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DNC-T2310-A10
DNC-T2320-A10
4
5
6
6
8
8
10
10
11
12
12
12
13
13
13
14
15
21
24
25
28
32
33
33
36
Page 3
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This instruction guide will show you how to install and use the
microprocessor based, Model T2310 and T2320 Pulse-Jet Bag House
Controller. We want you to be pleased with the Controller. If you
have any questions that are not answered in this booklet, please call
National Controls Corp., Customer Service Department.
Product Specifications
OPERATING VOLTAGE:
DNC-T2310-A10 / B10.......................................................105-135 VAC 50/60 Hz
DNC-T2310-A220 / B220................................................210-270 VAC 50/60 Hz
DNC-T2320-A10 / B10.......................................................105-135 VAC 50/60 Hz
DNC-T2320-A220 / B220..................................................210-270 VAC 50/60 Hz
POWER CONSUMPTION:
120 or 240 volt models ..............................10 VA (with no loads connectd)
OPERATING TEMPERATURE:......................... -40 to 150 degrees Fahrenheit
MAXIMUM SOLENOID LOAD:...........................................200 VA (each output)
SOLENOID ON TIME RANGE:.................................................... .01 - .50 Seconds
SOLENOID OFF TIME RANGE:...................................................7.0 - 999 Seconds
DIFFERENTIAL PRESSURE MEASUREMENT RANGE:................0.0 TO 15.0
Inches of water
MAXIMUM AIR PRESSURE APPLIED TO UNIT:......................................10 psi
DISPLAY:...............................................................8 Character, vacuum fluorescent
SERIAL COMMUNICATION PORT:...............RS-232, Remote ANSI terminal
WARRANTY:
All of National Controls' products are warranted for a period of 1
year against defects and workmanship. Because certain conditions
may apply to different product categories, contact the factory for
detailed warranty information.
Page 4
UNPACKING INSTRUCTIONS:
Examine the unit and the box for damage. If the controller is
damaged "DO NOT" apply power. Contact the carrier on how to file
a damage claim. Contact NCC for information regarding the return
procedure, then return the damaged unit to National Controls
Corporation for evaluation.
OVERVIEW
The Model T2310 and T2320 Series are microprocessor based
Pulse-Jet Bag House Dust Collector Controllers. Their purpose is
to monitor the differential pressure across the dust collectors bag
assembly. If the differential pressure exceeds the high-pressure set
point, the controller will initiate a cleaning cycle.
During a cleaning cycle, the controller pulses the solenoids connected to its outputs sequentially. The solenoids in turn, will pulse
high-pressure air to the filter compartments in the dust collector.
The high-pressure air blast is used to clean the filters. The pulsing
of the solenoids will continue until the differential pressure drops
below the low-pressure setpoint. At this time the solenoids will stop
firing.
The controller keeps track of the last output fired. When the
pressure rises above the high-pressure set point again, it will start
the cleaning cycle with the next output to fire.
When the controller is in the auto learning mode, it has the ability
to learn which outputs have solenoids connected to them. If the
controller does not sense a solenoid connected to an output, it will
skip over that output.
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INSTALLATION INSTRUCTIONS
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RS-232 9 CIRCUIT
MALE CONNECTOR
SEE FIGURE 5
VACUUM FLUORESCENT
DISPLAY (8 CHAR.)
(16 SEGMENT)
10.75 (273.0)
10.250 (260.35)
2.325
REMOTE ALARM
CONDITION
INPUT
BUTTON PAD
(59.0)
RS232
Models DNC-T2310-A10, B10, A220, & B220 Mounting and Wiring Details
POLYESTER OVERLAY
VACUUM FLUORESCENT
DISPLAY (8 CHAR.)
(16 SEGMENT)
BUTTONPAD
6.875 (174.6)
6.250 (158.7)
.25
(6.35)
.312 (7.9)
2.275
(57.8)
BYPASS/ 4-20mA
CYCLE DOWN
(15.0)
.312 (7.92)
.59
INPUT
ALARM
OUTPUT
ALARM
OUTPUT
INPUT 1
STEP
ITEM
AUX ALARM
INPUTS SWITCH
CLOSURE INITIATES
ALARM STATUS
(NOT AVAILABLE
ON -B10 UNITS
A ALARM
INPUT
B
2
ALARM
CANCEL
AUX
OUTPUT
#4
INTELLIGENT DUST CONTROL
MODEL NO.: DNC-T2320-A10
INPUT VOLTAGE:120 VAC, 10VA
National Controls
Corporation
1725 Western Dr.
West Chicago, IL. 60185
A ALARM
INPUT
B
3
ALARM
VALUE
DIFFERENTIAL PRESSURE (d P)
INCHES OF WATER
S/N:
AUX
INPUT
#4
120VAC
Date Code:
8.875 (225.4)
8.25 (209.5)
REMOTE ALARM
CONDITION OUTPUT
(ALARM VOLTAGE
SOURCE)
4-20mA OUTPUT
ALARM
.25 (6.35)
DIFFERENTIAL PRESSURE
BYPASS/CYCLE DOWN
N a t i o n a l C o n t r o l s C o r p.
CR
USER HOOKUP
DIRTY AIR PLENUM
AND CLEAN AIR PLENUM
PRESSURE CONNECTIONS
TAPPED 1/8-27 NPT (2 PL.)
20
OUTPUT
STEP
2
ALARM
INPUT
ALARM
INPUT
ALARM
INPUT
2
ALARM
INPUT
3
SWITCH CLOSURE
INITIATES ALARM
STATUS
(NOT AVAIL. ON
B10 UNITS).
ALARM
DIFFERENTIAL PRESSURE (d P)
INCHES OF WATER
AUX.
ALARM
INPUTS
8.75 (222.3)
8.25 (209.5)
VALUE
CANCEL
National Controls
Corporation
1725 Western Dr.
West Chicago, IL. 60185
DIFFERENTIAL PRESSURE
CYCLE BYPASS/
CYCLE DOWN INPUT
RS232
CONNECTOR
BYPASS/
CYCLE DOWN
INPUT
4-20mA OUTPUT
D P OUTPUT(-)
4-20 mA (+)
PRESSURE CONNECTIONS:
HI SIDE
R
ALARM
R
OUTPUT
ALARM
INPUT
1
LOW SIDE
ALARM VOLTAGE
SOURCE
AUXILIARY ALARM
INPUT
BLACK INK SCREENING
(ALUMINUM COVER)
USER HOOKUP
DIRTY AIR PLENUM
& CLEAN AIR PLENUM"
PRESSURE CONNECTIONS
1/8-27 NPT TAPPED HOLE
TUBING FITTING (2 PL.)
#8 SCREW
TERM. 13 PL.
WARRANTY
3AMP
L1
L2
SOL 1
COM
5
6
OUTPUTS
#6 SCREW TERM.
(26 PL.)
17
16
15
L1
L2
SOL SOL
COM COM
10
11
12
OUTPUTS
13
14
L1
L2
20 -OUTPUTS TO 120 VAC SOLENOID AIR-VALVES
Figure 2
DO NOT:
Install this unit in an area of high vibration.
Install this unit close to strong magnetic fields.
10
National Controls
Corporation
250V 3 AMP
FUSE FOR 120 VAC UNITS
250V 1.5 AMP
FUSE FOR 240 VAC UNITS
L1
L2
250V 3 AMP
FUSE FOR 120VAC UNITS
(250V 1-1/2 AMP
FUSE FOR 240VAC UNITS)
18
3AMP
ITEM
.65
(16.5)
19
RS-232 9 CIRCUIT
MALE CONNECTOR
SEE FIGURE 5
FIGURE 1
1
Figure
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There is a plus (+) and minus (-) connection for this output.
Make sure that you observe the polarities when you make the
connections to your equipment.
controller.
Check the fuse on the controller. A blown fuse on the controller
may indicate a problem with the solenoid outputs. Recheck the
connections to the solenoids.
A short in the solenoid wiring or a short in a solenoid itself may
not cause the fuse to blow during setup of the controller. If there
is a problem with an output, the fuse may blow during the auto
configuration of the outputs or during the first cleaning cycle.
Verify that the correct circuit breaker was turned on.
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While in normal Run mode, press the ITEM down button until
PROGRAM is displayed. Press either VALUE button to enter
the Main Program menu. While in the Main Program menu, use
the ITEM up and down buttons to display the four program
mode options ."PROG IDC", "PROG I/O", and "PROG CLK".and
EXIT. When the desired program mode option is displayed,
pressing either VALUE button will open the program menu
for that option. The ITEM up and down buttons are used
to navigate the menu tree to select the desired parameter to
program. Once the desired parameter is displayed, the VALUE
buttons are used to modify it. When the programming process
is complete, press the ITEM down button until EXIT is displayed, then press either VALUE button to enter the Main
Program mode menu once again.
The user may now select other program mode options or exit to
Run mode. To exit to Run mode, press the ITEM down button
until EXIT is displayed, the press either VALUE button. The
display will now begin to sroll through the parameters that
have been enabled during the programming procedure.
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Manual Mode
If Manual (M) is selected, the next configuration parameter to
be entered shall be the last output used.
NOTE: In Manual Output Mode the outputs are not monitored for open
and shorted fault conditions, this feature is implemented in the Auto
Output Mode only.
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While in normal Run mode, press the ITEM down button until
PROGRAM is displayed. Press either VALUE button to enter
the Main Program menu. While in the Main Program menu, use
the ITEM up and down buttons to display the four program
mode options ."PROG IDC", "PROG I/O", "PROG CLK" and
EXIT. When the desired program mode option is displayed,
pressing either VALUE button will open the program menu
for that option. The ITEM up and down buttons are used
to navigate the menu tree to select the desired parameter to
program. Once the desired parameter is displayed, the VALUE
buttons are used to modify it. When the programming process
is complete, press the ITEM down button until EXIT is displayed, then press either VALUE button to enter the Main
Program mode menu once again.
The user may now select other program mode options or exit to
Run mode. To exit to Run mode, press the ITEM down button
until EXIT is displayed, the press either VALUE button. The
display will now begin to sroll through the parameters that
have been enabled during the programming procedure.
"PROG CLK" - Program selection for setting the clock parameters
With "PROG CLK" displayed, press either VALUE button to
enter the "PROG CLK" menu. The following settings are displayed and adjusted in the following order.
Press the down ITEM button to step down through the system
parameter's settings. Use the up and down Value buttons to
revise the particular parameter's setting.
"CLOCK x" Enables or Disables the clock option
If x = N the clock will be disabled, no other settings are possible
so exit the "PROG CLK" menu. Press the Down ITEM button
T2310 / T2320 Operation Manual
Page 19
VALUE
CANCEL
ALARM
STEP
OUTPUT
x=N
AIRFLW x
x=N
EMIS x
x=Y
4 - 20 3 x
EXIT
LOW xxx
ALARH xxx
ALARL xxx
DROP xxx
EXIT
LOW xxx
ALRMH xx.x
ALRML xx.x
EXIT
HIGH xxx
x=Y
EXIT
EXIT
HIGH xxx
AUX 1
Nonchangeable
4 - 20 #3
ALH xxx
ALRMH xx.x
ALL xxx
DIAM xxx
LOW xxx
ALRML xx.x
LOW xxx
HIGH xxx
HIGH xxx
x=N
x=Y
4 - 20 2 x
EXIT
x=Y
EXIT
ALRMH xx.x
EXIT
ALARM xxx
LOW xxx
ALRML xx.x
LOW xxx
HIGH xxx
x=Y
EXIT
HIGH xxx
x=N
x=N
EMIS x
AUX 2
Nonchangeable
4 - 20 #2
x=N
x=Y
4 - 20 1 x
AUX 1
Nonchangeable
4 - 20 #1
I/O V xxx
IDENT x
EXIT
Non-changeable
x=N
x=Y
I/O Y (or N)
PROG I/O
ITEM
Display Keypad
EXIT
ALML = xx.x
ALMH = xx.x
OFF = xx
ON = xxx
HI P = xx
LO P = xx
NO CYL x
CYL DN N (or Y)
LAST = xx
OUTPUT = x
PROG IDC
PROGRAM
RUN
DISPLAY
E
V
E
N
T
n
E
V
E
N
T
1
MIN= xx
HOUR = xx
DAY OFF.xx
MIN = xx
HOUR = xx
DAY ON.xx
DAY = xx
MINS xx
HOUR xx
TIME xx.xx
EXIT
ALARL xx.x
ALARH xx.x
EXIT
x=N
x=Y
BAGTMP
EXIT
EXIT
EXIT
ALCK xx.x
BAG TEMP
MIN= xx
HOUR = xx
DAY OFF.xx
MIN = xx
HOUR = xx
DAY ON.xx
Upto 7
On/Off
Events
Nonchangeable
x=N
x=Y
CLOCK x
PROG CLK
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If all 7 events are programmed the programmer shall be directed to exit to the main programming menu after setting the last
item "MIN = mm.".
In Appendix I, there is a programming example of the clock
parameters. It is recommended you review this example before
proceeding.
"DAY ON.dd Set the day for this ON cycle.
Use the up and down Value buttons to select a value dd =
SU, MO, TU, WE, TH, FR, or SA to represent the day when
on-demand cleaning is to be enabled.
"HOUR = hh Set the hour for this ON cycle.
Use the up and down Value buttons to select a value hh = 00
to 23. This number represents the hour when on-demand
cleaning is enabled.
"MIN = mm." Set the minutes for this ON cycle.
Use the up and down Value buttons to select a value mm = 00
to 59. This number represents the minute when on-demand
cleaning is enabled.
"DAYOFF dd" Set the day for this OFF cycle.
The next parameters to set are the turn ON and OFF times for
the controller. During the ON time the controller will activate
on-demand cleaning based on the P and the BYPASS/CYCLE
DOWN inputs, during the OFF time, on-demand cleaning will
not occur.
The items "DAY ON.dd", "HOUR = hh.", "MIN = mm.",
"DAYOFF.dd", "HOUR = hh." and "MIN = mm." define an event.
If all default values are entered into the first event, the IDC display shall direct the programmer to exit to the main programming menu. Since the turn ON and turn OFF time settings are
the same on-demand cleaning will never be enabled by the
clock.
Program the desired day(s) and time(s) that on-demand cleaning is to be enabled during the week into the clock. When
finished, program one last event with all default settings. This
last event informs the clock that no more events are required
for the week and to direct the programmer to exit to the main
programming menu.
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You can reset the controller back to the original factory default
settings and have the display indicate "SETUP" by using the
following programming procedure.
NOTE: This operation will change all the controllers' settings back to
the factory default settings. This includes the clock and optional I/O
expander module settings.
While in normal Run mode, press the ITEM down button until
PROGRAM is displayed. Press either VALUE button to enter
the Main Program menu. While in the Main Program menu, use
the ITEM up and down buttons to display the four program
mode options ."PROG IDC", "PROG I/O", and "PROG CLK".and
EXIT. When the desired program mode option is displayed,
pressing either VALUE button will open the program menu
for that option. The ITEM up and down buttons are used
to navigate the menu tree to select the desired parameter to
program. Once the desired parameter is displayed, the VALUE
buttons are used to modify it. When the programming process
is complete, press the ITEM down button until EXIT is displayed, then press either VALUE button to enter the Main
Program mode menu once again.
The user may now select other program mode options or exit to
Run mode. To exit to Run mode, press the ITEM down button
until EXIT is displayed, the press either VALUE button. The
display will now begin to sroll through the parameters that
have been enabled during the programming procedure.
"PROG IDC" - Program selection for setting the T2310/T2320
operating parameters
T2310 / T2320 Operation Manual
Fax
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"ALARM x"
Upon closure of a dry contact on auxiliary Alarm Inputs 1, 2,
3, or 4, the controller will save the last output activated before
the alarm occurred. This information shall be displayed in
the following format: "ALARM x" where "x" indicates the number (1-4) to indicate which alarm port was activated. Also,
"OUT=YY" where "YY" indicates the last output that was activated before the alarm occurred and " P =xx.x" (sensed pressure) shall be displayed.
"WARM UP"
"WARM UP FAILURE"
"NO OUTxx"
This message will only appear if you used the auto learn mode
for the solenoids. It indicates that one of the controllers output
circuits is open. The "xx" shall indicate which output is bad.
Page 26
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OUTPUT
STEP
ITEM
VALUE
ALARM
CANCEL
RS232
CONNECTOR
National Controls
Corporation
S/N:
BYPASS
INPUT
PRESSURE
CONNECTIONS:
HI SIDE
Date Code:
Connect the relay coil with the correct voltage rating, to the
ALARM
OUTPUT
ALARM
LOW SIDE
INPUT
DNC-T2003 Through
DNC-T2032 Series
Dust Collector Controller
(DNC-T2010 model shown)
N.O.
AUX OUTPUT
#4
PRESSURE SWITCH
3AMP
CO I L
L1
L2
SOL
COM
National Controls
Corporation
5
6
OUTPUTS
10
Model DNC-T2310-010
L1 L2 C 1 2 3 4 5 6 7 8 9 10
AUX INPUT
#4
Last solenoid
-T2320-
L1
L2 C 1 2 3 4 5 6 7 8 9 10
L1
L2
LAST SOLENOID
Figure 3
INPUT
VOLTAGE
120 VAC
Figure 4
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ously.
WARNING: MAKE SURE THAT THE CIRCUIT THAT YOU ARE
WORKING WITH, IS "TURNED OFF", BEFORE YOU MAKE
THESE CONNECTIONS. SERIOUS INJURY MAY RESULT IF YOU
DO NOT TAKE THE PROPER SAFETY PRECAUTIONS.
Connect the "AUX OUTPUT #4" of the T2320 to the pressure
switch input of the second Dust Collector Controller. Now connect the "AUX INPUT #4" to the last used solenoid output on
the second controller. Connect the "C" common terminal of
the second dust controller to the other terminal on the "AUX
INPUT #4" on the T2320.
You must change the programming of the DNC-T2320 Series
controller to use the Expanded Mode. See the following section
for instruction.
You need to go into the PROG IDC menu and set the
"OUTPUT= A / M" to Manual and set the LAST=xx to "EXP".
Step by step instruction follows.
While in normal Run mode, press the ITEM down button until
PROGRAM is displayed. Press either VALUE button to enter
the Main Program menu. While in the Main Program menu, use
the ITEM up and down buttons to display the four program
mode options ."PROG IDC", "PROG I/O", "PROG CLK".and
EXIT. When the desired program mode option is displayed,
pressing either VALUE button will open the program menu
for that option. The ITEM up and down buttons are used
to navigate the menu tree to select the desired parameter to
program. Once the desired parameter is displayed, the VALUE
buttons are used to modify it. When the programming process
is complete, press the ITEM down button until EXIT is displayed, then press either VALUE button to enter the Main
Program mode menu once again.
The user may now select other program mode options or exit to
Run mode. To exit to Run mode, press the ITEM down button
until EXIT is displayed, the press either VALUE button. The
T2310 / T2320 Operation Manual
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ITEM
DATA BITS: 8
VALUE
START BIT: 1
OUTPUT STEP
ALARM CANCEL
STOP BIT: 1
PARITY: NONE
Do not use anything but a shielded RS-232 cable for the connection between the controller and remote terminal. With a
standard RS-232 cable, you can run the cable a maximum
distance of 100 feet. With a special low capacitance RS-232
cable, you can run the cable a maximum of 500 feet.
The RS-232 cable must not be run with wires or cables that
carry high voltage or high currents.
GROUND
The SPACE
APPENDIX
I BAR on the remote terminal will refresh the display.
TRANSMIT DATA
RECEIVE DATA
7 8
Press the ITEM up or down arrow buttons until the first on/off event
occurs. The message "DAY ON xx" will be displayed. Press the
VALUE up or down arrow button to set the on day for Monday. The
correct message on the display shall be "DAY ONMO".
Press the ITEM down arrow button one time, this is where
you shall set the on time for Monday. The message "HOUR=xx"
shall be displayed. Press the VALUE up or down arrow button
to set the hour when you want the controller to turn on.
In this example, the message that shall be displayed will be
"HOUR=8". Remember that this clock is in a 24-hour format.
FIGURE 3
Figure
5
RS232 CONNECTOR
(TOP VIEW)
9-PIN RS232 D-SUB (PLUG) CONNECTOR
MOUNTED ON CONTROLLER
MATES WITH 9 PIN (RECEPTACLE) CONNECTOR
AMP # 747150-1 OR EQUIV.
Press the ITEM down arrow button one time. This is where
you will set the minute, when the controller will turn on. Use
the VALUE up or down arrow button to set this time. In this
example, set the display to show "MIN= 0".
T2310 / T2320 Operation Manual
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Press the ITEM down arrow button one time. This is where you
set the day when you want the controller to turn off. Use the
VALUE up or down arrow button to set this day. In this example
we want the controller to turn off on MONDAY. The correct
message on the display shall be "DAYOFF. MO"
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Press the VALUE down arrow button one time. This will place
you into the next "DAY ON xx" message. The remainder of the
programming of the controller will be shown as it is displayed
on the controller.
DAYON WE
Press the ITEM down arrow button one time, This is where
you will set the time when the controller will turn off. Use
the VALUE up or down arrow button to set this time to 17:00
hours (5:00 PM). The correct message on the display shall show
"HOUR= 17".
HOUR=8
MIN=0
DAYOFF WE
HOUR=17
MIN=0
Press the ITEM down arrow button one time. This is where you
would set the minute, when the controller would turn off. Use
the VALUE up or down arrow button to set this to "MIN=0".
DAY ON TH
HOUR=8
MIN=0
DAYOFF TH
HOUR=17
Press the ITEM down arrow button one time. This is the second
on/off event. The message "DAY ON xx" shall be displayed.
Press the VALUE up or down arrow button to set the day for
TUESDAY, "DAY ONTU".
Press the ITEM down arrow button one time, this is where you
will set the on time for TUESDAY. The message "HOUR=xx"
shall be displayed. Press the VALUE up or down arrow button
to set the hour when you want the controller to turn on.
In this example, the message that shall be displayed will be
"HOUR=8".
Press the ITEM down arrow button one time. This is where
you will set the minute, when the controller shall turn on. Use
the VALUE up or down arrow button to set this time. In this
example, the display shall show "MIN= 0".
MIN=0
DAY ON FR
HOUR=8
MIN=0
DAYOFF FR
HOUR=17
MIN=0
Press the ITEM down arrow button one time. This is where you
set the day when you want the controller to turn off. Use the
VALUE up or down arrow button to set this day. In this example
we want the controller to turn off on TUESDAY. The message
on the display shall show "DAYOFF.TU".
Press the ITEM down arrow button one time, This is where
you will set the time when the controller will turn off. Use the
VALUE up or down arrow button to set this time to 17:00 hours
(5:00 PM). The message on the display shall show "HOUR= 17".
Press the ITEM down arrow button one time. This is where you
would set the minute, when the controller would turn off. Use
the VALUE up or down arrow button to set this to "MIN=0".
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N a t i o n a l C o n t r o l s C o r p.
N a t i o n a l C o n t r o l s C o r p.
NOTES:
APPENDIX II
CLOCK PROGRAMMING CHART
Event
1
Event
2
Event
3
Event
4
Event
5
Event
6
Event
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
Day
Hour
Minute
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
T2310 / T2320 Operation Manual
Page 37
N a t i o n a l C o n t r o l s C o r p.
N a t i o n a l C o n t r o l s C o r p.
NOTES:
NOTES:
Page 38
Page 39
N a t i o n a l C o n t r o l s C o r p.
Phone 800-323-2593
630-231-5900
Fax 630-231-1377
Internet www.natcon.com
www.nationalcontrols.com
MII-T2310-011rev f
Printed in U.S.A.
JRI702 -.5K