PROJECT REPORT
Maya Engineering Works
Vibroform Cement Tile is an innovative technology for total Flooring and Wall solutions. These
attractive tiles could be produced in various Designs, Sizes and Colors. It can be used for Yards,
Showrooms, Supermarkets, Walk ways, Road sides, Swimming pool sides, Petrol Pumps yards and other
similar places. Vibroform tile is having an average compressive strength of 450 Kg/CM2. The Vibroform
Cement Tile industry is more profitable and also easy marketable.
The maximum production of the full plant is 2500 to 3000 Sq Ft per shift, to achieve this production
two Vibroform machine(for Color Mix and Base Mix)with 1.5 Hp Special type High speed two side cams
vibrator motor, Three Fixed tables, One Pan Mixer (for Color Mix) with 3Hp 1440 Rpm motor, One
Concrete Mixer Fixed type (for Base mix) with 3 HP 960 Rpm motor and sufficient pvc moulds are
required, and total power required for the full plant is 9 Hp. Minimum 12 labors are required
3 COTTING
4 CAMICAL
MANUFACTURING PROCESS
Note: Vibroform cement tile is having two layers, first Color Mix layer and Second one Base mix.
1.
Prepare color mix by pan mixer with Color Pigments, Cement, Sand & Granite Chips as per ratio.
2.
Prepare Base Mix by Concrete Mixer / Pan mixer with Cement, Sand and Granite Chips.
3.
Pour measured color mix into the rubber mould and place it on the first Vibroform Machine, by the
Special type of vibration the mould automatically moves to the end of the machine.
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4.
Fill the mould with base mix and pass through the second Vibroform machine.
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5.
Collect the rubber moulds from the end of second Vibroform machine with a plain sheet for
normal. drying for 6 to 12 hours ( time will vary as per climate conditions)
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6.
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