check . .th.or.is. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .n.te.e o. . . . . . . . . .
u
Service interval display: Resetss a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r .ac. . . . . . . .
Service interval display: Recode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof: Check function, clean and grease guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sliding sunroof drains: Check flow and clean if necessary . . . . . . . . . . . . . . . . . . . . . . . .
Window wash/wipe system and headlight washer system: Check function . . . . . . . . . . . .
Wiper blade protection: Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiper blades: Check park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Track rod ends: Check play, security and boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary heater: Set weekday in menu of combi-instrument . . . . . . . . . . . . . . . . . . . . . . . .
Door arrester: Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transportation mode: Switch off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transportation devices: Remove blocking pieces from front axle springs . . . . . . . . . . . . . .
Underbody: Visual check for damage to underbody sealant, underbody panels, routing of
lines, plugs etc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clock and date: Set to correct time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toothed belt and toothed belt tensioning roller: Renew (TDI unit injector) . . . . . . . . . . . .
Camshaft drive toothed belt: Renew (only 2.0 l FSI and TFSI) . . . . . . . . . . . . . . . . . . . . . .
Camshaft drive toothed belt: Check (4-cylinder petrol engines 1.4 l 55 kW and 1.6 l 75 kW)
........................................................................
Spark plugs: Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front and rear final drive: Check oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test for petrol engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test for diesel engines without OBD . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust emissions test for diesel engines with OBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ht
rig
py
Co
t.
4.30
4.31
4.32
4.33
4.34
143
144
145
145
145
146
159
160
160
167
171
180
Engine list
To ease the search for an engine, the engine codes are listed in
alphabetical order.
Petrol engines
Engines:
Petrol engine
Petrol engine
2.0
AXW
2.0
AXX
Capacity
Engine code
Petrol en
gine
1.6
BAG
4/4
4/4
4/4
110/6000
147/5700
85/6000
agen AG
200/3500 agen AG. Volksw280/2000
155/4000
does
ksw
not
Vol
gu
y
82.5
82.5
76.5
b
ara
d
nte
ise
r
e o 86.9
92.8
tho 92.8
ra
au
c
s
s
11.5
10.5
11.5
Motronic MED
Motronic MED 9.1
Motronic
9.5.10
TFSI
MED
FSI
9.5.10
FSI
Petrol unleaded, at least
95
95
95
Toothed belt
Toothed belt
Chain
Petrol engine
2.5
BGP
Petrol engine
2.5
BGQ
4/4
55/5000
126/3300
76.5
75.6
10.5
Motronic MED
7.5.10
SRE
5/4
110/5000
228/3750
82.5
92.8
10
Motronic ME 7.1.1
SRE
951
Toothed belt
91
5/4
110/5000
228/3750
82.5
92.8
10
Motronic ME
7.1.1
SRE
91
Prote
cted
by
Camshaft drive
AG.
c
o
p
yri
gh
t.
C
op
yi
RON
Chain
agen
lksw
Vo
by
r
te o
iva
r
rp
fo
g
n
Petrol engine
1.4
BCA
do
c
um
en
ht
rig
py
Co
t.
Engines:
Capacity
Engine code
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
RON
Camshaft drive
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
un
le
ility
ab
y li
an
pt
ce
Chain
1. Engine list
Camshaft drive
Petrol engine
1.6
BGU
Petrol engine
1.4
BKG
Petrol engine
1.6
BLF
4/2
75/5600
148/3800
81.0
77.4
10.5
Simos 7.1
SRE
4/4
66/5000
130/3750
76.5
75.6
12.0
Motronic MED 9.5.10
FSI
951
Toothed belt
951
Chain
4/4
85/5800
155/4000
76.5
86.9
12.0
Motronic MED
9.5.10
FSI
95
Chain
Engines:
Capacity
Engine code
Petrol engine
1.4
BLG
Petrol engine
1.6
BLP
4/4
85/5800
155/4000
76.5
86.9
12.0
Motronic MED
9.5.10
FSI
95
Chain
Petrol engine
2.0
BLR
Petrol engine
2.0
BLX
Petrol engine
2.0
BLY
4/4
110/6000
200/3500
82.5
92.8
11.5
Motronic MED
9.5.10
FSI
95
4/4
110/6000
200/3500
82.5
92.8
11.5
Motronic MED
9.5.10
FSI
95
4/4
110/6000
200/3500
82.5
92.8
11.5
Motronic MED
9.5.10
FSI
95
1. Engine list
Petrol unleaded, at
least
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
RON
agen
lksw
Vo
by
r
fo
ng
ht
rig
py
Co
t.
Engines:
Capacity
Engine code
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
ility
ab
y li
an
pt
ce
Petrol engine
1.4
BLN
Camshaft drive
Petrol engine
1.6
BSE
Chain
ra
c
Toothed belt
Toothed belt
r
te o
iva
r
rp
fo
g
n
Petrol engine
1.6
BSF
4/2
75/5600
148/3800
81.0
77.4
10.5
Simos 7.1
SRE
95 1
Toothed belt
Petrol engine
3.2
BUB
Petrol engine
1.4
BUD
6/4
4/4
184/6300
59/5000
320/ 2500...3000
130/4200
84
76.5
95.9
75.6
11.3
10.5
Motronic ME 7.1.1 Magneti Marelli 4HV
SRE
SRE
95
951
Chain
Toothed belt
AG.
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
un
le
au
ss
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Engines:
Capacity
Engine code
Petrol engine
2.0
BPY
do
c
um
en
Camshaft drive
Toothed belt
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
Toothed belt
ility
ab
y li
an
pt
ce
Camshaft drive
Engines:
Capacity
Engine code
Toothed belt
4/4
4/4
4/2
103/5600
147/5700
75/5600
220/2000...4000
280/2000
148/3800
76.5
82.5
81.0
75.6
92.8
77.4
10
10.5
10.5
Motronic MED
Motronic
MED
9.1
Simos
7.1
. Volkswagen AG
gen AG TFSI
d
17.5.1
SRE
a
o
e
w
s no
ks
t gu
TSI by Vol
ara
d
e
n
s
i
r
95
95
o
951tee o
th
Petrol unleaded, at
least
Petrol engine
2.0
BLY
Petrol engine
1.4
BMY
Petrol engine
2.0
BLX
agen
lksw
Vo
by
Engines:
Capacity
Engine code
Petrol engine
2.0
BLR
ht
rig
py
Co
t.
Engines:
Capacity
Engine code
Petrol engine
2.0
BVX
Petrol engine
2.0
BVY
Petrol engine
2.0
BVZ
4/4
110/6000
200/3500
82.5
92.8
4/4
110/6000
200/3500
82.5
92.8
4/4
110/6000
200/3500
82.5
92.8
1. Engine list
Compression ratio
Injection/ignition
Petrol engine
2.0
BVZ
11.5
Motronic MED
9.5.10
FSI
95
Toothed belt
11.5
Motronic MED
9.5.10
FSI
95
Toothed belt
11.5
Motronic MED
9.5.10
FSI
95
Toothed belt
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V Petrol engine
Petrol engine
Petrol engine
Petrol engine
gu
by
ara
d
e
nte
is
r
2.0
2.0
1.4
2.0
eo
ho
ut
ra
a
c CAWB
BYD
CAVD
ssBWA
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
4/4
ility
ab
y li
an
pt
ce
Engines:
Capacity
Engine code
Petrol engine
2.0
BVY
un
le
RON
Camshaft drive
Petrol engine
2.0
BVX
4/4
4/4
mm
mm
Petrol engine
2.0
CBFA
Petrol engine
3.2
CBRA
Petrol engine
2.5
CBTA
4/4
6/4
5/4
147/5100...6000
280/1700...5000
184/6300
320/2500
3000
84
95.9
10.85
Motronic ME
7.1.1
SRE
125/5000
240/4250
AG.
Petrol engine
1.4
CAXA
76.5
82.5
75.6
92.8
9.7
10.3
Motronic MED Motronic MED 17.1
17
TSI turbocharger
TSI turbocharg
er
RON
Petrol unleaded, at
95
95
least
Camshaft drive
Chain
Chain
2) 95 RON also permitted, but reduced output
1. Engine list
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Engines:
Capacity
Engine code
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
169/5500
118/6000
147/5100...6000
6300
Torque
Nm at rpm 280/1800...5000
300/2200
240/1750...4500 280/1700...5000
5200
Bore
mm
82.5
82.5
76.5
82.5
Stroke
mm
92.8
92.8
75.6
92.8
Compression ratio
10.3
10.3
9.7
10.3
Injection/ignition
Motronic MED Motronic MED
Motronic
Motronic MED 17.5
9.1
9.1
MED17.5.5
TSI turbocharger
TFSI
TFSI
TSI twincharger
RON
Petrol unleaded, at
95
95
982
982
least
Camshaft drive
Toothed belt
Toothed belt
Chain
Chain
982
82.5
92.8
10.0
Motronic ME
7.1.1 or
17.5
SRE
91
Chain
Chain
2.5
CBUA
Ethanol E85
--Chain
1.6
CCSA
2.0
CCTA
4/2
75/5600
148/3800
81.0
77.4
10.5
Simos 7.1
SRE
4/4
147/5100...6000
280/1700...5000
82.5
92.8
9.6
Motronic MED 17.5
TSI turbocharger
951
104
Toothed belt
95
--Chain
Engines:
Capacity
Engine code
Prote
cted
by
Diesel engine
2.0
AZV
4/4
103/4000
320/1750...2500
81.0
95.5
18.5
TDI
unit injector
no
Toothed belt
AG.
agen
lksw
Vo
by
Engines:
Capacity
Engine code
c
o
p
yri
gh
t
.
C
op
yi
Diesel engines
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
engine
ility
ab
y li
an
pt
ce
Capacity
Engine code
un
le
Engines:
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
Petrol
engine
Petrol
engine
h
t
or Petrol
u
ac
a
Flex
Fuel
ss
Diesel engine
2.0
BDK
Diesel engine
2.0
BEE
4/2
55/4200
140/2200...2400
81.0
95.5
19.0
SDI
unit injector
no
Toothed belt
4/4
96/4200
320/1750...3750
81.0
95.5
18.5
TDI
unit injector
no
Toothed belt
Diesel engine
1.9
BJB
Diesel engine
1.9
BKC
Diesel engine
2.0
BKD
4/2
77/4000
250/1900
79.5
95.5
19.0
TDI
unit injector
4/2
77/4000
250/1900
79.5
95.5
19.0
TDI
unit injector
4/4
103/4000
320/1750...2500
81.0
95.5
18.5
TDI
unit injector
1. Engine list
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Engines:
Capacity
Engine code
79.5
95.5
19.0
TDI
unit injector
yes
Toothed belt
Diesel engine
2.0
BVB
1. Engine list
no
Toothed belt
4/2
4/4
4/2
103/4000
125/4200
66/4000
320/1750...250 350/1800...250 210/1800...25
0
0
00
81.0
81.0
79.5
95.5
95.5
95.5
18.5
18.5
19.0
TDI
TDI
TDI
unit injector
unit injector
unit injector
yes
yes
no
Toothed belt
Toothed belt Toothed belt
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
mm
mm
4/2
77/4000
250/1900
Diesel engine
2.0
BMM
Diesel engine
1.9
BXE
Diesel engine
1.9
BXF
Diesel engine
1.9
BXJ
4/2
4/2
4/2
77/4000
250/1900
79.5
95.5
18.5
TDI
unit injector
no
Toothed belt
66/4000
210/1800
79.5
95.5
19.0
TDI
unit injector
no
Toothed belt
66/4000
210/1800...2500
79.5
95.5
19.0
TDI
unit injector
yes
Toothed belt
AG.
or
no
ac
Toothed belt
agen
lksw
Vo
by
Diesel engine
I
1.9
BLS
Bore
Stroke
Compression ratio
Injection/ignition
tee
no
Toothed belt
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Engines:
Capacity
Engine code
ris
ho
ut
a
ss
Diesel engine
2.0
BKD
ility
ab
y li
an
pt
ce
Diesel engine
Diesel engine
AG. Volkswagen AG d
n
e
g
I lkswa
1.9
1.9
oes
not
Vo
gu
by
ara
BJB
BKC
d
e
n
ht
rig
py
Co
t.
Engines:
Capacity
Engine code
Service work
not
g
y
ua
d b service and time or distance dependent
Information on long-life
ran
ise
tee
r
service page 7tho
o
au
ra
c
un
le
ility
ab
y li
an
pt
ce
2.1
Service identification
ht
rig
py
Co
t.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
2.1.1
do
c
um
en
r
te o
iva
r
rp
fo
g
n
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
AG.
2.1.2
Long-life service
2. Service work
2.1.3
y
Therefore the service intervals for time or distance dependent
db
se
i
r
service are non-flexible.
tho
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
au
ss
For vehicles
not
gu
ara
nte
eo
ra
c
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
These non-flexible service intervals are valid for all types of serv
ice including an engine oil change.
Vehicles with PR number QG0
Vehicles are not fitted at the factory with components for longlife service. For maintenance the time or distance dependent
intervals (non-flexible intervals) are valid.
2.1.4
2. Service work
AG.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
do
c
um
en
For these vehicles the long-life service is not active at the factory.
Therefore, these vehicles have a non-flexible service interval dis
play (SID) page 8 and for maintenance the time or distance
dependent intervals (non-flexible intervals) are valid. These ve
hicles are fitted with the following components:
ht
rig
py
Co
t.
2.2
Service tables
AG.
agen
lksw
Vo
by
Note
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
page 127 .
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
For vehicles with long-life service (PR numberiseQG1)
but which
nte
r
o
are serviced according to time or distance dependent
service,
the
eo
h
ut
ra
a
service interval display must be recodedssto non-flexible
c
occurs first.
2. Service work
2.2.1
Service intervals
Caution
n AG d
oes
not
gu
ara
nte
eo
ra
c
ility
ab
y li
an
pt
ce
ss
From - to
Engine/Engine code/
PR No./Remarks
Golf/Golf Plus
Service intervals 2007
Service/intervals
Indicated on
service interval display SID
(includes oil change)
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
10
2. Service work
thi
sd
o
cu
m
en
Note
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
Note
AG
agen
ksw
l
o
yV
db
ise
r
tho
au
YES
YES
YES
YES
YES
YES
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
YES
NO
DIESEL ENGINES
Unit injector engines
without diesel particu
late filter
Unit injector engines
with diesel particulate fil
ter4
Prote
cted
by
R4 TSI engines
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
Golf/Golf Plus
VW ENGINE OIL STANDARDS
do
c
um
en
ht
rig
py
Co
t.
2.2.2
QG0/QG2/QG3 or
Oil change service
QG1 vehicles coded to every 15,000 km or 1 year
non-flexible interval
Interval service:
every 30,000 km or 2 years
QG1 vehicles
Interval service:
from 15,000 km or 1 year up to
max. 30,000 km or 2 years
All vehicles
Inspection service:
after 3 years or max 60,000 km,
then every 2 years
ility
ab
y li
an
pt
ce
2008
Engine/Engine code/
PR No./Remarks
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
From - to
Golf/Golf Plus
. Volkswagen AG
gen AG
does
swa
k2008
not
l
Service intervals
o
V
gu
y
b
ara
d
nteon
Service/intervals
Indicated
ise
r
o
eo
h
t
service
interval
display
u
r a SID
a
c
s
(includes
oil
change)
s
501 01/502 00
505 01
507 001
507 001
502 00
502 00/505 01
502 00
2. Service work
11
2.2.3
1)A
ra
c
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
2.2.4
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
do
c
um
en
c
o
p
yri
gh
t
.
C
op
yi
Golf/Golf Plus
TOOTHED BELT CHANGE INTERVALS, TENSIONING ROLLER CHANGE INTERVALS
Prote
cted
by
2. Service work
Model year
AG.
12
Engine code
Change interval
agen
lksw
Vo
by
DIESEL ENGINES
Engine
type
Tensioning roller
un
le
Every 240,000 km
Every 120,000 km
2006
Every 240,000 km
Every 150,000 km
2007
Every 300,000 km
Since introduc
tion
Every 180,000 km
---
Since introduc
tion
No prescribed
change interval,
toothed belt drive
with test interval,
see time and/or dis
tance dependent ad
ditional work
page 25
AG.
r
fo
ng
Every 120,000 km
agen
lksw
Vo
by
Since introduc
tion
Since introduc
tion
2006
2007
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
TDI-PD
BDK
ht
rig
py
Co
t.
SDI-PD
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
o s
ksw
not 2005
l
Golf
2004 , Golf ePlus
o
V
gu
y
b
ara
d
Maintenance - Edition 11.2009
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
Golf/Golf
Plus
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
Note
2.2.5
Change intervals
EVERY 60,000 km
Mileage more than 60,000 km in 4 years
EVERY 4 years
Mileage less than 60,000 km in 4 years
2. Service work
13
EVERY 90,000 km
Mileage more than 90,000 km in 6 years
EVERY 6 years
Mileage less than 90,000 km in 6 years
2.3
Delivery inspection
Prote
cted
by
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
Check vehicle interior for cleanliness: Front and rear seats, interior trim, carpets/mats, win
dows
Seat and carpet protective coverings: Remove
Install all equipment (if any) which has been packed inside vehicle: mats, wheel trims or hub
caps.
Edge protection on doors (plastic foil): Remove
Check vehicle exterior for cleanliness: Paintwork, decorative parts, windows, wiper blades,
surfaces
Wiper blade protection: Remove
Wheel securing bolts: Tighten to prescribed torque setting
14
2. Service work
ht
rig
py
Co
t.
page 114
Radio/radio navigation system: Enter PIN of anti-theft coding and store local radio stations to
station buttons
page 115
All switches, electrical consumers, gauges and other controls: Check function
Clock: Set to correct time
page 144
Front passenger front airbag: Check key switch and On/Off function, set switch to On.
page 63
Electric windows: Check positioning (open and close functions)
page 61
Calibrating compass (for North American region)
page 71
Auxiliary heater: Set weekday in menu of combi-instrument
page 140
Only valid for vehicles with auxiliary heater
page 137
page 112
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
page 45
page 48
page 141
page 126
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
Page
r
o
eo
h
t
u
ra
c
tightnessss a
un
le
ility
ab
y li
an
pt
ce
does
ag
ksw
not
Vol
gu
y
ara Page
db
Work to be completed
e
nte
is
r
o
eo
h
ut
r a
Tyre inflation pressure of all 4 wheels and spare wheel:
Set
to
correct
pressures
(in
the
factory
a
c
s
s
the tyres are inflated to 3.5 bar).
page 48
r
fo
ng
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
AG.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
page 116
Optional equipment Spare wheel package: Check condition and inflation pressure.
page 48
Vehicle from below, visual check for leaks and damage (without removing engine noise in
sulation cover): Engine, steering, protective bellows/boots, hoses and fluid reservoirs.
page 100
Transport devices (vehicles with sports running gear): Remove blocking pieces from front axle
springs.
page 143
Vehicle underside (floor pan): Perform visual check for damage
page 143
Window wash/wipe system and headlight washer system: Check function and settings; re
page 101
Engine and components in engine compartment (from above): Perform visual check for leaks
and damage
page 100
Coolant level: Check that it is at maximum
page 72
Brake fluid: Check that it is at maximum
page 57
Your first service sticker: Apply to driver side door pillar (B-pillar); sticker can be found on
an instruction attached at front of vehicle wallet. Destroy the instruction after attaching the
page 30
sticker!
Long-life engine oil sticker: Apply to left side of lock carrier
page 30
Applies to vehicles with long-life service and PR number QG1
ht
rig
py
Co
t.
page 32
page 30
Service schedule:
Enter delivery inspection and enter a cross for the first service:
Interval service for vehicles with long-life service (PR No. QG1) 1)
Oil change service for vehicles with time or distance dependent service (PR No. QG0/QG2)
1)
page 112
2. Service work
15
2.4
nte
eo
ra
c
Check if storage life date of first aid box has been exceeded
and if warning triangle is fitted.
Removing and installing engine compartment cover -bottom(noise insulation tray) page 99
AG.
Prote
cted
by
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
Work to be completed
r
fo
ng
The sequence of the individual service tasks has been tested and
optimised. Therefore, it should be followed to avoid unnecessary
interruptions in the work.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
ility
ab
y li
an
pt
ce
ho
Therefore, in countries with elevated
sulphur content in
ut
diesel fuel, change engine oilss aand fuel filter every 7,500
km.
16
2. Service work
Page
page 101
page 59
page 101
page 126
page 30
2.5
un
le
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
requires:
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
Removing and installing engine compartment cover -bottom(noise insulation tray) page 99
The sequence of the individual service tasks has been tested and
optimised. Therefore, it should be followed to avoid unnecessary
interruptions in the work.
Work to be completed
Battery: Check using battery tester with printer -VAS 5097A Vehicle system test: Perform test
r
te o
iva
r
rp
fo
g
n
agen
lksw
Vo
by
AG.
If fitted
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
do
c
um
en
Tyres (including spare wheel): Check tread depth, wear pattern and inflation pressure
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
Check if storage life date of first aid box has been exceeded
and if warning triangle is fitted.
Page
page 48
page 62
page 101
page 48
page 116
2. Service work
17
Page
Tyre repair set: Check bottle for damage and if used; check and enter date of tyre sealant
__________
page 118
If fitted
2.6
ility
ab
y li
an
pt
ce
Note
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
page 59
page 101
page 126
page 30
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
18
2. Service work
AG.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
Caution
thi
sd
o
cu
m
en
ks
Vol
g
y
ara
The sequence of ethe
and
d b individual service tasks has been utested
nte
is
r
optimised. Therefore,
it
should
be
followed
to
avoid
unnecessary
o
e
h
t
or
uin
interruptions
the work.
ac
sa
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
Work to be completed
Page
page 48
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Summer tyres [1], winter tyres [2], all-season tyres [3]: enter type of tyre ____
Tyre inflation pressure of all 4 wheels and spare wheel: Correct
Spare wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
Tyre repair set: Check bottle for damage and if used; check and enter date of tyre sealant
__________
If fitted
If fitted
page 48
page 48
page 118
page 116
do
c
um
en
Rear right wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
Rear left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
ht
rig
py
Co
t.
c
o
p
yri
gh
t.
C
op
yi
Front left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
agen
lksw
Vo
by
Prote
cted
by
Front right wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
AG.
page 48
page 48
page 48
page 48
page 101
page 59
page 58
page 101
page 57
page 126
page 30
2. Service work
19
2.7
note 1
Caution
by with elevated
Your importer will inform you about countries
ed
ris
o
sulphur content in diesel fuel.
th
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
au
ss
not
gu
ara
nte
eo
ra
c
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Check if storage life date of first aid box has been exceeded.
Removing and installing engine compartment cover -bottom(noise insulation tray) page 99
The sequence of the individual service tasks has been tested and
optimised. Therefore, it should be followed to avoid unnecessary
interruptions in the work.
Work to be completed
Page
Electrics
Battery: Check using battery tester with printer -VAS 5097A-
thi
sd
o
cu
m
en
Front lights - check function: Side lights, dipped beam, main beam, fog lights, turn signals,
hazard warning lights
Rear lights - check function: Brake lights (including 3rd brake light), tail lights, reversing lights,
rear fog light, number plate light, turn signals, hazard warning lights, luggage/load compart
ment lights
Static cornering light (cornering light) and driving light assist: Check function
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
If fitted
Interior and glove compartment lights, cigarette lighter, warning lamps and horn: Check
function
20
2. Service work
page 48
page 43
Page
page 62
page 126
Vehicle exterior
Window wash/wipe system and headlight washer system: Check function and settings
page 131
page 129
page 139
page 141
Sunroof: Check function, clean guide rails and lubricate with special grease
Wiper blades: Check for damage and park position
Door arrester: Grease
Tyres
Summer tyres [1], winter tyres [2], all-season tyres [3]: enter type of tyre ____
Tyre inflation pressure of all 4 wheels and spare wheel: Correct
page 48
Spare wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
page 48
gen Aif
G. Volkswaand
Tyre repair set: Check bottle
forAdamage
used;
check and enter date of tyre sealant
Gd
agen
oes
ksw
not
l
__________
o
V
g
If fitted
y
db
ise
r
tho
au
s
s
ua
ran
tee
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
If fitted
page 116
ility
ab
y li
an
pt
ce
or
ac
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Rear right wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
2
Rear left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
2
Front left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
2
Front right wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
2
ht
rig
py
Co
t.
c
o
p
yri
gh
t.
C
op
yi
thi
sd
o
cu
m
en
agen
lksw
Vo
by
AG.
Prote
cted
by
page 48
page 48
page 48
page 48
page 101
Engine and components in engine compartment (from below): Visual check for leaks and
damage
Gearbox, final drive and drive shaft bellows: Visual check for leaks and damage
Swivel joints: Visual check of swivel joint boots for leaks and damage
page 118
page 100
page 65
page 43
page 159
2. Service work
21
Work to be completed
Brake system:
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
ility
ab
y li
an
pt
ce
Page
AG.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
r
fo
ng
2.8
22
2. Service work
page 58
page 59
page 140
page 143
page 101
page 100
page 44
page 72
page 70
page 69
page 57
page 119
page 30
page 112
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
Replenish Windscreen Clear G e052
ara
d b 164 (cleanser and antinte
is
r
freeze).
o
eo
h
ut
ra
a
c
s
Check if storage life dates of first aid box has been exceeded
un
le
Removing and installing engine compartment cover -bottom(noise insulation tray) page 99
The sequence of the individual service tasks has been tested and
optimised. Therefore, it should be followed to avoid unnecessary
interruptions in the work.
Work to be completed
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
Electrics
Front lights - check function: Side lights, dipped beam, main beam, fog lights, turn signals,
hazard warning lights
Rear lights - check function: Brake lights (including 3rd brake light), tail lights, reversing lights,
rear fog light, number plate light, turn signals, hazard warning lights, luggage/load compart
ment lights
Static cornering light (cornering light) and driving light assist: Check function
If fitted
ht
rig
py
Co
t.
r
fo
ng
Interior and glove compartment lights, cigarette lighter, warning lamps and horn: Check
function
Vehicle exterior
Window wash/wipe system and headlight washer system: Check function and settings
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Sunroof: Check function, clean guide rails and lubricate with special grease
Wiper blades: Check for damage and park position
Door arrester: Grease
Tyres
Summer tyres [1], winter tyres [2], all-season tyres [3]: enter type of tyre ____
Tyre inflation pressure of all 4 wheels and spare wheel: Correct
Spare wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
Page
page 43
page 131
page 129
page 139
page 141
page 48
page 48
2. Service work
23
Page
Tyre repair set: Check bottle for damage and if used; check and enter date of tyre sealant
__________
page 118
If fitted
page 116
If fitted
G. Volkswage
n AG d
en A enter tread
Rear right wheel: Check condition and wear pattern
ofagtyre;
depth:
oes _______ mm
n
lksw
o
yV
db
e
s
ri
wear
ho pattern
ut
a
ss
ot g
ua
ran
_______temm
eo
ra
c
Front right wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
Vehicle from below
Engine and components in engine compartment (from below): Visual check for leaks and
damage
Gearbox, final drive and drive shaft bellows: Visual check for leaks and damage
page 100
page 65
page 43
page 159
Swivel joints: Visual check of swivel joint boots for leaks and damage
Front and rear final drive: Check oil level
page 140
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
Final checks
Headlights: Check adjustment
Your next service sticker: Enter next due date and attach sticker to driver side door pillar
(B-pillar)
Perform road test (driving behaviour, noises, air conditioner etc.)
24
2. Service work
do
c
um
en
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
Front left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm
page 48
page 48
page 48
page 48
page 143
page 100
page 44
page 72
page 70
page 69
page 119
page 30
page 112
2.9
Page
page 74
does
not
gu
ara
nte
eo
ra
c
Additional work
Every 60,000 km
Additional work
Dual clutch gearbox (DSG) 02E: Renew gear oil and filter
c
o
p
yri
gh
t
.
C
op
yi
agen
lksw
Vo
by
AG.
Prote
cted
by
page 74
Page
page 61
page 44
Only valid for 09G gearboxes in countries with hot climate, China and USA
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
Page
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
Every 30,000 km
wag
olks
yV
b
ed
ris
ho
t
au
ss
page 66
page 118
Not valid for 1.8 TSI, 2.0 TSI; 2.0 TFSI and V6 FSI engine
page 146
2. Service work
25
Page
page 80
n AG
Rubber buffers for engine cover in conjunction with Renewing airksfilter
wage element
l
o
V
page 95
by
. Volkswagen AG
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
Additional work
Page
Not valid for Golf GTI Edition 30 and Golf GTI Pirelli
page 74
Only valid for 1.8 TSI, 2.0 TSI; 2.0 TFSI and V6 FSI engine
r
fo
ng
page 146
Prote
cted
by
Additional work
Camshaft drive toothed belt: Check
AG.
c
o
p
yri
gh
t.
C
op
yi
agen
lksw
Vo
by
page 80
Page
page 145
Only valid for petrol engines without prescribed toothed belt change interval
Every 120,000 km
Additional work
Camshaft drive toothed belt: Renew
Only valid for 4-cylinder TDI unit injector engines up to model year 2006
26
2. Service work
Page
page 145
page 145
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
Every 90,000 km
ht
rig
py
Co
t.
ility
ab
y li
an
pt
ce
ed
ris
o
h
t
necessary
au
ss
un
le
does
not
gu
ara
nte
e
page 129 or a
c
Page
page 145
Only valid for 4-cylinder TDI unit injector engines from model year 2007
page 60
Every 180,000 km
Additional work
Page
page 145
Valid for 2.0 l FSI and 147 and 169 kW TFSI engines
Every 240,000 km
Additional work
page 145
year 2006
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
Page
ility
ab
y li
an
pt
ce
n AG. Volkswagen AG do
es n
wage
ot g
olks
Toothed belty Vtensioning
roller: Renew
ua
b
d
ran
e
s
i
tee
r
o
Only uvalid
for
4-cylinder
TDI
unit
injector
engines
up
model
h
t
oto
ra
a
c
s
It iss not necessary to renew before the current interval
Every 300,000 km
Additional work
Toothed belt tensioning roller: Renew
Only valid for 4-cylinder TDI unit injector engines from model year 2007
c
o
p
yri
gh
t.
C
op
yi
agen
lksw
Vo
by
page 145
Page
page 160
Prote
cted
by
ht
rig
py
Co
t.
Additional work
Page
thi
sd
o
cu
m
en
page 145
2. Service work
27
Every 2 years
Additional work
Page
page 53
page 118
olks
3 years after initial registration and then every 2y Vyears
db
ise
pe
rm
itte
d
Page
Not valid for 1.8 TSI, 2.0 TSI; 2.0 TFSI and V6 FSI engine
c
o
p
yri
gh
t.
C
op
yi
Additional work
Prote
cted
by
Not valid for Golf GTI Edition 30 and Golf GTI Pirelli
Only valid for 1.8 TSI, 2.0 TSI; 2.0 TFSI and V6 FSI engine
28
2. Service work
AG.
do
c
um
en
Every 6 years
r
te o
iva
r
rp
fo
g
n
page 146
agen
lksw
Vo
by
Additional work
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
Every 4 years
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
page 53
page 160
ht
rig
py
Co
t.
au
ss
ility
ab
y li
an
pt
ce
un
le
r
Brake and clutch system: Change brake
tho fluid
Page
page 80
page 146
Maintenance
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
db
ran
ir se
tee
o
h
t
or
u
ac
a
s
s
will obtain information on the following sub
General
un
le
pe
rm
itte
d
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
Sticker page 30
ility
ab
y li
an
pt
ce
AG.
Prote
cted
by
WARNING
agen
lksw
Vo
by
c
o
p
yri
gh
t
.
C
op
yi
Safety notes:
do
c
um
en
3.1.1
3.1
3.1.2
3. General
29
3.2
Sticker
In this chapter there are stickers which are valid for the German
market. The stickers determined for your country can be obtained
from your importer.
Attaching Your first service sticker (at delivery inspection)
page 30 .
Attaching Your next service sticker page 31
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
ility
ab
y li
an
pt
ce
3.2.1
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Sticker Your first service - oil change service for vehicles with
PR number QG0/QG2 page 8
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
3. General
do
c
um
en
30
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
3.2.2
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
e o Golf 2004 , Golf Plus 2005
h
ut
ra
a
cMaintenance - Edition 11.2009
s
s
agen
lksw
Vo
by
AG.
3.2.3
Attach the lower of the two data stickers -arrow- in the service
schedule.
3. General
31
3.2.4
3.3
3.4
gen AG
Connecting
vehicle
diagnostic
tester
AG. Volkswa
do
agen
es n
ot g
ua
ran
e
tee
ris
o
h
t
o5051
Vehicle diagnostic,
testing
and
information
system
-VAS
u
ra
a
c
Ass
w
olks
V
Special tools anddworkshop
equipment required
by
r
fo
ng
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
3. General
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
ility
ab
y li
an
pt
ce
32
ht
rig
py
Co
t.
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
r
fo
ng
ht
rig
py
Co
t.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
Vehicle diagnostic and service information system -VAS 5052or subsequent units
3. General
33
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
Note
G do
agen desired functions.
es n
Now follow screen displaylkto
swstart
o
t gu
ara
nte
eo
ra
c
Note
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
3. General
ht
rig
py
Co
t.
34
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
3.5
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
ss
o
yV
db
e
ris
tho
au
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
Vehicle identification
page 35
n AG. Volkswagen AG do
es n Golf 2004 , Golf Plus 2005
wage
s
k
l
ot g
o
Maintenance
- Edition 11.2009
yV
ua
b
d
ran
ir se
tee
o
th
or
number
ac
au on suspension strut mounting
ss
3.5.1
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
c
o
p
yri
gh
t
.
C
op
yi
agen
lksw
Vo
by
Prote
cted
by
AG.
3.5.3
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
3.5.2
3.5.4
WVW
ZZZ
Manufactur
er's code
Filler charac
ters
Type
Filler charac
ters
Model year
2004
000 234
1) Golf 2004
2) Golf Plus 2005
3. General
35
3.6
pe
rm
itte
d
un
le
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
Golf 2004 , Golf Plus 2005
ut
ra
a
c
s
s
Maintenance - Edition 11.2009
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
The sticker in service schedule includes the same data. The leg
end can be found below the sticker.
3.7
36
3. General
AG.
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
ht
rig
py
Co
t.
do
c
um
en
r
te o
iva
r
rp
fo
g
n
3.8
3.9
ility
ab
y li
an
pt
ce
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
ran
For vehicles as of 06.2006 RME fuel must inot
ed be used.
s
tee
r
o
h
t
or
u
ac
a
RME fuel may be used only in vehiclessswhich have been approved
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Caution
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
When RME fuel is used and your vehicle is not suitable for
this, the fuel system can be damaged.
When filling the tank with biodiesel, only use RME fuel
conforming to EN 14214 (FAME)!
When biodiesel is used which does not conform to the re
quired standard, the fuel filter can become blocked.
RME fuel must conform to EN 14214 (FAME).
RME means Rapeseed Methyl Ester.
FAME means Fatty Acid Methyl Ester.
AG.
Prote
cted
by
agen
lksw
Vo
by
c
o
p
yri
gh
t
.
C
op
yi
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
3. General
37
. Volkswagen AG
gen AG
d
a
o
If it is planned not to use the vehicleVofor
lkswapprox. two weeks, it es not
Type plate
The type plate is visible at the lower door pillar when the right door
is opened.
AG.
Prote
cted
by
3. General
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
38
ht
rig
py
Co
t.
2-door vehicles
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
Note
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
3.10
gu
ara
nte
eo
ra
c
ility
ab
y li
an
pt
ce
un
le
y
is recommended to fill the tank with
d b original diesel beforehand
ise
r
and drive approx. 50 km, to thprevent
damage to the fuel injec
o
u
tion system.
a
s
Descriptions of work
ility
ab
y li
an
pt
ce
ht
rig
py
Co
t.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
agen
lksw
Vo
by
4. Descriptions of work
39
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
ks
Vol
is
or
un
le
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
agen
lksw
Vo
by
40
4. Descriptions of work
ht
rig
py
Co
t.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
th
Engine oil: Drain or extract;
renew oil filter and replenish
au
ss
oil page 101
not
gu
ara
nte
eo
engine
ra
c
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
4.1
Check procedure
Remove cover -1-.
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Note
ility
ab
y li
an
pt
ce
ht
rig
py
Co
t.
agen
lksw
Vo
by
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
Pull off protective cap -1- from ball head mounting -2-.
AG.
After ball head has been inserted, green mark on hand wheel
must be aligned with white mark on ball head. Hand wheel must
be entirely in contact. Afterwards, it must be possible to close the
towing bracket lock by removing the key. If this is not possible,
the following repair procedure must be performed.
Note
4. Descriptions of work
41
After checking, fit protective cap -1- into ball head mounting
-2-.
Note
s no
t gu
ara
nte
eo
ra
c
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
4. Descriptions of work
thi
sd
o
cu
m
en
42
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
ility
ab
y li
an
pt
ce
ks
Vol
by
d
e
ris
tho
u
a
ss
4.2
4.3.1
Note
Turn light switch -4- to position -2- for driving light assist.
AG.
agen
lksw
Vo
by
ht
rig
py
Co
t.
Switch on ignition.
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
4.3
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
The rain and light sensor -G397- is secured on the interior mirror
retainer.
The rain and light sensor -G397- is located centrally at top of
windscreen -arrow-.
Cover the securing area for interior mirror from outside of
windscreen by hand or with a suitable object -arrow-.
This measures the light incidence and the headlights are switched
on.
4. Descriptions of work
43
un
le
dipped beam.
AG.
4.4
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
4.5
44
4. Descriptions of work
Egypt
Kuwait
Bahrain
Saudi Arabia
Tunisia
Qatar
United Arab Emirates
Yemen
Iran
Morocco
ht
rig
py
Co
t.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
4.3.2
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
Turkey
Israel
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
4.6
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
Note
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
Afghanistan
ility
ab
y li
an
pt
ce
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
u
b
d
Golfara2004
, Golf Plus 2005
nte
ir se
o
eo
th
Maintenance
- Edition 11.2009
u
r
ac
a
ss
4. Descriptions of work
45
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
ility
ab
y li
an
pt
ce
un
le
AG.
4. Descriptions of work
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
46
ht
rig
py
Co
t.
do
c
um
en
r
te o
iva
r
rp
fo
g
n
by
The cover forsbattery
housing is visible.
ed
re
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
un
le
ility
ab
y li
an
pt
ce
ri
ho
ut
a
Remove
the
ss
not
gu
ara
nte
eo
ra
c
bolts -arrows- and
do
c
um
en
ht
rig
py
Co
t.
r
te o
iva
r
rp
fo
g
n
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
47
. Volkswagen AG
gen AG
does
not
gu
ara
nte
eo
ra
c
a
ksw
Reconnect battery clamp -2- to battery negative terminal and
Vol
by
tighten to 6 Nm.
d
e
is
or
th
If the battery clamp on negative terminal is not seated
au securely:
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
ss
Note
4.7
4.8
48
4. Descriptions of work
AG.
Place the right filler piece for luggage compartment floor with
fitted tool in position provided, and fold luggage compartment
floor back.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
Install cover for battery housing and retighten the 10 multipoint socket head bolts
thi
sd
o
cu
m
en
WARNING
Tests at service
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
4.8.1
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
c
o
p
yri
gh
t.
C
op
yi
Check tyre treads and side walls for damage and remove for
eign bodies such as, for example, nails or glass splinters.
agen
lksw
Vo
by
Prote
cted
by
4.8.2
The wear pattern on the front tyres will indicate, for example, if
toe and camber settings should be checked:
Feathering on tread indicates incorrect toe setting.
One-sided tread wear is mainly attributed to incorrect camber.
When wear of this nature is detected, determine cause by check
ing alignment (repair measure).
4. Descriptions of work
49
ility
ab
y li
an
pt
ce
pe
rm
itte
d
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
4.8.3
un
le
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
tries.
worn down level with the 1.6 mm high tread wear indicators
-arrows- positioned at intervals around the tyre.
Note
The tyre pressure table is valid for all factory fitted tyre sizes.
The pressures in the table apply to cold tyres. Do not reduce
50
4. Descriptions of work
AG.
For safety reasons, only tyres of same type and tread pat
tern should be fitted on a vehicle! Approved wheel and tyre
combinations, e.g. Running gear; Rep. Gr. 44 ; Golf
from model year 2004 up to model year 2009
agen
lksw
Vo
by
WARNING
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
General notes
do
c
um
en
4.8.4
ht
rig
py
Co
t.
r
te o
iva
r
rp
fo
g
n
If winter tyres are fitted, a sticker, visible for the customer and
For winter tyres the tyre pressures for standard tyres are valid.
Note
4.8.5
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
2.2/31
2.2/31
2.2/31
4.2/60
Diesel engines
Output
2.2/31
2.2/31
2.2/31
4.2/60
2.4/34
2.4/34
2.4/34
4.2/60
2.9/41
2.9/41
2.9/41
4.2/60
c
o
p
yri
gh
t.
C
op
yi
r
fo
ng
Full payload
bar/psi
front
rear
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
2.2/31
2.2/31
2.3/33
4.2/60
Prote
cted
by
un
le
from 2005
Half payload
bar/psi
front
rear
ility
ab
y li
an
pt
ce
Output
AG.
Petrol engines
2.4/34
2.4/34
2.5/36
4.2/60
agen
lksw
Vo
by
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
Tyre pressures for Golf Plus
c
s
s
ht
rig
py
Co
t.
2.9/41
2.9/41
3.0/43
4.2/60
4. Descriptions of work
51
4.8.6
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
Diesel engines
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
Output
52
4. Descriptions of work
2.3/33
2.3/33
2.6/38
2.6/38
2.3/34
2.6/38
2.3/34
2.6/38
2.2/31
2.2/31
2.3/33
2.3/33
2.8/40
4.2/60
2.8/40
4.2/60
do
c
um
en
2.0/29
2.1/30
2.4/34
2.3/33
2.4/34
2.5/36
2.3/33
2.3/33
2.6/37
(not NAR)
---
2.8/40
2.9/41
3.0/43
2.8/40
2.8/40
3.0/43
(not NAR)
---
---
---
-----
-----
2.4/34
2.9/41
2.5/36
3.0/43
3.0/43
4.2/60
3.2/47
4.2/60
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
1.4
1.4
1.6 l 75 kW and 85 kW
2.0 l 110 kW
2.0 l 147 kW and 169 kW
does
not
gu 2.0/29
ara
nte
2.2/31
eo
r
2.3/33ac
ility
ab
y li
an
pt
ce
ed
ris
l 103
ho kW
t
au kW
lss125
2.0/29
2.2/31
2.3/33
2.0/29
2.1/30
2.4/34
AG.
g
swa
k
1.4 l 55 kW, 59 kW, 66 kW
and
Vol 90 kW
by
agen
lksw
Vo
by
Output
ht
rig
py
Co
t.
Petrol engines
2.1/30
2.2/31
2.0/29
2.3/33
2.4/34
2.3/33
2.3/33
2.4/34
2.3/33
2.5/36
2.6/37
2.5/36
2.8/40
2.9/41
2.8/40
3.0/43
3.0/43
3.0/43
4.2/60
4.2/60
4.2/60
4.2/60
4.9
n AG d
en AG. clutchgesystem:
oes Change brake
Brake
wagand
not
olks
V
gu
y
b
ara
fluid
d
n
ise
Volkswa
r
ho
ut
Instructions
for use and safety page 53 .
sa
pe
rm
itte
d
un
le
4.9.1
Note
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
For this purpose it can be mixed with the previous brake fluid.
WARNING
r
te o
iva
r
rp
fo
g
n
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
ility
ab
y li
an
pt
ce
tee
or
ac
c
o
p
yri
gh
t
.
C
op
yi
AG.
Prote
cted
by
4.9.2
Permissible specifications:
Brake fluid conforming to US standard FMVSS 116 DOT 4
(previous brake fluid)
Brake fluid conforming to VW standard VW 501 14 (new brake
fluid).
4.9.3
4. Descriptions of work
53
AG.
Prote
cted
by
4. Descriptions of work
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
54
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
Note
ility
ab
y li
an
pt
ce
un
le
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
h
t brake fluid as possible using suction hose e or
Extract as much
u
ac
a
from brake filling
and bleeding equipment -VAS 5234- .
ss
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b onto front left bleeder
ara
d
Push collector bottle bleeder hose s-1nte
i e
r
o
valve, open bleeder valve and letthappropriate
quantity of brake
eo
u
ra
a
fluid run out (see table). Closesbleeder
valve. Torque: Running
c
s
pe
rm
itte
d
un
le
ility
ab
y li
an
pt
ce
Fit again cover cap on bleeder valve of front left brake caliper.
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
do
c
um
en
ht
rig
py
Co
t.
r
te o
iva
r
rp
fo
g
n
Remove cover cap -1- from bleeder valve of rear left brake
caliper.
4. Descriptions of work
55
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
.
en AG
gen AG
Push collector bottle bleeder hose -1rear
left gbleeder
does
aonto
ksw
not
l
o
V
valve.
gu
y
b
a
d
se
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
ht
rig
py
Co
t.
Note
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
Fit again cover cap on bleeder valve of rear left brake caliper.
ran
tee
or
ac
ility
ab
y li
an
pt
ce
ri
Open bleeder valve and let
ho appropriate quantity of brake fluid
ut
a
run out (see table). Close
bleeder valve. Torque: Running gear
ss
Brake systems Rep. Gr. 47 Repairing rear brake cal
iper.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Open valve and allow approx. 100 ml of brake fluid to flow out.
Close valve and depress clutch pedal 10 to 15 times quickly
in succession.
Open valve again and allow approx. 50 ml of brake fluid to flow
out.
Close valve, remove bleeder hose and depress clutch pedal
several times.
Install air filter housing accordingly in reverse order.
Sequence and quantity of brake fluid
Sequence
bleeder valves:
Brake caliper
Front left
Front right
0.20 litre
0.20 litre
Rear left
Rear right
0.30 litre
0.30 litre
0.15 litre
56
4. Descriptions of work
4.10
wagen AG
AG. VolksCheck
Brake fluid
gen level:
does
swa
k
Vol
y
Brake fluid level
d bat delivery inspection:
se
i
or
ss
ility
ab
y li
an
pt
ce
WARNING
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
th
Brake fluid
au level at inspection service:
not
gu
ara
nte
eo
ra
c
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
ht
rig
py
Co
t.
r
fo
ng
4. Descriptions of work
57
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
4.10.1
In order that brake fluid does not overflow the reservoir, MAX
marking -1- must not be exceeded.
Brake fluid level at inspection service:
The fluid level must always be judged in conjunction with lining/
pad wear.
When vehicle is in use, fluid level tends to drop slightly due to
lining/pad wear and automatic adjustment.
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
are almostedat
ara
nte
is
r
o
eo
h
t
u
ra
a
c
s
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
4.11
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Prote
cted
by
58
4. Descriptions of work
AG.
agen
lksw
Vo
by
Brake calipers
c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
do
c
um
en
4.12
4.12.1
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
4. Descriptions of work
59
agen
lksw
Vo
by
AG.
When replacing brake pads, always check brake discs as well for
wear! Checking and if necessary replacing the brake discs is a
repair measure.
Check brake disc for wear: Running gear/Brake systems
Brake system; Rep. Gr. 46 ; Repairing front brakes Repairing
front brakes
Install wheel in marked position.
Tighten wheel bolts diagonally and alternately. Torque setting
page 112
Place adapter in vehicle tool kit after completing work.
Reinstall wheel bolt covers if necessary.
4.12.2
ility
ab
y li
an
pt
ce
Wear limit: 2 mm
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
Determine thickness of inner pad by checking visually. d by V
ara
e
nte
is
r
o
eo
h
Inner and outer pad thickness without backplate
ut
ra
a
c
s
s
Note
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
The brake pads have reached their wear limit at a pad thickness
of 2 mm (without backplate) and must be renewed (repair meas
ure). Inform customer!
When replacing brake pads, always check brake discs as well for
wear! Checking and if necessary replacing the brake discs is a
repair measure.
Check brake disc for wear: Running gear/Brake systems
Running gear; Rep. Gr. 46 ; Repairing rear brakes Repairing
rear brakes
When checking the diesel particulate filter the ash mass limit val
ue is read.
AG.
4. Descriptions of work
agen
lksw
Vo
by
60
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
do
c
um
en
Note
ht
rig
py
Co
t.
4.13
Type
Engine code
un
le
or
ac
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
Model year
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
Brand
ss
ua
ran
tee
ility
ab
y li
an
pt
ce
y
db
ise
r
tho
au
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
For the 7-speed dual clutch gearbox changing oil and filter is not
necessary.
4.15
AG.
agen
lksw
Vo
by
Note
do
c
um
en
4.14
The automatic opening and closing features for the electric win
dows do not function after disconnecting and reconnecting the
battery. Therefore, with immediate effect, before a new vehicle is
delivered, the window adjusters must be reactivated. Once the
windows have been reactivated, the battery must not be discon
nected again.
WARNING
4. Descriptions of work
61
Switch on ignition.
Pull switch again for 1 second. The side window must now go
up or down by itself when switch is briefly pulled or pressed.
4.16
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
ility
ab
y li
an
pt
ce
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
agen
lksw
Vo
by
tions.
62
4. Descriptions of work
ht
rig
py
Co
t.
Note
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
4.17
Front passenger front airbag: Check key switch and On/Off func
tion, Golf 2004 page 63 .
n AG. Volkswagen A
an
tee
or
ac
There are also vehicles which are not fitted with seat occu
4.17.1
Note
Golf 2004
ht
rig
py
Co
t.
r
fo
ng
Front passenger front airbag: Check key switch and On/Off func
tion
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
e
ris
tho
u
a
ss
ility
ab
y li
an
pt
ce
Note
un
le
G do
es n
wage and On/Off func
Front passenger front airbag: Check key
switch
ot g
olks
ua
tion, Golf Plus 2005 page 64 d. by V
r
4. Descriptions of work
63
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
not
gu
ara
nte
eo
ra
c
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
agen
lksw
Vo
by
AG.
Note
ht
rig
py
Co
t.
4.17.2
64
4. Descriptions of work
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
ss
olk
yV
db
e
ris
tho
au
ht
rig
py
Co
t.
r
fo
ng
Check outer bellows and inner bellows -arrows- for leaks and
damage.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
4.18
ility
ab
y li
an
pt
ce
un
le
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
Switch on ignition.
d
nte
ise
r
o
eo
h
t-arrow A- goes out after
u
ra
Warning lamp Passenger Airbag Off
a
c
s
s
self-test (passenger airbag activated).
4. Descriptions of work
65
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4.19
The Haldex coupling and the final drive are one system with
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
ht
rig
py
Co
t.
66
do
c
um
en
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
do
c
um
en
ht
rig
py
Co
t.
un
le
r
te o
iva
r
rp
fo
g
n
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
ility
ab
y li
an
pt
ce
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Procedure
Raise vehicle with lifting platform and place used oil collection
and extraction unit -V.A.G 1782- below Haldex coupling.
Unscrew oil drain plug -A- and fully drain high performance oil.
Screw in new drain plug Parts catalogue with new seal. The
drain plug is fitted with a secure seal.
Specified torque: 30 Nm
Remove oil filler plug -B-.
4. Descriptions of work
67
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
thi
sd
o
cu
m
en
68
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
gen AG
en AG.
The oil level is correct when the Haldex
is filled
todthe
oes
wagcoupling
not
olks 3 mm below oil filler hole.
V
lower edge of oil filler hole or atbleast
gu
y
a
d
se
ran
tee
or
ac
ri
Use a new seal and tighten
oil filler plug.
tho
au
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
4.20
ility
ab
y li
an
pt
ce
ss
Specified torque: 15 Nm
4. Descriptions of work
69
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
r
fo
ng
4 - Alternator
Prote
cted
by
4.21
70
4. Descriptions of work
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
Fit tensioning lever, secure with pin -arrow- and swing alter
nator downwards (use torque wrench as drive for 3297).
ht
rig
py
Co
t.
3 - Tensioning arm
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
y
db
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
ise
Check poly V-belt/s -1-orfor:
h
ut
If faults are found it is absolutely necessary to renew the poly Vbelt/s. This will avoid possible breakdowns or operating problems.
Renewing the poly V-belt is a repair measure.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Note
ht
rig
py
Co
t.
4.22
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Base break-up
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
a
Substructure cracks
(cracks, core ruptures, cross
ss
breaks)
gu
ara
nte
eo
ra
c
sectional
30 seconds.
4. Descriptions of work
71
4.23
From model year 2008 all engines are filled with coolant ad
G. Volkswagen AG d
oes
not
gu
ara
nte
eo
ra
c
A
agen
G12 Plus Plus raises the boiling point to 135 C and
ensures
lksw
o
better heat dissipation.
yV
db
e
s
ri
The coolant concentration must be at least
ho40 % (frost pro
ut
a
tection to -25 C) and should never exceed
60 % (frost pro
ss
4.23.1
r
fo
ng
Prote
cted
by
Check concentration of coolant additive using refractometer T10007- (refer to operating instructions).
72
4. Descriptions of work
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
Note
ht
rig
py
Co
t.
Refractometer -T10007-
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
ility
ab
y li
an
pt
ce
Frost protection to C
-15
-20
-25
-30
-35
4-cylinder engines
3.5
4.0
3.0
3.5
2.0
3.0
1.5
2.0
1.0
1.5
1.0
0.5
0.5
agen
lksw
Vo
by
-10
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
-5
Specified value
-25
-35
-25
-35
-25
-35
-25
-35
-25
-35
-35
-35
-40
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Actual value
0
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
Observe disposal
ht
rig
py
Co
t.
Note
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
regulations!
s
4.23.2
4. Descriptions of work
73
4.23.3
Mixture ratio:
Frost protection
to
-25 C
-35 C
-40 C
approx. 40 %
approx. 50 %
approx. 60 %
approx. 60 %
approx. 50 %
approx. 40 %
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t TL VW 774 G
Coolant additive G12 Plus Plus accordingauto
ra
c
s
prevents frost and corrosion damage, scaling
and
also
raises
s
Note
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
ter even in warmer seasons and in warmer countries. The antifreeze portion must be at least 40 %.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
do
c
um
en
74
ht
rig
py
Co
t.
4.24
of work page 75 .
ility
ab
y li
an
pt
ce
4.24.1
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
thi
sd
o
cu
m
en
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Do NOT pull fuel hoses off fuel filter cover and do NOT lever
at connection. Leaks could occur and the fuel filter upper part
can be damaged.
4. Descriptions of work
75
Note
un
le
r
fo
ng
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
agen
lksw
Vo
by
AG.
4. Descriptions of work
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
76
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
Note
ility
ab
y li
an
pt
ce
ht
rig
py
Co
t.
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
Remove easy change filter -1- and seal -2- from fuel filter lower
ut
ra
a
c
part -4-.
s
s
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
ility
ab
y li
an
pt
ce
un
le
Insert new easy change filter into fuel filter lower part.
Moisten new seal -1- lightly with diesel fuel and fit on fuel filter
upper part.
AG.
Prote
cted
by
agen
lksw
Vo
by
c
o
p
yri
gh
t
.
C
op
yi
Screw all bolts into fuel filter lower part and tighten hand-tight.
do
c
um
en
ht
rig
py
Co
t.
Caution
r
te o
iva
r
rp
fo
g
n
Place fuel filter upper part with seal properly onto fuel filter
lower part, press on firmly and evenly until the fuel filter upper
part is correctly seated.
4.24.2
4. Descriptions of work
77
ility
ab
y li
an
pt
ce
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Caution
Do NOT pull fuel hoses off fuel filter cover and do NOT
lever at connection. Leaks could occur and the fuel filter
upper part can be damaged.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Note
ht
rig
py
Co
t.
Note
78
4. Descriptions of work
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
Angled
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
screwdriver -VAS
y V 6543b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
Remove old seal -2- from fuel filter upper part -1- by levering
seal out of respective groove -arrow-.
Caution
Remove all diesel, dirt and water residues from fuel filter lower
part using diesel extractor -VAS 5226- .
Note
r
fo
ng
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Moisten new seal -1- lightly with diesel fuel and insert fuel filter
upper part -arrows-.
ht
rig
py
Co
t.
Installing:
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
Place fuel filter upper part with seal properly onto fuel filter
lower part, press on firmly and evenly until the fuel filter upper
part is correctly seated.
Caution
4. Descriptions of work
79
4.25
. Volkswagen AG
gen AG
does
not
gu
ara
nte
eo
ra
c
Removing and installing air filter element for vehicles with dieselVolkswa
by
engine and 1.4 l TSI engine page 88 .
ed
r
fo
ng
AG.
Prote
cted
by
4. Descriptions of work
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
80
ht
rig
py
Co
t.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
4.25.1
ris
tho
u
a
ss
ility
ab
y li
an
pt
ce
Note
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
s
housingorilower
part
eo
h
ut
ra
a
c
s
s
To secure the air filter housing upper part to air filter housing
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
do
c
um
en
agen
lksw
Vo
by
AG.
ht
rig
py
Co
t.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
81
4.25.2
Removing
Remove engine cover page 89 .
Remove bolts -arrows-.
Remove air filter housing lower part -1- and air filter element
-2-.
Note
Insert new filter element -3- into air filter housing lower part
-2-.
AG. Volkswagen A
Note
agen
ksw
Vol
y
b
ed
ris
o
h
t
au
ss
G do
es n
ot g
ua
ran
tee
or
ac
un
le
pe
rm
itte
d
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
ility
ab
y li
an
pt
ce
To secure the air filter housing upper part to air filter housing
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
ht
rig
py
Co
t.
82
do
c
um
en
r
te o
iva
r
rp
fo
g
n
Fit air filter housing lower part to filter housing upper part.
4.25.3
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
AG
agen
ksw
l
o
yV
db
ise
r
tho
au
s
s
ility
ab
y li
an
pt
ce
un
le
Specified torques:
2.0 l FSI: Tighten bolt -1- for retainer to 2 Nm and bolts for
cover to 3 Nm.
do
c
um
en
r
te o
iva
r
rp
fo
g
n
ht
rig
py
Co
t.
c
o
p
yri
gh
t.
C
op
yi
1.4 l TFSI: Tighten bolt -1- for retainer and bolts for cover to 8
Nm.
agen
lksw
Vo
by
AG.
Prote
cted
by
4.25.4
Removing
Remove engine cover page 89 .
4. Descriptions of work
83
Separate air filter housing lower part -1- from air filter housing
upper part -3-.
Remove air filter element -2- from air filter housing lower part
-1-.
Installing
Note
To secure the air filter housing upper part to air filter housing
do
c
um
en
Prote
cted
by
On the Golf GTI Edition 30 and Golf GTI Pirelli the rubber
84
4. Descriptions of work
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
ility
ab
y li
an
pt
ce
Removing
4.25.5
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Place engine cover with upper side on a soft surface and pre
vent damage to the housing.
do
c
um
en
ht
rig
py
Co
t.
agen
lksw
Vo
by
4. Descriptions of work
85
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
For attaching the air filter housing upper part onto air filter
thi
sd
o
cu
m
en
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
Hook air filter lower part -1- on retaining lugs -arrows- of air
filter upper part -2- and swing in direction of arrow, then press
on lightly.
Check if parts of housing -1- and -2- are flush (rear part)
86
4. Descriptions of work
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
Note
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
arapart -2-.
air filtersedelement
-1- into air filter housing lower
nte
i
r
o
eo
h
t
u
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
4.25.6
do
c
um
en
r
te o
iva
r
rp
fo
g
n
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
ht
rig
py
Co
t.
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
ss
AG do
es n
ot g
ua
ran
tee
or
ac
n
wage
olks
V
by
ed
ris
o
th
au
ility
ab
y li
an
pt
ce
un
le
Removing:
Open hose clip -B- using spring-type clip pliers -VAS 6499and pull air intake hose off.
Release air mass meter connector -A- and pull off.
Remove securing bolts -arrows-.
Lift filter housing upper part and remove upwards.
4. Descriptions of work
87
ility
ab
y li
an
pt
ce
Installing:
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
Clean filter housing -4- and install new filter element -3-.
Insert filter housing upper part -2- and tighten bolts -1- to 5 Nm.
88
4. Descriptions of work
AG.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
4.25.7
ht
rig
py
Co
t.
Connect air intake hose on air mass meter and secure with
hose clip -B-.
thi
sd
o
cu
m
en
Tighten air filter housing upper part with bolts -arrows- to 1.6
Nm 0.2.
ility
ab
y li
an
pt
ce
4.26
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
Caution
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Do not push with the fist or a tool on the engine cover when
it is installed or engaged at securing points. It could be
damaged.
Removing and installing engine cover: 1.4 l and 1.6 l FSI petrol
direct injection engines page 90 .
Removing and installing engine cover: 1.4 l injection engines
page 91 .
Removing and installing engine cover: 1.4 l TSI engines
page 92 .
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
Prote
cted
by
4. Descriptions of work
89
4.26.1
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
r
fo
ng
90
4. Descriptions of work
AG.
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Fit engine cover at securing points -2- and press on, so that it
engages.
ht
rig
py
Co
t.
Installing:
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
Removing:
4.26.2
AG. Volkswagen AG d
Removing and installing enginekswcover:
agen
oes
not
l
o
gu
yV
1.4 l injection engines
b
ara
d
e
nte
eo
ra
c
is
or
th covers:
There are two different versions of engine
au
ss
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Pull hose off oil separator or non-return valve off air filter hous
ing upper part.
Disengage engine cover -arrows-, pull cover off throttle valve
control part and take out upwards.
Installing:
c
o
p
yri
gh
t
.
C
op
yi
AG.
Prote
cted
by
agen
lksw
Vo
by
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
4. Descriptions of work
91
4.26.3
Then fit engine cover at the other securing points -arrows Band press on, until they noticeably engage.
If fitted, connect hose at connection -arrow A-.
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
ility
ab
y li
an
pt
ce
un
le
Removing:
Attach coolant hoses -2- on engine cover and fit engine cover
onto camshaft housing.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
ht
rig
py
Co
t.
92
do
c
um
en
r
te o
iva
r
rp
fo
g
n
4.26.4
ility
ab
y li
an
pt
ce
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
s
s
engine cover.
Installing:
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
4.26.5
thi
sd
o
cu
m
en
Then fit at the other securing points -2- and press on, so that
it noticeably engages.
4. Descriptions of work
93
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Pull connector -C- off air mass meter, and place connector to
side.
Push rubber boot -1- back in direction of turbocharger.
First pull engine cover off at front -arrow 3- and then at rear
-arrow 4-. To do this, reach the cover below from side.
Installing
Note
94
4. Descriptions of work
AG.
Pull connector -1- off air mass meter, and place connector to
side.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
Removing
thi
sd
o
cu
m
en
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
4.26.6
ility
ab
y li
an
pt
ce
. Volkswagen AG
gen AG
does
swa
k
not
l
o
buffers ofyengine
cover panel
V
gu
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
The rubber buffers for engine cover panel are renewed every
60,000 km in conjunction with air filter change for the Golf GTI
Edition 30 and Golf GTI Pirelli.
Remove engine cover as described page 93
AG.
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Note
ht
rig
py
Co
t.
do
c
um
en
r
te o
iva
r
rp
fo
g
n
4.26.7
Removing:
Unclip engine cover at securing points -arrows- and remove
upwards.
Installing:
Install in reverse order.
4. Descriptions of work
95
4.26.8
Removing:
Unclip engine cover at securing points -arrows- and remove
upwards.
Installing:
Install in reverse order.
4.26.9
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
Removing
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
ility
ab
y li
an
pt
ce
un
le
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
4. Descriptions of work
ht
rig
py
Co
t.
96
do
c
um
en
r
te o
iva
r
rp
fo
g
n
Ensure that the air mass meter is not damaged when removing
the engine cover.
Installing
First fit engine cover onto rear securing points -arrows B-, then
onto front securing points -arrows A-.
Carefully press on securing points by hand until the engine cover
noticeably engages.
Note
Ensure that the air mass meter is not damaged when fitting
dismantling procedure.
4.26.10
s no
t gu
ara
nte
eo
ra
c
pe
rm
itte
d
un
le
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
ility
ab
y li
an
pt
ce
ks
Vol
by
d
e
ris
Note utho
a
ss
do
c
um
en
ht
rig
py
Co
t.
r
te o
iva
r
rp
fo
g
n
4. Descriptions of work
97
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
ot g
ua
ran
tee
or
ac
r
ho
ut
Two-piece engine
cover:
sa
Removing:
Note
c
o
p
yri
gh
t
.
C
op
yi
4. Descriptions of work
AG.
98
agen
lksw
Vo
by
Installing:
thi
sd
o
cu
m
en
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
4.26.11
Removing:
Pull out oil dipstick.
Disengage engine cover -A- at securing points
-arrows 1 to 4- and raise.
Then pull off forwards -upper arrow in illustration-.
Installing:
First fit engine cover -A- at securing point
-upper arrow in illustration-.
Then fit engine cover -A- at the other securing points
-arrows 1 to 4- and press on, until it noticeably engages.
4.26.12
nte
eo
ra
c
ris
tho
u
a
ss
ility
ab
y li
an
pt
ce
un
le
Removing:
n AG. Volkswagen AG do
Removingksand
es n cover:
wage installing engine
l
ot
o
V
y
b diesel engines (Golf GT)guar
2.0 l PD
a
ed
pe
rm
itte
d
Note
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
4.27
do
c
um
en
r
te o
iva
r
rp
fo
g
n
First fit the inner cover and then the outer cover and press on,
until they noticeably engage.
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
4. Descriptions of work
99
AG.
Prote
cted
by
2-
A
agen
Remove bolts -arrows- with cordless power driver 12
kswV / 2.0
Vol
Ah -VAS 5826- .
y
b
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
r
fo
ng
100
4. Descriptions of work
AG.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
4.28
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
Installing
ss
ed
ris
o
h
t
au
ility
ab
y li
an
pt
ce
un
le
4.29
oes
no
w
olks
t
V
After shutting off
byengine, wait at least 3 minutes soguthat
ara the oil
ed
nte
s
i
can flow back
or into the sump.
e
h
ut
or
Note
ht
rig
py
Co
t.
c
o
p
yri
gh
t
.
C
op
yi
AG.
Prote
cted
by
4.30
do
c
um
en
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
a
c
Pull outssdipstick,
wipe with a clean cloth and push dipstick ain
again to limit stop.
4. Descriptions of work
101
4.30.1
For engines with standing oil filter the oil filter must be re
newed before changing the engine oil page 109 ,
page 105 . When removing the filter element a valve is
opened, the oil in the filter housing automatically flows into
crankcase.
It is not permitted to extract engine oil for the V6 engine.
The oil drain plug is fitted with a secure seal, therefore the
oil drain plug must always be renewed.
Special tools and workshop equipment required
Used oil collection and extraction unit -V.A.G 1782-
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
un
le
Or
Let engine oil drain.
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
ility
ab
y li
an
pt
ce
Extract engine oil using used oil collection and extraction unit
-V.A.G 1782- .
M24: 50 Nm
Prote
cted
by
4. Descriptions of work
AG.
102
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
do
c
um
en
WARNING
ht
rig
py
Co
t.
M14: 30 Nm
r
te o
iva
r
rp
fo
g
n
4.30.2
Renewing oil filter: 1.4 l TSI and 1.4 l TFSI engines page 103
Renewing oil filter: 1.6 l injection engines and Flex Fuel engine
page 105 .
Renewing oil filter: 2.5 l petrol injection engines, 2.0 l FSI and 2.0
TFSI engines page 108 .
Renewing oil filter: 1.4 l and 1.6 l FSI engines page 105 .
Renewing oil filter: 1.4 l injection engines page 107 .
Renewing oil filter: 3.2 l injection engines page 110 .
Renewing oil filter: diesel engines page 109 .
4.30.3
Note
Observe disposal regulations!
Oil new O-rings before installing.
Prevent engine oil from dripping onto vehicle parts.
Type 1
Removing
Remove engine cover, see page 89 .
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
do
c
um
en
ht
rig
py
Co
t.
r
te o
iva
r
rp
fo
g
n
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
ility
ab
y li
an
pt
ce
un
le
4. Descriptions of work
103
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
pe
rm
itte
d
Note
ility
ab
y li
an
pt
ce
un
le
Removing
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
Loosen oil filter -arrow- first, using a strap or oil filter tool -3417before removing oil filter completely.
Wait a few minutes, so that engine oil can flow back from filter
into engine.
Then remove oil filter.
Caution
104
4. Descriptions of work
AG.
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
ht
rig
py
Co
t.
Note
do
c
um
en
Installing
r
te o
iva
r
rp
fo
g
n
Maintenance - Edition 11.2009
4.30.4
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
e o2005
h
t
Golf
2004
,
Golf
Plus
u
ra
a
c
s
s
c
o
p
yri
gh
t.
C
op
yi
Loosen oil filter -arrow A- from below using a strap or oil filter
tool -VAS 3417Note
4.30.5
4. Descriptions of work
105
Note
Observe disposal regulations!
Oil new O-rings before installing.
Prevent engine oil from dripping onto subframe.
Removing
Remove engine cover, see page 89 .
Loosen threaded cap -arrow- on hexagonal flats and remove.
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
thi
sd
o
cu
m
en
106
n AG. Volkswagen AG do
es n
wage
ot g
ua
ran
tee
or
ac
lks
The remaining assembly steps are basically a reverse of the
Vodis
by
d
mantling procedure.
ise
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
4.30.6
ility
ab
y li
an
pt
ce
r
ho
ut
a
ss
Removing
Note
Observe disposal regulations!
AG.
Prote
cted
by
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
compartment.
do
c
um
en
4. Descriptions of work
107
4.30.7
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
c
o
p
yri
gh
t
.
C
op
yi
Prote
cted
by
4. Descriptions of work
agen
lksw
Vo
by
108
ht
rig
py
Co
t.
do
c
um
en
pe
rm
itte
d
un
le
does
not
gu
ara
nte
eo
ra
c
r
te o
iva
r
rp
fo
g
n
agen
lksw
Vo
by
do
c
um
en
Note
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Removing
ht
rig
py
Co
t.
4.30.8
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
Insert dust cap -1- into oil filter housing -2- hand-tight.
ility
ab
y li
an
pt
ce
ss
ag
ksw
Vol
y
b
ed
ris
o
h
t
au
AG.
4. Descriptions of work
109
un
le
r
fo
ng
Removing
Note
Observe disposal regulations!
Oil new O-rings before installing.
Prevent engine oil from dripping onto subframe.
110
agen
lksw
Vo
by
4.30.9
4. Descriptions of work
ht
rig
py
Co
t.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
Installing
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
Installing
Install new filter element-2- and new O-ring -3-.
Tighten filter lower part -4- on hexagon to 25 Nm.
pe
rm
itte
d
4.30.10
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
ility
ab
y li
an
pt
ce
un
le
Fit drain plug -6- with new seal -5- and tighten to 10 Nm.
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
Engine oil capacity: Power unit Power unit; Rep. Gr. 17 ; Oil
capacities Oil capacities or in Maintenance table.
General notes
Note
do
c
um
en
Pull out dipstick, wipe with a clean cloth and push dipstick in
again to limit stop.
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
4. Descriptions of work
111
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
4.31
G
gen
es n
Which of the following canolkbe
equip
swachecked depends ondovehicle
ot g
V (urban/country).
y
ment and local conditions
ua
db
r
e
ris
sa
un
le
ility
ab
y li
an
pt
ce
s
Engine: Output,
misfiring, idling speed, acceleration.
an
tee
or
ac
ht
rig
py
Co
t.
r
fo
ng
AG.
4.32
112
4. Descriptions of work
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
The puller hook to remove the cover caps or the wheel hub trim
is located in the vehicle tool kit.
Example, removing hub cap
Hook puller hook into one drilling of wheel hub trim and pull off
in -direction of arrow-.
Fitting instructions
Note
The cover caps protect the wheel bolts and should be recon
Ensure that on some rims the lug of the wheel hub trim locates
Place puller hooks and adapter with vehicle tool kit after com
pleting work.
ran
tee
or
ac
not available in the vehicle, use the adapter set for tamperproof wheel bolts -T10101- .
agen
lksw
Vo
by
AG.
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ss
ed
ris
o
h
t
au
ility
ab
y li
an
pt
ce
un
le
4. Descriptions of work
113
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
Golf 2004 , Golf Plus 2005
e
nte
is
r
o
eo
Maintenance - Edition 11.2009 uth
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
4.33
The radio codes can be read in the central database and can
For radio activation the codes must be entered via radio but
114
4. Descriptions of work
AG.
Note
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
ht
rig
py
Co
t.
do
c
um
en
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
Press End button in End menu.
b
ara
d
nte
ise
r
o
eo
h
Switch off ignition and separate udiagnostic
connections.
t
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
un
le
ility
ab
y li
an
pt
ce
4.34
r
te o
iva
r
rp
fo
g
n
AG.
Prote
cted
by
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
Procedure
do
c
um
en
ht
rig
py
Co
t.
Note
4. Descriptions of work
115
4.35
oes
not
gu
ara
nte
eo
ra
c
o
yV
Snow chains are fitted.
db
e
ris
ho
The temporary
ut spare wheel is fitted.
sa
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
ht
rig
py
Co
t.
116
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
olk
yV
not
g
ua
db
The start of basic setting iwill
se be confirmed by an acoustic signal. ran
r
ho
ut
When switching on ignition
again, no warning is shown.
sa
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Note
ht
rig
py
Co
t.
4.35.1
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
tee
or
ac
4. Descriptions of work
117
4.36
The tyre repair set is located in the spare wheel well -arrow-
The tyre repair set consists of the compressor and a tyre filler
bottle with sealant.
Note
The tyre sealant in the bottle has a limited expiry date.
Therefore the expiry date is indicated
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V -arrow-.
gu
y
on the bottle
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
05/2003
has been ex
c
s
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Caution
Note
Residual tyre sealant or bottles which are filled and the expiry
Prote
cted
by
Procedure
Heating, ventilation, air conditioning system Rep. Gr. 80
Repairing heating system Removing and installing dust and
pollen filter
Note
118
4. Descriptions of work
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
4.37
ht
rig
py
Co
t.
do
c
um
en
4.38
4.38.1
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
AG.
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
ht
rig
py
Co
t.
do
c
um
en
4. Descriptions of work
119
AG. Volkswagen AG d
agen
oes
ksw
Golf 2004 , Golf
Vol Plus 2005
by
d
Maintenance
e - Edition 11.2009
ris
ht
rig
py
Co
t.
c
o
p
yri
gh
t.
C
op
yi
AG.
Prote
cted
by
Additional weight
in kg
1/4
1/2
3/4
Full
30
20
10
0
Example:
When the fuel tank is half full an additional weight of 20 kg must
be placed in the luggage compartment.
Note
120
4. Descriptions of work
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
Note
ility
ab
y li
an
pt
ce
tho
au
s
s
not
gu
ara
nte
eo
ra
c
The light beam of the main beam must lie on the centre mark
-3-.
tee
r
ho
Note
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
or
ut
Whether
the breaking point -2- between the horizontal
ac part of
sa
sthe
blight/dark boundary on the left and the rising part on the
right lies on the vertical line of the central point -3-. The bright
core of the light beam must be to the right of the vertical line.
For the previous test screen with 15 setting line, adjust as for
ht
rig
py
Co
t.
c
o
p
yri
gh
t.
C
op
yi
do
c
um
en
agen
lksw
Vo
by
Prote
cted
by
4. Descriptions of work
121
4.38.2
. Volkswagen AG
gen AG
does
not
gu
y
b
ara
d
e
nte
headlight range
control, basic setting
ris
o
eo
h
t
u
ra
a
c
ss
a
J 431 - Dynamic headlight range control,Vofunctions
lksw
un
le
ility
ab
y li
an
pt
ce
Press button.
Adjusting headlights
r
fo
ng
AG.
For this reason the headlights with gas discharge bulbs are also
called xenon headlights.
There are different headlight versions:
Xenon headlights
Xenon headlights means that the dipped beam is generated
from one gas discharge lamp.
Xenon headlights have an additional main beam.
122
4. Descriptions of work
agen
lksw
Vo
by
c
o
p
yri
gh
t
.
C
op
yi
ht
rig
py
Co
t.
4.38.3
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
s no
t gu
ara
nte
eo
ra
c
ks
Vol
by
d
e
ris
tho
u
a
ss
un
le
ility
ab
y li
an
pt
ce
dipped beam.
AG.
Prote
cted
by
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
Note
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
The adjustment bolts for the right headlight are a mirror image.
First adjust the height adjustment bolt -2- for dipped beam and
main beam, to bright/dark boundary of test area in display of
tester.
Then adjust the lateral adjustment bolt -1- for dipped beam
and main beam, to bright/dark boundary of test area in display
of tester.
Adjusting left headlight, Golf Plus 2005
The adjustment bolts for the right headlight are a mirror image.
4. Descriptions of work
123
4.38.4
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
automatically
when
adjust
c
s
s
Inclination:
Fog lights 20 cm
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Unclip retaining lugs -arrows- and pull cover off lower part of
bumper.
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
4. Descriptions of work
do
c
um
en
124
In some cases the retaining lugs are very tight. Therefore, pull
cover very carefully to prevent that the retaining lugs break off.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Fog lights 20 cm
ht
rig
py
Co
t.
Inclination:
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
Note
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
cover
off lower part of bump
4. Descriptions of work
125
G do
es n
ot g
ua
ran
tee
or
ac
wage
olks
yV
b
ed
ris
ho
t
au
ss
Note
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
In some cases the retaining lugs are very tight. Therefore, pull
cover very carefully to prevent that the retaining lugs break off.
Prote
cted
by
4.39
126
4. Descriptions of work
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t
.
C
op
yi
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
ility
ab
y li
an
pt
ce
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
Indicated on display:
4.40
127
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
Indicated on display:
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
Indicated on display:
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
ht
rig
py
Co
t.
128
thi
sd
o
cu
m
en
4.41
G do
age
es n
Sunroof: Check
ksw function, clean and
ot g
Vol
y
ua
b
d
ran
e
greaseorisguide
rails
te
eo
ra
c
h
ut
Clean guide rails -arrows- and lubricate with Lithium grease G 052 147 A2- .
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
4.42
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
a
Carry out the following
procedure:
ss
c
o
p
yri
gh
t.
C
op
yi
Check sliding sunroof drain holes -arrows- for dirt and clean if
necessary.
agen
lksw
Vo
by
Prote
cted
by
Pour tap water into sliding sunroof drains and check if almost
the same quantity of water flows out of the wheel housings.
AG.
4. Descriptions of work
129
un
le
r
fo
ng
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Check then plenum chamber drains -arrows- for dirt and clean
if necessary.
To check, pour tap water again through the sliding sunroof
drain holes.
Install in reverse order.
130
4. Descriptions of work
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
Drains -arrows- are located on the left and right side, inside
the plenum chamber.
ht
rig
py
Co
t.
To press out dirt, guide cleaning and fitting tool -VAS 6620onto drain valves by pushing and pulling it slowly.
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
Golf 2004 , uGolf
Plus 2005
th
ra
a
c
s
Maintenance
s - Edition 11.2009
4.43
4.43.1
required
Refractometer -T10007-
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
Special
gen AG
does
not
gu
ara
nte
eo
ra
c
do
c
um
en
c
o
p
yri
gh
t.
C
op
yi
Prote
cted
by
Mixture ratio:
Frost protection
to
Windscreen Clear
G 052 164
Water
In summer
-16 C
-35 C
-40 C
1 part
1 part
1 part
2 parts
4 parts
2 parts
1 part
1 part
Replenishing fluid:
The fluid reservoir of the window washer system must be filled
completely.
4. Descriptions of work
131
For all vehicles having fan-type spray jets, the reservoir must
r
ho
t
Replenish Windscreen
Clear -G 052 164- also in the warmeror ac
au
un
le
pe
rm
itte
d
4.43.2
Note
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
Caution
AG.
132
4. Descriptions of work
do
c
um
en
r
te o
iva
r
rp
fo
g
n
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
un
le
If both spray fields are not at same height, adjust spray direc
tion upwards or downwards as follows:
AG.
Note
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Anti-clockwise higher.
ht
rig
py
Co
t.
Clockwise lower.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
Adjust spray jet with adjusting tool -T10127 - so that the water
jet sprays onto the upper third of rear window.
4. Descriptions of work
133
4.43.3
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
pe
rm
itte
d
ility
ab
y li
an
pt
ce
un
le
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
AG.
Prote
cted
by
4. Descriptions of work
c
o
p
yri
gh
t.
C
op
yi
134
do
c
um
en
ht
rig
py
Co
t.
Adjusting jets
r
te o
iva
r
rp
fo
g
n
The spray jet must spray to centre of headlights, see -B- and
-C-.
4.43.4
Note
ility
ab
y li
an
pt
ce
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b field is uneven due to soiling in the
araspray jet, re
d
If the spray
nte
ise
r
o
eo
move
spray
jet
Electrical
system
Electrical
system;
Rep.
h
t
u
ra
a 92 ; Removing and installing spray jet retainer Removing
Gr.
c
s
s
Caution
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
ht
rig
py
Co
t.
r
fo
ng
4. Descriptions of work
135
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
olkswagen AG
does
not
gu
ara
nte
eo
ra
c
AG.
Prote
cted
by
Adjusting jets
agen
lksw
Vo
by
c
o
p
yri
gh
t
.
C
op
yi
The spray jet of the headlight washer jets -A- should spray to
centre of headlights, see -B-, -C-, -D- and -E-.
Switch on dipped headlight.
Operate windscreen washer system.
136
4. Descriptions of work
ht
rig
py
Co
t.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
4.44
an
tee
or
ac
e
ris
a
ss
pe
rm
itte
d
ility
ab
y li
an
pt
ce
Caution
un
le
ho
Take the right-hand wiper from
ut windscreen and lift.
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
AG.
agen
lksw
Vo
by
ht
rig
py
Co
t.
do
c
um
en
r
te o
iva
r
rp
fo
g
n
4. Descriptions of work
137
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
138
4. Descriptions of work
AG.
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
ht
rig
py
Co
t.
Slide the new wiper arm into mounting and ensure that it au
dibly engages.
thi
sd
o
cu
m
en
Depending on version, turn the wiper arm with lip upwards and
pull off, or release wiper arm at joint -3- by pushing locking
device -1- into mounting -2- and pull wiper arm out.
ility
ab
y li
an
pt
ce
un
le
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is position. This can be done by switching
r
Set wipers in service
o
e
h
ut off once with bonnet closed. Then operate or a
the ignition on and
a
c
s
s the wipers will stop in service position.
wiper lever and
Caution
ht
rig
py
Co
t.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
4.45
do
c
um
en
r
te o
iva
r
rp
fo
g
n
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
4.45.1
4.45.2
4. Descriptions of work
139
4.45.3
Switch rear window wiper on and off and let it move into park
position.
Check that the distance of wiper blade ends to the lower edge
of window is as follows.
Dimension -a- = 15 + 5 mm
Adjust wiper arm if necessary: Electrical system Electrical
system; Rep. Gr. 92 ; Adjusting rear window wiper park posi
tion Rear window wiper system/Adjusting rear window wiper
park position.
4.46
ility
ab
y li
an
pt
ce
4.47
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
As the weekday in the menu for the auxiliary heater is not part of
the time and date setting for the combi-instrument, it must be set
separately.
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
4. Descriptions of work
thi
sd
o
cu
m
en
140
ht
rig
py
Co
t.
un
le
Switch on ignition.
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
4.49
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ht
rig
py
Co
t.
ility
ab
y li
an
pt
ce
4.48
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
Indicated on display:
Selecting operating mode
Press button for Vehicle self-diagnosis on display.
If the display is not as shown in the procedure: see operating in
structions for vehicle diagnostic tester .
4. Descriptions of work
141
Indicated on display:
Press the button on display for Switch off transportation
mode.
Ending output
Indicated on display:
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
Indicated on display:
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
ility
ab
y li
an
pt
ce
un
le
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
ht
rig
py
Co
t.
142
do
c
um
en
r
te o
iva
r
rp
fo
g
n
4.50
WARNING
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Note
do
c
um
en
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4.51
During visual check, also check floor pan, wheel housings and
sills.
Always ensure that all lines are secured in their mountings, all
plugs are available and that there is no visible damage on the
underbody.
Note
4. Descriptions of work
143
4.52
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Switch on ignition.
144
4. Descriptions of work
AG.
Switch on ignition.
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
do
c
um
en
Now select MFI for actual display and confirm this using but
ton -1-.
4.53
4.54
gen AG
does
not
gu
ara
nte
eo
ra
c
pe
rm
itte
d
ht
rig
py
Co
t.
c
o
p
yri
gh
t.
C
op
yi
Note
do
c
um
en
r
te o
iva
r
rp
fo
g
n
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
4.55.1
ility
ab
y li
an
pt
ce
Camshaft drive toothed belt: Check (4cylinder petrol engines 1.4 l 55 kW and
1.6 l 75 kW)
un
le
4.55
AG.
agen
ksw
l
o
yV
db
ise
r
tho
au
s
s
If faults are found always renew toothed belt. This will avoid pos
sible breakdowns or operating problems. The replacement of a
toothed belt is a repair measure.
4. Descriptions of work
145
agen
lksw
Vo
by
AG.
Prote
cted
by
4.56
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Puller -T40039-
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
4. Descriptions of work
thi
sd
o
cu
m
en
146
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
r
fo
ng
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
Puller -T10095-
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
ility
ab
y li
an
pt
ce
un
le
Puller -T10094 A-
Puller -T10112-
4. Descriptions of work
147
olkswagen AG
en AG. V
does
not
gu
ara
nte
eo
ra
c
ag
Golf 2004 , Golf Plus 2005
ksw
Vol
y
b
Maintenance - Edition
ed 11.2009
ility
ab
y li
an
pt
ce
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
4.56.1
Removing
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
148
4. Descriptions of work
ht
rig
py
Co
t.
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
Assembly tool
ris
tho
u
a
-T10118ss
wagen AG
AG. VolksMaintenance
does - Edition 11.2009
agen
ksw
not
l
o
V
gu
y
b
ara
dobserve
e
Before removing ignition coils with output stage
fitting
nte
is
r
o
eo
h
position to the connectors -arrows-.
ut
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
pe
rm
itte
d
un
le
ility
ab
y li
an
pt
ce
The flat side of the connector must align with the flat side of igni
tion coil with final output stage.
Unscrew spark plugs using spark plug socket and extension VAS 3122B- .
Note
AG.
Screw in new spark plugs using spark plug socket and exten
sion -VAS 3122B- .
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Installing
ht
rig
py
Co
t.
do
c
um
en
Power unit; Rep. Gr. 28 ; Test data, spark plugs Test data,
spark plugs.
Carefully set ignition coils with final output stage onto spark
plugs by hand so that the flat sides of connectors align
-arrows-.
4.56.2
Removing
Remove engine cover page 89 .
4. Descriptions of work
149
olksw
agen AG
AG. V
Pull ignition coils withsw
output
using the
doeplugs
agen stages off spark
s no
k
l
o
t gu
V.
puller -T10094 Aby
ara
n
d
se
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
un
le
ility
ab
y li
an
pt
ce
ri
ee
Press connector
in direction of ignition coils with output tstage,
ho
or
ut
ac
a
press onto
catch
by
hand
and
pull
off.
s
s
Power unit; Rep. Gr. 28 ; Test data, spark plugs Test data,
spark plugs.
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Installing
ht
rig
py
Co
t.
r
fo
ng
Screw in new spark plugs using spark plug socket and exten
sion -3122 B- .
AG.
150
4. Descriptions of work
4.56.3
Removing:
Carry out the following procedure:
Remove engine covers page 89 .
Note
To pull off spark plugs, fit puller -T40039- on top, thick rib
ility
ab
y li
an
pt
ce
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
Note
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
thi
sd
o
cu
m
en
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
4. Descriptions of work
151
Power unit; Rep. Gr. 28 ; Test data, spark plugs Test data,
spark plugs.
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
Screw in new spark plugs using spark plug socket and exten
sion -3122 B- .
Prote
cted
by
4. Descriptions of work
AG.
152
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
do
c
um
en
Press ignition coils with output stages on spark plugs until stop
by hand. They must be felt to engage.
4.56.4
Removing:
To pull off spark plugs, fit puller -T40039- on top, thick rib
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
ility
ab
y li
an
pt
ce
Note
ht
rig
py
Co
t.
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
Remove all ignition coils with output stages -1- upwards using
puller -T40039- .
AG.
Prote
cted
by
Note
When pulling out the ignition coils with output stages, the ca
4. Descriptions of work
153
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
4.56.5
ility
ab
y li
an
pt
ce
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
Note
Spark plug designation and specified torque: Power unit
Power unit; Rep. Gr. 28 ; Test data, spark plugs Test data,
spark plugs.
154
4. Descriptions of work
ht
rig
py
Co
t.
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
guideuthfor ignition coils with output stages is
or
ac
a
ss
. Volkswagen AG
gen AG
does
not
gu
ara
nte
eo
ra
c
a
Check if connectors of injectors, ignition cablesVoand
lksw spark plug
y
b
connectors are seated securely.
ed
ility
ab
y li
an
pt
ce
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
4.56.6
ris
ho
ut
a
ss
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Power unit; Rep. Gr. 28 ; Test data, spark plugs Test data,
spark plugs.
4. Descriptions of work
155
4.56.7
Removing:
Remove engine cover page 89 .
Note
un
le
ility
ab
y li
an
pt
ce
When pulling out the ignition coils with output stages, the wires
AG.
Prote
cted
by
4. Descriptions of work
agen
lksw
Vo
by
c
o
p
yri
gh
t
.
C
op
yi
156
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
Unscrew spark plugs using spark plug socket and extension VAS 3122B- .
Installing:
Screw in new spark plugs using spark plug socket and exten
sion -VAS 3122B- .
Note
Spark plug designation and specified torque: Power unit
Power unit; Rep. Gr. 28 ; Test data, spark plugs Test data,
spark plugs.
ility
ab
y li
an
pt
ce
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V cylinder head until they
gu
Push ignition coil with output stagedinto
y
b
ara
nte
noticeably engage.
ise
r
o
eo
h
t
u
ra
a guide.
c
Route cables properly in cable
s
s
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
do
c
um
en
4. Descriptions of work
157
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t.
C
op
yi
4.56.8
Removing:
Remove engine cover page 89 .
Disengage clamps of cable guide -arrows-.
Remove hoses -1- and -2-.
Note
When pulling out the ignition coils with output stages, the wires
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
with output
stages.
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
ility
ab
y li
an
pt
ce
Caution
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Power unit; Rep. Gr. 28 ; Test data, spark plugs Test data,
spark plugs.
158
4. Descriptions of work
AG.
Note
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Install new spark plugs using spark plug socket and extension
-VAS 3122B- .
ht
rig
py
Co
t.
Installing:
thi
sd
o
cu
m
en
Unscrew spark plugs using spark plug socket and extension VAS 3122B- .
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
e
nte
is
r
o
eo
h
ut
ra
a
c
s
s
pe
rm
itte
d
ility
ab
y li
an
pt
ce
un
le
ht
rig
py
Co
t.
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
do
c
um
en
r
te o
iva
r
rp
fo
g
n
4.57
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
4. Descriptions of work
159
AG.
ility
ab
y li
an
pt
ce
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
Prote
cted
by
5.1
160
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t
.
C
op
yi
ht
rig
py
Co
t.
do
c
um
en
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
exhaust semissions
test when
ac
au
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
all units of the emissions testing station -VAS 6300- are con
nected properly and combined with each other according to
operating instructions.
All test conditions and data required for exhaust emissions test
are found on EET data sheet for the respective engine.
For bar code reading the EET data sheet must be printed out.
Handbrake pulled on
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
ht
rig
py
Co
t.
do
c
um
en
Initial screen:
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
161
-4- Key number to 2.1 (code to 2): e.g. 0603 (vehicle regis
tration certificate part 1)
-5- Key number to 3: e.g. 358 (vehicle registration document)
-5- Key number to 2.2 (code to D2): e.g. 358 (vehicle regis
tration certificate part 1)
-6- Engine code e.g. AQY
-7- Registration number: e.g. WOB-HH 1234
-8- Vehicle identification number: e.g.
WVWZZZ1JZYW123456
Enter odometer reading at -item 8- e.g. 32000.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
agen
lksw
Vo
by
AG.
162
ht
rig
py
Co
t.
Note
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
ot g
ua
ran
tee
or
ac
VW
un
le
ility
ab
y li
an
pt
ce
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
entered manually.
test, see Data sheets for exhaust emission test for respec
tive engine.
r
fo
ng
2-
3-
Engine temperature
4-
5-
6-
7-
Idling speed
8-
9-
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
163
ee
or
ac
ho
ut
a
ss
Prote
cted
by
164
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t
.
C
op
yi
Switch on ignition.
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
AG. Volkswagen AG d
The visual check is displayed with the request to connectswthe
agendi
oes
k
not
l
o
agnostic connector -arrow A- and to check the MI lamp
gu
yV
b
ara
d
e
-arrow B-.
nt
ris
Note
not performed.
If not all display values are set to zero, a regulating probe test
c
o
p
yri
gh
t
.
C
op
yi
AG.
Prote
cted
by
agen
lksw
Vo
by
ht
rig
py
Co
t.
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
The exhaust emissions test is only continued when the test probe
is in the exhaust tail pipe.
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
gen AG
does
not
gu
ara
nte
eo
ra
c
pipe.
ility
ab
y li
an
pt
ce
n AG.
wage
olks
V
y
db
ise
rcheck
Perform visual
of MI lamp.
o
h
ut
a
Insert emission
probe in exhaust tail
ss
Start engine.
Warm-up phase:
It is automatically switched to display for measuring engine tem
perature.
Follow instructions on display.
Note
165
pe
rm
itte
d
repeated.
ility
ab
y li
an
pt
ce
un
le
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
Measurement can be skipped
using
button, i.e. the exhaust
b
ara
d
e
nte
is
emissions test hasorfailed.
eo
h
ut
ra
a
c
s
Measured values
are reset using button and the test can be
s
Note
The regulating probe test is only performed, when NOT all dis
play values are set to zero at the test for readiness of operation.
ht
rig
py
Co
t.
agen
lksw
Vo
by
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
Note
166
do
c
um
en
r
te o
iva
r
rp
fo
g
n
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
5.2
ht
rig
py
Co
t.
r
fo
ng
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
un
le
167
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
gen AG
AG.
does
agen
ksw
not
l
o
V
gu
y
ara
db
e
nte
is
r
Manual gearbox:hGear
lever
in
neutral.
o
eo
ut
ra
a
c
s
Automatic gearbox:
Selector lever in position P or N.
s
pe
rm
itte
d
Note
5087- !
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
168
do
c
um
en
r
te o
iva
r
rp
fo
g
n
tions!
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
ility
ab
y li
an
pt
ce
un
le
Pull on handbrake.
ris
Perform exhaust emissions test according
to instructions on die
tho
sel tester -V.A.G 1743- display. s au
ara
nte
e
mode
k 1/m
B
X.XX
T C
XX
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
The idling speed and maximum speed can be checked but not
adjusted.
If the values are not within specified range, a repair measure
must be made.
Perform acceleration test:
AG.
n rpm
tB s k 1/m Gas T C
XXX XXXX -.- X.XX
0
XX
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
or
ac
ility
ab
y li
an
pt
ce
169
ility
ab
y li
an
pt
ce
WARNING
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
o
eo
h
t
u
ra
a
c
s
s
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
M
-
The arrow pointing upwards indicates that the unit is waiting for
the next throttle burst.
Prote
cted
by
Gas T C
X
XX
M
-
In this way, the unit measures and registers at least four throttle
bursts. After the fourth and for each further throttle burst se
quence, an average of the last three measurements is performed.
The following is indicated on display after each throttle burst:
n rpm
tB s k 1/m
XXX XXXX X.XX
X.XX
Gas T C
X
XX
M
-
tB s
X.XX
k 1/m
X.XX
Band width
X.XX
M
-
tB s
X.XX
k 1/m
X.XX
Band width
XX
M
-
170
AG.
M
-
agen
lksw
Vo
by
Gas T C
1
XX
c
o
p
yri
gh
t.
C
op
yi
tB s k 1/m
X.XX
X.XX
ht
rig
py
Co
t.
n rpm
XXX XXXX
thi
sd
o
cu
m
en
5.3
Note
The following description refers to vehicles fitted with On
agen
OBD adapter cable -VAS 5052/16lksw
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
all units of the emissions testing station -VAS 6300- are con
nected properly and combined with each other according to
operating instructions.
ility
ab
y li
an
pt
ce
ss
AG. Volkswagen AG d
oes
not
gu
ara
nte
eo
ra
c
Test prerequisites:
All test conditions and data required for exhaust emissions test
are found on EET data sheet for the respective engine.
For bar code reading of specified data for EET, the EET data
sheet must be printed out.
Handbrake pulled on
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
Note
o
yV
db
e
ris
tho
au
171
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
ht
rig
py
Co
t.
172
thi
sd
o
cu
m
en
gen AG
does
not
gu
ara
nte
eo
ra
c
displayed.
ksw
Select Continue
Vol -item 1- on display.
by
ed
ris input:
Vehicle data
ho
t
au
un
le
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
The vehicle
data input menu is
ss
Note
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
r
fo
ng
-4- Key number to 2.1 (code to 2): e.g. 0603 (vehicle regis
tration certificate part 1)
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
-5- Key number to 2.2 (code to D2): e.g. 358 (vehicle regis
tration certificate part 1)
AG.
173
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
gu
yV
b
ara
d
Golf 2004 i,seGolf Plus 2005
nte
r
o
eo
h
Maintenance
- Edition 11.2009
ut
ra
a
c
s
s
For the ELSA web service the vehicle specified data are au
agen
lksw
Vo
by
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Note
All test conditions and data required for exhaust emissions test,
see Data sheets for exhaust emission test for respective en
gine.
AG.
2-
3-
4-
5-
Idling speed
6-
Rev limit
7-
8-
9-
174
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
thi
sd
o
cu
m
en
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
Visual check:
Follow instructions on display.
Perform visual check.
If visual check is OK press OK button. -arrow-.
Note
n
wage
Ignition is switched
off.
olks
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
do
c
um
en
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
-arrow B-.
175
ht
rig
py
Co
t.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
py
rig
ht
.
C
op
yi
If the MI lamp does not light up during visual check, the result of
the exhaust emissions test is Failed.
Visual check of MI lamp with engine running:
Start engine and confirm engine running on display with Yes.
Perform visual check of MI lamp. The lamp must not light or
flash.
Confirm condition of MI lamp -arrow-.
It is automatically switched to test for readiness of operation.
It is checked here if all tests for readiness of operation supported
by the control unit have been performed.
Conditioning:
In the conditioning phase the engine and, if necessary, the emis
sion control systems are brought to operating temperature by
throttle bursts and are prepared for the exhaust emissions test.
es, in part or in w
l purpos
hole
ercia
, is n
m
m
ot p
o
c
erm
or
e
t
a
itte
iv
r
du
rp
o
nl
f
e
ng
ility
ab
y li
an
pt
ce
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
When the required engine temperature is reached, it is automat
b
ran
ed
s
i
tee
ically switched to display for measuring the idling speed.hor
t
or
u
ac
a
Measuring idling speed:
ss
Note
rrectness of i
t to the co
nf
o
r
m
spec
atio
h re
n in
wit
Measured values are reset using button and the test can be
repeated.
agen
lksw
Vo
by
AG.
Prote
cted
by
c
o
p
yri
gh
t
.
C
op
yi
176
ht
rig
py
Co
t.
thi
sd
o
cu
m
en
n AG. Volkswagen AG do
es n
wage
s
k
l
ot g
o
yV
ua
b
d
ran
ir se
tee
o
h
t
or
u
ac
a
ss
un
le
pe
rm
itte
d
ility
ab
y li
an
pt
ce
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
do
c
um
en
r
te o
iva
r
rp
fo
g
n
An air quality check is carried out before starting the free accel
eration. When doing this, no emission probe must be in the
exhaust tail pipe. Otherwise measuring errors or faulty signals
could occur during further measurements.
ht
rig
py
Co
t.
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
c
o
p
yri
gh
t
.
C
op
yi
When the air quality check is carried out, insert emission probe
into exhaust tail pipe
agen
lksw
Vo
by
AG.
Prote
cted
by
Free acceleration:
177
erance.
erance.
ility
ab
y li
an
pt
ce
pe
rm
itte
d
un
le
AG. Volkswagen AG d
agen
oes
ksw
not
l
o
V
gu
y
b
ara
d
nte
ise
r
of Free
o
eo
h
t
u
ra
a
c
s
s
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
178
Prote
cted
by
AG.
agen
lksw
Vo
by
c
o
p
yri
gh
t.
C
op
yi
ht
rig
py
Co
t.
do
c
um
en
r
te o
iva
r
rp
fo
g
n
When the exhaust emissions test has been performed, the log is
shown on display.
un
le
ht
rig
py
Co
t.
r
fo
ng
agen
lksw
Vo
by
AG.
rrectne
s
s
o
f
i
t to the co
n
form
spec
atio
h re
n
wit
i
n
thi
sd
o
c
um
en
urposes, in part or in wh
ole,
cial p
is n
mer
m
ot p
o
c
erm
or
e
t
a
itte
v
i
r
d
p
ility
ab
y li
an
pt
ce
AG. Volkswagen AG d
agen
oes 2005
ksw Golf 2004 , Golf Plus
not
l
o
V
gu
Maintenance - Edition 11.2009
by
ara
d
e
nte
is
r
o
eo
h
ut
ra
menus aPrint
pre
c
s
179
Prote
cted
by c
o
p
yri
gh
t.
C
op
yi
Glossary
ABS
Anti-lock brake system: the ABS is a regulating system in the brake system, that pre
vents locking when braking. This helps to maintain directional stability and steerability.
Automatic transmission fluid: gear oil for automatic gearboxes.
Filling level of ATF in gearbox
n AG. Volkswagen AG do
es n
wage
s
k
l
o
o
Carbon monoxide is produced
y V when fuels containing carbont gare
ua not combusted com
b
d
ran
pletely.
ir se
tee
o
h
t
or
u
ac
a
Cetane number: measurement
unit
for
ignition
quality
of
diesel
fuel
ss
Deutsches Institut fr Normung e.V (German institute for standardization)
Liquid ethanol fuel for use of adapted petrol engines (ratio: 85 % ethanol to 15 % petrol)
Abbreviation for part number
European standard
European onboard diagnosis
Fatty acid methyl ester
Fuel Stratified Injection: fuel stratified injection
Turbo fuel stratified injection
From model year 2008 the designation TFSI is replaced by TSI. Therefore the desig
nation TSI is given to TSI turbocharger and TSI twincharger.
TSI turbocharger: charging only with turbocharger
TSI twincharger: charging with turbocharger and compressor
Malfunction Indicator Light: American designation for exhaust emissions warning lamp
K83
North American Region
Onboard diagnosis: the OBD monitors all components influencing the exhaust emis
sions quality
American onboard diagnosis
Unit injector: injector for diesel engines
Abbreviation for production control number. It identifies among other things optional
equipment or country-specific deviations
Particulate matter: soot particulate value for diesel engine emissions
Vehicles not factory-fitted with components for LongLife service. For maintenance the
time and distance dependent intervals (non-flexible intervals) are valid.
Vehicles are factory-fitted with active LongLife service. This means, vehicles have a
flexible service interval display and are fitted with the following components:
Flexible service interval display in dash panel insert
un
le
pe
rm
itte
d
es, in part or in w
l purpos
hole
ercia
, is n
m
ot
com
QG1
Prote
cted
by
PM
QG0
AG.
c
o
p
yri
gh
t
.
C
op
yi
OBD-II
PD
PR No.
agen
lksw
Vo
by
NAR
OBD
do
c
um
en
r
te o
iva
r
rp
fo
g
n
MIL
rrectness of i
t to the co
nform
spec
a
t
i
h re
o
n in
wit
thi
s
CN
DIN
E85
Part No.
EN
EOBD
FAME
FSI
TFSI
TSI
ht
rig
py
Co
t.
ATF
ATF level
CO
ility
ab
y li
an
pt
ce
Term
The LongLife service is not factory-activated. This means, vehicles have a non-flexible
service interval display (time and distance dependent service intervals) and are fitted
with the following components:
Non-flexible service interval display in dash panel insert
Engine oil level sensor
Brake pad wear indicator
Readiness code
RON
180
6. Glossary
8-digit binary code which indicates if all exhaust relevant diagnoses have been per
formed by the engine management.
Research octane number: measurement unit of the knock resistance of petrol
Explanation
SAE
ra
c
rrectness of i
t to the co
nform
spec
at
i
h re
o
n
wit
in t
his
es, in part or in w
l purpos
hole
ercia
, is n
m
ot p
om
c
r
erm
o
e
t
a
itte
riv
du
p
or
nl
f
e
g
n
ility
ab
y li
an
pt
ce
6. Glossary
do
c
um
en
Prote
cted
by
RDK, RKA
AG.
Broad-band probe
agen
lksw
Vo
by
Step-type probe
c
o
p
yri
gh
t
.
C
op
yi
Diesel particulate
filter
LongLife service
ht
rig
py
Co
t.
SD
SDI
TDI
DP
ULEV
ESI
Common rail
181