BIG FILTER MESH CUTTING

FABRIC CUTTING PROCES

DECIDE THE MAXIMUM LENGTH WE CAN CUT USING THE SOLDERING ROD
PRESENTLY WE USE THE LENGTH OF 450 MM ( MAKE It Round such that maximum 20 mm
get wasted )
take out the mesh roll
keep it on a Table with a claen surface
mark the required lengt of 450 mm with a std scale marking to be done with a thin 1 mm
thick marker

hold the fabric end same time keep the roller in position with an holder and an guide to hold
the fabric (make a setup for cutting ) without even marking to be done .
cu the fabric using a separate scissor .for fabric cutting only
cycle time to study approx 3 to 4 min

free from dust

to weld and cut the tube from fabric

keep the solderinfg rod ready for the welding process

take out the fabirc fold the fabric and align the fabric and

start sealing and cutitng fabric with the std width aluminium scale 32 mm
repeat the process till you complete all the fabric area
then hold the fabric in 3 rows to separate the tubes from the fabric 3
tubes / one time
remove the tubes from the fabric one by one
then keepthe tubes inone rubber band for each fabric

cycle time to cut the tube from the fabic

UPH
efficiency

present

sec

stage1 goal

ct / each
tube

no of

sec

no of

ct / each tube

70

20

3.5

20

20

13.5

13.5

12

12

30

20

1.5

20

20

2
15

3 0.66667
20
0.75

2
10

3 0.66667
20
0.5

3600

19.9167

15.1667

20

15

20 180.8
80% 144.6025

3600

15 237.4
85% 201.7582

Failur maode and constsrint List

machin es hould be onbefore the process time
required to heat
fabrc should be stored properly to remove
easily ( proper storage

1)keeping the scale and aligning the edges are

difficult
2) soldering edge profile is like screw driver it
should be flat type
1)Table arae Is not sufficient table shred at
pesent
2) glass area length & width is not sufficient
3) length of sealing scale should be more then
the fabric length.

ok / CI
OK / CI
OK/ CI

887000

solution,s

easily retrivable

1)keep a separate table

2)glass area must be suitable
3)scale length should be calc and made

take 3 tube from the bunch

hold and align the 3 tubes
take out the ok sample for the length

start cutting as per the sample length . Alllow the mesh to fall in to a bin
see that the side waste gets in to a waste bin
every one hour calculate the quantity for prdn monitoring purpose .

UPH
effeiciency

cycle time to cut the tube from the fabic

present

stage1 goal

duration
ct / each
/ sec
no of
mesh
10
66 0.15152
10
66 0.15152

duration
ct / each
/ sec
no of
mesh
10
66 0.15152
10
66 0.15152

4
5
300

3 1.33333
66 0.07576
1500
0.2

3.5
3
0

3 1.16667
66 0.04545
1500
0

1.91212

1.51515

1882.73
80% 1506.18

2376
2019.6

85%

Failure mode / constarint list

difficult to remove from rubber band
finding difficult to algn the tubes
comapring with master sample Is skill
1)Table arae Is not sufficient table shred at pesent
2) glass area length & width is not sufficient
3) length of sealing scale should be more then the fabric
length.

solution,s
use clips /plastic shcobers of width 50 mm by 500 mm length .
can Have a guide TO algn tubes
ned to have a go no go type checker
1)keep a separate table
2)glass area must be suitable
3)scale length should be calc and made