Harsen GU611A-EN0724 PDF

GU611A Controller Operation Manual
The clarification of notation used within this manual:

WARNING:
A WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death, serious
personal injury or property damage.
CAUTION:
A CAUTION indicates a potentially hazardous situation
which, if not avoided, could result in damage to
equipment or property.
NOTE:
A NOTE provides other helpful information that does not
fall under the warning or caution categories.

WARNING:
Read this entire manual pertaining to the work to be
performed before installing, operating, or servicing this
controller. Practice all plant and safety instructions and
precautions. Failure to follow instructions can cause
personal injury and/or property damage.
The engine or other type of prime mover should be
equipped with an overspeed shutdown device to protect
against runaway or damage to the prime mover with
possible personal injury, loss of life, or property damage.
The overspeed shutdown device must be totally
independent of the prime mover control system. An
overtemperature or overpressure shutdown device may
also be needed for safety, as appropriate.
CAUTIONBATTERY CHARGING
To prevent damage to a controller that uses an alternator or
battery-charging device, make sure the charging device is
turned off before disconnecting the battery from the
system.
Controllers contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
Do not disassemble the rear back of controller and touch
the components or conductors on a printed circuit board.
Contents
1.
Description ...........................................................................................4
2.
The Outline Dimensional Drawings and Wirings of Controller ............5
3.
Operation Panel ..........................................................................................8
4.
Installation Guide ........................................................................................10
5.
Control and Operation Instruction ............................................................11
6.
Measure and Display Data ......................................................................18
7.
Warning and Shutdown Alarm ...................................................18
8.
Parameters Setting ..........................................................................23
9.
LCD Display and Menu System....................................................31
10. Preparation before Start the Controller..................................................34

11. Technical Parameters.................................................................................34
1. Description
GU611A is an auto start controller of Mains failure. Mains monitored by controller
under auto control mode, when Mains occurs failure, generator auto start and Gen
supply; Mains supply when Mains recover and generator stop delay. The control
procedure and protection parameters of generator can be modified, completely
meet requirements of Genset on auto start, and stop control and basic protection.
z
z
z
z
z
z
z
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Controller through LCD on panel displays control status, running status and
related measuring data for Genset.
LCD has background-light function that operator can clearly read the
operating parameters even at night.
Controller has two running modes: AUTO/MAN, they are selected by buttons on
panel.
Controller measures and displays output voltage, current, oil pressure, coolant
temperature, frequency, and DC source voltage for generator.
Voltage and current are measured by true RMS to make sure data accuracy.
It can control the output switches both of Gen and Mains making or breaking.
Optional internal communication interface can be used to configure parameters
via PC.
All connections of controller are connected by pin-like and locked up terminal,
easier and more convenient to connect, move, maintain and replace the device.
This manual only suitable for GU611A generator automatic controller, user must
carefully see this manual first.
2. The Outline Dimensional Drawings and Wirings of Controller

2.1 Following Details:
Operation Panel
W120mmH102mm
Install Cutout
W110mm H92mm
Thickness
D48mmunconnected

2.2 Connecting Terminals:
Pin no.
Function Description
Signal
Dim
L1 Mains phase voltage input
0-300Vac
1mm
0-300Vac
1mm
0-300Vac
1mm
Mains neutral
L1 Gen phase voltage input
Gen neutral
I1 Gen current input
0-5A
2.5mm
0-5A
2.5mm
0-5A
2.5mm
10
common for current input
0-5A
2.5mm
11
P-sensor or switch signal
P-sensor
(<2K)
1mm
12
T-sensor or switch signal
T-sensor
(<2K)
1mm
13
configurable switch input signal 1
low level is active
1mm
14
low level is active
1mm
15
1mm
16
charger excitation power output
low level is active

if not used, do not
connect to negative
17
configurable output 1
18
configurable output 2
19
Mains closing relay output
20
Gen closing relay output
21
start relay output
22
fuel solenoid relay output
23
plant supply {+}
24
plant supply {-}
1mm
0-300Vac
1mm
1mm
N.O.
3A/30Vdc
N.O.
3A/30Vdc
N.O.
3A/30Vdc
N.O.
3A/30Vdc
N.O.
3A/30Vdc
N.O.
3A/30Vdc
contact,
1mm
contact,
1mm
contact,
1mm
contact,
1mm
contact,
1mm
contact,
1mm
(8-35Vdc continuous)
1mm
1mm
1mm
M1
CONFIG. INPUT
MAINS
2.3 Typical Wiring Diagram
COOLANT TEMP.
(OR TEMP. SWITCH)
CONFIG. OUTPUT
DC POWER
(12/24V)
FUEL
CRANK
GEN.
CLOSE
MAINS
CLOSE
M2
GU611A
LOAD (3P&N)
OIL PRESSURE
(OR OIL SWITCH)
A fuse with the rating of 10A shall be provided external to the equipment.
3. Operation Panel
The whole operation panel includes 3 sections: LCD displays measuring
parameters, indicator light for common failure, and control buttons and select
buttons for control modes.
LCD cycle displays different measuring parameters. When failure occurs LCD
displays corresponding sign. LCD has background-light function so that operator
can clearly read information whenever at day or night. After pressing any buttons
the background-light will auto turn off in a certain time.
LCD display and its control buttons provide a friendly operation interface for
operator, which makes operator conveniently read information and set running
parameter.
3.1 Control buttons and LED
Tag
Function Description
Enter into
menu
submenu/modify/confirm
modification/scroll
MUTE button
When controller failure occurs, alarm buzzer sounding,
press mute button, sound stop, LCD displays mute icon.
Continuously press this button 2s, all LEDs lights up
simultaneously.
AUTO button/ LED
The button is used for setting auto-operation mode.
When controller is running in AUTO mode, LED above the
button lights up. According to the remote start signal is
active or not, to control generator start or stop.
MAN button /LED
The button is used for setting manual-operation mode.
When controller is running in MAN mode, LED above the
button lights up. The controller controls generator start and
stop by pressing START and STOP buttons.
START/ VALUE ASCEND +
The button is used for MAN start Genset. When controller
is setting in MAN-operation mode, press this button can
start generator. When enter in parameters setting
operation, this button is used for value ascend.

STOP/ RESET/ VALUE DESCEND -
The button is used for MAN stop Genset. When controller
is setting in MAN-operation mode, continuously press this
button more than 2s can stop generator.
If occur failure output, light press this button, the shutdown
lockout can be cleared by controller.
When enter in parameters setting operation, this button is
used for value descend.
FAILURE LED
When controller occur warning, failure LED flash.
When controller occur shutdown alarm, failure LED lights
up.
4. Installation Guide
4.1 The dimensional drawing of install cutout on panel, shown as above
attached.
The controller is fixed by 2 special mounting fittings. The shock-proof
equipment must be installed, if the enclosure that installed on controller is
directly installed on Genset body or other heavy vibrant device.
A readily accessible disconnect device shall be incorporated external to the
equipment;
4.2 Please see above 2.3 Typical Wiring Diagram for wiring connecting.
4.3 The installations of P-sensor and T-sensor for engine:
Purpose
Port No.
T-sensor/ temp switch

Sensor Com. Port
11
11
12
Battery negative (unit enclosure)
12
R
E
L
L
O
R
T
N
O
C
A
1
1
6
U
G
P-sensor/ low oil pressure switch
CAUTION
z
Pin no. 11 and 12 respectively for P-sensor or switch
signal and T-sensor or switch signal input, either switch
or sensor can be chosen. When sensor is used, can
increase the cross section area of cable base on the
practical condition, so that to reduce the cable resistance
that from controller to engine, to make sure the accuracy of
measured values both for oil pressure and temperature.
z
If the control system is simultaneously required for switches
and sensors for both oil pressure and temperature, the Pin
no. 11 and 12 can be respectively connected to P-sensor
and T-sensor, and use another 2 configurable input ports to
connect to oil pressure switch and temperature switch, and
then matching parameters by setting.
10
5. Control and Operation Instruction

The controller has 2 kinds of control mode: AUTO mode and MAN mode.
5.1 Operation Mode Setting:
Operation
Description
Press AUTO button (continue 2s), LED above the

button lights up; controller is running in AUTO mode.
Press MAN button (continue 2s), LED above the button

lights up; controller is running in MAN mode.
NOTE: Only can select 1 mode from above 2 modes.
5.2 AUTO Control Process:
The controller is running in AUTO mode.
Mains normal, Mains supply:
When Mains normal, means Mains voltage is under the range of the setting high
and low limits, LED for Mains normal lights up, the timer for Mains Supply Delay
begins count, when delay time out, the Mains closing relay making output, the
transfer switch switches on Mains, power supply by Mains, the switch Aux. contact
at Mains side closing, LED for Mains supply lights up.
WARNING:
LED for Mains normal lights up, means Mains voltage is under the
range of the setting high and low limits; When LED for Mains
normal do not light up, means Mains voltage is beyond the range
of the setting high and low limits. Do not judge no Mains voltage by
LED not lights up.
NOTE:
z
The realization of above control procedure, is defines one of
configurable input ports as Mains Switch Close, and
connects the switch N. O. Aux. contract to this port.
z
In practical application, maybe none of the configurable input
ports is defined for Mains Switch Close, here, LED for Mains
supply lights on only expresses the Mains closing relay of
controller making output. Under the condition, the alarm for
Fail to Mains Supply is inactive, and the along function of
start Genset also disable.
11

If Mains closing relay making output, the delay timer for fail to Mains supply begins,
if controller does not detect that the switch auxiliary contact on Mains side is close,
that is Fail to Mains Supply.
The process of generator start supply:
When Mains voltage failure, means detects that Mains voltage is exceeds the
range of the setting high and low limits, or occur Fail to Mains Supply and the
remote start signal is active, the controller implements following procedure:
Start-delay timer begins count, when delay time out, if preset preheat function,
preheat relay making output, the timer for preheat time begins count, when time
expired, fuel relay takes action, the fuel solenoid of engine opened, after 300ms delay,
the start relay making output, the start motor of engine switches on power, begin
crank, when the running speed of engine is reach to the crank disconnect speed,
controller stop start-output, the safety-on delay time begin count, before time out, if
controller detects that parameters of Genset such as voltage, frequency, oil pressure,
coolant temperature are normal, and no other failure, means Genset successfully
start and running normal, LCD displays corresponding measuring parameters.
After Gen voltage frequency resuming to normal, LED for voltage normal lights up,
the timer for Gen supply-delay begins count, when time expired, Gen closing relay
making output, transfer switch switches on Gen, power supply by Gen, the switch
Aux. contact at Gen side closing, LED for Gen supply lights up.
NOTE:
z
The start procedure carried out by Fail to Mains Supply, the
timer for start-delay is inactive, directly enter into preheat
procedure or fuel relay takes action.
z
When Mains voltage failure or remote signal is active, the timer
for start-relay begins count. During counting, if remote start
signal is inactive, or Mains voltage resume to normal, the startrelay stop counting immediately, controller stop start procedure
and related output, recover to original standby status.
z
During the period of crank or idle, if remote start signal is
inactive, or Mains voltage resume to normal, controller stop
start procedure and related output, recover to original
standby status.
NOTE:
z
During crank, engine ignition, when the output frequency of
alternator is reaches to preset frequency, start motor
disconnect power. Or the start motor is disconnected power
by one of the following reasons: the output voltage of
alternator is reaches to 80% rating voltage; start time over.
After the low oil pressure switch of engine opening, delay
counting time out.
z
Controller can not implement idle procedure, when it detects
that the frequency of generator is reached the preset level, or
the oil pressure switch of engine is open.
12

CAUTION
Since the crank disconnect signal of engine is from the output voltage
frequency of generator, must make sure the output voltage is greater
than controller measurable voltage during the period of generator
crank attempt, to avoid the possible damage on start motor.
NOTE:
The realization of above control procedure, is defines one of
configurable input ports as Gen Switch Close, and connects the
switch N. O. Aux. contract to this port. In practical application,
maybe none of the configurable input ports is defined as Gen
Switch Close; LED for Gen supply lights on only expresses the
Gen closing relay of controller making output at the time.
If preset idle function, simultaneously the start relay making output, the relay which
is defined for idle function making output, the timers for idle delay and safety-on
time delay begins count together, the shorter delay will be displayed first, the
following procedure as above.
During crank counting time, engine can not igniting, and controller will not output start
signal during crank intermission, and the Fail to Start Sign in LCD flashing at that time.
Once crank intermission time out, controller will attempt to restart engine again.
Above start phenomena repeat again and again until engine successful ignition and or reach
the preset crank times. If any stop failures occur during start process, controller stops control
output immediately, until failure eliminated and reset, then it can be operated again.
Fail to start: When above start phenomena repeat again and again and over the
preset crank times, controller will stop control output, failure LED for Fail to stop
lights up, LCD displays Fail to stop icon.
CAUTION
If occur start failure, operator must check the whole Genset
system to make sure failure reason, only after eliminating the
failure can press STOP/RESET button to unlock fault-locked
status, and restart the Genset.
The processes of Mains resume, Mains supply and generator shutdown:
When Mains voltage resume to normal, means detects that Mains voltage is under
the range of the setting high and low limits, LED for Mains normal lights up, the timer
for Mains supply delay begins counting, Gen closing relay breaking after time
expired, Mains Closing relay making output, transfer switch switches on Mains,
power supply by Mains, the switch Aux. contact at Mains side close, LED for Mains
supply lights up.
Simultaneously the Mains closing relay making output, the timer for cooling delay
begins counting, when time expired, the fuel relay of controller takes action, breaking
fuel solenoid immediately, generator stop and enter into standby status.
13

Fail to stop: When cooling-delay expired, the fuel relay of controller takes action,
the timer for fail to stop delay begins counting, when time expired, if controller detects
that the voltage and frequency of generator is greater than the internal setting value,
or the oil pressure of engine is greater than the internal setting value, failure LED
for Fail to stop lights up, LCD displays Fail to stop icon.
NOTE:
When occur fail to stop, except failures were removed and reset or
can not restart generator.
The conditions for generator auto start running:
When controller under auto control mode, it will auto enter into start running
procedure in the following 3 conditions:
z
z
z
Mails voltage failure;

Remote start signal is active;
Fail to Mails supply.
When there are no configurable input ports can be defined as Remote Signal, when
Mails voltage failure controller auto enter into start running procedure; When there
are configurable input ports can be defined as Remote Signal, when remote start
signal is active and Mains voltage failure controller auto enter into start running
procedure, when Mails voltage failure but remote start signal is not active will not
enter into start running procedure, but the Mains closing relay will be broken; When
there are no configurable input ports can be defined as Mains Close Signal, the
function of Fail to Mails Supply is not active. If generator starts running since occurs
Fail to Mails Supply, when failure is removed and unlocked by pressing reset
button, Gen closing relay is breaking, Mains closing relay making output, transfer
switch switches on Mains, power supply by Mains.
5.3 The produce of MAN control:
The controller is running in MAN mode.
Mains normal, Mains supply:
When Mains normal, means Mains voltage under the range of the setting high and
low limits, LED for Mains normal lights up. Mains closing relay will not making output,
switching transfer switch by MAN, switching on Mains, power supply by Mains, the
switch Aux. contact at Mains side closing, LED for Mains supply lights up.
14

The process of generator start supply:
Press START button, fuel relay takes action, the fuel solenoid of engine opened,
after 300ms delay, the start relay making output, the start motor of engine switches
on power, begin crank, when the running speed of engine is reach to the crank
disconnect speed, controller stop start-output, the safety-on delay time begin count,
before time out, if controller detects that parameters of Genset such as voltage,
frequency, oil pressure, coolant temperature are normal, and no other failure,
means Genset successfully start and running normal, LCD displays corresponding
measuring parameters.
After generator normal running, Gen closing relay will not making output, switching
transfer switch by MAN, switching on Gen, power supply by Gen, the switch Aux.
contact at Gen side closing, LED for Gen supply lights up.
NOTE:
When under MAN operation mode, to make LED indicators for
Mains and Gen lights up, must define 2 configurable input port as
Mains Switch Close and Gen Switch Close, and connect the
N.O. Aux. contract of switch to the port, otherwise both LED
indicators will not light up in any conditions.
5.4 The start and stop processes of engine, which fuel solenoid is N. O. type:
Start control process:
When start running, the fuel relay of controller will not close, fuel solenoid no power,
means the electromagnet of solenoid no action.
Stop control process:
When controller starts at stop control process, the fuel relay of controller is close,
fuel solenoid on load, fuel solenoid take action, engine begins stop. After delay
(same as fail to stop delay) fuel relay breaking, disconnect the power of fuel
solenoid.
Other control process same as engine fuel solenoid is N. C. type.
5.5 Idle function:
When one of the configurable outputs is defined as Idle, controller has idle control
function immediately.
The idle control flow reference to the flow chart for start and stop.
15

5.6 Preheat function:
When one of the configurable outputs is defined as Preheat, controller obtains preheat
control function immediately. Controller has 3 optional preheat control modes:
Mode 1 during preheat time, preheat relay making output.
Mode 2 during preheat time, preheat relay making output until successfully
ignition.
Mode 3 during preheat time, preheat relay making output until safety-on
delay expired.
No matter setting at which mode, during crank attempt the preheat relay will not
making output.
The idle control flow reference to the flow chart for start and stop.
The preheat relay making output, LCD displays the sign of preheat operating status:
16

5.7 Flow chart for start and stop
T1 start delay
T2 crank time
T3 preheat time
T4 safety-on time
T5 idle time
T6 fail to stop delay
NOTE:
When T4>T5 and engine is under the period of idle, the protection
of low oil pressure will not operation; When T4<T5 and engine is
under the period of idle, the protection of low oil pressure will
operation.
17
6. Measure and Display Data

Mains phase voltage L1-N L2-N L3-N
Mains line voltage L1-L2 L2-L3 L3-L1
Gen phase voltage L1-N
Generator current I1 I2 I3
Frequency HZ
Engine speed RPM (signal from generator frequency)
Engine oil pressure BAR /PSI (signal from engine P-sensor)
Engine coolant temperature /F (signal from engine T-sensor)
Battery voltage Vdc
Running hour h
7. Warning and Shutdown Alarm

7.1 Warning
(NOTE: Warns are non-critical failure conditions and do not affect the operation of
the generator system, they serve to draw the operators attention to an undesirable
condition and remove it to make sure system continuous running. When warns
occur, the status indicator light flash, but failure will not be locked and the unit will
not shutdown. Once failure removed warning indicator auto turn off.)
Warning/ Description
Fail to Charge: if controller detects that voltage has fallen
below the low battery warning value from the excitation
contact of auxiliary AC charger after the safety-on timer has
expired, failure indicator light flash, LCD displays Fail to
Charge icon.
Battery Low Voltage: if controller detects that battery
voltage has fallen below the low battery warning value,
failure indicator lights up. For example, low battery
warning value preset as: 23.6V, when battery voltage
falls below this value, LCD flashing low value icon.
Battery High Voltage: if controller detects that battery
voltage has exceeded the high battery warning value,
failure indicator lights up. For example, high battery
warning value preset as: 28.2V, when battery voltage
exceeds this value, LCD flashing high value icon.
Low Oil Pressure: if controller detects that the engine oil
pressure has fallen below the low oil pressure warning
value after the safety-on timer has expired, failure indicator
light flash. For example, low oil pressure warning value
preset as: 2.20BAR, when engine oil pressure falls below
this value, LCD flashing low value icon.
18
LCD Display

High Temperature: if controller detects that engine coolant
temperature has exceeded the high coolant temperature
warning value, failure indicator lights up. For example, high
coolant temperature warning value preset as: 95, when
engine coolant temperature exceeds this value, LCD flashing
high value icon.
Overspeed: if engine speed exceeds the overspeed
warning value, failure indicator lights up. For example,
overspeed warning value preset as: 1600RPM, when
engine speed exceeds this value, LCD flashing high value
icon.
Underspeed: if engine speed falls below the underspeed
warning value after the safety-on timer has expired, failure
indicator lights up. For example, underspeed warning
value preset as: 1440RPM, when engine speed falls
below this value, LCD flashing low value icon.
High Current: if controller detects that the current of
generator any phase output has exceeded the high current
indicator light flash. For example, high current warning value
preset as: 850A, when the current of generator any phase
output exceeds this value, LCD flashing high value icon for
corresponding phase.
High Voltage: if controller detects that the voltage of
generator any phase output has exceeded the high voltage
indicator light flash. For example, rating voltage preset
as: 220A, high voltage warning value preset as: 115%,
when the generator output voltage exceeds this value, LCD
flashing high value icon for corresponding phase.
Low Voltage: if controller detects that the voltage of
generator any phase output has fallen below the low
voltage warning value after the safety-on timer has expired,
failure indicator light flash. For example, rating voltage
preset as: 220A, low voltage warning value preset as:
90%, when the generator output voltage falls below this
value, LCD flashing low value icon for corresponding phase.
Low Fuel Level: define a configurable switch as low fuel
level used for warning input, when the input signal is active,
failure indicator light flash. LCD flashing low fuel level icon.
Fail to Mains Supply: define a configurable switch as
Mains Close, when controller closing relay making
output, if Mains close switch is inactive after fail to Mains
supply delay has expired, means fail to Mains supply, the
indicator for Mains Close on controller panel flash.
Auxiliary Warning: define a configurable switch as warning
input, when the input signal is active, failure indicator light
flash. LCD flashing Aux. warning icon.
19

Note:
To make warnings of low oil pressure and high coolant temperature
active, must use P-sensor and T-sensor, when only use oil pressure
switch and temperature switch, both warnings inactive.
Note:
z
Controller continuously detects battery voltage during
generator standby, the warnings of Battery Low Voltage/
Battery High Voltage are active.
z
During engine crank, the warning of Battery Low Voltage is
inactive.
Caution:
Under the period of safety-on delay, some warnings (eg: underspeed,
low voltage, low oil pressure) are inactive, the safety-on time must be
carefully and properly set to make Genset has full protection.
7.2 Shutdown Alarm
(NOTE: shutdown failures immediately lock system and stop generator, it only can
operate controller again after removing failures and press rest button to unlock)
Failures/ Description
Fail to Start: if engine does not fire after the preset
number of crank attempts has been made, means fail to
start, failure LED lights up. LCD displays fail to start icon.
Fail to Stop: if engine does not stop after the stop delay
expires, failure LED lights up. LCD displays fail to stop
icon.
Emergency Stop: define a configurable switch as
emergency stop input, when the input signal is active,
controller immediately stop all relay control output except
alarm, failure LED lights up. LCD displays emergency
stop icon.
Low Oil Pressure: if controller detects that the oil pressure
level still falls below oil pressure alarm value or oil pressure
switch is closing after the safety-on timer has expired,
engine stop immediately, failure LED lights up. LCD displays
low oil pressure icon.
20
LCD Display

High Temperature: if controller detects that engine coolant
temperature has exceeded the high coolant temperature alarm
value or temperature switch is closing, engine stop
immediately, and failure LED lights up. LCD displays high
temperature icon.
Overspeed: if controller detects that engine speed exceeds
the overspeed alarm value, engine stop immediately, and
failure LED lights up. LCD displays overspeed icon.
High Current: if controller detects that the current of
generator any phase output has exceeded the high current
warning value after the safety-on timer has expired, the
engine will be shut down immediately, common failure
LED illuminates, LCD alternately displays the code of the
high voltage as the right side picture.
High Voltage: After safety on delay times up, if the
phase voltage is higher than the voltage limit, the engine
will be shut down immediately, common failure LED
illuminates, LCD alternately displays the code of the high
voltage as the right side picture.
Low VoltageAfter safety on delay times up, if the
phase voltage is lower than the voltage limit, the engine
will be shut down immediately, common failure LED
illuminates, LCD alternately displays the code of low
voltage as the right side picture.
Low Fuel Level: define a configurable switch as low fuel
level used for warning input, when the input signal is active,
failure LED lights up. LCD displays low fuel level icon.
Auxiliary Failure: define a configurable switch as failure

input, when the input signal is active, failure LED lights up.
LCD displays Aux. warning icon.
21

Note:
z
Engine speed signal is from generator output voltage
frequency, is used for control and failure protection
parameters, to the convenience of user, some data
expressed by RPM, RPM=HZ*60/pair of poles.
z
The generator occur failure during its operating: stop
immediately no delay after occurred high temperature, low oil
pressure and overspeed; protection is active whatever has
idle function or not when low oil pressure occurs during
coolant delay.
Caution:
Under the period of safety-on delay, the protection of low oil pressure
failure is inactive, to avoid non oil start engine, must make sure the oil
is normal and the safety-on time shall be carefully and properly set for
the first commissioning.
22
8. Parameters Setting
8.1 System Parameters:
NO.
Items
Preset
Value Range
1.1
CT ratio
100
1-2000
1.2
voltage ratio
1.0
1.0-100.0
1.3
rating voltage
220
45-9999VAC
1.4
measure AC voltage
1-3 (3 3-phase 4 wires,

1 signal phase 2 wires)
1.5
begin control mode
0-1 / 0 (MAN) /1 (AUTO)
1.6
oil pressure units
0-2
(0-BAR,1-PSI,)
1.7
temperature units
0-2
(0-,1- )
1.8
communication
address
1-247
1.9
resume to default
1.10
on-line update
1.11
page scroll time
0S
0-10S /0 (not used)
NOTE:
Begin Control Mode is used for the setting the begin control
mode of controller when controller switches on power. When the
parameter set at 1 and controller switches on power, controller
will auto operating in AUTO control mode; When the parameter set
at 0 and controller switches on power, controller will auto
operating in MAN control mode.
NOTE:
Generator running speed is set by pair of poles, RPM=HZ*60/ pair
of poles, when rating frequency is 50 HZ, if pole pairs set at 2,
the running speed is 1500 rpm, if pole pairs set at 1 , the running
speed is 3000 rpm.
23

8.2 Generator Parameters:
NO.
2.1
Items
Preset
0
Value Range
20-200% / 0 (not set)
V low alarm
2.2
V low warning
90%
20-200% / 0 (not set)
2.3
V high warning
115%
20-200% / 9999 (not set)
2.4
V high alarm
9999
20-200% / 9999 (not set)
2.5
HZ low alarm
45.0Hz
10.0-100.0Hz/ 0 (not set)
2.6
HZ high alarm
57.0Hz
10.0-100.0Hz / 999.9 (not set)
2.7
I high warning
100%
20-200% / 9999 (not set)
2.8
I high alarm
150%
2.9
I high failure type
2.10
Failure delay
10S
20-200% / 9999 (not set)

0-1 (1-shutdown
0-electrical tripping)
0-600S
2.11
Gen supply delay
5S
1-9999S
2.12
Gen breaking delay
5S
1-9999S
8.3 Engine Parameters:

NO.
3.1
Items
pair of poles
Preset
2
3.2
fuel mode
0-1 / 0(NC) /1 (NO)
3.3
T-sensor mode
0-10 / 0 (not use)
3.4
P-sensor mode
0-15 / 0 (not use)
3.5
start delay
3.6
crank attempt
3.7
crank time
8S
0-30 S
3.8
crank rest
15S
0-300 S
3.9
crank disconnect
3.10
idle delay
3.11
10s
3 times
300RPM
Value Range
1-4
0-300 s
1-10 times
1-9999 RPM
0-9999s
preheat delay
3S
0-300 s
3.12
preheat mode
3.13
safety on delay
60S
0-600S
3.14
cooling delay
300S
0-600 S
3.15
fail to stop delay
20S
0-60S
3.16
underspeed alarm
0RPM
24
1-3
0-9999 RPM / 0 (not set)

3.17
underspeed warning
1440RPM
0-9999 RPM / 0 (not set)
3.18
overspeed warning
1600 RPM
1-9999 RPM/ 9999 (not set)
3.19
overspeed alarm
1710 RPM
1-9999 RPM/ 9999 (not set)
3.20
low oil-press alarm
1.4BAR
0-45.0 BAR
3.21
low oil-press warning
2.2BAR
0-45.0 BAR
3.22
high temp warning
95
70-320/ 9999 (not set)
3.23
high temp alarm
105
70-320/ 9999 (not set)
3.24
low battery warning
8.0V
1-25.0V / 0 (not set)
3.25
high battery warning
28.0V
1-35.0V / 99.9 (not set)
3.26
charge V warning
8.0V
1-25.0V / 0 (not set)
8.4 Input and Output Setting

4.1
configurable input 1
0-12 (define code as follows)
4.2
4.3
12
4.4
input 1 delay
2S
0-60S
4.5
input 2 delay
2S
0-60S
4.6
input 3 delay
2s
0-60S
4.7
configurable relay 1
4.8
configurable relay 2
NOTE: configurable input delay is only for 1 to 4 codes in 8.8.

8.5 Mains Parameters
5.1
Mains V low
90%
20-200%
5.2
Mains V high
115%
20-200% / 9999 (not set)
5.3
Mains HZ
5.4
M-supply delay
5S
1-9999S
5.5
M-failure breaking
5S
1-9999S
50.0 Hz
25
/ 0 (not set)
50.0-60.0Hz

8.6 Calibration Menu
6.1
Gen voltage V1
10.0%
6.2
Gen current I1
10.0%
6.3
Gen current I2
10.0%
6.4
Gen current I3
10.0%
6.5
Mains voltage V1
10.0%
6.6
Mains voltage V2
10.0%
6.7
Mains voltage V3
10.0%
6.8
oil pressure
10.0%
6.9
Coolant temp
10.0%
6.10
battery voltage
10.0%
8.7 The optional items for PT-sensor:

Code
0
1
2
3
4
5
6
7
8
9
10
11
12
The brand model of P-sensor

not used
close for low oil pressure
open for low oil pressure
VDO 5 bar
VDO 10 bar
Datcon 7 bar
Murphy 7 bar
Define 1
Define 2
Define 3
Define 4
configurable (base on sensor data)
The brand model of T-sensor

not used
close for high temperature
open for high temperature
VDO 120
VDO 150
Datcon
Murphy
Pt100
Define 1
Define 2
Define 3
Define 4
configurable (base on sensor data)
Note:
When controller leave factory, the optional model and function of
P-sensor and T-sensor have been preset as above table, if the
used sensor not listed in table, user can select the item of
configurable, read-in sensor parameters to controller by software.
26

z
Parameter table for P-sensor
VDO 5 bar:
P(Bar)
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
P(PSI)
7.3
14.5
21.8
29.0
36.3
43.5
50.8
58.0
65.3
72.5
R()
11
29
47
65
82
100
117
134
151
167
184
7.0
8.0
9.0
10.0
VDO 10 bar
P(Bar)
0.0
1.0
2.0
3.0
4.0
5.0
6.0
P(PSI)
14.5
29.0
43.5
58.0
72.5
87.0 101.5 116.0 130.5 145.0
R()
10
31
52
71
90
106
124
140
155
170
184
6.9
Datcon 7 bar:
P(Bar)
0.0
0.7
1.4
2.1
2.8
3.4
4.1
4.8
5.5
6.2
P(PSI)
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0 100.0
R()
240
200
165
135
115
95
78
63
48
35
25
6.9
Murphy 7 bar:
P(Bar)
0.0
0.7
1.4
2.1
2.8
3.4
4.1
4.8
5.5
6.2
P(PSI)
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0 100.0
R()
240
205
171
143
123
103
88
74
60
47
33
7.0
8.0
9.0
10.0
Define 1
P(Bar)
0.0
1.0
2.0
3.0
4.0
5.0
6.0
P(PSI)
14.5
29.0
43.5
58.0
72.5
87.0 101.5 116.0 130.5 145.0
R()
15
31
49
66
85
101
117
132
149
164
178
7.0
8.0
9.0
10.0
Define 2
P(Bar)
0.0
1.0
2.0
3.0
4.0
5.0
6.0
P(PSI)
14.5
29.0
43.5
58.0
72.5
87.0 101.5 116.0 130.5 145.0
R()
30
41
65
110
115
27
145
150
172
185
190

Define 3
P(Bar)
0.0
1.7
3.4
5.2
6.9
8.6
10.3
P(PSI)
25
50
75
100
125
150
R()
21
36
52
72
84
100
120
Define 4
P(Bar)
0.0
1.0
2.0
3.0
4.0
5.0
6.0
P(PSI)
14.5
29.0
43.5
58.0
72.5
87.0
R()
251
195
155
127
107
88
72
65
61
54
48
6.5
7.0
8.0
9.0
94.3 101.5 116.0 130.5
Parameter table for T-sensor
VDO 120
T()
40
50
60
70
80
90
100
110
120
130
140
T()
104
122
140
158
176
194
212
230
248
266
284
R()
291
197
134
97
70
51
38
29
22
18
15
VDO 150
T()
50
60
70
80
90
100
110
120
130
140
150
T()
122
140
158
176
194
212
230
248
266
284
302
R()
322
221
155
112
93
62
47
37
29
23
19
Datcon
T()
40
50
60
70
80
90
100
110
120
130
140
T()
104
122
140
158
176
194
212
230
248
266
284
R()
900
600
400
278
200
141
104
74
50
27
Murphy
T()
40
50
60
70
80
90
100
110
120
130
140
T()
104
1029
122
680
140
460
158
321
176
227
194
164
212
120
230
89
248
74
266
52
284
40
R()
28

PT100
T()
-100
-50
20
40
60
80
100
150
200
300
T()
-148
-58
32
68
104
140
176
212
302
392
572
R()
60
81
100
108
116
123
131
139
157
176
212
Define 1
T()
20
30
40
50
60
70
80
90
100
110
120
T()
68
86
104
122
140
158
176
194
212
230
248
R()
900
600
420
282
152
113
86
62
48
T()
30
50
60
70
80
90
100
110
120
T()
86
122
140
158
176
194
212
230
248
R()
980
400
265
180
125
90
65
50
38
30
Define 2
Define 3
T()
20
30
40
50
60
70
80
90
100
110
120
T()
68
86
104
122
140
158
176
194
212
230
248
R()
805
540
380
260
175
118
83
58
42
30
21
Define 4
T()
28
35
40
50
60
70
80
90
95
98
T()
82
95
104
122
140
158
176
194
203
208
R()
579
404
342
250
179
136
103
77
67
63
29

8.8 The optional items for configurable input:
Code
0
1
2
3
4
5
6
7
8
9
10
11
12
Optional Function
NOTE
not used
warning (active immediately)
alarm (active immediately)
warning
(active after safety-on delay)
alarm
(active after safety-on delay)
low oil pressure
high temperature
emergency stop
remote start
Mains switch close
Gen switch close
low fuel level
lamp test
low level is active

low level is active
low level is active
low level is active
low level is active
low level is active
low level is active
low level is active
low level is active
low level is active
low level is active
low level is active
8.9 The optional items for configurable output:

Code
0
2
4
6
8
10
12
14
16
Failure Type Define
Code
Not used
Alarm
Idle 0 (NC)
Speed up
Fuel pump control
System in AUTO mode
System in MAN mode
Idle 1 (NO)
Fail to Gen close (within 5s)
1
3
5
7
9
11
13
15
17
Failure Type Define

Over current tripping
Warning
Preheat mode
Reserved
Running
Reserved
Reserved
Fail to Mains close (within 5s)
Fail to start
Note:
Define one of the configurable outputs as Speed Up, after
controller detects that engine is successfully crank, speed up relay
making output; if has idle function, then speed up relay making
output after idle delay expired.
30
9. LCD Display and Menu System

Adopt TN type LCD displays data information, and LCD has background-light
function, after pressing any buttons the background-light will auto turn off in a
certain time. In normal operating status, auto scroll page to cycle display each
measuring data, also can press
scroll to view each measuring data, when
failure occurs, LCD displays the corresponding failure icon.

Continuously press
use
or
button 2s in any page enter into setting status, you can
in the same grade menu to scroll page at that moment, press
again enter into submenu, select the desired item to be modified, press
or
enter into modify, displays 0 0 0 0 when prompt key in password,
you can use
or
to modify value at that moment, press
move to
modify lower value, the first value will be displayed as asterisk * after moved to
right, press
again for exit after the password was set to 2213, and
parameters have been changed, otherwise prompted key in password again,

Continuously press
button 2s after modification can exit the setting status.
9.1 LCD displays measuring data:

When Mains normal, Mains supply and generator standby, cycle displays each
measuring data:
When generator operating, cycle displays each measuring data:
31

9.2 Setting running parameters
For example: (setting current transformer rate at 1000 /5, then CT should be set at 200)
Operation
Description
Continuously press
2s, enter into parameters setting
menu, then LCD display:
press
, then LCD display:
press , prompt key in password: (2213), then LCD

display:
Press or
LCD display:
change parameter, change at 200, then
After changing press

LCD display:
to confirmthen press
Press
again for quit, or continuously press
that 2s also can quitthen LCD display:
, then
more
For example: (setting controller crank attempt at 2)

Operation
Description
Continuously press
Press
display:
press
28 times and then press
, then LCD
, prompt key in password, then LCD display:
Key in modified password: (2213), press

display:
32
, then LCD

Press
Press
or
change parameter, change at 2,
confirm change, and then continuously press
2s can quit parameters setting menu.
For example: (resume all parameters of controller to factory default)

Operation
Continuously press
Description

Press
8 times again, then LCD display:
press
, prompt enter password, key in modified
password: (2213)
Press
recover default, continuous press
2s
can quit parameters setting menu.
For example: (set controller as online program mode)

Operation
Continuously press
2s, enter into parameters setting menu,
then LCD display:

Press
9 times, then LCD display:
press
, prompt enter password, key in modified password: (3132)
Press
again enter into program mode, in this mode the
power supply must be make sure normal, after connecting to the

communication line, using special program software correctly
duplication, controller will auto repeat reset action, or will not quit
this status, until switch off plant supply.
33
Description
10. Preparation before Start the Controller

10.1 Make sure controller is fixed well and its install ambient meet requirements.
10.2 Confirm all wiring connections of controller are meet electric specification and
corresponding to 2.3 typical wiring diagram. Especially need confirm DC
supply source has added fusing element to protect, and correct polarity.
Otherwise, it maybe damage controller.
10.3
We recommend mounting E- stop button in external, connecting E-stop

signal input terminal to the N. O. contact of E- stop button, and another
terminal of contact connected to the negative of battery source.
10.4
Switch on DC plant supply, make sure the preset parameter meet practical
condition, such as current ratio, P-sensor mode, T-sensor mode, etc.
11. Technical Parameters

DC supply: 8.0V to 35V continuous
Cranking drop outs: 0V for 100mS, assuming dc supply was at least 10V before
dropout and recovers to 5V
Max. operating current: @12V 180mA, @24V 90mA
Standby current: TBA.
AC input voltage: phase voltage15-300 Vac RMS (AC frequency 40 Hz)
AC input frequency: 3-70Hz (voltage 15V)
Accuracy class: 1%
Aux Control relay output: 3A/30Vdc
Start relay output: 3A/30Vdc
Fuel relay output: 3A/30Vdc
Protection: IP65 (when correctly installed)
Operating ambient temperature: -20 to 70
Storage ambient temperature: -30 to 80
Version061B090724
34

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GU611A Controller Operation Manual

The clarification of notation used within this manual:

GU611A Controller Operation Manual

GU611A Controller Operation Manual

The Outline Dimensional Drawings and Wirings of Controller ............5

Operation Panel ..........................................................................................8

Installation Guide ........................................................................................10

Control and Operation Instruction ............................................................11

Measure and Display Data ......................................................................18

Warning and Shutdown Alarm ...................................................18

Parameters Setting ..........................................................................23

LCD Display and Menu System....................................................31

10. Preparation before Start the Controller..................................................34

GU611A Controller Operation Manual

GU611A Controller Operation Manual

2. The Outline Dimensional Drawings and Wirings of Controller

GU611A Controller Operation Manual

L1 Mains phase voltage input

L2 Mains phase voltage input

L3 Mains phase voltage input

L1 Gen phase voltage input

I1 Gen current input

I2 Gen current input

I3 Gen current input

common for current input

P-sensor or switch signal

T-sensor or switch signal

configurable switch input signal 1

low level is active

configurable switch input signal 2

low level is active

configurable switch input signal 3

charger excitation power output

low level is active

Mains closing relay output

Gen closing relay output

start relay output

fuel solenoid relay output

plant supply {+}

plant supply {-}

GU611A Controller Operation Manual

2.3 Typical Wiring Diagram

GU611A Controller Operation Manual

GU611A Controller Operation Manual

GU611A Controller Operation Manual

T-sensor/ temp switch

P-sensor/ low oil pressure switch

GU611A Controller Operation Manual

5. Control and Operation Instruction

Press AUTO button (continue 2s), LED above the

Press MAN button (continue 2s), LED above the button

GU611A Controller Operation Manual

GU611A Controller Operation Manual

GU611A Controller Operation Manual

Mails voltage failure;

GU611A Controller Operation Manual

GU611A Controller Operation Manual

GU611A Controller Operation Manual

GU611A Controller Operation Manual

6. Measure and Display Data

7. Warning and Shutdown Alarm

GU611A Controller Operation Manual