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PROJECT REPORT
Maya Engineering Works

ABOUT VIBROFORM TILE PLANT

No. 249/23, Heera Nagar, Gandhi Nagar

Chowk, Gali No. 5, Near Pataudi Road, Police
Chowki Manglam Hospital - Gurgaon - 122001,
Haryana, India

Vibroform Cement Tile is an innovative technology for total Flooring and Wall solutions. These
attractive tiles could be produced in various Designs, Sizes and Colors. It can be used for Yards,
Showrooms, Supermarkets, Walk ways, Road sides, Swimming pool sides, Petrol Pumps yards and other
similar places. Vibroform tile is having an average compressive strength of 450 Kg/CM2. The Vibroform
Cement Tile industry is more profitable and also easy marketable.
The maximum production of the full plant is 2500 to 3000 Sq Ft per shift, to achieve this production
two Vibroform machine(for Color Mix and Base Mix)with 1.5 Hp Special type High speed two side cams
vibrator motor, Three Fixed tables, One Pan Mixer (for Color Mix) with 3Hp 1440 Rpm motor, One
Concrete Mixer Fixed type (for Base mix) with 3 HP 960 Rpm motor and sufficient pvc moulds are
required, and total power required for the full plant is 9 Hp. Minimum 12 labors are required

Highlights of the Project

Small Investment.
All the raw materials are easily available.
Skilled workers are not required.
Only 4.5 Hp / 9 Hp three phase power is
required. Water curing is not required.

1 VIBRATION TABLE COST 40,000 TO 80,000 TOUSAND UP TO 1 PICE

2 PAN MIXAR COST

50,000 TO 95,000 TOUSAND UP TO 1 PICE

3 COTTING

COST 250 L.T.R 40,000

4 CAMICAL

COST 250 L.T.R 45,000

5 COLOR COST 25 K.G PER BAG 3000

VIBROFORM MACHINE MEW012

Power Required: 1.5 HP
Size : Length : 120 Width : 32 Height :
35"

PAN MIXER - JK250

Power Required : 3 HP / 7.5Hp
CAPACITY : 150 KG / 400 Kg
GAER TYPE : 40 REDUCTIO

MANUFACTURING PROCESS
Note: Vibroform cement tile is having two layers, first Color Mix layer and Second one Base mix.
1.

Prepare color mix by pan mixer with Color Pigments, Cement, Sand & Granite Chips as per ratio.

2.

Prepare Base Mix by Concrete Mixer / Pan mixer with Cement, Sand and Granite Chips.

3.

Pour measured color mix into the rubber mould and place it on the first Vibroform Machine, by the
Special type of vibration the mould automatically moves to the end of the machine.

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4.

Fill the mould with base mix and pass through the second Vibroform machine.

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5.

Collect the rubber moulds from the end of second Vibroform machine with a plain sheet for
normal. drying for 6 to 12 hours ( time will vary as per climate conditions)

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6.

Strip out the tiles from the moulds after drying.

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Laying instructions for Vibroform floor tiles

1.Prepare the base mortar In a cement and sand ratio of 1:4.
2.Set the levels and slopes of the floor as specified by the architect/contractor.
3.Spread thick slurry mixture of cement and water on the leveled base mortar.
4.Wet the backside of the tile with water.
5.Clean the surface of the tile with clear water and sponge, immediately after laying.
6.The laid area should be left undisturbed for at least 24 hours
7.To obtain a clean surface, wash the surface with soap water or mild detergent.

TOTAL COST START TO BUSINESS APROX 5 LAKH TO 10 LAKH

A PROJECT REPORT MADE BY Maya Engineering Works