SUFA AJS Ball Valve Catalogue 03

AJS LITERATURE NO.
102/05
AJS TECHNO-FLOW
BALL VALVES
CLASS 150/300/600/900/1500
AJS TECHNO-FLOW LTD.

SUFA CANADA LTD.
TABLE OF CONTENTS
Preface
1
How to Order 2
Specifications Conformance 5
Quality Commitment and Approvals 6
Ball Valve Availability Charts 7
Floating Type
General Structure of AJS Floating Ball Valves 8
Floating Ball Valve Design Feature 9
Material Specifications 11
1 FP~10 FP (1.1/2~10RP) Class 150 Ball Valve 12
Trunnion Mounted Type
General Structure of AJS Trunnion Ball Valves14
Trunnion Mounted Ball Valve Design Feature 15
Material Specifications 17
2 PC Construction Split Body
2 FP~24 FP (3RP~20RP) Class 150 Ball Valve 18
3 PC Construction Split Body 20
1 1/2 FP~24 FP Class 150 Ball Valve 20
Special Service 27
Sizing of Actuators 28
Engineering Data 29
Soft Sealing/Seat Material 29
Torque and Cv Values 30
AJS TECHNO-FLOW
Ball Valve Figure Description CAST STEEL BALL VALVES
1. How to Order
Figure numbers are designed to cover essential features. When ordering, please indicate
the figure No. according to the following descriptions.
Flange connection dimensions and sealing face standard;
Welding end dimensions standard (including the bore size of socket weld or butt
welding end Schedule. No. or pipe size);
Threaded end standard;
Face to face dimensions standard;
Main materials (body, adapter and fasteners, etc);
Gasket and packing requirements;
Counter-sealing material match;
Other special requirements (eg, construction, applicable code, NDT or inspection
and testing);
2. Order Numbering System

1
2
3
4
5
6
7
8
9
10
11
Sealing material
Construction
End of Connection
Trim Material
______
Material of Main Parts
Pressure rating
Type of Valve
_
Operation
_
Size
__
Standard Code
__
Manufacturers code
AJS TECHNO-FLOW
1Manufacturers Code
AJS is an abbreviation of AJS Techno-Flow Ltd.
2. Standard Code
Standard
Code
API
A
EN
E
Standard
BS
JIS
Code
B
J
Standard
DIN
MSS
Code
D
M
3. Code of Size
Valves nominal diameter DN or N.B. For reduced bore valve, adding s at the right
bottom of the N.B.size; For full bore valve, without adding anything. eg, for reduced
ball valve DN150, it should be stated as 150s.
4. Code of Operation
Code of operation
Manual
Electric
Pneumatic
Worm gear
Code
S
E
P
W
5. Code of Valve Type

Type of Valve Code Type of Valve
Gate
Z
Butterfly
Ball
Q
Globe
6. Code of Pressure Rating
Nominal Pressure
Code
1.6 MPa 150 Lb
1
2.5 MPa
2
10.0 MPa
10
16.0 MPa
16
7. Material Code of Main Parts
Material
Code
Material
WCB
C
C5
WC6
C12
LCB
WC9
C9
LCC
Code of operation
Hydraulic
Electric-Hydraulic
Pneumatic-Hydralic
Code
D
J
Type of Valve
Plug
Check
Nominal Pressure
4.0 MPa 400 Lb
300 Lb
800 Lb
20.0 MPa
Code
G5
BL
CL
Material
CF8
CF8M
CF3
Code
H
EH
PH
Code
X
H
Code
4
3
8
20
Code
P
PL
R
Type of Valve
Slab Gate
Strainer
Nominal Pressure
6.4 MPa 600 Lb
900 Lb
1500 Lb
2500 Lb
Material
CF3M
MONEL
Note: For the same material of forging, adding d at the right bottom of Code .eg ,Code of A105:Cd & Code of 316:PLD.
Code
ZP
L
Code
6
9
15
25
Code
RL
M
AJS TECHNO-FLOW
8. Code of Trim Material

Trim Material
1Cr13(F6)
304
Code
13
4
Trim Material
316
304L
Code
6
4L
Trim Material
316L
MONEL
Code
6L
8
Connection End
Butt Weld end
Threaded end
Plain flange
Code
BW
SJ
FF
Connection End
Socket weld end
Wafer type end
Tonguing flange
Code
SW
DJ
GF
9. End of Connection
Connection End
Raised face flange
Male-Female flange
Ring type joint flange
Code
RF
BF
RJ
10. Code of Construction

Ball valve construction type code
Ball Valve Construction
Straight
Floating
L-Type
T-Type
Trunnion
Rising-stem
Top-entry
Straight
Straight
Wedged ball
Ball seat
3 Way Type
3 Way Type
Code
1
4
5
7
0
3
6
11. Sealing Face Material of Valve Seat

Sealing Face Material
Polyetrafuoroethylene
Pare-Polyphenyl
13%Cr
Code
F
P
H
Sealing Face Material Code Sealing Face Material

Carbon fiber
G
Nylon
Glass fiber
B
Stellite
SS304
S
SS316
Code
N
Y
R
AJS TECHNO-FLOW
Specification Conformance
AJS ball valves are designed, manufactured and tested in accordance with API, ANSI,
ASME and BS requirements. The following list contains the most important applicable
standards for ball valves. AJS valves may be produced in accordance with other
international standards on request.
API - American Petroleum Institute
API 6D
Specification for Pipeline Valves (Gate, Plug, Ball, and Check Valves)
API 6FA Specification for Fire Test For Valves
API 598 Valve Inspection and Testing
API 607 Fire Test for Soft-Seated Quarter-Turn Valves
API Q1 Specification for Quality Programs for the Petroleum and Natural Gas Industry
ANSI - American National Standard Institute
B16.5
Steel Pipe Flanges and Flange Fittings
B16.10
Face to Face and End to End Dimensions of Valves
B16.25
Butt-Welding Ends
B16.34
Valves - Flanged, Threaded, and Welding End
British Standard
BS5351 Steel Ball Valves for the Petroleum, Petrochemical and Allied Industries
BS6755 Testing of valves
BS5146 Inspection and Test of Valves
BS1503 Steels for Fired and Unfired Pressure Vessels
BS1560 Steel Pipe Flanges and Flanged Fittings for the Petroleum Industry
BS2080 Face-to-Face, Center to Face, End to End, and Center to End Dimensions
of Flanged and Butt-Welding End Steel Valves for the Petroleum,
Petrochemical and Allied Industries
BS4504
Flanges and Bolting for Pipes, Valves and Fittings
ISO - International Organization for Standardization
ISO9001 Quality Stem - Model for Quality Assurance in Design, Development,
Production, Installation and Servicing
ISO5211 Part-Turn Valve Actuator Attachment
MSS - Manufactures Standardization Society
SP6
Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End
Flanges of Valves and Fittings
SP25
Standard Marking System for Valve, Fittings, Flanges and Unions
SP72
Ball valves with Flanged or Butt-Welding Ends for General Service
NACE - National Association of Corrosion Engineers
MR0175 Sulfide Stress Cracking Resistant Metallic Materials for Oil Field
Equipment
6
AJS TECHNO-FLOW
Quality Commitment and Approvals
Quality Commitment and Approvals

AJS Techno-Flow recognizes the importance of ball valves quality for the safety
and protection of personal health and property of its users. So, it is our companys
policy and quality commitment to providing our customers with first class and
technically superior products that are designed, manufactured and tested according to
the exacting international standards and customers specifications.
Other additional non-destructive or destructive examination may be performed to
customers requirement or specification; however, these requirements shall be put
forward in advance and subjected to the additional cost. For details, please contact AJS
Techno-Flow technical personnel for clarifications.
AJS Techno-Flow is certified by API for API Q1 and API 6D certifications and also
accredited with ISO 9001 certificate.
AJS TECHNO-FLOW
General Structure of AJS Floating Ball Valves
3D Schematic Figure of Floating Ball Valve
AJS TECHNO-FLOW
Floating Ball Valve General Design Features
Blow-out Proof Stem

Internally inserted,
backseated stem assures fire
Safety and blow-out prevention
by retaining stem in the valve at
all pressures.
Fire Safe Seat Sealing

In the event of fire and
seat destruction, ball floats
downstream to effectively
provide metal-to-metal
sealing
Optional Anti-static Device

Spring-loaded pins between the ball,
stem and body provide anti-static
continuity throughout the
valves.
AJS TECHNO-FLOW
Floating Ball Valve General Design Features
Low Pressure Seat Position

An integral seat lip provides low pressure
bubble-tight sealing of ball and seat .The
assembly preload insures constant surface
load of ball to seat with minimum
operating torque.
High Pressure Seat Position

The seat lip defects slightly at higher
Pressures to ensure full seat-to-ball contact.
The seats memory-action provides
bubble-tight sealing at low and high
pressures. This self compensation for
swell feature results in low and long
life.
Fight the Cost of Corrosion

Prolong the life of your valves by reducing
Corrosion with Euduro-Bond Coating.
Internal and external protection is now
available for AJS ball valves. Consult
AJS for more information.
Secure Your Investment

All F & U Series ball valves come
standard with a theft deterrent Locking
device* to prevent unauthorized
operation when security is required.
*Lock Not Included.
10
AJS TECHNO-FLOW
Floating Ball Valve Material Specifications
Material specifications
NO.
Part
Standard
Stainless Steel
Sour Service
Low Temperature
Service
Body
ASTM A216-WCB ASTM A351-CF8M ASTM A 216-WCB ASTM A 352-LCB
Adapter
ASTM A216-WCB ASTM A351-CF8M ASTM A 216-WCB ASTM A 352-LCB
Ball
ASTM A105/ENP
Yoke
ASTM A216-WCB ASTM A351-CF8M ASTM A216-WCB ASTM A216-WCB
Gland Flange
ASTM A216-WCB ASTM A351-CF8M ASTM A351-CF8M ASTM A216-WCB
Seat Ring
PTFE
PTFE
Stem
ASTM A182-F6a
ASTM A182-F316 ASTM A216-F6a
ASTM A216-WCB
Gland
ASTM A276-420
ASTM A182-F316 ASTM A276-420
ASTM A182-F316
Gasket
316SS+Graphite
316SS+Graphite
316SS+Graphite
316SS+Graphite
ASTM A182-F316
ASTM A 105/ENP ASTM A182-F316
PTFE
PTFE
10
Grounding Washer Graphite
Graphite
Graphite
Graphite
11
Packing Set
PTFE
PTFE
PTFE
PTFE
12
Thrust Washer
PTFE
PTFE
PTFE
PTFE
13
Stud
ASTM A193-B7
ASTM A193-B8
ASTM A193-B7M ASTM A320-L7M
14
Nut
ASTM A194-2H
ASTM A194-8
ASTM A194-2HM ASTM A194-7M
15
Bolt
ASTM A193-B7
ASTM A193-B8
16
Bolt
ASTM A193-B7
ASTM A193-B8
17
Spring
S.S.
S.S.
S.S.
S.S.
18
Steel Ball
S.S.
S.S.
S.S.
S.S.
11
AJS TECHNO-FLOW
CAST STEEL BALL VALVES
FLOATING TYPE BALL VALVES F Series
CLASS 150(mm)
DNXd
1
1/2
1 1
11/2
211/2
2
32
21/2
3
43
4
64
6
86
8
108
10
L
127
165
165
178
178
203
191
203
229
229
267
394
292
457
330
533
L1
140
178
178
191
191
216
203
216
241
241
279
406
305
470
343
546
L2
165
190
190
216
216
283
241
283
305
305
403
457
419
521
457
559
H
75
75
95
95
153
153
165
195
195
213
213
272
275
342
348
495
W(kg)
5.5
6
6.5
7
10
15
14
19
25
32
26
67
75
111
122
205
Note: The weight described in the above table is for flanged ends RF
Ball Valves.
12
AJS TECHNO-FLOW
FLOATING TYPE BALL VALVES F Series
CLASS 300(mm)
DNXd
CLASS 600(mm)
L1
L2
W(kg)
DNXd
L1
L2
W(kg)
165
178
165
72
216
216
216
72
10
11/21
191
203
191
72
10
11/21
241
241
241
72
12
11//2
191
203
191
103
11
11/2
241
241
241
103
18
211//2
216
232
216
103
12
211/2
292
295
292
103
22
216
232
216
124
15
292
295
292
124
27
32
283
298
283
124
27
32
356
359
356
124
30
21//2
241
257
241
142
25
21/2
330
333
330
142
32
283
298
283
155
30
356
359
356
155
46
43
305
321
305
155
35
43
432
435
432
155
53
305
321
305
176
45
432
435
432
175
75
64
403
419
403
176
50
403
419
457
269
90
86
419
435
419
269
125
502
518
521
379
201
Note: The weight described in the above tables is for

flanged ends RF Ball Valves.
13
AJS TECHNO-FLOW
General Structure of AJS Trunnion Ball Valves
3D Schematic Figure of Trunnion Ball Valve
14
AJS TECHNO-FLOW
Trunnion Ball Valve General Design Features
Blow-out Proof Stem

Internally inserted backseated stem
assures fire safety and blow-out prevention
by retaining the stem in the valve at all
pressures.
The upper seal of the stem can be replaced
with the valve in line and under pressure.
Fire-Safe Function
In case of fire and seat construction
damage, fire safe requirement is
accomplished with automatic metal to metal
contact for emergency positive sealing.
Anti-static Device
Spring-loaded pins between the ball, stem
and body provide anti-static continuity
throughout the valve.
15
AJS TECHNO-FLOW
Trunnion Ball Valve General Design Features

Block and Bleed
Independent floating spring loaded seats are always
in contact with the ball to provide an effective tight
seal even at low differential pressures. Independent
upstream and downstream seats permit draining of
fluids from the body cavity, allowing Double Block
and Bleed operation. With the single sealing feature,
there is an automatic body cavity release of over
pressure to the line through the down stream seat.
Double sealing feature maintains the sealing capacity
of the valve even in the case of the failure of the up
stream seat. Body cavity over pressure in this case
can be released through a bleed valve to atmosphere.
Emergency Sealing Function

The sealant injection system located on body and
adapter can be utilized in case of emergencies, seat
damages, or if stem leakage occurs.
Secure Your Investment

An optional locking device is available for those
applications where security is required.
* Lock not included
16
AJS TECHNO-FLOW
Trunnion Ball Valve Material Specifications
Material specifications
Part
NO
Standard
Stainless Steel
Sour Service
Low Temperature
Service
Body
ASTM A216-WCB
ASTMA351-CF8M
ASTM A216-WCB
ASTM A352-LCB
Adapter
ASTM A216-WCB
ASTMA351-CF8M
ASTM A216-WCB
ASTM A352-LCB
Ball
ASTM A105/ENP
ASTMA182-F316
ASTM A105/ENP
ASTMA350-LF2/ENP
Seat Assembly
AssembledByNo.5&6
Assembled by No. 5 & 6
Assembled by No.5&6
Assembled by No.5&6
Seat Insert
25%Glass-filled PTFE
Seat Ring
ASTM A105/ENP
ASTM A182-F316
ASTM A105/ENP
ASTMA350-LF2/ENP
Stem
ASTM A105/ENP
ASTM A182-F316
ASTM A105/ENP
ASTMA350-LF2/ENP
Trunnion Alignment Pin
ASTM A182-F316
ASTM A182-F316
ASTM A182-F316
ASTM A182-F316
Shim
ASTM A182-F316
ASTM A182-F316
ASTM A182-F316
ASTM A182-F316
10
Trunnion Support
ASTMA216-WCB/ENP
ASTM A351-CF8M
ASTMA216-WCB/ENP ASTMA352-LCB/ENP
11
Gasket
316SS+Graphite
316SS+Graphite
316SS+Graphite
316SS+Graphite
12
Body Gasket
316SS+Graphite
316SS+Graphite
316SS+Graphite
316SS+Graphite
13
Gasket
316SS+Graphite
316SS+Graphite
316SS+Graphite
316SS+Graphite
14
Spacer
PTFE
PTFE
PTFE
PTFE
15
Firesafe Gaskett
316SS+Graphite
316SS+Graphite
316SS+Graphite
316SS+Graphite
16
Gland Cap
ASTM A105
ASTM A182-F316
ASTM A105
ASTM A350-LF2
17
Top Flange
ASTM A105
ASTM A182-F316
ASTM A105
ASTM A350-LF2
18
Thrust Washer
316+PTEE+MoS2
316+PTFE+M0S2
316+PTFE+MoS2
316+PTFE+MoS2
19
Bearing
316+PTEE+MoS2
316+PTFE+M0S2
316+PTFE+MoS2
316+PTFE+MoS2
20
Seat Follower
ASTM A105/ENP
ASTM A182-F316
ASTM A105/ENP
ASTM A350-LF2/ENP
21
Vent Valve
Assembly
Assembly
Assembly
Assembly
22
Drain
S.S.
S.S.
S.S.
S.S.
23
Seat Spring
InconelX-750
InconelX-750
InconelX-750
InconelX-750
24
Grounding Spring
S.S.
S.S.
S.S.
S.S.
25
Grounding plunger
ASTM A182-F316
ASTM A182-F316
ASTM A182-F316
ASTM A182-F316
26
O-Ring
NBR
NBR
NBR
NBR
27
O-Ring
NBR
NBR
NBR
NBR
28
O-Ring
NBR
NBR
NBR
NBR
29
O-Ring
NBR
NBR
NBR
NBR
30
Body Stud
ASTM A193-B7
ASTM A193-B8
ASTM A193-B7M
ASTM A320-L7M
31
Body Nut
ASTM A194-2H
ASTM A194-8
ASTM A194-2HM
ASTM A194-7M
32
Screw
Carbon Steel
S.S.
Carbon Steel
ASTM A320-L7M
33
Screw
Carbon Steel
S.S.
Carbon Steel
ASTM A320-L7M
34
Gland Pin
Carbon Steel
S.S.
Carbon Steel
Carbon Steel
35
Key
Carbon Steel
S.S.
Carbon Steel
ASTM A182-F304
36
Spring Pin
Carbon Steel
S.S.
Carbon Steel
Carbon Steel
37
Seat Injection
Assembly
Assembly
Assembly
Assembly
38
Stem Injection
Assembly
Assembly
Assembly
Assembly
17
AJS TECHNO-FLOW
TRUNNION MOUNTED BALL VALVES FA Series
SIZES without feet

CLASS 150 Lb DN14
CLASS 300 Lb DN14
CLASS 600 Lb DN12
CLASS 900 Lb DN10
CLASS 1500 Lb DN6
SIZES supported by feet

CLASS 150Lb DN16
CLASS 300Lb DN16
CLASS 600Lb DN14
CLASS 900Lb DN12
CLASS 1500Lb DN8
CLAS 150(mm)
DNxd
2
32
21/2
3
43
4
64
6
86
8
108
10
1210
12
1412
18
L
178
203
191
203
229
229
394
394
457
457
533
533
610
610
686
L1
191
216
203
216
241
241
406
406
470
470
546
546
622
622
699
L2
216
283
241
283
305
305
457
457
521
521
559
559
635
635
762
H
124
124
142
152
152
175
175
329
329
398
398
495
495
580
580
W(kg)
12
17
16
22
28
35
59
74
164
205
258
322
368
460
493
DNxd
L1
L2
W(kg)
14
686
698
762
625
576
1614
762
775
938
625
691
16
762
775
938
670
864
1816
864
876
914
670
1024
18
864
876
914
698
1280
2018
914
927
991
698
1440
20
914
927
991
840
1600
24
1067
1097
1143
1050
3540
Note: The weight described in the above tables is for flanged

ends RF Ball Valves.
AJS TECHNO-FLOW
TRUNNION MOUNTED BALL VALVES FA Series
CLASS 300
CLASS 600
DNXd
2
32
21/2
3
43
4
64
6
86
8
108
10
1210
12
1412
14
1614
16
1816
18
2018
20
24
L
216
283
241
283
305
305
403
403
502
502
568
568
648
648
762
762
838
838
914
914
991
991
1143
L1
232
298
257
298
321
321
419
419
518
518
584
584
664
664
778
778
854
854
930
930
1010
1010
1165
L2
216
283
241
283
305
305
457
457
521
521
559
559
635
635
762
762
838
838
914
914
991
991
1143
H
124
124
142
175
175
175
175
329
329
398
398
495
495
580
580
625
625
670
670
698
698
840
1050
W(kg)
15
20
24
30
44
55
102
118
163
255
296
370
465
533
578
640
830
1030
1080
1218
1798
2100
4200
DNXd
2
32
21/2
3
43
4
64
6
86
8
108
10
1210
12
1412
14
1614
16
1816
18
2018
20
24
L
292
356
330
356
432
432
559
559
660
660
787
787
838
838
889
889
991
991
1092
1092
1194
1194
1397
L1
295
359
333
359
435
435
562
562
664
664
791
791
841
841
892
892
994
994
1095
1095
1200
1200
1407
L2
292
356
330
356
432
432
559
559
660
660
787
787
838
838
889
889
991
991
1092
1092
1194
1194
1397
H
108
108
155
197
197
235
295
300
300
371
371
415
415
512
512
550
550
615
615
698
698
810
1010
&
W(kg)
35
39
38
55
72
102
162
232
290
390
547
710
810
960
1140
1200
1308
1527
1682
2097
2377
2640
4740
Note: The weight described in the above tables is for flanged ends RF Ball Valves.
19
AJS TECHNO-FLOW
FORGED STEEL TRUNNION BALL VALVES
3 PC Construction & Trunnion Ball Valves P Series 1.1/2~4
3 PC Construction & Trunnion Ball Valves P Series 6~12
20
AJS TECHNO-FLOW
FORGED STEEL TRUNNION BALL VALVES
3 PC Construction & Trunnion Ball Valves P Series 14~24
No.
Description
Material
No.
17-7PH/Inconel
Description
Material
Stem Thrust
Seat Spring
X-750
20
Bearing
Carbon Filled PTFE
Seat Seal
Viton / Buna N
21
Connector Seal
Viton / Buna N
Seat Retainer
C.S.w/ENP / F316
22
Bolt
ASTM A193-B7
Seat Insert
Nylon / PEEK
23
Stem Seal
Viton / Buna N
Trunnion Pin
Carbon Steel
24,32
Stud
ASTM A193-B7
Trunnion Stud
ASTM A193-B7
25
Stem Top Seal
PTFE / Graphite
Trunnion
Carbon Steel
26
Key
Carbon Steel
Trunnion Block
Carbon Steel
27,38
Injection Fitting
Carbon Steel/F316
Bleed Valve
Carbon Steel
28
Stud
ASTM A193-B7
10
Trunnion Seal
Viton / Buna N
29
Indicator
AISI 304
11
Body
Carbon Steel
30
Stem
C.S.w/ENP / F316
Trunnion Bearing
Epoxy w/PTFE Lined
31
Gland
Carbon Steel
13
Body Seal
316SS/Grafoil,Viton
33
Connector
Carbon Steel
14,15
Bolts/Nuts
B7/2H,B7M/2HM
34
Handle
DI / C.S.
16
Ball Thrust Bearing
Carbon Filled PTFE
35
Gear Operator
DI / C.S. Case
17
Adapter
Carbon Steel
36
Nameplate
AISI 304
18
Ball
C.S.w/ENP / F316
37
Rivet
AISI 304
12,19
21
Standard Material Parts List
AJS TECHNO-FLOW 1.1/2FP~24FP CL150 P Series Ball Valve
mm
SIZE
(inch)
1.1/2
21.1/2
2
32
3
43
4
64
6
86
8
108
10
1210
12
1412
1612
14
1614
16
1816
2016
18
2018
20
2420
22
24
A
RTJ
RF
WE
165 178 190
178 190 216
178 190 216
203 216 283
203 216 283
229 241 305
229 241 305
394 406 457
394 406 457
457 470 521
457 470 521
533 546 559
533 546 559
610 622 635
610 622 635
686 698 762
762 775 838
686 698 762
762 775 838
762 775 838
864 876 914
914 927 991
864 876 914
914 927 991
914 927 991
1067 1079 1143
991
1092
1067 1079 1143
22
B1
WT
(kg)
38
38
51
51
76
76
102
102
152
152
203
203
254
254
305
305
337
387
337
387
387
438
498
438
498
489
591
540
591
130
140
140
155
155
195
195
230
230
251
251
274
274
321
321
359
359
359
392
392
400
400
400
438
438
478
478
520
573
95
152
95
105
105
130
130
164
164
189
189
221
221
259
259
297
297
297
326
326
363
363
363
403
403
444
444
487
535
152
145
145
190
190
232
232
310
310
395
395
470
470
545
545
545
610
610
680
680
680
750
750
840
840
925
1015
450
450
450
450
600
600
600
600
315
315
337
337
385
385
414
414
414
447
447
545
545
545
513
513
553
553
585
663
360
360
360
360
360
360
340
340
340
340
340
460
460
460
575
575
575
575
575
579
500
500
500
500
500
500
700
700
700
700
700
700
700
700
700
700
700
700
700
700
22
25
28
30
52
61
92
100
175
200
270
310
405
485
585
645
730
805
870
1070
1120
1210
1270
1350
1850
2100
2450
3180
38
51
51
76
76
102
102
152
152
203
203
254
254
305
305
305
337
337
387
387
387
438
438
489
489
540
591
152
152
191
191
229
229
279
279
343
343
406
406
483
483
535
595
535
595
595
635
700
635
700
700
815
750
815
mm
RF
1.1/2 190
21.1/2 216
2
216
32
283
3
283
A
RTJ
203
232
232
298
298
43
305
321
305
403
403
502
502
568
568
648
648
762
838
762
838
838
914
991
914
991
991
1143
1092
1143
SIZE
(inch)
64
6
86
8
108
10
1210
12
1412
1612
14
1614
16
1816
2016
18
2018
20
2420
22
24
B1
WE
190
216
216
283
283
WT
(kg)
38
38
51
51
76
38
51
51
76
76
155
165
165
210
210
140
140
155
155
195
95
95
105
105
130
165
165
145
145
190
450
450
450
450
600
24
26
30
34
56
305
76
102
254
195
130
190
600
64
321 305
419 457
419 457
517 521
517 521
584 559
584 559
664 635
664 635
778 762
854 838
778 762
854 838
854 838
930 914
1010 991
930 914
1010 991
1010 991
1165 1143
1114 1092
1165 1143
102
102
152
152
203
203
254
254
305
305
305
337
337
387
387
387
438
438
489
489
540
591
102
152
152
203
203
254
254
305
305
337
387
337
387
387
438
489
438
489
489
591
540
591
254
318
318
381
381
445
445
520
520
585
650
585
650
650
710
775
710
775
775
915
840
915
230
230
251
251
274
274
332
332
378
378
378
380
380
428
428
428
440
440
498
498
524
584
164
164
189
189
221
221
268
268
314
314
314
342
342
395
395
395
480
480
522
522
562
602
232
232
310
310
395
395
495
495
585
585
585
640
640
736
736
736
759
759
845
845
924
1005
1000
1000
315
315
329
329
387
387
433
433
433
440
440
503
503
503
515
515
588
588
614
674
360
360
340
340
340
340
340
340
340
545
545
575
575
575
575
575
579
579
579
579
500
500
700
700
700
700
700
700
70
700
700
700
700
700
700
700
700
700
700
700
98
120
205
245
310
320
530
620
780
860
1010
1090
1190
1480
1650
1720
1685
1880
2290
2750
2880
3610
23
mm
RF
1.1/2 241
21.1/2 292
2
292
32
356
3
356
A
RTJ
241
295
295
359
359
43
432
432
559
559
660
660
787
787
838
838
889
991
889
991
991
1092
1194
1092
1194
1194
1397
1296
1397
SIZE
(inch)
64
6
86
8
108
10
1210
12
1412
1612
14
1614
16
1816
2016
18
2018
20
2420
22
24
B1
WE
241
292
292
356
356
WT
(kg)
38
38
51
51
76
38
51
51
76
76
155
165
165
210
210
145
145
155
155
195
95
95
105
105
130
150
150
145
145
190
450
450
600
600
1000
26
30
34
44
66
435
432
76
102
273
195
130
190
1000
89
435
562
562
664
664
791
791
841
841
892
994
892
994
994
1095
1200
1095
1200
1200
1406
1305
1406
432
559
559
660
660
787
787
838
838
889
991
889
991
991
1092
1194
1092
1194
1194
1397
1296
1397
102
102
152
152
203
203
254
254
305
305
305
337
337
387
387
387
438
438
489
489
540
591
102
152
152
203
203
254
254
305
305
337
387
337
387
387
438
489
438
489
489
591
540
591
273
356
356
419
419
510
510
560
560
605
685
605
685
685
745
815
745
815
815
940
870
940
230
230
251
251
311
311
325
325
378
378
378
359
359
397
397
397
483
483
503
503
565
604
164
164
189
189
245
245
290
290
343
343
343
403
403
443
443
443
488
488
525
525
574
612
232
232
310
310
460
460
545
545
645
645
645
605
605
686
686
686
775
775
850
850
958
1023
1000
1000
306
306
366
366
385
385
438
438
438
434
434
472
472
472
573
573
598
598
737
759
340
340
340
340
545
545
545
545
545
575
575
575
575
575
579
579
579
579
950
950
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
1400
1400
120
160
275
310
510
570
800
850
1110
1180
1390
1130
1360
1580
1765
2170
2180
2460
2780
3390
3930
4880
Note: The weight described in the above table is for flanged ends RF Ball Valves.
24
mm
RF
1.1/2 305
21.1/2 368
2
368
32
381
3
381
A
RTJ
305
371
371
384
384
43
457
457
610
610
737
737
838
838
965
965
1029
1130
1029
1130
1130
1219
1321
1219
1321
1321
1549
1549
SIZE
(inch)
64
6
86
8
108
10
1210
12
1412
1612
14
1614
16
1816
2016
18
2018
20
2420
24
B1
WE
305
368
368
381
381
WT
(kg)
38
38
51
51
76
38
51
51
76
76
178
216
216
241
241
145
145
155
155
195
95
95
105
105
130
150
150
145
145
190
450
450
600
600
1000
40
45
52
58
80
460
457
76
102
292
195
130
190
1000
105
460
613
613
740
740
841
841
968
968
1038
1140
1038
1140
1140
1232
1333
1232
1333
1333
1568
1568
457
610
610
737
737
838
838
965
965
1029
1130
1029
1130
1130
1219
1321
1219
1321
1321
1549
1549
102
102
152
152
203
203
254
254
305
305
305
324
324
375
375
375
425
425
473
473
571
102
152
152
203
203
254
254
305
305
324
375
324
375
375
425
473
425
473
473
571
571
292
381
381
470
470
545
545
610
610
640
705
640
705
705
785
855
785
855
855
1040
1040
200
200
270
270
295
295
390
390
446
446
446
377
377
459
459
459
504
504
556
556
640
164
164
203
203
260
260
321
321
377
377
377
420
420
470
470
470
511
511
562
562
650
232
232
382
382
485
485
595
595
700
700
700
640
640
740
740
740
822
822
924
924
1100
264
264
325
325
355
355
450
450
521
521
521
452
452
549
549
549
594
594
711
711
795
360
360
340
340
545
545
545
545
575
575
575
575
575
579
579
579
579
579
950
950
950
500
500
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
1400
1400
1400
170
230
390
470
640
530
1070
1200
1610
1695
1790
1560
1800
2240
2520
2970
3000
3400
4360
5580
7030
25
mm
RF
1.1/2 305
21.1/2 368
2
368
32
470
3
470
A
RTJ
305
371
371
473
473
546
546
64
705
6
705
86
832
8
832
108
991
10
991
1210 1130
12
1130
1412 1257
1612 1384
14
1257
16
1384
18
1537
20
1664
24
2043
SIZE
(inch)
43
B1
WE
305
368
368
470
470
WT
(kg)
38
38
51
51
76
38
51
51
76
76
178
216
216
267
267
145
145
155
155
195
95
95
105
105
130
150
150
145
145
190
450
450
600
600
1000
40
45
55
75
105
549
546
76
102
311
195
130
190
1000
130
549
711
711
841
841
1000
1000
1146
1146
1276
1406
1276
1406
1559
1686
2071
546
705
705
832
832
991
991
1130
1130
1257
1384
1257
1384
1537
1664
2043
102
102
146
146
194
194
241
241
289
289
289
317
362
407
457
534
102
146
146
194
194
241
241
289
289
317
362
317
362
407
457
534
311
394
394
483
483
585
585
675
675
750
825
750
825
916
985
1170
200
200
258
258
335
335
392
392
492
492
492
470
524
595
680
758
164
164
229
229
302
302
350
350
426
426
426
483
539
606
695
775
285
285
420
420
530
530
645
645
780
780
780
766
878
1012
1190
1350
255
255
318
318
410
410
467
467
567
567
567
560
614
750
835
1029
340
340
545
575
575
575
575
575
575
575
579
579
579
950
950
1045
700
700
700
700
700
700
700
700
700
700
700
700
700
1400
1400
1400
205
300
525
615
880
1085
1560
1850
2325
2620
2890
3020
4260
6400
9300
14550
26
AJS TECHNO-FLOW
Special Service
Cryogenic Service
In adding to F, U, FA and P Series of ball valves for
normal service, AJS may also manufacture and supply
ball valves for cryogenic service with extended stems.
Usually, extensions are specified by customers. If
unspecified, the extension length shall be made
according to BS 6364.
Ball valves with extended stems may be qualification
tested at cryogenic temperatures with nitrogen gas.
Special cleaning: All cryogenic valves are thoroughly
degreased, cleaned, and pipe ends sealed to prevent
contamination.
Live-Loading Body Bolting (Optional)

For applications where rapid temperature fluctuations,
such as LNG loading platform, can cause joint leakage,
body-bonnet bolting is live-loaded (shown in a small
drawing below) with Belleville spring washer.
Sour Gas Service

All AJS ball valves can meet the requirement of NACE
MR0175 requirement when required. All parts in contact
with fluid, such as body, adapter, ball, stem, seat
retainer, gland follower, flange and body fasteners must
comply with the requirements of NACE MR0175, and
maximum hardness of these components made of
carbon steel is HRC22, Monel and K-500 cannot
exceed HRC35, 17-4PH(630), HRC33.
27
AJS TECHNO-FLOW
Sizing of Actuators
Elements affecting the valves torque

The torque valve of soft seated ball valves depends on the following main factors.
1. Valve design and material selection
Seat design and material selection
The self compensation for swell results in low torque and maximum flexibility.
The friction force depends on the seat material.
Floating ball or trunnion mounted ball
For trunnion mounted ball valve, the fluid load is carried by the trunnion bearing,
which is with PTFE lined. The PTFE lined bearings insure smooth long-life
operation and result in an overall lower torque.
Stem seal
This factor is important on small size valves where it is relatively high in
proportion.
2. Service conditions
Pressure difference
For size over 1 ball valve, the torque will increase substantially with the growth
of pressure difference.
Operation frequency
If a valve remains in the closed position under differential pressure for extended
period of time, the torque shall increase due to cold flow of the resilient material.
Fluid medium influence
The torque tends to be lower with oil medium.
Temperature influence
Within the operating temperature range, the torque shall remain constant except at
low temperature levels, when the seat becomes more rigid.
Operating limitation
Resilient material such as PTFE and R-PTFE can be damaged by a fast turning
ball under pressure.
Actuator selection has to be based on torque value. For electric actuator and
pneumatic actuator choice, customers request shall be firstly considered.
Manual Gear Operators
For operating torque over 320 N.M, AJS recommends
manual gear operators on ball valves, which are not
equipped with air or electric actuators. The gear
operators are fully enclosed with an indicator to
show the position of the ball.
Handle extensions, chain wheels, or right angle drives
are available on request.
Model
XJ50
XJ80
XGJ70
SWN12
SWN13
Gear Ratio
50:1
80:1
70:1
290:1
320:1
Max. Output
1200
2500
4500
5000
7000
Torque(NM)
28
AJS TECHNO-FLOW
Engineering Data
Soft Sealing Materials

Seat
Properties
Nylon
Teflon
(unfilled)
PEEK
Delrin
Polyphenylene
Temperature Range F
-30~200
-100~425
-60~500
-50~180
-50~750
Pressure Rating
900~1500
150~600
150~1500
150~1500
150~300
D75
D58
D85
R-120
D80
11000(min)
6600~7500
(min)
2000~2350
(min)
30(min)
220
275~310
1.3
1.41
1.9~2.1
0.18
0.15
0.1~0.2
109RAD
107RAD
9*106RAD
Hardness
Tensile
Mechanical Strength 8700(min) 2100~2400
Property
(psi)
Elongation
250~290
250
(%)
Specific
1.04
2.2
Gravity
Water
Physical
0.2
<0.01
Property Absorption
(%)
Radiation 5*106RAD
104RAD
High pressure
High
High
High
&temperature
pressure & Chemical &
pressure & temperature &
service with
Service Application
Low
Cryogenic
Low
High
steam in
temperature Corrosion
temperature service
radiation
service
service
service
environment
Sealing
Type
Viton
EPDM
Temperature range F
-20~400
-60~500
Specific Gravity
1.85
Hardness
D75
25% Glass
NBR
Buna.N
-328~500
-50~300
-30~250
2.24
1.2
1.31
D90
D65
D50
D90
Filled PTFE
Gasket
Type
Temperature range F
Service Application
Hardness
Flexible
Spiral Wound
Spiral Wound
Graphite
316+Graphite
316+PTFE
-328~500
-328~500
-328~500
100%
100%
Cryogenic
Fire-safe
Fire-safe
High Corrosion
0~14
0~14
0~14
29
AJS TECHNO-FLOW
Engineering Data
Specifications for Flow Coefficient and Design Operating Torque

F Series Cast Steel Floating Ball Valve (150Lb~300Lb)
Size
1"FP
1.1/2"FP
2"RP
2"FP
3"RP
3"FP
4"RP
4"FP
6"RP
6"FP
8"RP
8"FP
10"RP
10"FP
12"RP
Cv Value
285 PSI
95
308
140
500
220
1390
630
2550
925
5249
2500
10750
5000
17775
8400
740 PSI
95
308
140
420
210
1050
600
2000
910
5186
2498
10262
4990
17220
8390
Design Operating Torque
Pressure 285 PSI

IN-LBS
N-M
300
33.9
540
61
540
61
600
68
600
68
1320
149
1320
149
2160
244
2160
244
5500
622
5500
622
12000
1356
12000
1356
23000
2599
23000
2599
Pressure 740 PSI

IN-LBS
N-M
360
40.7
720
81
720
81
960
108
960
108
2160
244
2160
244
3600
407
3600
407
12000
1356
12000
1356
27000
3051
27000
3051
5500
6215
-----
FA Series Cast Steel Trunnion Ball Valve (150Lb~300Lb)

Size
2"FP
3"RP
3"FP
4"RP
4"FP
6"RP
6"FP
8"RP
8"FP
10"RP
10"FP
12"RP
12"FP
30
Cv Value
285 PSI
500
220
1390
630
2550
925
5249
2500
10750
5000
17775
8400
26750
740 PSI
420
210
1050
600
2000
910
5186
2498
10262
4990
17220
8390
25952
Pressure 285 PSI

IN-LBS
N-M
360
41
360
41
750
85
750
85
1360
154
1360
154
3175
359
3175
359
6445
728
6445
728
10130
1145
10130
1145
17625
1992
Pressure 740 PSI

IN-LBS
N-M
600
68
600
68
1356
153
1356
153
1650
186
1650
186
5712
645
5712
645
10900
1232
10900
1232
17875
2020
17875
2020
27473
3104
AJS TECHNO-FLOW
Engineering Data
P Series Forged Steel Trunnion Ball Valve (150Lb~600Lb)

Cv Value
Size
1.1/2
21.1/2
2
32
3
43
4
64
6
86
8
108
10
1210
12
1412
1612
14
1614
16
1816
2016
18
2018
20
2420
22
24
285 PSI
308
140
500
220
1390
630
2550
925
5249
2500
10750
5000
17775
8400
26750
14080
9030
32600
14780
44700
20840
19600
58500
28100
76000
29000
91770
113500
740 PSI 1480 PSI

308
308
140
135
420
350
210
190
1050
1000
600
560
2000
1850
910
800
5186
4400
2498
2150
10262
8450
4990
4500
17220
14250
8390
8000
25950
22790
14040
13990
9020
9010
30900
28600
14750
14720
42600
39250
20820
20750
19300
19200
56450
52000
28000
27850
72700
70500
28850
28750
88550
81200
109450 99000
Pressure 285 PSI

IN-LBS
N-M
265
30
265
30
372
42
372
42
1239
140
1239
140
1947
220
1947
220
3363
380
3363
380
5565
640
5665
640
10620
1200
10620
1200
14636
1655
14636
1655
14636
1655
24717
2795
24717
2795
33226
3755
33226
3755
33226
3755
45035
5090
45035
5090
56690
6405
56690
6405
77966
8810
108815 12290
Pressure 740 PSI Pressure 1480 PSI

IN-LBS
N-M
IN-LBS
N-M
530
60
664
75
530
60
664
75
708
80
1018
115
708
80
1018
115
1947
220
2956
334
1947
220
2956
334
3185
360
4071
460
3185
360
4071
460
6018
680
8850
1000
6018
680
8850
1000
10444
1180
17701
2000
10444
1180
17701
2000
18763
2120
31685
3580
18763
2120
31685
3580
22023
2490
47706
5390
22023
2490
47706
5390
22023
2490
47706
5390
37320
4215
57710
6520
37320
4215
57710
6520
49905
5640
76891
8685
49905
5640
76891
8685
49905
5640
76891
8685
72955
8240
118127
13350
72955
8240
118127
13350
97567
11020 163706
18490
97567
11020 163706
18490
129951 14680 214061
24180
171663 19390 273348
30880
31
AJS TECHNO-FLOW
Engineering Data
P Series Forged Steel Trunnion Ball Valve (900Lb~1500Lb)

Size
1.1/2
21.1/2
2
32
3
43
4
64
6
86
8
108
10
1210
12
1412
1612
14
1614
16
1816
2016
18
2018
20
2420
22
24
32
Cv Value
2220 PSI
165
125
320
185
910
505
1760
730
4300
2010
8400
4160
14160
7300
21230
13920
9000
26600
14690
36600
20700
19000
50540
27840
69700
26950
--86750
3705 PSI
165
125
320
180
820
500
1610
730
4080
2005
7980
4150
13020
7280
19610
13810
8990
24080
--33110
----50360
--64750
----77460
Pressure 2220 PSI

IN-LBS
N-M
840
95
840
95
1328
150
1328
150
3894
440
3894
440
7346
830
7346
830
16639
1880
16639
1880
31862
3600
31862
3600
46732
5280
46732
5280
65318
7380
65318
7380
65318
7380
78100
8825
78100
8825
103876
11730
103876
11730
103876
11730
163300
18450
163300
18450
229846
25960
229846
25960
----375034
42370
Pressure 3705 PSI

IN-LBS
N-M
1815
205
1815
205
4142
408
4142
408
7169
810
7169
810
13276
1500
13276
1500
33190
3750
33190
3750
48679
5500
48679
5500
66910
7560
66910
7560
86735
9800
86735
9800
86735
9800
155047
17518
----255590
28878
--------334705
37817
----430660
48658
--------617785
69800
AJS LITERATURE NO.102/05
AJS TECHNO-FLOW
North America Marketing Operation:
SUFA CANADA LTD.
Address: 3815 29TH Street NE, TIY 6B5
Calgary, Alberta, CANADA
Phone: (403) 219 0551 / 0558
(403) 219 0559
Fax:
Email: sufacanada@telus.net
Middle East Marketing Operation:
AJS Techno Flow Ltd.
Address: P.O. Box 17105
Jebel Ali Free Zone
Dubai, U.A.E
Phone:
Fax:
Email:
971-4-8814188
971- 4-8814171
ajsvalve@emirates.net.ae
SUFA LTD.
Address: P.O. Box 16814
Jebel Ali Free Zone
Dubai, U.A.E.
Phone: 971-4-8815284, 8815132
Fax:
971-4-8815073, 8816689
Email: sufa007@emirates.net.ae
Distributed by:
33

SUFA AJS Ball Valve Catalogue 03

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SUFA AJS Ball Valve Catalogue 03

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AJS LITERATURE NO.

AJS TECHNO-FLOW LTD.

Ball Valve Figure Description CAST STEEL BALL VALVES

2. Order Numbering System

Ball Valve Figure Description CAST STEEL BALL VALVES

5. Code of Valve Type

Ball Valve Figure Description CAST STEEL BALL VALVES

8. Code of Trim Material

10. Code of Construction

11. Sealing Face Material of Valve Seat

Sealing Face Material Code Sealing Face Material

Quality Commitment and Approvals

Quality Commitment and Approvals

General Structure of AJS Floating Ball Valves

3D Schematic Figure of Floating Ball Valve

Floating Ball Valve General Design Features

Blow-out Proof Stem

Fire Safe Seat Sealing

Optional Anti-static Device

Floating Ball Valve General Design Features

Low Pressure Seat Position

High Pressure Seat Position

Fight the Cost of Corrosion

Secure Your Investment

*Lock Not Included.

Floating Ball Valve Material Specifications

ASTM A216-WCB ASTM A351-CF8M ASTM A 216-WCB ASTM A 352-LCB

ASTM A216-WCB ASTM A351-CF8M ASTM A 216-WCB ASTM A 352-LCB

ASTM A216-WCB ASTM A351-CF8M ASTM A216-WCB ASTM A216-WCB

ASTM A216-WCB ASTM A351-CF8M ASTM A351-CF8M ASTM A216-WCB

ASTM A182-F316 ASTM A216-F6a

ASTM A182-F316 ASTM A276-420

ASTM A 105/ENP ASTM A182-F316

Grounding Washer Graphite

ASTM A193-B7M ASTM A320-L7M

ASTM A194-2HM ASTM A194-7M

ASTM A193-B7M ASTM A320-L7M

ASTM A193-B7M ASTM A320-L7M

CAST STEEL BALL VALVES

FLOATING TYPE BALL VALVES F Series

CAST STEEL BALL VALVES

FLOATING TYPE BALL VALVES F Series

Note: The weight described in the above tables is for

General Structure of AJS Trunnion Ball Valves

3D Schematic Figure of Trunnion Ball Valve

Trunnion Ball Valve General Design Features

Blow-out Proof Stem

Trunnion Ball Valve General Design Features

Emergency Sealing Function

Secure Your Investment

* Lock not included

Trunnion Ball Valve Material Specifications

Assembled by No. 5 & 6

Trunnion Alignment Pin

CAST STEEL BALL VALVES

TRUNNION MOUNTED BALL VALVES FA Series

SIZES without feet

SIZES supported by feet

Note: The weight described in the above tables is for flanged

CAST STEEL BALL VALVES

TRUNNION MOUNTED BALL VALVES FA Series

FORGED STEEL TRUNNION BALL VALVES

3 PC Construction & Trunnion Ball Valves P Series 1.1/2~4

3 PC Construction & Trunnion Ball Valves P Series 6~12