Orbisphere 3610

3610 OM E0310
3610
Operator's manual
CO 2 - N 2 - H 2
3610
Analyzer for precise
measurement & control
s/n 32893 and up
3610 Analyzer - Table of contents
Table of contents
1
Introduction
Safety note and Warnings

2.1
2.2
2.3
Operating information
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
KB - 30/07/04 - OperatorManualTOC.fm
Calibrate menu.......................................................................................27
Barometric pressure sensor calibration..................................................28
External pressure sensor calibration......................................................28
TC sensor calibration .............................................................................29
Calibration tables ...................................................................................33
Accessories and attachments

6.1
6.2
6.3
Operators Manual
Options menu.........................................................................................17
Display units...........................................................................................18
Thermal cutoff ........................................................................................20
Alarm and analog outputs ......................................................................20
Serial output ...........................................................................................21
Continuous purge mode.........................................................................21
Rolling average ......................................................................................22
Language ...............................................................................................22
Hold recovery (CO2 and N2 systems only)............................................22
Offset......................................................................................................22
Corrections.............................................................................................23
Liquid/Gas coefficient.............................................................................24
Membrane selection...............................................................................25
Calibrations
5.1
5.2
5.3
5.4
5.5
Instrument controls...................................................................................9
Program menus......................................................................................10
Entering numerical values......................................................................10
Additional information.............................................................................10
Measure menu .......................................................................................11
Measurement displays ...........................................................................11
Measurement hold switch (CO2 and N2 systems only) .........................12
Accessing measurements from the PC..................................................12
Shutting down the system ......................................................................15
Options set up
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
Signs used in this manual ........................................................................7

Precautionary labels on instrument..........................................................7
Safety recommendations .........................................................................7
Model 32605 purge backup unit.............................................................39

Model 32557/32559 external temperature sensor .................................39
Data acquisition software .......................................................................39
1 of 78
2 of 78
Table of contents - 3610 Analyzer
Maintenance and troubleshooting

7.1
7.2
7.3
General maintenance .............................................................................41

Instrument and sensor maintenance ......................................................43
Troubleshooting......................................................................................44
Installation
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
8.11
8.12
Mounting.................................................................................................50
Connections ...........................................................................................53
Wiring identification ................................................................................57
User-supplied cabling requirements .......................................................60
LEMO connector assembly instructions .................................................60
Cable gland wiring instructions...............................................................61
Sensor and sensor purge gas installation ..............................................62
Model 28117 pressure sensor installation ..............................................62
Analog outputs .......................................................................................62
Serial outputs .........................................................................................65
Alarm outputs .........................................................................................66
Installation completion check list ............................................................68
Specifications
9.1
10
System specifications .............................................................................71
Part lists
KB - 30/07/04 - OperatorManualTOC.fm
10.1 Instrument ..............................................................................................73

10.2 Accessories ............................................................................................74
10.3 Spare parts .............................................................................................74
Operators Manual
3610 Analyzer - Introduction
3 of 78
Introduction
About this manual
The information in this manual has been carefully checked and is believed to be
accurate. However, Hach Ultra Analytics assumes no responsibility for any inaccuracies
that may be contained in this manual. In no event will Hach Ultra Analytics be liable for
direct, indirect, special, incidental, or consequential damages resulting from any defect
or omission in this manual, even if advised of the possibility of such damages. In the
interest of continued product development, Hach Ultra Analytics reserves the right to
make improvements in this manual and the products it describes at any time, without
notice or obligation.
Equipment serial numbers covered by this manual

This manual is intended for the following piece of equipment:
Orbisphere 3610 Analyzer; Serial number 32893 and up
Scope of supply
Equipment included
3610 analyzer
TC sensor
Part number
Notes
3610/xxx
See Table 30, Indicating

Instrument Configurations, on
page 73 for possible configurations
3125x or 3126x or
3145x or 3146x or
3155x or 3156x
Flow chamber
For measuring hydrogen

For measuring carbon dioxide
For measuring nitrogen
32001/2
For sensor service and maintenance
Recharge kit
Certificate of conformity
Operators manual
3610 OM E0310.fm
English language
Your 3610 system for Carbon Dioxide (CO 2 ), Hydrogen (H 2 ) or Nitrogen (N 2 )

measurements, includes two basic components:
KB - 30/07/04 - 3610 OM E0310.fm
A series 3610 Indicating Instrument available as a portable, panel mount or wall

mount unit.
A model 3125x (or 3126x) H2, a model 3145x (or 3146x) CO2, or a model 3155x
(or 3156x) N2 Thermal Conductivity (TC) Sensor.
Intended use of this equipment

In conjunction with the Orbisphere TC (Thermal Conductivity) sensor, the 3610 provides
precise, selective measurement of Carbon Dioxide (CO2), Nitrogen (N2) or Hydrogen
(H2).
Operators Manual
4 of 78
Introduction - 3610 Analyzer
The instrument is designed for durability, ruggedness and harsh environments providing
accurate process monitoring in a wide range of applications, whether in a liquid or
gaseous phase, from in-line beverage production to corrosion control in power
generation.
There are three models, all with IP65, NEMA 4X protection that ensures the optimum
monitoring solution. The portable version offers a handle and wrap-around bumpers for
added protection. The panel and rack mounted versions fit through a cutout from the
front for easier access in tight spaces. The wall mount version is housed in a stainless
steel outer enclosure.
The instrument is simple to use with only four front panel keys operating through menu
driven software with a large backlit display. The instrument can be used and installed
throughout the plant. A key switch provides added protection, to prevent accidental or
unauthorized use. The instrument can also be connected to a serial printer, monitor or
computer for additional data display and collection facilities.
Common units
Unit
meaning
ppm
parts per million, by weight
ppb
parts per billion, by weight
g/kg
grams per kilogram
mg/l
milligrams per liter
%
cc/kg
percentage, by weight
cubic centimeters per kilogram
ml/l
milliliters per liter
v/v
volume per volume (ratio)
% vbar
percentage per volume, barometric pressure referenced
% vext
percentage per volume, sample pressure compensated
Terms and definitions

meaning
Relative pressure
Relative pressure is absolute pressure, less atmospheric pressure

(this is the customary gauge reading).
Absolute pressure
Absolute pressure is relative pressure, plus atmospheric pressure
Headspace
The empty volume above a liquid or solid in a closed container.
Conductivity
The reciprocal of electrical resistivity.
Resistivity
The opposition offered by a body or substance to the passage

through it of a steady electric current.
Concentration
The relative content of a component in a gaseous or liquid media.
Operators Manual
KB - 30/07/04 - 3610 OM E0310.fm
Terms
3610 Analyzer - Introduction
Acknowledgements
KB - 30/07/04 - 3610 OM E0310.fm
Operators Manual
Dacron, Delrin, Tedlar, Tefzel, and Viton are registered trademarks of DuPont.
Halar is a registered trademark of Ausimont U.S.A., Inc.
Hastelloy is a registered trademark of Haynes International.
Kynar is a registered trademark of The Pennwalt Corporation.
Monel is a registered trademark of IMCO Alloys International, Inc.
Saran is a registered trademark of Dow Chemical Co.
Swagelok is a registered trademark of Swagelok Co.
Microsoft and Windows are registered trademarks of Microsoft Corporation.
5 of 78
6 of 78
Introduction - 3610 Analyzer
KB - 30/07/04 - 3610 OM E0310.fm
This page intentionally left blank
Operators Manual
3610 Analyzer - Safety note and Warnings
7 of 78
Safety note and Warnings

2.1 Signs used in this manual
Where needed, this manual uses the following signs and paragraph:
WARNING
Whenever a potentially hazardous situation to people or equipment is present.
CAUTION :
Things to know (to do or to avoid) to get the equipment to operate as intended.
Note :
Particularly important fact to know for correct operation.
2.2 Precautionary labels on instrument

Read all labels and tags attached to the instrument. Personal injury or damage to this
instrument could occur if not observed.
This label is present wherever a potentially hazardous situation to
people or equipment is present. Refer to Operators Manual for
details.
This label indicates the need for protective eye wear.
This label indicates a connection point for shield earth or/and ground.
2.3 Safety recommendations

For safe operation, it is imperative that these service instructions be read and that the
safety recommendations mentioned herein be scrupulously respected.
If repairs or adjustments are necessary, the instrument should be returned to an
authorized Orbisphere service center.
If danger warnings are not heeded to, serious material or bodily injury could occur.
WARNING
KB - 30/07/04 - 3610SafetyWarnings.fm
In accordance with safety standard, it must be possible to disconnect the power supply
of the instrument in its immediate vicinity.
WARNING
The installation of the instrument should be performed exclusively by personnel
specialized and authorized to work on electrical installations, in accordance with
relevant local regulations.
Operators Manual
8 of 78
Safety note and Warnings - 3610 Analyzer
KB - 30/07/04 - 3610SafetyWarnings.fm
Operators Manual
3610 Analyzer - Operating information
9 of 78
Operating information
3.1 Instrument controls
The front panel of the 3610 series instruments (as illustrated in Fig 1) has several
displays and controls associated with it.
Fig 1 : Instrument Controls
The Key Switch should be turned to the horizontal unlocked position to start the
instrument in measurement mode. The function keys (see Fig 2) are only active if
the key switch is in the unlocked position. Use the vertical locked position to avoid
accidental modifications.
The Display has a two-line liquid crystal display (LCD) with 16 characters per line.
A Light Button, when pressed, provides illumination to the LCD for three minutes
(when connected to an external power supply).
Four Function Keys provide simple operator control over the instrument functions:
Fig 2 : Function Keys
KB - 30/07/04 - 3610OperatingInformation.fm
ESC jumps back a step within a program menu.

The UP/DOWN ARROW keys are used to scroll through screen displays.
ENTER selects a highlighted item from the menu.
Operators Manual
10 of 78
Operating information - 3610 Analyzer
3.2 Program menus

The operator controls the instrument by menu-selectable commands using the four
function keys.
The main menu has three choices:
MEASURE to start the measurement sequence (for
full instructions refer to Measure menu on
page 11)
OPTIONS to enable the instrument to be
customized (for full instructions refer to Options
menu on page 17)
CALIBRATE to provide a choice of sensor
calibration procedures (for full instructions refer to
Calibrate menu on page 27)
To select one of these commands, first press ESC until the main menu is displayed, next
press the UP/DOWN ARROWS until your choice is flashing, and then press ENTER.
3.3 Entering numerical values

When entering numbers in any of the instrument menus, the current numerical value is
displayed with one digit highlighted by the ^ symbol below it.
Use the UP/DOWN ARROWS to increase/decrease the
value of the digit (0-9 plus a decimal point) until you reach
your required target value. Then press ENTER to shift the
highlight symbol one digit to the right and repeat the
process. Pressing ENTER after the last digit saves the
value.
3.4 Additional information
The CO2, H2 and N2 instrument procedures are, for the most part, operationally identical.
In general, this manual describes CO2 measurement procedures. When an operational
difference arises, the manual also describes the appropriate H2 or N2 measurement
procedure.
Operators Manual
11 of 78
3.5 Measure menu

The flow chart (Fig 3 below) depicts the instrument measurement options available. The
flow lines are keyed to specific instrument actions.
Fig 3 : Instrument Measurement Menu Flow Diagram
Your instrument is pre-set with certain default values to anticipate your measurement
conditions, such as measurement display units, thermal cutoff temperature, etc. You
may, however, change these using the Instrument Modify Options Menus described in
Options set up on page 17.
3.6 Measurement displays

Switching on the indicating instrument first shows the software version and date on the
LCD, and then switches to a Configuration Display showing the gas being measured,
the purge gas required for the sensor, and the membrane model number for this sensor.
In the example shown in Fig 4 the display shows the gas being measured (g) as CO2, the
purge gas (p) as being N2 and the sensor membrane (m) as being model number 29561.
The configuration screen appears for the duration of the measurement cycle (usually 15
to 25 seconds), before switching to a continuous gas and temperature Measurement
Display.
Fig 4 : Configuration and Measurement Displays
There will be a delay between successive display updates depending on the length of the
purge/measurement cycle. Depending on the Number of Ranges configured for the
instrument (see Display units on page 18), the display resolution changes automatically
to reflect gas and temperature measurement value changes. To make changes to the
displayed units of measurement and display resolution, refer to Display units on
page 18.
Press the ESC key to exit from the measurement display and move to the Main Menu to
access additional menus (Measure, Options and Calibrate).
Operators Manual
12 of 78
3.7 Measurement hold switch (CO2 and N2 systems only)

Interruptions in the sample flow can cause temporary variations in measurements of CO2
or N2 gas concentrations. For this reason, the instrument provides a Hold capability to
exclude these measurements from the statistics. To use this capability, you must provide
an external switch (for example, on a filling machine) that is open while the sample is
flowing and closed during the flow interruption. Wire this switch as described in Hold
switch wiring identification on page 59.
When the switch is closed, indicating a Hold condition, the instrument holds the last gas
measurement values on all outputs, though temperature changes continue to occur,
flashes a HOLD message between LCD updates, and shows a Hld code in the LCD
bottom line at the right of the temperature measurement
Once the switch is reopened (typically, with the restart of sample flow) the instrument will
start to display the new measurement values. However, these values should not be
considered accurate until after one to four additional measurement cycles have been
performed (15-60 seconds). You can specify the number of additional cycles using the
Hold Recovery option in the Options menu, see Hold recovery (CO2 and N2 systems
only) on page 22.
3.8 Accessing measurements from the PC

If you have installed the Data Acquisition Software (as described in Data acquisition
software on page 39), you can use this program to download measurement data to your
PC.
a ) Menu overview
The program's main menus appear as follows:
Fig 5 : Data Acquisition Main Menu
b ) Acquiring data
With the instrument connected to your PC, and the sensor placed in a sample, you
should be able to conduct an initial data acquisition test.
First, make sure the program knows which COM port is used by your PC by choosing
Communications from the Configuration menu. Ensure the correct COM port is
checked (see Fig 6).
Operators Manual
File includes typical Windows file management and printing functions.

Terminal commences and ends the data acquisition process.
Export sends the information to the Windows Clipboard, for inclusion in other
Windows programs.
Configuration lets you customize the program for your application's
requirements.
About gives information about the current acquisition software version number.
13 of 78
Fig 6 : Serial Port Configuration
Next, check that you have set the acquisition rate to a convenient interval. Do this by
choosing Data Acquisition from the Configuration menu, and selecting the required rate
(see Fig 7).
Fig 7 : Data Acquisition Interval
The All data choice enables the program to accept measurements from every
measurement cycle. The longest interval is one hour. Select OK when you have the rate
you require.
Finally, make sure you have chosen the proper gas to measure from the Gas Selection
menu under Configuration (see Fig 8).
Fig 8 : Gas Selection
To commence data acquisition, choose Go from the Terminal menu. You can expect to
see a running display like the following:
Operators Manual
14 of 78
Fig 9 : Data Acquisition Display
The number of samples in the buffer continues to rise until you choose End from the
Terminal menu, or when the limit of 2000 samples is reached.
c ) Printing, copying and saving data

The File, Print command places your list of values into a pre-formatted tabular template,
and sends it to your printer. The program asks you to enter Title and Author information
as illustrated in Fig 10. The operating system automatically sets the Date.
Fig 10 : Print Data Option
The resulting printed list includes the Title, Author and Date information on each page.
To save this list as a text (.txt) file, capable of being recalled by the MOCA3610 program
or imported as a file into other Windows programs, choose File, Save as. A dialog box
appears, with a space to fill in with an eight-letter name. (The program automatically
attaches a .txt suffix to these files.)
To copy this list to the Windows Clipboard, so that this information can be pasted into a
spreadsheet, word processor or any other kind of Windows program that accepts tabular
text information, choose Export, To Clipboard.
Operators Manual
If you have saved previous files, a grayed-out list of these names appears as well.
Typical to Windows programs, Directories and Drives boxes can be used to locate
other places to save the file. You may also type the drive and directory yourself when
saving the file.
15 of 78
3.9 Shutting down the system

Since the indicating instrument has a non-volatile memory, important parameters remain
memorized even when the instrument power is off.
During a short shutdown period (such as weekends), the sensor can be left in line, with
the instrument operating and the purge gas supplied.
Note :
If the model 32605 Purge Backup Unit is installed as described in Model 32605 purge
backup unit on page 39, the instrument can also be turned off.
If the inactive period is likely to last for a period of longer than 2 days, then to avoid any
damage to the sensor, remove it from the line and dry it off before storing. Refer to the
associated TC Sensors - Maintenance & Installation Manual, provided with your
instrument, for full instructions on this process.
Operators Manual
16 of 78
Operators Manual
3610 Analyzer - Options set up
17 of 78
Options set up
4.1 Options menu
Your instrument includes a full set of programmable outputs, and the ability to specify
different units of measurement, sample media and sample conditions. The flow charts
illustrated in Fig 11 and Fig 12 outline these routines.
Fig 11 : Modify Options Menu - Part 1
KB - 30/07/04 - 3610OptionsSetup.fm
With your system in Measurement Mode, press the ESC key to display the main menu.
Using the UP/DOWN ARROW keys, highlight OPTIONS and press ENTER to bring up
the MODIFY OPTIONS menu.
Operators Manual
18 of 78
Options set up - 3610 Analyzer
Fig 12 : Modify Options Menu - Part 2
4.2 Display units

This option allows you to specify your type of measurement (dissolved, fraction or partial
pressure), the units of measurement to be displayed, the display resolution (i.e. decimal
point placement), the number of display ranges desired and the temperature units to be
displayed.
The initial menu provides a choice of DISSOLVED, FRACTION or PARTIAL
PRESSURE gas measurement. Highlight your choice and press ENTER.
a ) Dissolved gas measurement

Dissolved CO2 measurements start with a special set of menus. First, you have a choice
of sampling media in the DISSOLVED INTO menu. The choices are WATER, BEER,
COLA and WINE. Highlight your sampling media, then press ENTER.
If your sampling media is WINE, then you must specify its sugar and alcohol
concentrations.
Operators Manual
Choosing BEER or COLA applies a calculated density factor for this beverage.
19 of 78
Enter the sugar concentration of the wine in grams per

liter.
Next enter the alcohol concentration in percent, of the

wine.
On completion of the above, or if the gas being measured is not N2, then the menu for
display units comes up. Table 1 shows the available choices of display units (certain
specialized applications may have additional units available as well).
Table 1 : Dissolved Gas Units
ppm
Gas concentration in parts per million, by weight
Gas concentration in percentage, by weight
cc/kg Gas concentration in cubic centimeters per kilogram

ml/l
Gas concentration in milliliters per liter
V/V
Gas concentration in volume per volume (ratio)
g/kg
Gas concentration in grams per kilogram
Then choose one of the formats to set the decimal point placement of the LOWEST
RANGE to display.
Next, choose the NUMBER OF RANGES. This menu limits the number of measurement
ranges that can be displayed (see Measurement displays on page 11). For example, if
your measurement values displayed are only from XX.XX to XXX.X with the XX.XX value
as the lowest, select 2 as the number of ranges.
Finally, choose the TEMPERATURE units (C, F, or K) from the temperature menu.
b ) Partial pressure gas measurement

The menu for display units comes up. Table 2 shows the available choices of display
units (certain specialized applications may have additional units available as well).
Table 2 : Partial Pressure Gas Units
bar
Gas pressure in bar
mbar Gas pressure in millibars

kPa
Gas pressure in kilopascals
psia
Gas pressure in pounds per square inch, absolute
Atm
Gas pressure in atmosphere
bar20 Gas pressure in bar, calculated at 20C
Then choose the LOWEST RANGE, NUMBER OF RANGES and TEMPERATURE

units as described above.
Operators Manual
20 of 78
c ) Fraction gas measurement

The menu for display units comes up. Table 3 shows the available choices of display
units.
Table 3 : Fraction Gas Units
%vbar
Percentage of gas volume, calculated at barometric pressure using the instrument's internal pressure sensor ([partial pressure / internal pressure] * 100)
%vext
Percentage of gas volume, calculated at external pressure using the external

pressure sensor ([partial pressure / external pressure] * 100)
Then choose the LOWEST RANGE, NUMBER OF RANGES and TEMPERATURE

units as described above.
4.3 Thermal cutoff

If the sample temperature is liable to exceed the compensated temperature range of the
TC sensor, you can set an upper temperature limit to automatically cut off the electrical
signal to the sensor to extend the sensor's life.
Under the MODIFY OPTIONS menu, highlight THERMAL CUTOFF and press ENTER.
The sensor can be ENABLED or DISABLED. Select ENABLED to move to the data
entry screen, or DISABLED to disable this option for the TC sensor.
If ENABLED, enter the thermal cutoff value in the data

entry screen.
Once enabled, if the sample temperature exceeds this limit, then alarms are set and a
Hot message appears on the bottom right of the measurement display.
4.4 Alarm and analog outputs

While HIGH and LOW LIMIT alarms serve different purposes than ANALOG CURRENT
outputs, their modification procedures are the same in the menu. Thus, this section
explains only how to set the LOW LIMIT ALARM.
The flow chart in Fig 11 shows all available options. In addition, Analog outputs on
page 62 and Alarm outputs on page 66 describe these outputs in more detail.
Connector and wiring identification for these outputs are in Wiring identification on
page 57.
If you choose LowHigh, the first menu allows you to enter

the low limit. Enter the value and press ENTER to move
on the next screen.
Operators Manual
Under the MODIFY OPTIONS menu, highlight ALARM and press ENTER. Choose
DISABLED if you want to disable alarms, or choose between the standard LowHigh or
High-HighHigh alarm. For ANALOG OUTPUT, the menu choice is either DISABLED or
ENABLED.
21 of 78
On this screen, LL stands for LOW LIMIT. Use the UP/

DOWN ARROWS to move the decimal place to the
correct position in the displayed value, and press ENTER
to confirm and save this limit, and move to the next screen
where you can enter the HIGH LIMIT.
The HIGH LIMIT (HL), HIGHHIGH LIMIT (HH), ANALOG LOW LEVEL (AL), and
ANALOG HIGH LEVEL (AH) values, are all entered in the same way.
a ) Alarm and recorder output test

When you set each limit in the menus, the associated instrument alarm or analog output
provides a test signal. The Alarm Limit menus provide test relay outputs at the Alarm
Relay pins (see Table 25, Low/High Alarm Relay Responses, on page 67 and
Table 26, High/High-High Alarm Relay Responses, on page 67). The Analog Level
menus apply a test current (or voltage) at the recorder output Gas Concentration pins.
For example, when Analog Output, High Level is selected, after you press ENTER to
save the new limit in the UP/DOWN MODIFIES screen, the instrument provides a 20 mA
(or 5 V) test signal at the Gas Concentration pins of the Recorder connector.
The test analog signal or alarm output remains on the associated output pins until you
press ESC to return to the main menu. Refer to Alarm and recorder output testing on
page 69, for further description and use of these diagnostic outputs.
4.5 Serial output

The instrument serial output provides formatted text for an RS-232 compatible printer,
monitor, or computer interface.
Choose SERIAL OUTPUT from the MODIFY OPTIONS menu, to give you a choice of
DISABLED, ENABLED, DIAGNOSTICS and UPLOAD.
When ENABLED, the output provides a running log of gas concentration and sample
temperature measurement information. See Alarm outputs on page 66 for a more
detailed description of the outputs.
The DIAGNOSTICS output provides lines of hexadecimal code indicating how your
instrument is performing. In addition, the RS-232 output provides a running log of
diagnostic results for every measurement cycle.
The UPLOAD option is currently unavailable.
4.6 Continuous purge mode

Use this option to view the sensor voltages, particularly when seeing the Prg message
on your instrument LCD.
Choose CONTINUOUS PURGE from the MODIFY OPTIONS menu.
The sensor voltage (V) and temperature (T) details are

displayed. The voltage should be in the range of -2.5V to
+4.5V (depending on the sensor being used - contact
your local Orbisphere Service Representative for more
details).
Press ESC to exit this option.
Note :
The sensor is continually purged whenever you exit the measurement mode.
Operators Manual
22 of 78
4.7 Rolling average

The rolling average feature causes the instrument to average measurements over
successive measurement cycles. It suppresses sharp peaks and troughs, while retaining
reasonably fast response to real concentration changes.
Choose ROLLING AVERAGE from the MODIFY OPTIONS menu. Then select
DISABLED if rolling averages are not required, or select the number of successive
measurement cycles (each being approximately 22 seconds), over which the average
will be taken (3,5,7 or 9).
4.8 Language
The instrument can display its menus in English, French, Japanese, Spanish, German,
or Italian although the units of measurement remain the same (i.e. parts per million is still
expressed as ppm regardless of language).
Choose LANGUAGE from the MODIFY OPTIONS menu and select your preference.
4.9 Hold recovery (CO2 and N2 systems only)

This option allows you to choose a longer or shorter recovery time after a Hold condition
has ended.
Choose HOLD RECOVERY from the MODIFY OPTIONS menu. You are given a choice
of 1, 2, 3 or 4 cycles before normal measurement resumes, each cycle being
approximately 15 seconds in length. Highlight the desired recovery period, and then
press ENTER.
4.10 Offset
While Orbisphere analyzers are accurate to within 0.006 V/V of CO2, 0.01 cc/kg of H2, or
0.3 ppm of N 2, you may wish to apply a specific offset value to the displayed gas
measurement.
If, for example, 0.1 V/V should be subtracted from CO2 measurements, choose OFFSET
from the MODIFY OPTIONS menu to bring up the data entry screen.
For this example, you would want a negative offset so

highlight NEG. and press ENTER.
Enter the value to be subtracted and press ENTER.
The measurement display, recorder analog output, and RS-232 output of gas
concentration reflect this offset value. The RS-232 output also lists the offset value in a
separate column.
Operators Manual
Use the UP/DOWN ARROWS to move the decimal place to

the correct position in the displayed value, and press
ENTER to confirm and save.
23 of 78
4.11 Corrections
Note :
This option is reserved for qualified Orbisphere Service Representatives only. As such,
if you feel that corrections are required, please contact your local Orbisphere Service
Representative to perform this operation for you.
a ) Temperature correction
If the sample temperature varies during the measurement cycle, the temperature change
is translated as an interference signal on the sensor measurements. This option reduces
the influence of temperature variation on the sensor.
When the process temperature is steady or changes very slowly, this correction is not
necessary, thus it should be disabled.
Choose CORRECTIONS in the MODIFY OPTIONS menu followed by TEMP
CORRECTION. Select ENABLED to apply a temperature correction to gas
measurements, or DISABLED if no correction is required.
b ) Humidity correction
This routine only concerns measurements made in 100% humid gases or in traces of
dissolved gas in water.
Choose CORRECTIONS from the MODIFY OPTIONS menu and HUMIDITY. This menu
provides a choice of DISABLED, ENABLED and CALIBRATE.
If you are making trace measurements in dry, or less than 100% saturated gases, then
the built-in humidity correction would be inappropriate, and should be DISABLED.
If you are measuring gases in the presence of humidity, however, the contribution from
humidity to the measured thermal conductivity is calculated from built-in formulae, and
subtracted from the net measured result.
Choose ENABLED to apply the correction, using previously stored humidity parameters,
for the amplitude and temperature coefficient of the correction. When you enable
humidity correction, this correction is applied to each sensor reading. The amount of
correction is listed in the RS-232 diagnostic output (see Serial output on page 21).
Choose CALIBRATE from the menu to begin calibration of the humidity effect and
perform a recalculation of the amplitude parameter. The temperature coefficient is set by
default, and cannot be changed.
The next screen then directs you to expose the sensor to a humid gas sample. You must
expose the sensor to a sample having a known humidity, and no measured or interfering
gas. Either the sensor can be exposed to a sample of humid purge gas or it can be
directly immersed in water and purge gas.
In the case of measurements in humid air, using a dry air purge, the water can be simply
aerated, and it suffices to immerse the sensor in water from a tap.
It is permitted, however, to have the purge gas present in the sample since this gas does
not interfere. You can either use purge gas saturated with water, or water saturated with
the purge gas.
The act of saturating water with the purge gas (see Fig 13) eliminates all other potentially
interfering gases, given enough time. If the water volume is restricted to a few tens of
milliliters, about 15 minutes is adequate time to ensure complete purging of interfering
gases and temperature equilibration.
Operators Manual
24 of 78
Fig 13 : Purge Gas Saturated with Water
Watch the signal (Slope value displayed on screen) change until it becomes stable.
When the signal is stable, press ENTER to store the new humidity correction.
As an alternative to exposing the sensor to humid gas, expose the sensor to a water
sample that is saturated with the purge gas. In this calibration, the purge gas passes
through water-saturated material (a porous piece of paper) that is in the flow chamber
(see Fig 14).
Fig 14 : Water Saturated with Purge Gas
To perform this calibration, wet a piece of paper until it is saturated with water, but not
dripping. Use a porous and durable type of paper, such as a piece of coffee filter paper
cut to fit into the flow chamber. Then, disconnect the flow chamber from the sensor, place
this paper into the flow chamber (as illustrated in Fig 14) and reconnect the sensor.
Run the gas through the saturated paper, for about 5 minutes, until the signal becomes
stable. When the signal is stable, stop the flow of gas to the Flow Chamber. Watch the
signal change again until it is stable at a new level. When no further change occurs,
press ENTER to store the new humidity correction.
4.12 Liquid/Gas coefficient

If the liquid sample flow rate is below the minimum required, then the measurement will
be lower than the actual value. If the actual measurement value is known by some other
measurement system, then a value can be entered here which will be used to compute
the correct actual value.
Operators Manual
Next, start the purge gas into the flow chamber, running the gas at a flow rate of about
one bubble per second into a beaker of water.
25 of 78
Enter the value of the liquid/gas coefficient.
The measured value will be multiplied by the coefficient value entered here to give the
correct measured value. By default, this value is set to 1.
4.13 Membrane selection

The H2 sensor can be fitted with different membranes, each having individual sensitivity
and flow requirements. To select the correct membrane, choose MEMBRANE from the
MODIFY OPTIONS menu then choose the membrane model number from the list
displayed.
Once you select any membrane (even if you reselect the same membrane and press
ENTER), you must re-calibrate the sensor, as described in Calibrations on page 27. In
addition, you must re-calibrate any corrections you may be using, as described in
Corrections on page 23.
Note :
For detailed specifications regarding sensors and membranes, please refer to the
accompanying TC Sensors - Maintenance & Installation Manual.
Operators Manual
26 of 78
Operators Manual
3610 Analyzer - Calibrations
27 of 78
Calibrations
5.1 Calibrate menu
Note :
Dependant on your instrument configuration, some of the options described in this
section may not be available on your system.
As delivered, 3610 systems are pre-calibrated. Check your sensor in measurement
mode (see Operating information on page 9) before attempting to calibrate.
The flow chart in Fig 15 illustrates the sensor calibration menus.
KB - 30/07/04 - 3610Calibrations.fm
Fig 15 : Instrument Calibration Menu Flow Diagram
Note :
When you select the Calibration menu, the instrument discontinues all measurement
operations.
All of the menus require user input of one form or another. This is carried out using the
four function keys on the Instrument Panel (see Instrument controls on page 9). You
Operators Manual
28 of 78
Calibrations - 3610 Analyzer
should ensure you are familiar with the use of these keys in entering and modifying
numeric fields (see Entering numerical values on page 10), before accessing these
menus.
Note :
When using non-Orbisphere instruments during calibration processes (e.g. pressure
gauges), their accuracy should be 10 times more precise than Orbisphere instruments.
5.2 Barometric pressure sensor calibration

You can verify or calibrate the instrument's internal barometric pressure sensor against
your local atmospheric pressure.
Select CALIBRATE from the main menu followed by BAROM PRESSURE.
The instrument first displays the current barometric
pressure reading. Press ESC if this agrees with your
current atmospheric pressure, or ENTER to modify and
bring up the next screen.
Enter the new value and press ENTER to return to the
previous BAROM. PRESSURE display, followed by ESC
to accept the value.
5.3 External pressure sensor calibration

The instrument can be fitted with a model 28117 external pressure sensor, capable of
measuring up to 3.5 bar (50 psi). An accurate pressure gauge is required to calibrate this
sensor.
Select CALIBRATE from the main menu followed by EXTERN. PRESSURE.
The instrument first displays its current external pressure
sensor measurement. If this agrees with the pressure
currently applied to the external pressure sensor, then
press ESC. If this measurement does not agree, and you
wish to re-calibrate, press ENTER to display the menu for
selection of pressure measurement units. Choose the
desired units to bring up the calibration Method menu.
There are two methods of calibrating this sensor:
Choosing ONE POINT allows you to enter the absolute

(gauge plus atmospheric) pressure currently applied to
the external pressure sensor. Press ENTER when the
value has been entered.
Use the UP/DOWN ARROWS to move the decimal place
to the correct position in the displayed value, and press
ENTER to confirm. The instrument then calibrates the
sensor and returns to the external pressure display.
Operators Manual
ONE POINT permits you to calibrate at one pressure value

TWO POINT requires that you calibrate against high and low pressure values
(generally required only for high-pressure applications)
29 of 78
The TWO POINT calibration requires that you apply and enter a LOW POINT and a
HIGH POINT pressure value. The menus are similar to the ONE POINT menu described
above.
Enter the atmospheric pressure as the low point value. Then, adjust the forcing gas
pressure to between 2.5 and 3 bar (absolute) for the high point. Enter the absolute
pressure (gauge plus atmospheric pressure) of the forcing gas for the high point.
After you enter the second value, the instrument calibrates the sensor and returns to the
external pressure display.
5.4 TC sensor calibration

When calibrating, the TC sensor is exposed to either:
1) A source of 100% pure CO2, H2, or N2 gas at a known elevated pressure (Partial
Pressure)
2) A known concentration of CO2, H2, or N2 gas at a known pressure (Fraction)
3) A known concentration of dissolved CO2, H2, or N2 (Dissolved)
The Partial Pressure method is generally recommended only when measuring at higher
line pressures, and requires a precise in-line pressure gauge to perform.
For calibration in a gaseous sample, the advantage of the Fraction method is that it is
independent of the precision of other devices, and is fairly easy and quick to perform.
WARNING
Handle H2 gas with great care ! It is extremely flammable and explosive.
TC sensor calibration may be performed either in-line, with the sensor left in its mounting
(such as a sensor socket or flow chamber), or off-line with the sensor removed, using a
separate flow chamber.
a ) In-Line calibration
Performing an in-line sensor calibration with a gaseous or liquid sample of known gas
concentration can be convenient, since you can leave the sensor in its mounting. You
simply introduce the reference gas or liquid to the sensor, and enter the expected values
via the menus.
For in-line calibration, first you must shut off the sample flow. Then, connect a source of
the gaseous or liquid reference sample to the sensor in its mounting (sensor socket or
flow chamber), and purge all existing gas or liquid out of the system. If you are calibrating
in-line, using a gaseous sample, in a model 32001 flow chamber, connect the calibration
gas source to the flow chamber's outer port (as illustrated in Fig 16).
Fig 16 shows how to introduce both calibration gas and normal sample media to the flow
chamber, if required. A and B represent 3-way valves. Calibration gas is sent in through
the sample out port and waste gas is sent out through the sample in port, as shown (left).
In normal measurement operation (right), the calibration gas inlets and outlets are shut
off
Note :
When your system returns to measurement immediately after a successful in-line
calibration, the displayed value may appear slightly lower than expected until two or
three measurement cycles have elapsed. This is the sensor's normal response to
switching from Calibration to Measurement mode.
Operators Manual
30 of 78
Fig 16 : Flow Chamber - Calibrate & Measure Flows
b ) Off-line calibration
First shut off the sample flow. Then, extract the sensor from its socket or mounting and
close off the socket with the stainless steel plug provided. (If you are using a model
32003 ProAcc insertion/extraction valve, the sample is sealed off automatically as the
sensor is withdrawn.) If you are using a flow chamber, shut off the sample flow and then
extract the sensor from the flow chamber. Also, if you are using an external temperature
sensor, disconnect it from the sensor.
Make sure that the grill in the front of the sensor is clean and dry. Insert the sensor in the
model 32001 flow chamber, and tighten with its collar. Connect the gaseous or liquid
reference sample to the flow chamber's central sample entry port and purge all air and
water out of the system.
The exit from the flow chamber should be unobstructed, thus making the pressure in
contact with the sensor equilibrated with that of the atmosphere. If the exit from the flow
chamber is completely free, the gas pressure in contact with the sensor will be that of the
atmosphere.
Alternatively, adjust a needle valve on the exit from the calibration unit to raise the
applied pressure to any other desired calibration pressure. This has the advantage that
you can simulate more closely the actual gas pressure in the sample, so raising the
precision of later measurements - but it has the disadvantage that an accurate pressure
gauge must be available.
c ) Partial pressure calibration
The procedure requires a source of pure gas (regulated by a pressure valve) connected
to the central entry port of the flow chamber, an accurate pressure gauge at the exit of
the flow chamber, a needle valve to control the gas flow on exit, and a beaker of water to
monitor the gas flow (as illustrated in Fig 17).
To carry out the calibration, open the valve on the gas cylinder. Adjust the needle valve
until gas is flowing through the chamber at a rate of about 1 bubble per second indicated
by the beaker of water. Adjust both the valve on the gas cylinder and the needle valve
Operators Manual
With this procedure, you must expose the sensor to a known pressure of pure CO2, H2
or N2 gas, in the range of 1 to 5 bar absolute.
31 of 78
Fig 17 : Partial Pressure Calibration Diagram
until your desired calibration pressure is indicated on the accurate pressure gauge at the
exit to the flow chamber and the flow rate is approximately 1 bubble per second.
To expose the sensor to the gas and to stabilize the reading, operate in Measurement
Mode for about 30 minutes. After this time, press ESC and select CALIBRATE from the
main menu, followed by SENSOR TC and PARTIAL PRESSURE. Select your preferred
unit of measurement from the PART PRESS CAL menu, to bring up the menu for
specifying the gas pressure.
Enter the absolute gas pressure, taken from the pressure
gauge at the exit of the flow chamber. Press ENTER
when the value has been entered.
Use the UP/DOWN ARROWS to move the decimal place
to the correct position in the displayed value, and press
ENTER to confirm and start the calibration process.
The calibrating... please wait message appears for a
few seconds, and then the instrument starts three
calibration cycles.
The partial pressure and temperature measurements are
displayed. On this display, the current calibration cycle
number (cal:n) is also displayed in the bottom right-hand
corner.
On completion of the three cycles, the instrument then

shows the sensitivity of the sensor as a percentage of the
sensitivity determined when calibration was last
performed.
Note :
If this is the first calibration then the message indicates a percentage of the expected
value, rather than the last calibration.
Operators Manual
32 of 78
This percentage must be between 30% and 170% in order to calibrate. If the percentage
is outside the limits, you will see the CALIBRATION OUT OF BOUNDS message. You
will need to press ESC to continue. Check that the membrane does not need to be
replaced and that no leaks are evident.
If the percentage is within the limits press ENTER to accept and complete the calibration
process (the message CALIBRATION COMPLETE will appears briefly) or ESC to abort.
d ) Fraction calibration
This method uses a known purity of CO2, H2 or N2 gas at a known pressure, and requires
either the instrument internal barometric pressure sensor or an external pressure sensor
as a reference. The pressure sensor is pre-calibrated at the factory. However, to check
or re-calibrate either pressure sensor, see Barometric pressure sensor calibration on
page 28 or External pressure sensor calibration on page 28.
To expose the sensor to the gas and to stabilize the reading, operate in Measurement
Mode for about 30 minutes. After this time, press ESC and select CALIBRATE from the
main menu, followed by SENSOR TC and FRACTION. Select your preferred unit of
measurement from the FRACTION CAL menu (either %vbar if using the barometric
pressure sensor, or %vext if using the external pressure sensor), to bring up the menu
for specifying the gas pressure.
Note :
If you choose %vbar, the exit port of the flow chamber or sensor mounting must be
open to the atmosphere.
Enter the concentration of the calibration gas in volume percent and proceed as
described above for Partial Pressure Calibration.
Note :
If the sensor voltage slope shifts more than 1%, calibration restarts and the message
Recal Err XXX% will appear. Three continuous calibrations with a shift of less than 1%
must be performed, before the calibration can be completed.
e ) Dissolved calibration
This method requires a known concentration of CO2, H, or N2 dissolved in liquid as a
reference sample.
Select CALIBRATE from the main menu, followed by SENSOR TC and DISSOLVED.
Select your preferred unit of measurement from the DISSOLVED CAL menu.
Enter the dissolved CO2 concentration of the sample and proceed as described above
for Partial Pressure Calibration.
Operators Manual
33 of 78
5.5 Calibration tables
a ) CO2 concentration table in V/V

Table 4 : CO2 Concentrations in V/V in Distilled Water
CO2 Partial Pressure (bar)
Operators Manual
1.5
2.5
3.5
4.5
1.695
2.544
3.394
4.246
5.099
5.952
6.807
7.663
8.521
1.631
2.448
3.266
4.085
4.905
5.726
6.548
7.372
8.196
1.570
2.356
3.143
3.932
4.721
5.511
6.303
7.095
7.888
1.512
2.269
3.027
3.786
4.546
5.307
6.069
6.832
7.596
1.457
2.187
2.917
3.649
4.381
5.114
5.848
6.583
7.319
1.405
2.108
2.812
3.518
4.223
4.930
5.638
6.346
7.055
1.355
2.034
2.713
3.393
4.074
4.755
5.438
6.121
6.805
1.308
1.963
2.618
3.275
3.932
4.589
5.248
5.907
6.566
1.263
1.895
2.528
3.162
3.796
4.431
5.067
5.703
6.340
1.220
1.831
2.442
3.055
3.667
4.281
4.895
5.509
6.124
10
1.179
1.770
2.361
2.952
3.545
4.137
4.731
5.325
5.919
11
1.140
1.711
2.283
2.855
3.428
4.001
4.574
5.149
5.723
12
1.103
1.656
2.209
2.762
3.316
3.871
4.426
4.981
5.537
13
1.068
1.603
2.138
2.674
3.210
3.747
4.284
4.821
5.359
14
1.034
1.552
2.071
2.589
3.109
3.628
4.148
4.669
5.189
15
1.002
1.504
2.006
2.509
3.012
3.515
4.019
4.523
5.028
16
0.972
1.458
1.945
2.432
2.919
3.407
3.895
4.384
4.873
17
0.942
1.414
1.886
2.358
2.831
3.304
3.777
4.251
4.725
18
0.914
1.372
1.830
2.288
2.746
3.205
3.665
4.124
4.584
19
0.887
1.331
1.776
2.221
2.666
3.111
3.557
4.003
4.449
20
0.862
1.293
1.725
2.156
2.589
3.021
3.454
3.887
4.320
21
0.837
1.256
1.675
2.095
2.515
2.935
3.355
3.776
4.197
22
0.814
1.221
1.628
2.036
2.444
2.852
3.261
3.670
4.079
23
0.791
1.187
1.583
1.980
2.376
2.773
3.170
3.568
3.965
24
0.769
1.155
1.540
1.926
2.311
2.697
3.084
3.470
3.857
25
0.749
1.124
1.499
1.874
2.249
2.625
3.001
3.377
3.753
26
0.729
1.094
1.459
1.824
2.190
2.555
2.921
3.287
3.654
27
0.710
1.065
1.421
1.776
2.132
2.488
2.845
3.201
3.558
28
0.692
1.038
1.384
1.731
2.077
2.424
2.772
3.119
3.466
29
0.674
1.012
1.349
1.687
2.025
2.363
2.701
3.040
3.378
30
0.657
0.986
1.315
1.645
1.974
2.304
2.634
2.964
3.294
31
0.641
0.962
1.283
1.604
1.926
2.247
2.569
2.891
3.213
32
0.626
0.939
1.252
1.566
1.879
2.193
2.507
2.821
3.135
33
0.611
0.916
1.222
1.528
1.834
2.141
2.447
2.753
3.060
34
0.596
0.895
1.194
1.492
1.791
2.090
2.389
2.689
2.988
35
0.583
0.874
1.166
1.458
1.750
2.042
2.334
2.627
2.919
36
0.569
0.854
1.139
1.425
1.710
1.995
2.281
2.567
2.853
37
0.557
0.835
1.114
1.393
1.672
1.951
2.230
2.509
2.788
38
0.544
0.817
1.089
1.362
1.635
1.908
2.181
2.454
2.727
39
0.533
0.799
1.066
1.332
1.599
1.866
2.133
2.400
2.668
40
0.521
0.782
1.043
1.304
1.565
1.826
2.087
2.349
2.610
41
0.510
0.766
1.021
1.276
1.532
1.788
2.043
2.299
2.555
42
0.500
0.750
1.000
1.250
1.500
1.751
2.001
2.252
2.502
43
0.489
0.734
0.979
1.224
1.470
1.715
1.960
2.206
2.451
44
0.480
0.720
0.960
1.200
1.440
1.680
1.921
2.161
2.402
45
0.470
0.705
0.941
1.176
1.412
1.647
1.883
2.119
2.355
46
0.461
0.692
0.922
1.153
1.384
1.615
1.846
2.077
2.309
47
0.452
0.678
0.905
1.131
1.358
1.584
1.811
2.038
2.265
48
0.444
0.666
0.888
1.110
1.332
1.554
1.777
1.999
2.222
49
0.436
0.653
0.871
1.089
1.308
1.526
1.744
1.962
2.181
34 of 78
b ) CO2 concentration table in g/kg

Table 5 : CO2 Concentrations in g/kg in Distilled Water
1
1.5
2.5
3.5
4.5
3.328
4.996
6.665
8.337
10.012
11.688
13.367
15.049
16.732
3.202
4.806
6.412
8.020
9.631
11.243
12.858
14.475
16.093
3.082
4.626
6.172
7.720
9.269
10.821
12.375
13.931
15.488
2.968
4.455
5.944
7.434
8.927
10.421
11.917
13.414
14.914
2.860
4.293
5.727
7.164
8.601
10.041
11.482
12.925
14.369
2.758
4.139
5.522
6.906
8.292
9.680
11.069
12.460
13.852
2.660
3.993
5.327
6.662
7.999
9.337
10.677
12.018
13.361
2.568
3.854
5.141
6.430
7.720
9.011
10.304
11.598
12.893
2.480
3.722
4.965
6.209
7.454
8.701
9.949
11.199
12.449
2.396
3.596
4.797
5.999
7.202
8.406
9.612
10.819
12.027
10
2.316
3.476
4.637
5.798
6.961
8.125
9.291
10.457
11.624
11
2.240
3.362
4.484
5.608
6.732
7.858
8.985
10.113
11.241
12
2.168
3.253
4.339
5.426
6.514
7.603
8.693
9.784
10.876
13
2.098
3.149
4.200
5.253
6.306
7.360
8.415
9.471
10.528
14
2.032
3.050
4.068
5.088
6.108
7.129
8.150
9.173
10.196
15
1.970
2.956
3.942
4.930
5.918
6.907
7.897
8.888
9.880
16
1.910
2.865
3.822
4.779
5.737
6.696
7.656
8.616
9.577
17
1.852
2.779
3.707
4.636
5.565
6.495
7.425
8.357
9.289
18
1.797
2.697
3.597
4.498
5.400
6.302
7.205
8.109
9.013
19
1.745
2.618
3.492
4.367
5.242
6.118
6.995
7.872
8.749
20
1.695
2.543
3.392
4.241
5.091
5.942
6.793
7.645
8.497
21
1.647
2.471
3.296
4.121
4.947
5.774
6.601
7.428
8.256
22
1.601
2.402
3.204
4.006
4.809
5.612
6.416
7.221
8.026
23
1.557
2.336
3.116
3.896
4.677
5.458
6.240
7.022
7.805
24
1.515
2.273
3.032
3.791
4.550
5.310
6.071
6.832
7.593
25
1.475
2.212
2.951
3.690
4.429
5.169
5.909
6.649
7.391
26
1.436
2.154
2.873
3.593
4.313
5.033
5.754
6.475
7.196
27
1.399
2.099
2.799
3.500
4.201
4.903
5.605
6.307
7.010
28
1.363
2.045
2.728
3.411
4.094
4.778
5.462
6.147
6.831
29
1.329
1.994
2.660
3.325
3.992
4.658
5.325
5.992
6.660
30
1.296
1.945
2.594
3.243
3.893
4.543
5.194
5.844
6.496
31
1.265
1.898
2.531
3.165
3.799
4.433
5.067
5.702
6.338
32
1.235
1.853
2.471
3.089
3.708
4.327
4.946
5.566
6.186
33
1.206
1.809
2.413
3.016
3.621
4.225
4.830
5.435
6.040
34
1.178
1.767
2.357
2.947
3.537
4.127
4.718
5.309
5.900
35
1.151
1.727
2.303
2.879
3.456
4.033
4.610
5.188
5.766
36
1.125
1.688
2.251
2.815
3.379
3.943
4.507
5.071
5.636
37
1.100
1.651
2.202
2.753
3.304
3.856
4.407
4.959
5.512
38
1.076
1.615
2.154
2.693
3.232
3.772
4.312
4.852
5.392
39
1.053
1.581
2.108
2.635
3.163
3.691
4.219
4.748
5.276
40
1.031
1.547
2.064
2.580
3.097
3.613
4.131
4.648
5.165
41
1.010
1.515
2.021
2.527
3.033
3.539
4.045
4.552
5.058
42
0.989
1.485
1.980
2.475
2.971
3.467
3.963
4.459
4.955
43
0.970
1.455
1.940
2.426
2.911
3.397
3.883
4.370
4.856
44
0.951
1.426
1.902
2.378
2.854
3.330
3.807
4.284
4.761
45
0.932
1.399
1.865
2.332
2.799
3.266
3.733
4.201
4.668
46
0.915
1.372
1.830
2.288
2.746
3.204
3.662
4.121
4.579
47
0.897
1.346
1.796
2.245
2.694
3.144
3.594
4.044
4.494
48
0.881
1.322
1.763
2.204
2.645
3.086
3.528
3.969
4.411
49
0.865
1.298
1.731
2.164
2.597
3.030
3.464
3.897
4.331
Operators Manual
CO2 Partial Pressure (bar)

C
35 of 78
c ) H2 concentration table in cc/kg

Table 6 : H2 Concentrations in cc/kg in Distilled Water
H2 Partial Pressure (bar)
Operators Manual
1.5
2.5
3.5
4.5
21.59
32.39
43.18
53.98
64.78
75.57
86.37
97.17
107.97
21.33
31.99
42.66
53.32
63.99
74.65
85.32
95.98
106.65
21.07
31.61
42.15
52.69
63.23
73.76
84.30
94.84
105.38
20.83
31.25
41.66
52.08
62.50
72.91
83.33
93.75
104.16
20.60
30.90
41.19
51.49
61.79
72.09
82.39
92.69
102.99
20.37
30.56
40.74
50.93
61.12
71.30
81.49
91.68
101.86
20.15
30.23
40.31
50.39
60.47
70.55
80.62
90.70
100.78
19.95
29.92
39.89
49.87
59.84
69.82
79.79
89.77
99.74
19.75
29.62
39.49
49.37
59.24
69.12
78.99
88.87
98.74
19.55
29.33
39.11
48.89
58.67
68.44
78.22
88.00
97.78
10
19.37
29.05
38.74
48.43
58.11
67.80
77.48
87.17
96.86
11
19.19
28.79
38.39
47.98
57.58
67.18
76.77
86.37
95.97
12
19.02
28.53
38.04
47.56
57.07
66.58
76.09
85.60
95.12
13
18.86
28.29
37.72
47.15
56.58
66.01
75.44
84.87
94.30
14
18.70
28.05
37.40
46.75
56.11
65.46
74.81
84.16
93.51
15
18.55
27.83
37.10
46.38
55.65
64.93
74.21
83.48
92.76
16
18.41
27.61
36.81
46.02
55.22
64.42
73.63
82.83
92.04
17
18.27
27.40
36.54
45.67
54.80
63.94
73.07
82.21
91.34
18
18.13
27.20
36.27
45.34
54.40
63.47
72.54
81.61
90.68
19
18.01
27.01
36.01
45.02
54.02
63.03
72.03
81.04
90.04
20
17.89
26.83
35.77
44.71
53.66
62.60
71.54
80.49
89.43
21
17.77
26.65
35.54
44.42
53.31
62.19
71.08
79.96
88.85
22
17.66
26.49
35.31
44.14
52.97
61.80
70.63
79.46
88.29
23
17.55
26.33
35.10
43.88
52.65
61.43
70.20
78.98
87.76
24
17.45
26.17
34.90
43.62
52.35
61.07
69.80
78.52
87.25
25
17.35
26.03
34.70
43.38
52.06
60.73
69.41
78.09
86.76
26
17.26
25.89
34.52
43.15
51.78
60.41
69.04
77.67
86.30
27
17.17
25.76
34.34
42.93
51.51
60.10
68.69
77.27
85.86
28
17.09
25.63
34.17
42.72
51.26
59.81
68.35
76.89
85.44
29
17.01
25.51
34.01
42.52
51.02
59.53
68.03
76.54
85.04
30
16.93
25.40
33.86
42.33
50.80
59.26
67.73
76.20
84.66
31
16.86
25.29
33.72
42.15
50.58
59.01
67.44
75.87
84.30
32
16.79
25.19
33.58
41.98
50.38
58.77
67.17
75.57
83.97
33
16.73
25.09
33.46
41.82
50.19
58.55
66.92
75.28
83.65
34
16.67
25.00
33.34
41.67
50.01
58.34
66.67
75.01
83.34
35
16.61
24.92
33.22
41.53
49.84
58.14
66.45
74.75
83.06
36
16.56
24.84
33.12
41.40
49.68
57.96
66.23
74.51
82.79
37
16.51
24.76
33.02
41.27
49.53
57.78
66.04
74.29
82.55
38
16.46
24.69
32.92
41.16
49.39
57.62
65.85
74.08
82.31
39
16.42
24.63
32.84
41.05
49.26
57.47
65.68
73.89
82.10
40
16.38
24.57
32.76
40.95
49.14
57.33
65.52
73.71
81.90
41
16.34
24.51
32.69
40.86
49.03
57.20
65.37
73.54
81.72
42
16.31
24.46
32.62
40.77
48.93
57.08
65.24
73.39
81.55
43
16.28
24.42
32.56
40.70
48.84
56.98
65.12
73.26
81.40
44
16.25
24.38
32.50
40.63
48.75
56.88
65.00
73.13
81.26
45
16.23
24.34
32.45
40.57
48.68
56.79
64.91
73.02
81.13
46
16.20
24.31
32.41
40.51
48.61
56.72
64.82
72.92
81.02
47
16.19
24.28
32.37
40.46
48.56
56.65
64.74
72.84
80.93
48
16.17
24.25
32.34
40.42
48.51
56.59
64.68
72.76
80.85
49
16.16
24.23
32.31
40.39
48.47
56.55
64.62
72.70
80.78
36 of 78
d ) H2 concentration table in ppm

Table 7 : H2 Concentrations in ppm in Distilled Water
1
1.5
2.5
3.5
4.5
1.942
2.913
3.884
4.855
5.826
6.797
7.768
8.739
9.710
1.918
2.877
3.836
4.795
5.755
6.714
7.673
8.632
9.591
1.895
2.843
3.791
4.738
5.686
6.634
7.582
8.530
9.477
1.873
2.810
3.747
4.684
5.620
6.557
7.494
8.431
9.368
1.852
2.779
3.705
4.631
5.557
6.484
7.410
8.336
9.262
1.832
2.748
3.664
4.580
5.496
6.413
7.329
8.245
9.161
1.813
2.719
3.625
4.532
5.438
6.344
7.251
8.157
9.064
1.794
2.691
3.588
4.485
5.382
6.279
7.176
8.073
8.970
1.776
2.664
3.552
4.440
5.328
6.216
7.104
7.992
8.880
1.759
2.638
3.517
4.397
5.276
6.155
7.035
7.914
8.794
10
1.742
2.613
3.484
4.355
5.226
6.097
6.968
7.839
8.711
11
1.726
2.589
3.452
4.315
5.178
6.041
6.905
7.768
8.631
12
1.711
2.566
3.422
4.277
5.132
5.988
6.843
7.699
8.554
13
1.696
2.544
3.392
4.240
5.088
5.936
6.784
7.632
8.481
14
1.682
2.523
3.364
4.205
5.046
5.887
6.728
7.569
8.410
15
1.668
2.503
3.337
4.171
5.005
5.839
6.674
7.508
8.342
16
1.655
2.483
3.311
4.138
4.966
5.794
6.622
7.449
8.277
17
1.643
2.464
3.286
4.107
4.929
5.750
6.572
7.393
8.215
18
1.631
2.446
3.262
4.077
4.893
5.708
6.524
7.339
8.155
19
1.619
2.429
3.239
4.049
4.859
5.668
6.478
7.288
8.098
20
1.608
2.413
3.217
4.021
4.826
5.630
6.434
7.239
8.043
21
1.598
2.397
3.196
3.995
4.794
5.593
6.392
7.191
7.990
22
1.588
2.382
3.176
3.970
4.764
5.558
6.352
7.146
7.940
23
1.578
2.368
3.157
3.946
4.735
5.525
6.314
7.103
7.892
24
1.569
2.354
3.139
3.923
4.708
5.493
6.277
7.062
7.847
25
1.560
2.341
3.121
3.901
4.682
5.462
6.242
7.023
7.803
26
1.552
2.328
3.104
3.881
4.657
5.433
6.209
6.985
7.761
27
1.544
2.316
3.089
3.861
4.633
5.405
6.177
6.949
7.722
28
1.537
2.305
3.073
3.842
4.610
5.379
6.147
6.915
7.684
29
1.530
2.294
3.059
3.824
4.589
5.354
6.118
6.883
7.648
30
1.523
2.284
3.046
3.807
4.568
5.330
6.091
6.853
7.614
31
1.516
2.274
3.033
3.791
4.549
5.307
6.065
6.824
7.582
32
1.510
2.265
3.020
3.776
4.531
5.286
6.041
6.796
7.551
33
1.504
2.257
3.009
3.761
4.513
5.266
6.018
6.770
7.523
34
1.499
2.249
2.998
3.748
4.497
5.247
5.996
6.746
7.496
35
1.494
2.241
2.988
3.735
4.482
5.229
5.976
6.723
7.470
36
1.489
2.234
2.978
3.723
4.468
5.212
5.957
6.701
7.446
37
1.485
2.227
2.969
3.712
4.454
5.197
5.939
6.681
7.424
38
1.481
2.221
2.961
3.701
4.442
5.182
5.922
6.663
7.403
39
1.477
2.215
2.953
3.692
4.430
5.168
5.907
6.645
7.384
40
1.473
2.210
2.946
3.683
4.419
5.156
5.892
6.629
7.366
41
1.470
2.205
2.940
3.674
4.409
5.144
5.879
6.614
7.349
42
1.467
2.200
2.933
3.667
4.400
5.134
5.867
6.601
7.334
43
1.464
2.196
2.928
3.660
4.392
5.124
5.856
6.588
7.320
44
1.461
2.192
2.923
3.654
4.385
5.115
5.846
6.577
7.308
45
1.459
2.189
2.919
3.648
4.378
5.108
5.837
6.567
7.297
46
1.457
2.186
2.915
3.643
4.372
5.101
5.829
6.558
7.287
47
1.456
2.183
2.911
3.639
4.367
5.095
5.823
6.550
7.278
48
1.454
2.181
2.908
3.635
4.363
5.090
5.817
6.544
7.271
49
1.453
2.179
2.906
3.632
4.359
5.085
5.812
6.538
7.265
Operators Manual
H2 Partial Pressure (bar)

C
37 of 78
e ) N2 concentration table in ppm

Table 8 : N2 Concentrations in ppm in Distilled Water
N2 Partial Pressure (bar)
Operators Manual
1.5
3.5
29.382
44.073
58.764
73.456
2.5
88.148
102.840
117.533
132.226 146.919
4.5
28.645
42.968
57.291
71.614
85.937
100.261
114.585
128.910 143.234
27.941
41.912
55.884
69.855
83.827
97.799
111.771
125.744 139.717
27.269
40.905
54.540
68.175
81.811
95.447
109.084
122.720 136.357
26.628
39.942
53.256
66.571
79.885
93.200
106.516
119.831 133.147
26.014
39.021
52.029
65.037
78.045
91.053
104.061
117.070 130.079
25.428
38.142
50.856
63.570
76.285
89.000
101.715
114.431 127.146
24.867
37.300
49.734
62.168
74.602
87.037
99.471
111.906 124.341
24.330
36.495
48.661
60.827
72.993
85.159
97.325
109.492 121.658
23.817
35.725
47.634
59.543
71.452
83.362
95.271
107.181 119.091
10
23.325
34.988
46.651
58.315
69.978
81.642
93.306
104.970 116.634
11
22.855
34.283
45.711
57.139
68.567
79.995
91.424
102.853 114.282
12
22.405
33.607
44.810
56.013
67.216
78.419
89.622
100.826 112.029
13
21.973
32.960
43.947
54.934
65.921
76.909
87.896
98.884
109.872
14
21.560
32.340
43.120
53.901
64.682
75.462
86.243
97.024
107.806
15
21.164
31.746
42.329
52.911
63.494
74.077
84.659
95.243
105.826
16
20.785
31.177
41.570
51.963
62.355
72.749
83.142
93.535
103.929
17
20.421
30.632
40.842
51.053
61.265
71.476
81.687
91.899
102.110
18
20.072
30.109
40.145
50.182
60.219
70.256
80.293
90.330
100.367
19
19.738
29.608
39.477
49.347
59.216
69.086
78.956
88.826
98.697
20
19.418
29.127
38.836
48.546
58.255
67.965
77.675
87.385
97.095
21
19.111
28.666
38.222
47.778
57.334
66.890
76.446
86.002
95.559
22
18.816
28.225
37.633
47.042
56.450
65.859
75.268
84.677
94.086
23
18.534
27.801
37.068
46.336
55.603
64.871
74.138
83.406
92.674
24
18.263
27.395
36.527
45.659
54.791
63.923
73.055
82.188
91.320
25
18.003
27.005
36.007
45.009
54.012
63.014
72.016
81.019
90.022
26
17.755
26.632
35.509
44.387
53.265
62.143
71.020
79.898
88.777
27
17.516
26.274
35.032
43.790
52.549
61.307
70.066
78.824
87.583
28
17.287
25.931
34.574
43.218
51.862
60.506
69.150
77.794
86.439
29
17.068
25.601
34.135
42.670
51.204
59.738
68.272
76.807
85.341
30
16.857
25.286
33.715
42.144
50.573
59.002
67.431
75.861
84.290
31
16.656
24.984
33.312
41.640
49.968
58.297
66.625
74.954
83.282
32
16.463
24.694
32.926
41.157
49.389
57.621
65.853
74.085
82.317
33
16.278
24.417
32.556
40.695
48.834
56.974
65.113
73.252
81.392
34
16.101
24.151
32.202
40.252
48.303
56.354
64.404
72.455
80.506
35
15.931
23.897
31.862
39.828
47.794
55.760
63.726
71.692
79.659
36
15.769
23.653
31.538
39.423
47.307
55.192
63.077
70.962
78.847
37
15.614
23.421
31.227
39.035
46.842
54.649
62.456
70.264
78.071
38
15.465
23.198
30.931
38.664
46.396
54.129
61.863
69.596
77.329
39
15.323
22.985
30.647
38.309
45.971
53.633
61.295
68.957
76.620
40
15.188
22.782
30.376
37.970
45.565
53.159
60.753
68.348
75.942
41
15.059
22.588
30.117
37.647
45.177
52.706
60.236
67.766
75.296
42
14.935
22.403
29.871
37.339
44.806
52.274
59.743
67.211
74.679
43
14.818
22.227
29.636
37.045
44.454
51.863
59.272
66.682
74.091
44
14.706
22.059
29.412
36.765
44.118
51.471
58.824
66.178
73.531
45
14.599
21.899
29.198
36.498
43.798
51.098
58.398
65.698
72.998
46
14.498
21.747
28.996
36.245
43.494
50.744
57.993
65.242
72.492
47
14.402
21.603
28.804
36.005
43.206
50.407
57.608
64.810
72.011
48
14.311
21.466
28.621
35.777
42.932
50.088
57.244
64.400
71.555
49
14.224
21.336
28.449
35.561
42.674
49.786
56.899
64.011
71.124
38 of 78
f ) N2 concentration table in ml/l

Table 9 : N2 Concentrations in ml/l in Distilled Water
1
1.5
4.5
23.507
35.260
47.014
58.768
2.5
70.523
82.277
3.5
94.032
105.787
117.542
22.918
34.378
45.838
57.298
68.758
80.218
91.679
103.140
114.601
22.357
33.535
44.714
55.893
67.072
78.251
89.431
100.611
111.791
21.819
32.730
43.640
54.550
65.461
76.372
87.283
98.194
109.105
21.306
31.959
42.613
53.266
63.920
74.574
85.229
95.883
106.538
20.815
31.223
41.631
52.039
62.447
72.856
83.264
93.673
104.082
20.345
30.518
40.691
50.864
61.038
71.211
81.385
91.559
101.733
19.896
29.844
39.792
49.740
59.689
69.638
79.587
89.536
99.485
19.465
29.198
38.931
48.665
58.398
68.132
77.865
87.599
97.333
19.053
28.580
38.107
47.635
57.162
66.690
76.217
85.745
95.273
10
18.659
27.988
37.318
46.648
55.978
65.308
74.639
83.969
93.300
11
18.281
27.422
36.562
45.703
54.844
63.985
73.127
82.268
91.410
12
17.919
26.878
35.838
44.798
53.758
62.718
71.678
80.638
89.599
13
17.572
26.358
35.144
43.930
52.716
61.503
70.289
79.076
87.863
14
17.239
25.858
34.478
43.098
51.718
60.338
68.958
77.579
86.199
15
16.920
25.380
33.840
42.300
50.761
59.221
67.682
76.143
84.604
16
16.614
24.921
33.228
41.536
49.843
58.151
66.458
74.766
83.074
17
16.321
24.481
32.641
40.802
48.963
57.124
65.285
73.446
81.607
18
16.039
24.059
32.079
40.098
48.118
56.139
64.159
72.179
80.200
19
15.769
23.654
31.539
39.423
47.308
55.194
63.079
70.964
78.849
20
15.510
23.265
31.020
38.776
46.531
54.287
62.042
69.798
77.554
21
15.261
22.892
30.523
38.154
45.785
53.417
61.048
68.679
76.311
22
15.023
22.535
30.046
37.558
45.070
52.582
60.094
67.606
75.118
23
14.794
22.191
29.588
36.986
44.383
51.780
59.178
66.576
73.973
24
14.574
21.862
29.149
36.436
43.724
51.011
58.299
65.587
72.875
25
14.363
21.545
28.727
35.909
43.091
50.273
57.456
64.638
71.820
26
14.161
21.242
28.322
35.403
42.484
49.565
56.646
63.727
70.808
27
13.967
20.950
27.934
34.918
41.901
48.885
55.869
62.853
69.837
28
13.780
20.671
27.561
34.452
41.342
48.233
55.124
62.014
68.905
29
13.602
20.402
27.203
34.005
40.806
47.607
54.408
61.209
68.011
30
13.430
20.145
26.860
33.575
40.291
47.006
53.722
60.437
67.153
31
13.265
19.898
26.531
33.164
39.797
46.430
53.063
59.696
66.329
32
13.107
19.661
26.215
32.769
39.323
45.877
52.431
58.985
65.540
33
12.956
19.434
25.912
32.390
38.869
45.347
51.825
58.304
64.782
34
12.811
19.216
25.622
32.027
38.433
44.838
51.244
57.650
64.056
35
12.671
19.007
25.343
31.679
38.015
44.351
50.687
57.023
63.360
36
12.538
18.807
25.076
31.345
37.615
43.884
50.153
56.423
62.692
37
12.410
18.615
24.820
31.026
37.231
43.436
49.642
55.847
62.053
38
12.288
18.432
24.576
30.720
36.864
43.008
49.152
55.296
61.441
39
12.170
18.256
24.341
30.427
36.512
42.598
48.683
54.769
60.855
40
12.058
18.087
24.117
30.146
36.175
42.205
48.234
54.264
60.294
41
11.951
17.927
23.902
29.878
35.854
41.829
47.805
53.781
59.757
42
11.848
17.773
23.697
29.621
35.546
41.470
47.395
53.320
59.244
43
11.750
17.626
23.501
29.376
35.252
41.127
47.003
52.879
58.754
44
11.657
17.485
23.314
29.143
34.971
40.800
46.629
52.458
58.287
45
11.568
17.352
23.136
28.920
34.704
40.488
46.272
52.056
57.841
46
11.483
17.224
22.965
28.707
34.448
40.190
45.932
51.673
57.415
47
11.402
17.103
22.803
28.504
34.206
39.907
45.608
51.309
57.010
48
11.325
16.987
22.649
28.312
33.974
39.637
45.300
50.962
56.625
49
11.251
16.877
22.503
28.129
33.755
39.381
45.007
50.633
56.259
Operators Manual
N2 Partial Pressure (bar)

C
3610 Analyzer - Accessories and attachments
39 of 78
Accessories and attachments

Certain applications may require the use of one or more of the items described below.
6.1 Model 32605 purge backup unit

Since it is necessary to continuously purge the sensor to prevent the ingress of moisture,
normally you would want to leave the instrument switched on at all times even when gas
analysis is not required. If it is more practical to be able to switch off an analyzer for
several days at a time (without removing the sensor), a purge backup unit is
recommended.
Install the model 32605 Purge Backup Unit directly between the instrument and sensor
using the sensor cable. It is powered by internal batteries which batteries recharge
automatically (using the sensor cable) when the instrument is switched on. When the
instrument is switched off, the purge backup unit continues to leave the sensor's solenoid
in the open position (enabling purge gas entry) for up to four days. A green LED
illuminates when the battery is adequately charged; a red LED illuminates when
recharging is necessary.
6.2 Model 32557/32559 external temperature sensor

This temperature sensor is ideal for applications where the sampling line or room
temperatures undergo frequent change. It provides an independent temperature signal
to the instrument that is not affected by room temperature. The temperature sensor
connects to an adapter that is factory-mounted to the rear of the model 31260, 31460, or
31560 sensor (and available as a retrofit for model 31250, 31450, or 31550 sensors).
The temperature sensor connects to this adapter using a 4-pin LEMO connector.
The model 32557 temperature sensor is mounted in-line in a pipe, using a model 29501
sensor socket. The on-line temperature sensor, model 32559, is designed for mounting
in 6-mm or -inch stainless steel tubing.
6.3 Data acquisition software

The 3610 instrument can be used as an acquisition device through the Windowscompatible MOCA3610 PC program, available as model number 32681.E from
Orbisphere.
The program uses the instrument's RS-232 connection (ENABLED in the Options
Menu, as described in Serial output on page 21) to set up a table of measurement
information including gas, temperature, and time.
The program interfaces to any available RS-232 serial port on your computer. It may be
necessary to run an independent utility on your PC in order to designate such a COM
port.
a ) Program setup
KB - 30/07/04 - 3610Accessories.fm
This installation procedure will copy the contents of the MOCA3610 source floppy disk
(designated here as drive A) onto your hard drive (designated here as drive C). About 80
kilobytes of hard disk space will be required.
To setup the program using Windows, first place the floppy disk in its drive. Now, open
Windows Explorer and copy the program, as follows:
1) In the Explorer's Folders list, click on the plus sign of the My Computer icon
2) Click on the (C:) drive icon.
Operators Manual
Accessories and attachments - 3610 Analyzer
3) In the Explorer File menu, point to New, and then click on Folder.
4) Type MOCA3610 for the folder name, and press ENTER.
You can change the folder name at any time by clicking the folder icon with the
right mouse button, selecting the Rename command, and then retyping the name.
5) In the Folders list, click on the Floppy (A:) drive icon.
6) Using the left mouse button, click on the MOCA3610.exe icon, drag it to the
MOCA3610 folder just created above, and then release the button. The
MOCA3610 program is now copied onto your hard drive.
Next, set up the program for conventional Windows access (i.e. where you can click on
a desktop icon to start the program), as follows:
1) In the Explorer's Folders list, locate and click on the new MOCA3610 folder icon.
2) Using the right mouse button, click on the MOCA3610.exe icon.
3) Click the Send To command on the menu displayed and select Desktop from
the list. An icon will then be created on your Desktop.
4) To change the name of the icon (e.g. to remove the name "Shortcut to..."), use
the right mouse button to click on the Shortcut icon, then click on the Rename
command. Type in MOCA3610 Program over the program name, and press
ENTER.
To start the MOCA3610 program, simply double click on the desktop icon.
When it starts, the MOCA3610 program creates a MOCA3610.INI file, in the
C:\Windows directory, to save any user changes to default program settings.
KB - 30/07/04 - 3610Accessories.fm
40 of 78
Operators Manual
3610 Analyzer - Maintenance and troubleshooting
41 of 78
Maintenance and troubleshooting

7.1 General maintenance
While unauthorized opening of the instrument normally voids the Orbisphere warranty, it
is necessary to open the process instrument for output wiring connections.
Fuse replacement, AC voltage changes, and conversion from current to voltage output
also can be performed by the user.
WARNING
Disconnect power before opening the instrument.
To open a panel/rack mount or portable instrument, remove the front panel key
and place the instrument face down. Remove the four 3-mm Allen head screws on
the rear, and carefully pull off the rear panel, taking care not to disconnect any
wires.
To open a wall mount instrument, unlock the front panel of the unit with the key
provided to expose the electronics inside.
a ) Internal fuse replacement

For panel/rack mount and portable instruments, the power supply is attached to the
inside of the rear panel. For wall mount instruments, the power supply is located on the
rear panel of the instrument housing.
At position F1 on the power supply is a black plastic fuse holder. Remove the fuse cover
using a thin coin or a small flat-bladed screwdriver to push down and turn.
The 230 VAC power supply uses a T 100 mA fuse.
The 115 VAC power supply uses a T 250 mA fuse.
The 10-30 VDC power supply uses a T 1.25 A fuse.
b ) AC voltage switch
A rotary 115/230 VAC switch is located next to the fuse holder (see Internal fuse
replacement above). You can change this with a turn from a small flat-bladed
screwdriver. Check to see that the correct fuse for your voltage is installed before
connecting the instrument to a power supply.
c ) Alarm output jumper settings
KB - 30/07/04 - 3610MaintTroubleshoot.fm
The default factory setting is for Normally Open operation. You can change this to
Normally Closed (or vice versa) by changing the J14 jumper settings.
Fig 18 : Jumper J14 Pin Number Identification
Operators Manual
42 of 78
Maintenance and troubleshooting - 3610 Analyzer
The pin number identification is illustrated in Fig 18, and Table 10 shows the pin settings.
Table 10 : Alarm Output Jumper Settings
Normally Open (NO) Normally Closed (NC)
Jumper
Pins
Pins
J14
5-6 and 8-9
4-5 and 7-8
Note :
This is valid for all configurations except the 3610/x10 and 3610/x40 instruments which
have no alarm outputs.
d ) Analog current/voltage output jumper settings

To reach the output card of a panel/rack mount or portable instrument, you must pull off
the outer case. Carefully turn the rear panel so that you can slip the outer case over it.
Remove the isolating shield to expose the electronics inside.
The printed circuit board number 1121B, contains the jumpers you must set. To remove
this board, remove the screws on either side that hold the board in place and carefully lift
it out. The pin identification is illustrated in Fig 19.
Fig 19 : Jumper Pin Number Identification
Replace the board by placing it back into position and gently pushing it a final 2 mm to
make the electrical connection. Then reattach the two holding screws.
The following tables, listed by instrument configuration, indicate the jumper settings
required for the current or voltage output.
Configurations 3610/x10-x40
Table 11 : Current/Voltage Jumper Settings - Table 1
Jumper
Pins
J2
1-2
J8
1-2
Voltage 0-5V
Operators Manual
43 of 78
Configurations 3610/x11-x20-x30-x41-x50-x60
Current 4-20mA Current 0-20mA Voltage 0-5V
Jumper
Pins
Pins
Pins
J2
2-3
2-3
1-2
J3
1-2
2-3
J8
2-3
2-3
J9
1-2
2-3
1-2
Configurations 3610/x21-x31-x51-x61
Current 4-20mA Current 0-20mA Voltage 0-5V
Jumper
Pins
Pins
Pins
J2
2-3
2-3
1-2
J3
1-2
2-3
J6
2-3
2-3
J7
1-2
2-3
J8
2-3
2-3
J9
1-2
2-3
1-2
1-2
Note :
You can alternate between a Current and Voltage output simply by re-setting the
appropriate jumpers as outlined in the tables above. However, If you need to change the
Current output from 0-20 mA to 4-20 mA (or vice versa), contact your Orbisphere
Service Representative first.
7.2 Instrument and sensor maintenance

Under normal operating conditions, your 3610 analyzer requires no maintenance. If the
indicating instrument is properly connected, handled with reasonable care and kept
clean, it should give you no mechanical or electrical problems.
Periodically, check the TC sensor calibration using a known standard. As long as the
reading is 1% of the expected value, no action needs to be taken. If the calibration has
changed 1-10%, perform a new calibration. If the deviation is more than 10% of the
original values, a change of membrane may be required.
A visual inspection of the sensor face may also reveal any problem like dust deposits or
accumulation of dirt onto the protection grill.
The TC sensor will require regular servicing. For sensor servicing and membrane
replacement details, please refer to the associated TC Sensors - Maintenance and
Installation Manual, which should have been delivered with your instrument.
Operators Manual
44 of 78
7.3 Troubleshooting
a ) Measurement troubleshooting
Table 14 lists all possible measurement errors, which could be caused by poor handling
of the instrument and/or identifiable installation conditions.
Table 14 : Measurement Troubleshooting
Probable Cause
Sensor not connected
Message Out
Wrong sensor
connected
Purge pressure too low

or wrong purge gas
Message Prg
Corrective Action
Check sensor cable

connection (at sensor and Measurement
should return after
instrument end)
approximately 20
Connect correct CO2, H2 seconds
or N2 sensor
Restore correct purge
pressure and gas (refer to
the accompanying TC
Sensors - Maintenance
& Installation Manual for
details). Push the small
plastic tube firmly into the
purge exit and check
purge flow rate (over 3
bubbles per
second.) Check
voltage in continuous
purge mode.
For experienced
service personnel only:
Damaged sensing
Remove membrane and
element caused by
support. Check for
mishandling during
broken wires of the
membrane replacement
thermal conductivity chip
under microscope
Too much sample
pressure
Message Lmt
Leak in the membrane

Wrong membrane
Calibration out of
bounds
Expected Result
In continuous
purge mode,
voltage should be
in the range
-2.5V to +4.5V. If
purge flow rate is
too small, or if
voltage remains
above 4.5V,
contact your
Orbisphere agent
Contact your
Orbisphere agent
Check sample pressure

Stabilized reading
Replace membrane and
recalibrate
Wrong membrane
model; pierced/torn
membrane; or two
membranes
superimposed
Replace membrane
Wet protection cap
Blow grill with

compressed air and let
dry, carefully, in dry gas
flow for one hour
Wrong calibration
values entered against
actual
calibration fluid or
pressure
Check that gas

concentration or
pressure fit the entered
numerical data and units
Calibration
constant should be
50% of default
value
Operators Manual
Symptom
45 of 78

Symptom
Probable Cause
Improper line voltage
Blown fuse
Unplug instrument and

replace blown fuse.
See Internal fuse
replacement on page 41
for instructions.
Voltage drift
during
measurement
Purge gas pressure too

low
Set correct pressure or

Measurement will
adjust pressure in order to
return to expected
get over 3 bubbles per
value
second from exit tube
Low reading
Leak in purge inlet line
Check line for leaks with

soapy water
Expected reading
High reading
Erroneous calibration in
gas with a wet
membrane protection
grill
Recalibrate in liquid. Or,

carefully dry out the
membrane and calibrate
in gas
Expected reading
Noisy reading
during gas
calibration
Calibrating gas flow

restricted generating
pressure pulses
Make sure calibration gas Stabilized

flows freely
reading
Improperly mounted
protection cap or membrane
Turn off purge gas and

check membrane and
protection cap
mounting procedure.
Restart purge
Stabilized
reading
Leaking solenoid valve
Check purge outlet. No

gas bubble should evolve
during the
measurement ramp
If solenoid leaks
(more than 1
bubble in 15
seconds), return
sensor to
Orbisphere
Grounding mismatch
between Orbisphere
instrument and
electronic
accessories (plotter,
terminal)
Plug all accessories and

instrument into same
mains terminal
Stabilized
reading
Mains power supply

unstable
Install a UPS unit as close

Stabilized
as possible to the
reading
instrument
Noisy readings
during
measurement
Expected Result
Select proper
Check rear panel label for voltage (115V or
instrument voltage
230V) on power
supply card
System does not

start: No display
or backlight
Operators Manual
Corrective Action
Instrument should
start up. If not, or if
fuse blows again,
contact your
Orbisphere agent
In most cases,
sensor operates
properly. But
condensation may
result in
serious damage,
requiring service
Totally erratic
readings
Water condensation into

the thermal
conductivity element
due to purge failure or
humid purge gas
No bubble at
purge outlet
Purge gas block caused Replace outlet tubing and

Check for bubble. It
by faulty fitting, or
check in continuous purge
should reappear
mode
damaged tubing
Blow dry purge gas in

"continuous purge mode"
overnight. Resume
measurement mode.
46 of 78

Symptom
Large
temperature
changes
Probable Cause
Slow TC sensor
temperature response
Corrective Action
Install external
temperature sensor
Expected Result
Stabilized reading
b ) Warning messages
During measurement, the instrument performs various diagnostic checks, and warns of
abnormal conditions with various messages and outputs as outlined below:
The instrument flashes a warning message on the LCD for one second, between
measurement display updates
The bottom line of the display includes a warning condition as a three-letter code
on the right-hand side
The alarm relays respond accordingly
For example, if your sensor was disconnected for any reason, you would see the Check
the Sensor message displayed for one second, followed by the measurement display
with the Out message code, as illustrated in Fig 20. This cycle would then be repeated
until the problem was solved.
Fig 20 : Example Warning Message Display
The following table lists possible sensor warning messages.

Table 15 : Sensor Warning Messages
LCD
Code
Analog
Output
High Low
Relay Relay
Reason
Action
#n CHECK
THE SENSOR
Out
20mA
On
On
Sensor
disconnected
Connect
sensor
#n WARNING
THERMAL
CUTOFF
Hot
20mA
On
On
Sensor Thermal cutoff
Check
process
On
At the beginning of a
measurement cycle if
V3beg< -2500mV or
V3beg> +4450mV
Restore
purge gas
On
At the end of a measurement cycle if

V3end< -2500mV or
V3end> +4450mV
Check
membrane
#n SENSOR
PURGE
FAILURE
#n RAMP LIMIT
VIOLATED
Prg
Lmt
Measure
Measure
On
On
Operators Manual
Message on
Instrument LCD
47 of 78
Table 15 : Sensor Warning Messages

Message on
Instrument LCD
LCD
Code
Analog
Output
High Low
Relay Relay
#n PURGE
VOLTAGE
DRIFTING
Chk
Measure
Off
Off
#n HOLD
Hld
Last
Last
Last
Hold switch closed
None
#n ATTENTION
LOW LIMIT
LoL
Measure
Off
On
Gas Low limit alarm
Check
process
#n ATTENTION
HIGH LIMIT
HiL
Measure
On
Off
Gas High limit alarm
Check
process
#n ATTENTION
HIGHHIGH LIMIT
HHL
Measure
On
On
Gas HighHigh limit

alarm
Check
process
#0 indicates the TC sensor

#2 indicates the barometric pressure sensor
#3 indicates the external pressure sensor
Action
At the beginning of a
measurement cycle if
V3beg< -2000mV or
V3beg> +3950mV OR
at the end of a measurement cycle if
V3end< -2000mV or
V3end> +3950mV
In Table 15, #n is defined as follows:
Operators Manual
Reason
Check purge
gas
48 of 78
Operators Manual
3610 Analyzer - Installation
49 of 78
Installation
This section provides necessary information to install and connect the instrument. If you
have any questions or experience any difficulties, do not hesitate to contact your
Orbisphere representative regarding this installation procedure.
The instrument is available in a variety of configurations, as identified in Table 30,
Indicating Instrument Configurations, on page 73.
The instrument front panel has a key-lock to switch on the instrument, a two-line liquid
crystal display (LCD) displaying 16 characters per line, a light switch to illuminate the
LCD for three minutes when connected to an external power source and four control
keys.
Check to see that any required mounting and sampling hardware has been included.
This varies with each application, but in general:
A model 29501 sensor socket or a model 32003 ProAcc insertion/extraction valve
is used to mount the sensor directly in a pipe.
A model 32001 or model 32002 flow chamber is used to introduce an on-line
sample with 6-mm or -inch tubing, or to introduce a gas for calibrating.
A model 28117 pressure sensor may be used when calibrating or measuring in
gaseous samples.
Special mounting hardware is included for panel and rack mount instruments.
KB - 30/07/04 - 3610Installation.fm
Finally, certain accessories, such as a purge backup unit, external temperature sensor,
or data acquisition software for Windows may have been ordered. Refer to Accessories
and attachments on page 39 for a description of these items.
Operators Manual
50 of 78
Installation - 3610 Analyzer
8.1 Mounting
Note :
For all mountings, include at least 100mm additional rear clearance for cable protrusion.
a ) Panel instrument installation

The standard panel mount instrument configuration is illustrated in Fig 21.
Fig 21 : Panel Mount Configuration
Use the model 32200 panel mount template as a guide for the necessary panel cutting
and drilling. To use, place the template where you wish to mount the instrument, and
mark the drill holes and cut lines. Your mounting hardware includes a drill bit. Use this to
drill the 5.4 mm holes required, then cut the 214.5 mm wide by 125.5 mm high panel
holes.
Four self-clinching bolts secure the instrument to the panel. It is easiest to attach the
bottom two bolts first, guide the instrument into place, and then fix the top two bolts to
finish the procedure. Once tightened, the self-clinching bolts ensure that only one person
is required to remove the instrument.
The instrument can also be mounted in a 19" rack, either one across (model 32202
illustrated in Fig 23) or two across (model 32203 illustrated in Fig 24).
As with the panel mount configuration, four self-clinching bolts secure the instrument to
the rack panel.
Operators Manual
A retrofit panel mount (model 32201) is also available. This enables users of existing
Orbisphere analyzers to replace their instruments with the 3610 series, without additional
drilling or panel cutting, as shown in Fig 22.
51 of 78
Fig 22 : Retrofit Panel Mount Configuration
Fig 23 : 19 Rack Mount - One Across (Model 32202)
Fig 24 : 19 Rack Mount - Two Across (Model 32203)
Operators Manual
52 of 78
b ) Wall mount instrument installation

The instrument is available as a wall mount configuration as indicated in Fig 25.
Fig 25 : Wall Mount Configuration
Note :
Include at least 400 mm additional frontal clearance for front panel access, and at least
100 mm bottom clearance for cable protrusion.
Series 3610 portable instruments require no permanent mounting. Locate the instrument
near the power source and the sensors.
Operators Manual
c ) Portable instrument installation
53 of 78
8.2 Connections
a ) Power input
WARNING
The installation of a 3610 instrument should only be performed by personnel specialized
and authorized to work on electrical installations, in accordance with relevant European
and/or national regulations. In accordance with safety standard EN 61010-1, it must be
possible to disconnect the power supply of a 3610 instrument in its immediate vicinity.
While the instrument electronics are well shielded, it is still advisable to locate the
instrument as far as possible from any source of electromagnetic perturbation.
AC power input
CAUTION :
Use a power supply cable type H05VV-F 3 X 0.75 mm2 (supplied with the instrument).
The length of the cable should be three meters maximum and it should have a
separable plug (with three connectors, L+N+PE), without a locking device, to mate with
a socket outlet in the building. The cable and the plug must conform to an appropriate
European or national standard.
For wall mount instruments, AC power connections use the right most waterproof
cable gland (see illustration in Fig 25). The power cable must be wired according to the
label inside the housing. Three FAST ON 6.3-mm spade-type connectors are supplied
with the wall mount instrument for wires measuring from 0.5 - 1 mm2.
1)
2)
3)
4)
5)
Remove the exterior insulation of the cable for a length of about 50 mm.
Insert the cable through the right most cable gland.
Strip the wires for a length of about 8 mm.
Put a FAST ON (spade-type) connector on each of the three wires.
Put the live, neutral, and earth wires on the corresponding spade plugs of the
mains filter, as indicated on the label affixed to the bottom of the wall mount box,
opposite the filter.
6) Slide the cable farther through its cable gland until its external insulation
penetrates about 6 mm inside the housing, blocking the cable gland.
For panel and portable instruments, AC power connections use a standard detachable
power cable on the rear panel of the instrument (as illustrated in Fig 27 and Fig 31).
10-30 VDC power input

Note :
This is only applicable to the 3610/450 and 3610/550 panel mount instruments and the
3610/540 portable instrument.
DC powered instruments have a Male Binder connector on their rear

panel. It accepts 10-30 VDC power as follows:
Operators Manual
Pin 1: DC Return
Pin 2: Earth (Chassis)
Pin 3: Not connected
Pin 4: 10-30 Volts DC
54 of 78
The necessary DC power wiring connections must be made using the Female Binder
connector supplied. User-supplied power cable can have an outer diameter of between
5mm and 8mm.
Fig 26 : Female Binder Connector - Exploded View
Disassemble the plug by squeezing the two clips located in the middle of the plug
(position C in Fig 26). This reveals numbered wiring connections inside, to be matched
one-to-one with the Male Binder connector diagram above.
b ) Electrical signal connections

Connections to the gas sensor and (optional) external pressure sensor use pre-wired
LEMO receptacles on the rear of the panel mount and portable instruments, and on the
bottom of the wall mount instrument housing. Fig 27 shows the rear of the panel mount
instrument with AC power input and optional external pressure sensor input. Fig 31
shows the rear of the portable instrument and Fig 25 shows the wall mount instrument.
The supplied sensor cables have mating LEMO connectors. The LEMO connector pin
assignments are identified in Wiring identification on page 57.
Note :
Disconnect power to the instrument before removing any panels, and ground each cable
shield securely to ensure proper operation.
Panel mount instrument
Connections for RS-232, recorder (analog) output, hold input, and alarm relays use
watertight cable glands on the instrument rear panel. These cables must be wired to a
terminal strip inside the instrument. To make any of these connections, remove the rear
instrument panel.
Fig 27 : Instrument Rear View - Panel Mount Model
Operators Manual
55 of 78
First remove the front-panel key. Then place the instrument facedown and remove the
four 3 mm Allen-head screws. Carefully pull off the rear panel (taking care not to
disconnect any wires) to expose the terminal block (illustrated in Fig 28) and wiring
diagram label (illustrated in Fig 29).
Fig 28 : Instrument Terminal Block
Terminal block pin assignments can be found in Wiring identification on page 57. Refer
also to User-supplied cabling requirements on page 60 for the user-supplied cables,
and to Cable gland wiring instructions on page 61 for wiring connections through the
cable glands.
Fig 29 : Wiring Labels
The illustration in Fig 29 shows the wiring labels for the 3610 instruments with and
without the external pressure inputs. The label on the left is without the pressure sensor
and the label on the right includes the pressure sensor.
Wall mount instrument

Connections for RS-232, recorder (analog) output, hold input, and alarm relays use
watertight cable glands on the bottom of the instrument housing. These cables must be
wired to the terminal block on a printed circuit board, located inside the instrument
housing. A wiring diagram label inside identifies each unit's terminal strip connections.
To access this board, unlock the front panel of the wall mount unit with the key provided
to expose the instrument electronics inside.
The connection board, number 1127.002 (this part number is on the lower edge of the
card), contains the terminal block connections and a terminal block pin label.
Operators Manual
56 of 78
Fig 30 : 1127.002 Connection Board
Terminal block pin assignments can be found in Wiring identification on page 57. Refer
also to User-supplied cabling requirements on page 60 for the user-supplied cables,
and to Cable gland wiring instructions on page 61 for wiring connections through the
cable glands.
Portable instrument
Connections for RS-232, recorder (analog) output, hold input, and alarm relays, cables
must be wired to LEMO connectors. LEMO connector pin assignments can be found in
Wiring identification on page 57. Refer also to User-supplied cabling requirements on
page 60 for the user-supplied cables. Instructions for wiring the supplied LEMO
connectors are described in LEMO connector assembly instructions on page 60.
Fig 31 : Instrument Rear View - Portable Model
Operators Manual
57 of 78
8.3 Wiring identification
a ) CO2, H2 or N2 sensor wiring identification

Fig 32 : CO2, H2 or N2 Sensor Wiring
Sensor Signal
LEMO-10
Pin
GND for Power
Pin 1
V2 Signal
Pin 2
Solenoid
Pin 3
Relay Coil
Pin 4
+12V Power
Pin 5
+24V Power
Pin 6
V3 Signal
Pin 7
GND for Signal
Pin 8
-5V Power
Pin 9
Temperature
Pin 10
b ) External pressure sensor input wiring identification

Fig 33 : External Pressure Sensor Wiring
Sensor Signal
Operators Manual
LEMO-4
Pin
Voltage (+)
Pin 1
Ground
Pin 2
Input (+)
Pin 3
Input (-)
Pin 4
58 of 78
c ) Serial (RS-232) wiring identification

Fig 34 : Serial (RS232) Output Wiring
RS232
Signal
Portable
LEMO-6
Pin
Panel/Rack
Mount
Terminal
Strip
Position
Wall Mount
Terminal
Block
Position
TXD
Pin 1
J13.8
J5.1
->
RXD
RXD
Pin 2
J13.7
J5.2
<-
TXD
Pins 3-5
N/A
N/A
N/A N/A
Pin 6
J14.9
J5.3
<-> GND
Not Used
GND
User
Recorder
Signal
d ) Analog (recorder) output wiring identification

Fig 35 : Analog (Recorder) Output Wiring
Portable
LEMO-8
Pin
Panel/Rack
Mount
Terminal
Strip
Position
Wall Mount
Terminal
Block
Position
User
Recorder
Signal
Gas Out
Pin 1
J13.3
J6.1
->
Gas In
Temp. Out
Pin 2
J13.2
J6.3
->
Temp. In
Press. Out
Pin 3
J13.1
J6.5
->
Press. In
Press. Gnd
Pin 4
J14.1
J6.6
<-
Press. Gnd
Temp. Gnd
Pin 5
J14.2
J6.4
<-
Temp. Gnd
Gas Gnd
Pin 6
J14.3
J6.2
<-
Gas Gnd
Not Used
Pins 7/8
N/A
N/A
N/A N/A
Analog
Output
Operators Manual
59 of 78
e ) Alarm output wiring identification

Fig 36 : Alarm Output Wiring
Alarm
Relay *
Portable
LEMO-5
Pin
Panel/Rack
Mount
Terminal
Strip
Position
Wall Mount
Terminal
Block
Position
User
Alarm
Device
Signal
Low Relay
Pin 1
J13.6
J7.1
Low
High Relay
Pin 2
J13.5
J7.2
High
Not Used
Pins 3-4
N/A
N/A
N/A
Common
Pin 5
J14.7
J7.3
Common
* If you use the High/High-High alarm option, refer to Alarm outputs on

page 66 for identification of the alarm conditions and relay responses.
f ) Hold switch wiring identification

Fig 37 : Hold Switch Wiring
Hold
Signal
Operators Manual
Portable
LEMO-2
Pin
Panel/Rack
Mount
Terminal
Strip
Position
Wall Mount
Terminal
Block
Position
User
Alarm
Device
Signal
+5V Out
Pin 1
J13.9
J8.1
->
+5V In
Return
Pin 2
J14.10
J8.2
<-
Return
60 of 78
8.4 User-supplied cabling requirements

Cables for the recorder output, alarm relays, hold switch, and RS-232 should be control
cables (i.e. not power cables) with twisted copper wires and shield, meeting the
specifications in Table 16.
Table 16 : Alarm and Analog Output Cable Specifications
Description
Specification
External Diameter
Alarms, Hold, RS-232 Output:
Recorder Output:
4-6 mm
6-8 mm
Wire (core) Area
0.14 - 0.25 mm
Insulation
PVC
Nominal Voltage
250 V
Absolute Maximum Voltage
1200 V
Absolute Maximum Current
1.5 - 2.5 A
Wire Resistance
140 - 70 /km
Wire Capacitance @ 800 Hz
100 pF/m
Shield Capacitance @ 800 Hz 240 pF/m
Note :
Ground the cable shield securely to the instrument case to ensure proper operation.
The maximum cable length for the RS-232 connection is 20 meters. For installations that
require connection distances up to 1 km, use RS-232/RS-485 converters at each end of
the cable.
8.5 LEMO connector assembly instructions

Disassemble the LEMO connector, referring to Fig 38.
1) Slide the pieces over the cable in the following order: boot, back nut, collet, ring
(beveled edge down), rubber seal, and reducer (narrow edge down).
2) Strip off 8 mm of the insulation and 6 mm of the shield from the cable.
3) Fan out the remaining wires and the shield.
4) Remove the clear plastic wrap from the wires.
5) Strip off about 1 mm of insulation from the wires.
Operators Manual
Fig 38 : LEMO Connector - Exploded View
61 of 78
6) Slide the mid piece up over the wires to the shield. Make sure the shield is
pinched between the mid piece and the reducer to ensure proper grounding.
7) Place the pin assembly in a vice and solder the wires to the numbered pins.
8) Slide all the pieces down into the shell (note: the key in the mid piece must match
the notch in the pin assembly) and secure the entire connector assembly by
tightening the back nut.
8.6 Cable gland wiring instructions

The nickel-plated, brass cable glands are EMC-types, designed so that the cable shields
attach directly to the instrument box. Typical cable wiring through one of these glands is
illustrated in Fig 39.
Fig 39 : Cable Gland Wiring - 1
1) Unscrew the cable gland nut. You will find a rubber gasket, then a metal washer
with an interior diameter of 8.3 mm, and then another metal washer with an
interior diameter of 7.5 mm.
2) Pass the cable through the nut, the gasket, and the 8.3-mm washer.
3) Strip off 110 mm of external insulation, and 85 mm of shielding (see Fig 40).
Fig 40 : Cable Gland Wiring - 2
4) Pass the cable prepared in this fashion through the 7.5-mm washer.
5) Pinch the shield so that its entire circumference is pressed between the two
washers (as shown in Fig 39).
6) Pass the cable into the box, blocking the cable gland.
7) Reattach and tighten the cable gland nut.
8) Strip the wires about 8 mm from their ends.
9) Attach the wires to the corresponding terminal block connections, as follows:
For panel mount instrument terminal blocks, use a small-bladed flat screwdriver
to gently push back the spring-loaded plastic lever on top of the terminal strip
Operators Manual
62 of 78
connector. Insert the wire into the connector opening and release the lever to hold
the wire firmly in place.
For wall mount instrument terminal blocks, use a small-bladed flat screwdriver to
loosen the screw at the top of the terminal block connector. Insert the wire into the
connector opening and tighten the screw to hold the wire firmly in place.
8.7 Sensor and sensor purge gas installation

The TC sensor has a threaded collar and storage cap, a screw-on protection cap
covering the membrane, and a LEMO 10-pin connector for the sensor cable. The sensor
cable has a mating screw-on connector, and a snap-in LEMO plug for connecting to the
instrument. The standard sensor cable length is three meters, but extension cables of up
to 100 meters can be provided without any loss in signal sensitivity.
The TC sensor also has entry and exit ports for a purge gas supply. A LEMO 4-pin
adapter may be mounted at the rear of the sensor to connect to an external temperature
sensor. When factory-fitted with the external temperature sensor adapter, the H2 sensor
is designated model 3126x, the CO2 sensor is model 3146x, and the N2 sensor is model
3156x.
For full instructions on sensor and sensor purge gas installation, please refer to the TC
Sensors - Maintenance & Installation Manual that was provided with your instrument.
8.8 Model 28117 pressure sensor installation

The pressure sensor can be mounted in the model 32002.x flow chamber. It is held in
place by a threaded, blue-colored aluminum collar. The pressure sensor 4-pin LEMO
connector plugs into the socket labeled pressure on the instrument. The maximum cable
length is 50 meters.
8.9 Analog outputs

The 3610 instrument provides a choice of three analog output signals of 0-5 Volts, 0-20
mA, or 4-20 mA, which represent the measured CO2, H2, or N2 gas concentration,
temperature, and pressure. See Wiring identification on page 57 for output wiring
connections and Analog current/voltage output jumper settings on page 42 for current/
voltage output conversion.
The instrument generates these analog outputs using a 12-bit digital converter. Thus, the
minimum increment of any output can be determined by dividing the output range by
4096. For example: You could set the gas concentration range to 0-500 ppm for 4-20mA,
and your recorder would still pick up changes of 0.122 ppm. The accuracy of each
increment is 1%.
a ) Gas concentration output
When ANALOG OUTPUT is DISABLED in these menus, the instrument scales the gas
concentration output to vary linearly with the measured gas concentration, from 0 to 9999
(of the measurement units selected). The relation between the gas concentration
measurement M and the analog output signal V (voltage V) or I (current, mA) is as shown
in Table 17.
Operators Manual
You can scale the analog output signal of CO2, H2, or N2 concentration to vary between
any two custom gas concentration levels. Instructions for setting these levels are in
Alarm and analog outputs on page 20.
63 of 78
Table 17 : Custom Analog Output Disabled

Analog Output Gas Concentration Measurement (M)
4-20mA (I)
M = (I-4) * 625
0-20mA (I)
M = I * 500
0-5V (V)
M = V * 2000
When ANALOG OUTPUT is ENABLED, the instrument rescales outputs for each of the
three signals (4-20mA, 0-20mA and 0-5V) between any Low (L) and High (H) limits that
are defined in the Modify Options Menu (See Alarm and analog outputs on page 20.).
The relationship between the analog output signal V (voltage V) or I (current, mA), and
the measurement M is represented in Table 18.
Table 18 : Custom Analog Output Enabled
Analog Output Gas Concentration Measurement (M)
4-20mA
M = L + ((H - L) * ((I - 4) / 16))
0-20mA
M = L + ((H - L) * (I / 20))
0-5V
M = L + ((H - L) * (V / 5))
Using Table 18, the following is an example of the measurement calculation for a 16mA
analog signal (I) (on a 4-20mA configuration) and where the low and high limits are
defined as 10 (L) and 20 (H):
M = L + ((H - L) * ((I - 4) / 16))
M = 10 + ((20 - 10) * ((16 - 4) / 16))
M = 10 + (10 * 0.75)
M = 10 + 7.5
M = 17.5
This same calculation can also be represented graphically as illustrated in Fig 41.
Fig 41 : Analog Output - Graphical Representation
The output upper limit is fixed at 20mA or 5V whenever the displayed concentration is
equal to or exceeds the defined High limit value. Similarly, the output lower limit is fixed
Operators Manual
64 of 78
at 4mA, 0mA or 0V if the concentration is equal to or less than the defined Low limit
value.
The output also shows these extreme upper and lower limit values under other
conditions as summarized in Table 19.
Table 19 : Analog Output - Additional Upper and Lower Limit Conditions
Analog Output
4-20mA
0-20mA
0-5V
4mA
0mA
0V
Menu, sensor thermal

cutoff, negative gas
concentration value,
custom analog output low
level or display under range
Normal Operating
Condition
4mA < signal < 20mA 0mA < signal < 20mA 0V < signal < 5V
Display over range, custom

analog output high level or
sensor disconnected
20mA
20mA
5V
b ) Temperature output
The analog output representative of the sample temperature varies linearly with the
measured temperature from -20C to 100C, as illustrated in Table 20.
Table 20 : Analog Output - Temperature Calculations
Analog Output
Temperature
C = -20 + (7.5 * (I - 4))
4-20mA
F = -4 + (13.5 * (I - 4))
K = 253.15 + (7.5 * (I - 4))
C = -20 + (6 * I)
0-20mA
F = -4 + (10.8 * I)
K = 253.15 + (6 * I)
C = -20 + (24 * V)
0-5V
F = -4 + (43.2 * V)
K = 253.15 + (24 * V)
c ) Pressure output
The analog output representative of sample pressure varies linearly, from 0 to 5000
mbar, as illustrated in Table 21.
Analog
Output
Table 21 : Analog Output - Pressure Calculations

Pressure (P)
4-20mA
P = 312.5 * (I - 4)
0-20mA
P = 250 * I
Operators Manual
65 of 78
Table 21 : Analog Output - Pressure Calculations

Analog
Output
Pressure (P)
0-5V
P = 1000 * V
8.10 Serial outputs

The instrument serial output provides formatted text for an RS-232 compatible printer,
monitor, or computer interface (see Serial (RS-232) wiring identification on page 58 for
serial output wiring connections). The pertinent RS-232 communications parameters
are:
Baud rate = 9600

Stop Bit = 1
Data Bits = 8
Parity = None
Flow Control = None
Instructions for selecting the serial output operating mode are in Serial output on
page 21.
Enabled
This output provides a running log of gas concentration plus sample temperature. It also
includes information on conditions that affect gas measurement as shown in the sample
output in Table 22.
Table 22 : Sample of RS232 Measurement Output
Concentration
CO2= 1.001
CO2= 1.002
CO2= 1.001
Temperature
bar T = 29.8 C
bar T = 29.8 C
bar T = 29.9 C
Alrm
Chk
Pext
bar
Patm
mbar
1.001
1.002
1.001
998
999
999
Offset
0.000
0.000
0.000
Status
T
T
T
The output generates a new row of headings (see line starting Concentration... in the
Table 22 example) every sixteen measurement cycles. Concentration, Temperature,
and Alrm values are as seen on the instrument's display. External pressure Pext is
displayed in bars and barometric pressure Patm is displayed in mbars. If an offset has
been entered (see Offset on page 22), the Offset column shows the value. A code
appearing in the Status column signifies the following conditions:
A = Rolling Average enabled
H = Humidity Correction enabled
T = Temperature Correction enabled
When enabled, the serial output also generates a report when you calibrate the sensor
as shown in Table 23.
This example reveals an initial recalibration cycle of more than 1% (Recal err = 1.2%)
outside normal limits, followed by successful calibration cycles.
Operators Manual
66 of 78
Table 23 : Sample of RS232 Sensor Calibration Cycles Output

CP= 2002 mbar 3
-67 542
43.404
-67 549
43.922
-68 549
44.005
-66 548
43.761
-67 549
43.888
UP/DOWN MODIFIES
Calibration Coeff at
CO2= 2025 mbar
Calibration Coeff at
CO2= 1990 mbar
CO2= 1996 mbar
25C: 21.967 mV/s

Recal err= 1.2%
25C: 21.274 mV/s
T =24.4C cal:1
T =24.4C cal:2
Diagnostics
This output selection provides several lines of hexadecimal codes indicating how your
instrument is performing. In addition, when you return to Measurement mode after
selecting diagnostics, the serial output subsequently provides a running log of diagnostic
results for every measurement cycle, as shown in Table 24.
Table 24 : Sample of RS232 Diagnostics Output
Vi
Vf
mV mV
1998
4005
1998
4005
Slope
mV/s
332.566
332.520
Temp No PartPres StDv

C
bar
%
29.8
1
1.001
0.0
29.8
2
1.000
0.1
H2O
Tcorr
mV/s
mV/s
0.000
0.000
0.000
0.001
The first three columns of the diagnostics output indicate the sensor voltage at the
beginning and end of the purge cycle, and the calculated voltage Slope. Temp is the
sample temperature and No is the output line number (1 to 9999). PartPres and StDv
track deviations from expected conditions. H2O and Tcorr list humidity and temperature
corrections applied (see Corrections on page 23).
If you want to bring this serial output information into your personal computer, it is
advisable to use Orbisphere's Windows data acquisition software described in Data
acquisition software on page 39. Otherwise, you may use a third-party communication
software (such as Hyper Terminal).
8.11 Alarm outputs

Note :
Alarm outputs are NOT applicable to series 3610/x10 and 3610/X40 instruments.
Two alarm relay outputs are available in most instrument configurations (see also Alarm
output wiring identification on page 59 for alarm output wiring connections). Each alarm
relay can be set for Normally Open (NO) or Normally Closed (NC) operation - the factory
default setting is Normally Open. If you wish to change the setting on your instrument,
please refer to Alarm output jumper settings on page 41 for details.
You can set your own alarm limits. If the measured gas concentration is outside of these
limits, the instrument activates the appropriate alarm relay. Instructions for selecting the
alarm configuration and setting the alarm limits are in Alarm and analog outputs on
page 20.
Table 25 and Table 26 list all alarm conditions and alarm relay responses for your
options settings.
Operators Manual
The Alarm Outputs options menu gives you the choice of selecting the alarm
configuration (Low/High or High/High-High). This configuration determines the manner
in which the alarm relays respond to various system or measurement conditions.
67 of 78
Table 25 : Low/High Alarm Relay Responses

Condition
Low Relay
Set For NO*
High Relay
Set for NO*
Low Relay
Set For NC*
High Relay
Set For NC*
No alarm:
LL < measured gas < HL
Low alarm:
measured gas < LL
Low test:
Low Alarm test **
High alarm:
measured gas > HL
High test:
High Alarm test **
System alarm:
In Calibration or Modify Options
menu, or instrument power off
* Low and High refer to the alarm relays identified in the instrument wiring labels
** See Alarm and recorder output testing on page 69
Table 26 : High/High-High Alarm Relay Responses
Condition
Low Relay
Set For NO*
High Relay
Set for NO*
Low Relay
Set For NC*
High Relay
Set For NC*
No alarm:
measured gas < HL
High alarm:
HL < measured gas < HH
High test:
High Alarm test **
High-High alarm:
measured gas > HH
High-High test:
High-High Alarm test **
Instrument Power Off
System alarm:
In Calibration or Modify
Options menu
* Low and High refer to the alarm relays identified in the instrument wiring labels
** See Alarm and recorder output testing on page 69
Note :
The High-High alarm condition does not correspond to a single alarm relay response,
rather, it sets both alarm relays.
Operators Manual
68 of 78
Fig 42 shows a graphical representation of when the alarms are triggered.
Fig 42 : Alarm Conditions - Graphical Representation
The High or HighHigh alarm is initially activated, once the measurement goes above the
limits set. The Low alarm is activated when the measurement falls below the low limit.
The instrument clears the Low alarm when the gas concentration rises to 1% above the
low limit, or clears the High or High-High alarm when the gas concentration drops to 1%
below the high or high-high limit.
8.12 Installation completion check list
a ) Check voltage and line power

The indicating instrument is available in 115 VAC, 230 VAC, and 10-30 VDC versions.
Make sure that it is correct before connecting to a power supply, and make sure that the
ground of the AC supply is connected.
Note :
While the instrument case is watertight, the detachable power cable connection is not.
b ) Check purge gas supply

It is critical that the TC sensor has a supply of purge gas running before operating the
system. The TC sensor, when exposed to a liquid sample, could be damaged if the purge
gas is not running.
For full details on the correct purge gas to use for your sensor, refer to the accompanying
TC Sensors - Maintenance & Installation Manual.
The TC sensor must be purged continuously. The instrument does this automatically;
thus make certain that power is supplied constantly to the instrument. If it is desirable to
be able to shut off the instrument while leaving the sensor installed in a liquid sample,
install a model 32605 purge backup unit as described in Model 32605 purge backup
unit on page 39.
Operators Manual
c ) Maintain instrument power at all times
69 of 78
d ) Alarm and recorder output testing

When connecting the alarm or recorder (analog) outputs to user-supplied equipment, it
may be helpful to verify the connections using a test signal from the instrument. For this
purpose, the 3610 instrument provides diagnostic signals for both the alarm output pins
and the recorder current (or voltage) gas concentration output pins.
When you set alarm and analog output limits using the Modify Options menus (see
Alarm and analog outputs on page 20), an associated alarm or analog output test
signal is provided at the connections.
The alarm limit selections of this menu set the high and low alarm relays.
The analog output selections of this menu apply a test current (or voltage) output
at the recorder output gas concentration pins.
The diagnostic outputs provided from the Modify Options menu procedures are:
Table 27 : Alarm and Recorder Diagnostic Outputs
Modify Options Selection
Output Provided
Alarm, Low Limit
Closure (*) of Low Alarm relay, Low Alarm Pin to Common
Alarm, High Limit
Closure (*) of High Alarm Relay, High Alarm Pin to Common
Alarm, High-High Limit
Closure (*) of both High Alarm Relay and Low Alarm Relay,
High Alarm Pin and Low Alarm Pin to Common
Analog, Low Level
4mA (or 0mA or 0 Volts) applied to Gas Concentration Pins
Analog, High Level
20mA (or 5 Volts) applied to Gas Concentration Pins
(*) These alarm relay outputs are for Normally Open alarm relays. If the relays are set to
Normally Closed, these relay outputs are the opposite, Opening instead of Closure (see
Alarm outputs on page 66)
The test alarm relay closure or analog signal remains on the output pins until you return
to the Main Menu.
Operators Manual
70 of 78
Operators Manual
3610 Analyzer - Specifications
71 of 78
Specifications
9.1 System specifications
a ) General technical data

Table 28 : General Technical Data
Power Requirements 115/230 VAC 10% @ 50/60 Hz, or 10 to 30 VDC
Power Consumption Maximum 30 VA
Analog Outputs
Current outputs: 0/4 to 20 mA, R max. 500

Voltage outputs: 0 to 5 V, 10 K
Digital Output
(RS232C)
Baud rate: 9600; Data bits: 8; Stop Bits: 1; Start Bits: 0; Parity: None
Alarms
Two dry contact relays rated:

30 Watts, 150 VDC max. and 1 Amp max.
60 VA, 125 VAC max. and 1 Amp max.
Dimensions
Portable:
221.5 x 133 x 190 mm
Panel/Rack Mount: 221.5 x 132.5 x 195 mm
Wall Mount:
380 x 300 x 181.5 mm
Weight
2.6 kg (wall mount 8 kg)
Operating Limits
-20 to 60 C ambient temperature
Enclosure Protection IP 65/NEMA 4
b ) Standard sensor cable specifications

Table 29 : Standard Sensor Cable Specifications
Casing
Fire-retardant Elastolan
Maximum Temperature
80 C
Cable Diameter
6.1 mm 0.3 mm. 10 each stranded wires of 26 AWG,

individually insulated with polyethylene, 90% shielded by tinned
copper braid.
KB - 30/07/04 - 3610Specifications.fm
Maximum Pulling Tension 7 kg
Operators Manual
Resistivity
138 /km
Minimum Bend Radius
15 times cable diameter
Maximum Cable Length
50 m
72 of 78
Specifications - 3610 Analyzer
KB - 30/07/04 - 3610Specifications.fm
Operators Manual
3610 Analyzer - Part lists
73 of 78
10 Part lists
10.1 Instrument
Table 30 : Indicating Instrument Configurations
Description
Portable battery powered, No Alarms,
Voltage outputs: 2
3610/210
3610/410
3610/510
Portable battery powered, Alarms: 2,

Current outputs: 2
3610/211
3610/411
3610/511

Current outputs: 2, Special sensor: 31252/31262HP,
Special sensor purge: Carbon dioxide.
3610/213
N/A
N/A
N/A
N/A
3610/513
Panel, Alarms: 2, Current outputs: 2
3610/220
3610/420
3610/520
Panel, Alarms: 2, Current outputs: 2,

Special sensor: 31251/31261(H2), 31553/31563 (N2),
Special sensor purge: Argon.
3610/221
N/A
3610/523

External pressure input.
3610/222
3610/422
3610/522

Special sensor: 31252/31262HP,
Special sensor purge: Carbon dioxide
3610/223
N/A
N/A
Wall, Alarms: 2, Current outputs: 2
3610/230
3610/430
3610/530
Wall, Alarms: 2, Current outputs: 3,

External pressure input.
3610/232
N/A
N/A
Portable battery powered, No Alarms,

Voltage outputs: 2,
Instrument voltage: 10-30 VDC,
Special connector: Binder 4 power.
N/A
N/A
3610/540

Instrument voltage: 10-30 VDC,
Special connector: Binder 4 power.
N/A
3610/450
3610/550
KB - 30/07/04 - 3610PartLists.fm

Current outputs: 2, Special sensor: 31564,
Special sensor purge: Helium.
Operators Manual
H2
CO2
N2
Instrument Instrument Instrument
74 of 78
Part lists - 3610 Analyzer
10.2 Accessories
Part N
Description
28117
Pressure sensor, 0-5 bar absolute.
29501
Stainless steel sensor socket for welding to stainless steel pipe.
32003
Sensor insertion and retraction valve for use with Tuchenhagen adapter.
32605
Purge Backup Unit for TC sensors.
32557
External temperature sensor for in-line use, supplied with 4 pin LEMO connector
for TCD sensors equipped with sensor adapter 32558. Sensor socket must be
ordered separately.
32558
Adapter for TCD sensors for attaching an external temperature sensor.
32559
External temperature sensor for off-line use, supplied with 4 pin LEMO connector
for TCD sensors equipped with sensor adapter 32558. T piece for connection
included.
32681.E
MOCA3610 Windows software for logging data from 3610 instruments.
32200
Front plate sticker template for installation of 3610 panel mount instruments.
32201
Retrofit front plate for 3610 panel mount instruments.
32202
19" Front plate for one panel mount instrument. (3610).
32203
19" Front plate for two panel mount instruments. (3610).
32204
Installation kit for panel mount instrument. (3610).
10.3 Spare parts

The Orbisphere Recharge Kit should contain sufficient material for several years of
sensor servicing. However, it must be replenished over time. What follows are
replacement items you may require in the future. Be sure to mention the model number
and item description when ordering.
For a complete listing of sensor spare parts, please refer to the TC Sensors Maintenance and Installation Manual.
Table 31 : Spare Parts Table
Part N
Description
28114
Membrane support mounting tool.
28210
Connector LEMO 8 pin, male.
29006.0
EPDM O-ring set for standard flow chambers (32001, 32002, 32007, 32009) and
29501 sensor socket. (34x2mm & 28x2 mm).
29661.MM 10 wire extension sensor cable (price per meter) .MM = specify total length.
Flow chamber
KB - 30/07/04 - 3610PartLists.fm
32001/2
Operators Manual
3610 Analyzer - Annex
75 of 78
Annex
Tables and illustrations
KB - 30/07/04 - OperatorManualLOT.fm
Fig 1 :
Fig 2 :
Fig 3 :
Fig 4 :
Fig 5 :
Fig 6 :
Fig 7 :
Fig 8 :
Fig 9 :
Fig 10 :
Fig 11 :
Fig 12 :
Table 1 :
Table 2 :
Table 3 :
Fig 13 :
Fig 14 :
Fig 15 :
Fig 16 :
Fig 17 :
Table 4 :
Table 5 :
Table 6 :
Table 7 :
Table 8 :
Table 9 :
Fig 18 :
Table 10 :
Fig 19 :
Table 11 :
Table 12 :
Table 13 :
Table 14 :
Fig 20 :
Table 15 :
Fig 21 :
Fig 22 :
Fig 23 :
Fig 24 :
Fig 25 :
Fig 26 :
Fig 27 :
Fig 28 :
Fig 29 :
Fig 30 :
Fig 31 :
Fig 32 :
Fig 33 :
Operators Manual
Instrument Controls ............................................................................. 9

Function Keys......................................................................................9
Instrument Measurement Menu Flow Diagram .................................11
Configuration and Measurement Displays.........................................11
Data Acquisition Main Menu..............................................................12
Data Acquisition Interval....................................................................13
Gas Selection ....................................................................................13
Serial Port Configuration ...................................................................13
Data Acquisition Display....................................................................14
Print Data Option ...............................................................................14
Modify Options Menu - Part 1............................................................17
Modify Options Menu - Part 2............................................................18
Dissolved Gas Units ..........................................................................19
Partial Pressure Gas Units ................................................................19
Fraction Gas Units.............................................................................20
Water Saturated with Purge Gas.......................................................24
Purge Gas Saturated with Water.......................................................24
Instrument Calibration Menu Flow Diagram ......................................27
Flow Chamber - Calibrate & Measure Flows.....................................30
Partial Pressure Calibration Diagram ................................................31
CO2 Concentrations in V/V in Distilled Water ...................................33
CO2 Concentrations in g/kg in Distilled Water ..................................34
H2 Concentrations in cc/kg in Distilled Water....................................35
H2 Concentrations in ppm in Distilled Water .....................................36
N2 Concentrations in ppm in Distilled Water .....................................37
N2 Concentrations in ml/l in Distilled Water ......................................38
Jumper J14 Pin Number Identification...............................................41
Alarm Output Jumper Settings ..........................................................42
Jumper Pin Number Identification .....................................................42
Current/Voltage Jumper Settings - Table 1 .......................................42
Measurement Troubleshooting..........................................................44
Example Warning Message Display..................................................46
Sensor Warning Messages ...............................................................46
Panel Mount Configuration ................................................................50
Retrofit Panel Mount Configuration ...................................................51
19 Rack Mount - One Across (Model 32202) ...................................51
19 Rack Mount - Two Across (Model 32203) ...................................51
Wall Mount Configuration ..................................................................52
Female Binder Connector - Exploded View.......................................54
Instrument Rear View - Panel Mount Model......................................54
Instrument Terminal Block.................................................................55
Wiring Labels.....................................................................................55
Instrument Rear View - Portable Model.............................................56
1127.002 Connection Board..............................................................56
CO2, H2 or N2 Sensor Wiring ...........................................................57
External Pressure Sensor Wiring ......................................................57
Annex - 3610 Analyzer
Fig 34 :
Fig 35 :
Fig 36 :
Fig 37 :
Table 16 :
Fig 38 :
Fig 39 :
Fig 40 :
Table 17 :
Fig 41 :
Table 18 :
Table 19 :
Table 20 :
Table 21 :
Table 22 :
Table 23 :
Table 24 :
Table 25 :
Table 26 :
Fig 42 :
Table 27 :
Table 28 :
Table 29 :
Table 30 :
Table 31 :
Serial (RS232) Output Wiring ............................................................58

Analog (Recorder) Output Wiring ......................................................58
Alarm Output Wiring ..........................................................................59
Hold Switch Wiring.............................................................................59
Alarm and Analog Output Cable Specifications.................................60
LEMO Connector - Exploded View ....................................................60
Cable Gland Wiring - 1 ......................................................................61
Cable Gland Wiring - 2 ......................................................................61
Custom Analog Output Enabled ........................................................63
Analog Output - Graphical Representation........................................63
Custom Analog Output Disabled .......................................................63
Analog Output - Additional Upper and Lower Limit Conditions..........64
Analog Output - Temperature Calculations .......................................64
Analog Output - Pressure Calculations..............................................64
Sample of RS232 Measurement Output............................................65
Sample of RS232 Diagnostics Output ...............................................66
Sample of RS232 Sensor Calibration Cycles Output ........................66
Low/High Alarm Relay Responses ....................................................67
High/High-High Alarm Relay Responses ...........................................67
Alarm Conditions - Graphical Representation ...................................68
Alarm and Recorder Diagnostic Outputs ...........................................69
General Technical Data .....................................................................71
Standard Sensor Cable Specifications ..............................................71
Indicating Instrument Configurations .................................................73
Spare Parts Table..............................................................................74
KB - 30/07/04 - OperatorManualLOT.fm
76 of 78
Operators Manual
User notes - 3610 Analyzer
KB - 30/07/04 - Last page.fm
User notes
Operators Manual
77 of 78
78
tel. ++41 22 / 855 91 00

fax ++41 22 / 855 91 99
6, route de Compois, C.P.212
CH-1222 Vesenaz-Geneva
Switzerland

Orbisphere 3610

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Orbisphere 3610

Diunggah oleh

Hak Cipta:

Format Tersedia

3610 OM E0310

3610 Analyzer - Table of contents

Safety note and Warnings

Accessories and attachments

Signs used in this manual ........................................................................7

Model 32605 purge backup unit.............................................................39

Table of contents - 3610 Analyzer

Maintenance and troubleshooting

General maintenance .............................................................................41

System specifications .............................................................................71

10.1 Instrument ..............................................................................................73

3610 Analyzer - Introduction

Equipment serial numbers covered by this manual

See Table 30, Indicating

For measuring hydrogen

Your 3610 system for Carbon Dioxide (CO 2 ), Hydrogen (H 2 ) or Nitrogen (N 2 )

KB - 30/07/04 - 3610 OM E0310.fm

A series 3610 Indicating Instrument available as a portable, panel mount or wall

Intended use of this equipment

Introduction - 3610 Analyzer

parts per million, by weight

parts per billion, by weight

grams per kilogram

milligrams per liter

milliliters per liter

volume per volume (ratio)

percentage per volume, barometric pressure referenced

percentage per volume, sample pressure compensated

Terms and definitions

Relative pressure is absolute pressure, less atmospheric pressure

Absolute pressure is relative pressure, plus atmospheric pressure

The empty volume above a liquid or solid in a closed container.

The reciprocal of electrical resistivity.

The opposition offered by a body or substance to the passage

The relative content of a component in a gaseous or liquid media.

KB - 30/07/04 - 3610 OM E0310.fm

3610 Analyzer - Introduction

KB - 30/07/04 - 3610 OM E0310.fm

Introduction - 3610 Analyzer

KB - 30/07/04 - 3610 OM E0310.fm

This page intentionally left blank

3610 Analyzer - Safety note and Warnings

Safety note and Warnings

2.2 Precautionary labels on instrument

This label indicates the need for protective eye wear.

2.3 Safety recommendations

Safety note and Warnings - 3610 Analyzer

This page intentionally left blank

3610 Analyzer - Operating information

Fig 1 : Instrument Controls

Fig 2 : Function Keys

ESC jumps back a step within a program menu.

Operating information - 3610 Analyzer

3.2 Program menus

3.3 Entering numerical values

3.4 Additional information

3610 Analyzer - Operating information

3.5 Measure menu

Fig 3 : Instrument Measurement Menu Flow Diagram

3.6 Measurement displays

Fig 4 : Configuration and Measurement Displays

Operating information - 3610 Analyzer

3.7 Measurement hold switch (CO2 and N2 systems only)