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Loadline Z-Frame Air Circuit Breakers

Loadline Z-Frame Air Circuit Breakers


The Dorman Smith Z Frame ACB range offers current ratings from 800A - 4000A in 3
frame sizes. Up to 3200A accommodated within the same height and depth. All
utilize a double break contact system ensuring a fast interruption time of short circuit
currents and a high making capacity offering greater operator safety. With more than
20 design patents registered on the Z frame ACB, this range encompasses modern
technology to control and protect your system.
Z frame is a comprehensive range of ACB's with associated accessories ideally
suited for any application where high fault level currents may be present. The
compact design and innovative features present Z frame as one of the smallest and
most advanced ranges of ACB available.

Features
3 compact frame sizes
Small depth size 290mm

Contents

Page No.

Loadline Z-Frame
International Compliance

1-2

Identical height and depth up to 3200A


True RMS protection

Loadline Z-Frame - Over Current Release

High making capacity

Loadline Z-Frame Characteristics

OCR Characteristics

AGR11L - OCR Protective Functions

AGR21L - OCR Protective Functions

AGR22L - OCR Protective Functions

Benefits
High stacking density in switchboards
Identical cut outs for panel mounting
Reduced switchboard size

Loadline Z-Frame Catalogue Number Selection

Maximum operator safety

Air Circuit Breaker Selection

8-9

Loadline Z-Frame Accessories

Applications

Accessories Factory Fitted

L.V. Transformer protection

Accessories Factory Fitted Order Codes

L.V. Power distribution

Accessories Supplied Loose

L.V. Circuit protection

10-12
13
14-17

Loadline Z-Frame Dimensions


Z2 Draw-out Type

18

Approvals

Z2 Fixed Type

19

IEC 60947-2

Z3 Draw-out Type

20

EN 60947-2

Z3 Fixed Type

21

AS 3947-2

Z4 Draw-out Type

22

NEMA PUB No.SG3


ANSI C37.13

Loadline Z-Frame Circuit Diagrams


AGR - 11L OCR fitted or without OCR

23

AGR - 21L or 22L OCR fitted

24

Loadline Z-Frame International Compliance

Frame

Rated Current (max) [I n] (A)


(1) (2)
Neutral Pole Amperes Frame (A)
Number of Poles
(3) (4)

Z2

IEC, EN AS
NEMA, ANSI

AC Rated Insulated Voltage [Ui](V.50/60Hz) (5)


Rated Operational Voltage [Ue](V.50/60Hz) (6)
(AC Rated Breaking Cap [kA sym rms)/
MAKING CAP [kA peak]
IEC, EN, AS
AC 690V (7)
[/cs = /cu]
440V
NEMA
AC 600V
ANSI
480V
240V
(9)
DC 600V (10)
250V

Z3

Z4

800
800
800
3 -4

1250
1250
1250
3 -4

1600
1540
1600
3 -4

2000
2000
2000
3 -4

2500
2500
2500
3 -4

3200
3200
3200
3 -4

4000
3700
4000
3 -4

1000
690

1000
690

1000
690

1000
690

1000
690

1000
690

1000
690

50/105
65/143 (8)
42/96.6
50/115
65/149.5
40/40
40/40

50/105
65/143 (8)
42/96.6
50/115
65/149.5
40/40
40/40

50/105
65/143 (8)
42.96.6
50/115
65/149.5
40/40
40/40

50/105
65/143 (8)
42/96.6
50/115
65/149.5
40/40
40/40

65/143
85/187 (8)
50/115
65/149.5
85/195.5
40/40
40/40

65/143
75/165
85/187 (8) 100/220 (8)
50/115
65/149.5
65/149.5
75/172.5
85/195.5
100/230
40/40
40/40
40/40
40/40

800KA & 100KA Icu available end of 2003. Contact Dorman Smith for availability.
Non Automatic Unit
Rated Impulse Withstand Voltage [Uimp] (kV)
Rated Short Time Withstand
Current[/cw][kA rms]
Latching Current (kA)
Total Breaking Time (s)
Closing Operation Time
Spring Charging Time (s) max.
Close Time (s) max.
Weight (kg) draw-out type
Outlined Dimensions (mm)
a
Fixed Type
b
c
d
a
Draw-out
b
Type (11)
c
d

1s
3s

12
65
50
65
0.03

12
65
50
65
0.03

12
65
50
65
0.03

12
65
50
65
0.03

12
85
65
85
0.03

12
85
65
85
0.03

12
100
75
100
0.03

10
0.08
73 - 86

10
0.08
73 - 86

10
0.08
76 - 90

10
0.08
79 - 94

10
0.08
105 - 125

10
0.08
105 - 125

10
0.08
139 - 176

360 - 445
460
290
75
354 - 439
460
345
40

360 - 445
460
290
75
354 - 439
460
345
40

360 - 445
460
290
75
354 - 439
460
345
40

466 - 586
460
290
75
460 - 580
460
345
40

466 - 586
460
290
75
460 - 580
460
345
40

631 - 801
460
345
53

360 - 445
460
290
75
354 - 439
460
345
40

1) Values in open air at 40c


2) Values of 800A ~ 1600A for draw-out type with horizontal terminals Values of 2000A ~ 4000A for draw-out type with vertical
terminals
3) For 2 poles use both opposite ends poles of 3 poles ACBs
4) 4 poles ACBs without Neutral phase protection can not be applied to IT earthing systems.
5) Rated insulation voltage depends on applied standard: 1000V AC according to IEC 60947-2
6) Rated operational voltage depends on applied standard: 690V according to IEC 60947-2
7) Cannot apply IT earthing system, ie, insulated from earth.
8) For 500V AC.
9) Please contact Dorman Smith for DC application.
10) 3 poles in series should be applied for 600V DC.
11) For vertical terminals or horizontal terminals
1

Loadline Z-Frame International Compliance

Dielectric Strength
Circuit

Withstand Voltage (at 50/60Hz)

Rated Impulse
Withstand Voltage U imp
12kV

Main Circuit
Control Circuits

Between terminals
AC3500V for 1 minute
terminal group to earth
Auxiliary switches
For general service Terminal group to earth AC2500V for 1 minute
6kV
For microload
Terminal group to earth AC2000V for 1 minute
4kV
Position switches
Terminal group to earth AC2000V for 1 minute
4kV
Over-current release (OCR)
Terminal group to earth AC2000V for 1 minute
4kV
Power supply for undervoltage
6kV
Terminal group to earth AC2500V for 1 minute
4kV
Terminal group to earth AC2000V for 1 minute
Other Accessories
Note: The values shown above are those measured on phase connections and cannot be applied to control terminals on the ACB.
Internal Resistance and Power Consumption
Frame
Rated current (A)
DC internal resistance per pole (m)
AC power consumption for 3 poles (W)

Z2
1250
0.030
310

1600
0.028
350

2x50x5
800
800
800
800
800
800
800
800
800
800

2x80x5
1250
1250
1250
1250
1250
1250
1240
1180
1110
1040

2x100x5
1600
1600
1600
1600
1460
1540
1470
1390
1310
1230

Derating
Based Standards
IEC60947-2
EN60947-2
AN3947.2

NEMA, SG-3
ANSI C37.13

Z3

800
0.030
170

2000
0.024
490

2500
0.014
600

3200
0.014
780

Z4
4000
0.014
1060

Connecting Bar Sizes (mm)


Ambient temp (C)
40 (Standard)
45
50
55
60
40 (Standard)
45
50
55
60

3x100x5
2000
2000
2000
1820
1740
2000
1960
1860
1750
1640

2x100x10
2500
2500
2500
2500
2400
2500
2500
2440
2300
2150

Note: The values of 800A, 1250A & 1600A are for horizontal terminals on both line and load side.
The values of 2000A, 2500A, 3200A & 4000A are for vertical terminals on both line and load side.
Above figures are subject to the design of the enclosure and rating of busbar.

3x100x10
3200
3200
3200
2990
2850
3200
3010
2860
2690
2520

4x150x6
4000
4000
4000
4000
3760
3700
3580
3470
3350
3150

Loadline Z-Frame Characteristics


Type AGR-11L, 21L, 22L
Protection Functions
Adjustable Long Time-delay Trip Characteristics

LT

ST

INST
MCR

PTA

NP

GF

UVT

Key

Setting Range

Pick-up current [ IR ] (A)

[In]x(0.8 - 0.85 - 0.9 - 0.95 - 1.0 - NON) ; 6 graduations


Non tripping when load current < ([IR]x1.05).
Tripping when ([IR]x1.05)< load current < ([IR]x1.2)

Time-delay [t R] (s)

(0.5 - 1.25 - 2.5 - 5 - 10 - 15 - 20 - 25 - 30) at 600% of [ IR]; 9 graduations

Time -delay setting tolerance (0%)

+15% + 150ms - 0ms

Adjustable Short Time-delay Trip Characteristics


Pick-up current [Isd] (A)

[In]x(1 - 1.5 - 2 - 2.5 - 3 - 4 - 6 - 8 - 10 NON) ; 10 graduations

Current setting tolerance (%)

+15%

Time-delay [tsd] (ms) Relay time

50

100

200

400

600

800 ; 6 graduations

Resettable time (ms)

25

75

175

375

575

775

Max. total clearing time (ms)

120

170

270

470

670

870

Adjustable Instantaneous Trip Characteristics


Pick-up current [Ii] (A)

[In]x(2 - 4 - 6 - 8 - 10 - 12 - 14 - 16 - NON) ; 9 graduations

Current setting tolerance (%)

+20%

Adjustable Pre-trip Alarm Characteristics


Pick-up current [Ip1] (A)

[In]x(0.75 - 0.8 - 0.85 - 0.9 - 0.95 - 1.0) ; 6 graduations

Current setting tolerance (%)

+7.5%

Time-delay [tp1] (s)

(5 - 10 - 15 - 20 - 40 - 60 - 80 - 120 - 160 - 200) at [IP1 or more ;


10 graduations

Time-delay setting tolerance (%)

+15% + 100ms - 0ms

N-phase Protection Characteristics


Pick-up current [Ig] (A)

[ICT]x(0.4 - 0.5 - 0.63 - 0.8 - 1.0); Factory set to a user-specified value


Non tripping when load current < ([IR]x1.05).
Tripping when ([IR]x1.05)< load current < ([IR]x1.2)

Current setting tolerance (%)

+15% +150ms - 0ms

Time-delay [tp1] (s)

Tripping at 600% of [In] with LT time-delay [tR]

Adjustable Ground Fault Trip Characteristics

Note; Set [Ig] to 1200A or less

Pick-up current [Ig] (A)

[ICT]x(0.1 - 0.2 - 0.3 - 0.4 - 0.6 - 0.8 - 1.0 - NON) ; 8 graduations

Current setting tolerance (%)

+20%

Time-delay [tp1] (s
Resettable time (ms)

100
75

200
175

300
275

500
475

1000
975

2000
1975

Max. total clearing time (ms)

170

270

370

570

1070

2070

; 6 graduations

Undervoltage Trip Characteristics (AGR -21,22 only)


Pick-up voltage (V)

UVT rated supply voltage [Uc]x(0.8 - 0.85 - 0.9 - 0.95) ;


4 graduations

Time-delay [time] (s)

0 - 0.1 - 0.2 - 0.3 - 0.4 - 0.5 - 0.6 - 0.7 - 0.8 - 1.0 ; 10 graduations

OCR Control Voltage

AC100 - 120V
AC200 - 240V

External Supply voltage


Note. Regd for AGR11L - AL, AGR11L - GL

Power consumption: 5VA

: Default Setting

Common

DC100 - 125V
DC200 - 250V

Common

DC24V
DC48V

Common

Loadline Z-Frame OCR Characteristics


LT - Overload Protection
Adjustable from 40 - 100% of rated current incorporating true r.m.s. detection.
Microprocessor controlled devices eliminate nuisance tripping by responding to
the true r.m.s. value of the waveform. Neutral protection for all Triple-N harmonics,
such as 3rd, 9th and 15th, and also a thermal memory as standard.

ST - Short Time
Adjustable in current and time the current can be set so discrimination is achieved
with the down stream device. There is also a ramp selector switch to reduce the
angle of the curve from a right angle to a 45 angle allowing better discrimination.
The time setting enhances this by allowing the down stream device time to clear the
fault before the ACB trips.
LT Characteristic

INST - Instantaneous Trip


Adjustable from 2 X In upto 16 X In or none. This setting protects from short circuit
currents on the system, detects and executes the tripping in a short time less than
0.02 seconds.

NP - N-phase Protection Function (Optional)


In a 3-phase, 4-wire system with some harmonic distortion, the 3rd harmonic may
cause a large current flow through the neutral conductor. The N-phase protection
function prevents the neutral conductor from sustaining damage or burnout due to a
large N-phase 3rd harmonic current.

GF - Ground Fault Protection


ST Characteristic

Restricted and unrestricted ground fault protection is available on the same relay as
a special specification. There is no need to use a separate relay with Loadline
Z-frame ACB, thus saving panel space and cost. Furthermore, fewer CTs and busbar
connections are required which reduces heat and power consumption.
NB. Neutral CT supplied, loose with all 3 pole ACBs.

UVT - Integral Under Volt Trip Function (Adjustable)


With adjustable voltage pick up and adjustable time delay. This provides fine tuning
of voltage trip levels. (AGR-21, 22 only).

INST Characteristic

Loadline Z-Frame OCR Characteristics


AGR11L - Protective Functions
This unit provides an adjustable time delay on overload (L) and also the I 2t ramp
characteristics (S) As shown, these are essential to provide selectivity when grading
with other protective devices such as downstream fuses and upstream relays.
The standard LSI curve provides more than five million combinations of unique
time current characteristics. Zone selective interlocking is available to provide zero
time delay selectivity.
1

LT - Adjustable Long
Time-delay Trip
Function
RMS sensing is used to
accurately read through
distorted waveforms.
1
HOT start mode
HOT or COLD start mode is
user-selectable. In HOT start
mode, the OCR operates
faster than in COLD start
mode in response to an
overload. The HOT start mode
gives protection, taking
account of the behaviour of
loads under heat stress.

2
3
4
5

Characteristics shown are with


Ramp (I 2t Sw) in off position.

Optional

Settings Shown
100%
LT
ST
400%
INST
1000%
HOT start mode

COLD start curve


Operating time

ST - Adjustable Short Time-delay Trip Function


q
w
e

HOT start
curves

Current

q - When the OCR is set to start operation


at 50% of the rated current, its operating
time in HOT start mode is approx. 80% of
that in COLD start mode.
w - When the OCR is set to start
operation at 75% of the rated current,
its operating time in HOT start mode is
approx. 60% of that in COLD start mode.
e - When the OCR is set to start operation
at 100% of the rated current, its operating
time in HOT start mode is approx. 20% of
that in COLD start mode.

/sd

Ramp
Characteristic Curve
(L characteristic)

2.5

Operating time

The ST delay trip function has a definite time delay characteristic and a ramp
characteristic. These characteristics are switch-selectable. The ramp characteristic
provides close selectivity with down stream circuit breakers or fuses. The AGR21L
comes in to operation with the definite time characteristic when the load current
reaches 1000% or more of the rated current [In]. The ST trip function is factory set to
the definite time characteristic.
3

INST/MCR - Adjustable Instantaneous Trip Function


The INST trip function trips the ACB when the short circuit current exceeds the
pickup current setting, irrespective of the state of the ACB. The making current
release (MCR) trips the ACB when the short circuit current exceeds the pickup
current setting during closing operation. After the ACB is closed, the MCR is locked
and kept inoperative. The INST and MCR are switch-selectable.
(Note) The MCR needs the control power. If the control power is lost, the MCR
provides the INST trip function only.

As Described on page 6. Available for AGR11L

tsd

0.1

200% 1000%

Current
5

Loadline Z-Frame OCR Characteristics


AGR21L - Protective Functions

As AGR11L

GF - Ground Fault
Trip Function
The peak value sensing is used
(the residual current of each
phase is detected). The GF
pickup current can be set
between 10% and 100% of the
CT rated primary current [I CT].
[Ramp characteristic is added]
The ramp and definite time
characteristics are switch
selectable. The GF trip function
comes in operation with the
definite time characteristics
when the load current reaches
100% or more of the CT rated
primary current [I CT]. The
GF trip function is factory set to
the definite time characteristics.
When using a 3-pole ACB in a
3-phase, 4-wire system, be sure
to use the supplied CT for
neutral line
Note 1: The G trip function
comes usually with operation
indications (LED and contact
output). Ground fault indication
without a ground fault tripping
operation, is available.*

1
2
3
4
5
6

PTA - Adjustable Pre-trip Alarm Function


The pre-trip alarm function provides an alarm signal via the alarm contact
(1A-contact) when the load current exceeding a predetermined value lasts for a pre
determined time. The pre-trip alarm is automatically reset when the load current
drops to the predetermined value. Note that this function needs the control power.
6

UVT - Adjustable Integral Undervoltage Trip Function


(For AGR21 and AGR22 only)
The application rated voltages are AC100 - 120V, AC200 - 240V, and AC380 - 460V
The UVT function trips the ACB when the UVT control voltage drops to a value equal
to 65% of the rated value. Operating time can be set in ten levels: instantaneous
through to 1 second. The ACB can be closed 2 seconds after the UVT control voltage
has returned to the pick-up voltage. Phase failure protection is available by
connecting R,S and T-phase (See page 24). The UVT function comes with LED and
contact output operation indications. The UVT function trips the ACB when any
single phase is lost.

NP - N-phase Protection Function (optional)


This NP function is available on 4-pole ACBs and prevents the neutral conductor
from suffering damage or burnout due to overcurrent. The NP trip pickup current
can be set between 40% and 100% of the OCR rated primary current. It is factory set
to 0.4 IcT or a value specified at the time of ordering.*
The NP trip function comes usually with operation indications (LED and contact
output). The NP trip pickup current setting is shared by the LT trip function.
The HOT start mode is available. The operating time for the NP trip function is linked
to that for the LT trip function.

Loadline Z-Frame OCR Characteristics


AGR22L - Protective Functions

As AGR21L with LCD Display & Communications

Data Measuring and Output Function


In some cases it may not be cost effective to upgrade to a digital network so the
traditional analogue 4mA - 20mA signal is supported. The function measures phase
currents, line voltages (or phase voltages), electric power, and electric energy.

Monitoring Various Data on L.C.D. Display


Type AGR-22 OCR can monitor phase currents, line voltages (or phase voltages),
power, energy, power factor, frequency, etc. on the L.C.D. display.

Communication Function (optional)


This function supports the LonTalk protocol and enables transmission of various
data via LonWorks networks.
Energy Measurement
A,V, kW, MWh, kvar, cos, frequency
Intelligent Fault Analysis
Status, fault type, fault size, tripping time, fault history
Maintenance Information
Trip circuit supervision, protection relay supervision, contact wear indication,
contact temperature measurement. The communication system uses LonWorks
network of Echelon Corporation, however other protocols can be supported.

Loadline Z-Frame Catalogue Number Selection


How To Select The Loadline Z-Frame Air Circuit Breaker

Items Supplied as
Standard on all ACBs
1) IP31 Door Flange
2) 4 No AB Auxiliary
Switches
3) Mechanical indication of
spring status
4) Mechanical open and
close buttons and
indicators
5) Open and close button
padlock facility
6) Test report for ACB &
OCR (when fitted)
7) Operation manual

Items Supplied with


Draw out ACB
1) Draw out handle
2) Draw out portion
indication
3) Draw out portion
position padlock
facility
4) Fixed portion main
safety shuttles
padlockable
5) Fixed portion
control circuits
socket shutters

Factory Fitted Accessories


1) Castell/cylinder lock/padlock
facility
2) Shunt trip
3) UVR fixed type (for OCR type
11L or Non Auto)
4) Aux switches
5) Position switches (drawout
only)
6) Mechanical Interlocks
7) Spring charged indicator switch
8) Auto spring discharge device
(draw out only)
9) Remotely tripped indicator
contact (for information of
tripping by external means)
8

Note 1
Trip Indicator contacts only
Note 2
Long time trip contact
Short/INST trip contact
Pretrip alarm contact ground
fault trip contact system
alarm contact (self
diagnostic)
Note 3
As Note 2 plus UVT trip
contact Spring charge
indicator contact

Loadline Z-Frame Catalogue Number Selection


Chosen
Product Code

Resulting
Code

Technical Key

Z2

Frame Size

Z2D

D = Drawout
F = Fixed

Z2D3

3 = 3 Poles
4 = 4 Poles

Z2D3J

Breaking Capacity
J = 60 - 65kA
K = 80 - 85kA
L = 100kA

Z2D3J16

Current
Rating

Z2D3J16H

Z2D3J16H0

Z2D3J16H0A

08 = 800A
20 = 2000A
12 = 1250A
25 = 2500A
16 = 1600A
32 = 3200A
40 = 4000A
Terminal Type
H - Horizontal, V = Vertical, F = Front
For Combinations contact
Dorman Smith Switchgear
Charging Type
See Table

Order
OCR Type
Code 11L - Non Auto
0
Manual
1
240v ac
2
220v ac
3
200v ac
4
120v ac
5
110v ac
6
100v ac
7
24v dc
8
48v dc
9
100v dc
10
110v dc
11
125v dc
12
200v dc
13
220v dc
14
NA

21L - 22L
Manual
200-240v ac
NA
NA
100-120v ac
NA
NA
24v dc
48v dc
NA
NA
100-125v dc
NA
NA
200-250v dc

OCR Type
A = 11L, B = 21L, C = 22L, D = NO OCR
OCR Functions

Z2D3J16H0AD

Z2D3J16H0ADA

Order
Code
A
B
C
D
E
F
G
H
J
K

Type

LT

ST

INST/
MCR

AL
GL
PS
PG
PGU
AL + NP
GL + NP
PS + NP
PG + NP
PGU + NP

PTA

GF

UVT

NP

OCR Control Voltage


A = 100 - 120Vac & 200 - 240Vac, B = 100 - 125vDC & 200 - 250Vdc,
C = 24Vdc & 48Vdc
Loosegear Accessories
1) Shutter padlocking device (pair)
2) Fixing bolts (drawout only)
3) Mal insertion device (drawout only)
4) Test jumper cable 5 meters
5) ACB Lifter
6) Spare drawout handle
7) Terminal Barrier
8) Cycle counter
9) Lifting plates

10)
11)
12)
13)

Control circuits terminal cover


IP55 cover
OCR checker
Motor Step-Down Transformer
(220Vac motor to be specified)
14) Capacitor Trip Device
(48Vdc shunt trip to be specified)
15) Mechanical Interlock Cables

Loadline Z-Frame Accessories - Factory Fitted


Locking Device
Castell Lock
Key released when ACB locked in off position.
Cylinder Lock
Key released when ACB locked in off position.
Padlockable Devices
Padlock fitted with ACB in off position
Order
Code
0
1
2
3
4
8
9

Keylock

81m
m

Description
Not Fitted
Castell Ref DS1 Fitted
Castell Ref DS2 Fitted
Castell Ref DS3 Fitted
Castell Provision only for FS2 type (with angular movement 90 clockwise to trap key)
Cylinder Lock
Padlockable Device

Continuously-rated Shunt Trip Device


232mm

The continuous-rated shunt trip device allows the ACB to be opened when an
external protection relay against overcurrent or reverse power is activated. Because
of its continuous rating, the device can be used to provide an electrical interlock to
the ACB. When an AGR-11L OCR is fitted or no OCR is fitted, continuously rated
shunt trip and fixed type undervoltage trip can not be fitted to the same ACB.
Note: For Time Delay Shunt Trip contact Dorman Smith for details

mm
140

UVT Control Unit

Order
Code
0
1
2
3
4
5
6
7
8

Rated
Voltage (V)

Operational
Voltage (V)

Peak
Excitation
Current (A)

Steady-state
Current (A)

Not Fitted
AC240
AC220
AC200
AC120
AC110
AC100
DC24
DC48

AC168-264
AC154-242
AC140-220
AC84-132
AC77-121
AC70-110
DC16.8-26.4
DC33.6-52.8

0.18
0.19
0.24
0.37
0.39
0.48
1.65
0.86

0.12
0.13
0.16
0.24
0.26
0.32
1.1
0.57

Open Time
(max.)
(ms)
40
40
40
40
40
40
40
40

Undervoltage Trip For AGR-11L or Without OCR


The undervoltage trip (UVT) automatically trips the ACB when the control power
voltage drops below a pre-determined value. When the control voltage is restored to
a value equal to or greater than the pick-up value, the ACB can be closed.
The UVT consists of a tripping mechanism fitted internally to the ACB and a trip
control unit supplied with a 2 metre lead for mounting external to the ACB.
The UVT is an instantaneous Trip Type. A Timed Delay version is available.
Contact Dorman Smith Switchgear for details.
Remote opening of the circuit breaker by the UVT is possible by connection of a
normally open push button across terminals 24 and 30 .
Order Rated Control Opening
Code
Voltage (V) Voltage (V)
0
1
2
3
4
5
6
7
8
9

Not Fitted
AC240
AC220
AC 200
AC 120
AC 110
AC 100
AC 440
AC 415
AC 380

84-168
77-154
70-140
42-84
38.5-77
35-70
154-308
145-290
133-266

Pick-up
Coil Excitation
Voltage (V) Current (A)
204
187
170
102
93.5
85
374
352
323

0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3

Note: Shunt Trip and UVT cannot be fitted on same ACB

10

Power Consumption
Normal Reset
30
30
30
30
30
30
30
30
30

50
50
50
50
50
50
50
50
50

Loadline Z-Frame Accessories - Factory Fitted


Auxiliary Switches
All auxiliary switches are change over single gap contacts rated at 5A for general
use. Microload type for electronic circuits are available as an option.
The auxiliary switches in a fixed type ACB operate during the breakers ON/OFF
operation. The draw out type have the Auxiliary contacts operating in the
CONNECTED and TEST positions.

Order Code
0 = Supplied as standard
1
2
3
4

Auxiliary Switch

Category
Voltage
ISOLATED

TEST

CONNECTED

a- contact ON

CONNECTED
position switch
a- contact ON

TEST
position switch
ISOLATED
position switch
INSERT
position switch

Standard Contact
5A
4
7
10
4
7

For General Service


Inductive AC: cos > 0.3
load (A) DC: L/R < 0.01
5
5
0.1
1

Resistive
load (A)
AC100-250V
5
AC251-500V
5
DC30V1
1
DC125-250V
1

Resistive
load (A)
0.1
0.1
-

Total Contacts
Microload
0.1A
4
7
10
3*
7
3*
10
* Suitable for electronic circuits
Microload
Inductive AC: cos > 0.6
load (A) DC: L/R < 0.007
0.1
-

min. applicable
load

DC5V 1mA

a- contact ON

Position Switches
a- contact ON

Inset position means the breaker is in any position between isolated and
connected

Position Switch Operation Sequence

The position switches operate to give indication of breaker positions: CONNECTED,


TEST, ISOLATED, and INSERT.
There are two contact arrangements: 2c and 4c.
Connections to the switches are made via screw terminals.
The following table lists the available types of switches.
Order
Code
0
1
2
3
4
5

Number of
Contacts

Type
Nothing Fitted
ALR-0101P
ALR1111P
ALR-0211P
ALR-0112P
ALR-0202P

2c
4c

Contact Arrangement
Conn
Insert Isolated Test
0
1
0
0
0

1
1
2
1
2

0
1
1
1
0

1
1
1
2
2

Position Switch Ratings


Voltage

Resistive Load (A)

Inductive Load (A)


(COS = 0.6, L/R = 0 07)

AC 100-250V
DC 250V
DC 125V
DC 30V
DC8V

11
0.3
0.6
6
10

6
0.3
0.6
5
6

Trip Indication Switch


This switch indicates when the breaker has been tripped from a source other than
the OCR unit.
Order Code
0 = None
1 = Fitted

11

Loadline Z-Frame Accessories - Factory Fitted


Mechanical Interlock Horizontal Type
The mechanical interlock uses a cable system to provide a positive interlock between
two or three ACBs. In conjunction with an electrical interlock, it will enhance safety
and reliability of power distribution systems.
Interlocking is possible between any frame size within the Dorman Smith Frame
Range.
Type A
Configuration
1

Mechanical Interlock
Mains 1

Mains 2

Generator

Mechanism Type
Type A Configuration
Any one breaker can be closed out
of three. Each breaker to be ordered
separately with appropriate mech type.
Example:Breaker reference Mains 1 requires
mech type. 1
Breaker reference Mains 2 requires
mech type. 2
Breaker reference Generator requires
mech type. 1
Type B Configuration
Any two breakers can be closed out
of three.

Type B
Configuration

Type C
Configuration

Type C Configuration
Any one breaker can be closed out
of two.

Vertical Type
Order Codes
0 = None
1 = Mechanism Type 1
2 = Mechanism Type 2
4 = Mechanism Type 3
Cable pairs to be ordered separately
see page 17

Minimum pitch (550mm) is possible.


Contact Dorman Smith for the details of vertical type.

Auto Spring Discharge Device


This device allows the charged springs to be automatically released when the ACB is
drawn out from the isolated position to the removed position.
Order code: 0 = None 1 = Fitted

Spring Charge Indicator Switch


The switch can be used to indicate that the closing springs have been fully charged.
Order code: 0 = None 1 = Fitted
With AGR-11L OCR or without OCR

AC

Voltage
(V)
250 250
125 30

DC

Switch Contact Ratings (A)


Inductive Load
Resistive Load
6
3
0.1
0.1
0.5
0.5
3
2

With AGR-21 or AGR-22 OCR

AC

Voltage
(V)
250 250
125 30

DC

12

Switch Contact Ratings (A)


Resistive Load
Inductive Load
0.5
0.2
0.27
0.04
0.5
0.2
2
0.7

Loadline Z-Frame Accessories - Factory Fitted Order Codes


How to Select Factory Fitted Accessories
Catalogue No. Example:- Z2D3J16HOADA fitted with :DS1 Castell Lock, 120Vac shunt trip, 10c Auxiliary Switches, 1111 Position Switches = Z2D3J16HOADA14022

Locks

None

DS 1
Castell
Fitted

DS 2
Castell
Fitted

DS 3
Castell
Fitted

Castell
Provision

Spare

Cylinder
Lock Off

Padlock
Off

Order Code

Shunt Trip

None

240V
AC

220V
AC

200V
AC

120V
AC

110V
AC

100V
AC

24V
DC

48V
DC

Order Code

UVT for OCR 11L


& None Auto

None

240V
AC

220V
AC

200V
AC

120V
AC

110V
AC

100V
AC

440V
AC

415V
AC

380V
AC

Order Code

Auxiliary Switches
Order Code

None

7c SW's

10c SW's

4c SW's+3c (microload)

7c SW's+3c (microload)

Position Switches

None

0101

1111

0211

0112

0202

Order Code

Mechanical
Interlock

None

Interlock Mechanism
Type 1

Interlock Mechanism
Type 2

Interlock Mechanism
Type 3

Order Code

Spring Charge
Indicating Switch
Order Code

None

Fitted

Auto Spring
Discharge Device
Order Code

None

Fitted

Remotely Tripped
Indicator Contact
Order Code

None

Fitted

Catalogue No. Example:- Z2D3J16HOADA14022

13

Loadline Z-Frame Accessories - Supplied Loose


Shutter Padlocking Device
The main circuit safety shutters automatically conceal the main circuit contacts on
the draw-out cradle when the ACB is drawn out.
The top and bottom shutters operate independently and can be separately padlocked
in the closed position.
Up to three padlocks (with 6 hasp) can be installed on each side using padlocking
unit. (Padlock not supplied)
In the closed position, the shutters are locked to the extent that they cannot be easily
unlocked by hand. They can be unlocked and held open if required for the purpose
of inspection or maintenance.
Description:
Z2 & Z3 Frames
Z4 Frame

Catalogue Number:
Z23DSPD
Z4DSPD

Shutter Padlocking Device

Fixing Bolts
The breaker fixing bolts hold the breaker body securely to the draw-out cradle in
position. Use them if the ACB is subject to strong vibration.
Catalogue Number:
ZDFB

Mal-Insertion Prevention Device


Interchangeability exists within the Z frame range of ACBs. Because of this feature,
there is a possibility for an ACB of a different specification being placed into the
draw-out cradle. Using the mal-insertion prevention device eliminates such a
possibility.
This device is capable of distinguishing nine different breaker bodies.
Fixing Bolts

Catalogue Number:
ZDMID

Test Jumper Cable


The test jumper is a plug-in type, and allows ON-OFF tests on all the Z frame range
of ACBs with the breaker body drawn out from the draw-out cradle.
The standard jumper cable is 5m long.
Catalogue Number:
ZDTJC

Spare Drawout Handle


Cranked handle for withdrawing moving chassis from fixed portion. Stowaway
handle for withdrawing moving chassis can be stored within moving chassis .
Mal-Insertion Prevention Device
Description:
Cranked Handle
Stowaway Handle

Catalogue Number:
ZDH
ZDHS

Test Jumper Cable

14

Loadline Z-Frame Accessories - Supplied Loose


Terminal Barrier
An inter-pole terminal barrier prevents a possible short-circuit due to foreign objects
entering between the poles of the main circuit terminals or between the line and
load ends, thus enhancing operational reliability of the ACB.
This barrier cannot be applied to ACBs that are supplied with front connections.
Description:
Z2 Frame, 3 Pole
Z3 Frame, 3 Pole
Z4 Frame, 3 Pole
Z2 Frame, 4 Pole
Z3 Frame, 4 Pole
Z4 Frame, 4 Pole

Catalogue Numbers:
Z2D3TB
Z3D3TB
Z4D3TB
Z2D4TB
Z3D4TB
Z4D4TB

Terminal Barrier

Control Circuit Terminal Cover


A control circuit terminal cover protects the terminal blocks for auxiliary switches,
position switches, and control circuits from being accidentally touched, thus
enhancing safety.
Description:
Z2 Frame, 3 Pole
Z3 Frame, 3 Pole
Z4 Frame, 3 Pole
Z2 Frame, 4 Pole
Z3 Frame, 4 Pole
Z4 Frame, 4 Pole

Catalogue Numbers:
Z2D3CCTC
Z3D3CCTC
Z4D3CCTC
Z2D4CCTC
Z3D4CCTC
Z4D4CCTC

Cycle Counter
Control Circuit Terminal Cover

The ON-OFF cycle counter is a mechanical 5-digit readout that shows the number of
ON-OFF cycles of the ACB.
Counter readings serve as a guide for maintenance or inspection.
Catalogue Number:
ZCC

Lifting Plates
Lifting plates are detachable tools that can be used to lift a breaker body out of a
draw-out cradle.
Catalogue Number:
ZLPLTS

ACB Lifter
Cycle Counter

A special lifter is available to allow easy and safe transportation or installation of the
ACB. A drop prevention mechanism is standard.
Description:
Z2 and Z3 Frame
Z4 Frame

Catalogue Number:
Z23DLIFT
Z4DLIFT

Lifting Plates

15

Loadline Z-Frame Accessories - Supplied Loose


IP55 Cover
An IP cover provides an IP55 grade of protection as defined in IEC 60529. Even if the
breaker body is on the ISOLATED position, IP cover can still be fitted on the ACB.
Catalogue Number:
ZIP55

OCR Checker
The OCR checker allows easy checking of the long time-delay trip, short time-delay
trip, instantaneous trip, and ground fault trip functions and the pre-trip alarm
function of the OCR in the field.
IP55 Cover

Ratings and Specification


Power Supply
Power Consumption
Dimensions
Weight

AC100/110V, 50/60Hz or 4 x AA alkaline cells


3W
101 (w) x 195 (h) x 44 (d) mm
400g
Catalogue Number:
ZOCRC

Motor Step-Down Transformer


The maximum rated control voltage applicable to the operation power supply is
AC240V. If higher voltages required, a step-down transformer is needed. The
following step-down transformers are available as options. (22Vac motor to be
specified)

OCR Checker

Rated Control
Voltage
AC410-470V
AC350-395V

Type
TSE-30M
TSE-30M

Capacity
300VA
300VA

Transformer
Voltage Ratio
450/220V
380/220V

Control Circuit
Description:
450V/220V
380V/220V

Catalogue Number:
ZMT4522A
ZMT3822A

Capacitor Trip Device


In conjunction with the continuously-rated shunt trip device, the capacitor trip device
can be used to trip the ACB within a limited period of 30 seconds if large voltage
drop occurs due to a ac power failure or short-circuit.
When the continuously-rated shunt trip is used with the capacitor trip device, a
contact of auxiliary switch of ACB should be inserted in series. Otherwise, the
internal resistor may be damaged.
When ordering the capacitor trip device a 48V dc shunt trip is required to be ordered
separately.
Outline Dimensions

Ratings and Specification


Type
Rated Voltage
Operational Voltage
Rated Frequency
Rated Voltage of Shunt Trip Used
Power Consumption

AQR-1
AC100-120V
Rated Voltage x 70 to 110%
50/60Hz
DC48V
100VA

Catalogue Number:
ZSTCD

16

Loadline Z-Frame Accessories - Supplied Loose


Mechanical Interlock Cables
Used in conjunction with Horizontal Interlocking Mechanism.
Pitch X or Y
500 or 600
700
800
900
1000
1100 or 1200

Cable Length
1120mm (PAIR)
1220mm (PAIR)
1320mm (PAIR)
1420mm (PAIR)
1520mm (PAIR)
1620mm (PAIR)
1720mm (PAIR)
1920mm (PAIR)
2120mm (PAIR)
2320mm (PAIR)
2520mm (PAIR)
2720mm (PAIR)

Mechanical Interlock Cables

Catalogue Numbers:
ZMECHHC1120
ZMECHHC1220
ZMECHHC1320
ZMECHHC1420
ZMECHHC1520
ZMECHHC1620
ZMECHHC1720
ZMECHHC1920
ZMECHHC2120
ZMECHHC2320
ZMECHHC2520
ZMECHHC2720

Length of Cable Z = (Cable length for pitch X) + Ymm


e.g. If X = 800mm and Y = 600mm
Cable Z = (1320mm) + 600mm = 1920mm cable length.

Current Transformer for Neutral


Catalogue Numbers: Supplied as standard with all 3 pole ACBs with Ground Fault
OCRs
When using a 3-pole ACB with the ground fault protection function to protect a
3-phase, 4-wire system against ground fault, this current transformer (CT) should be
fitted to the neutral line of the system. This CT is supplied as standard with all 3 pole
ACBs with Ground Fault OCRs.
Outline dimension of CT for neutral line
Z2 Frame,
800A
1250A
1600A

Type
CW80-40LS
Rated
200
1250
Primary
400
1600
Current (A)
800
Rated secondary current is 5A
Z3 Frame,

2000A
2500A
3200A
4000A

Z4 Frame,

17

Type

EC160-40LS

Rated
1600
3200
Primary
2000
4000
Current (A)
2500
Rated secondary current is 5A

Loadline Z-Frame Dimensions


Z2 Draw-out Type
Terminal Size
Type
800A
1250A
1600A
2000A

t1
10
10
20
20

t2
10
10
15
15

t3
15
15
25
25

W
17.5
17.5
22.5
----

1: UVT controller is required when fixed type undervoltage trip is fitted with
AGR-11L OCR or without OCR.
2: Conductors including connecting bolts should be separated min-7mm from
Draw-out arm.
N represents the neutral pole of 4-pole ACBs.

UVT Controller

18

Loadline Z-Frame Dimensions


Z2 Fixed Type
Terminal Size
Type
800A
1250A
1600A
2000A

t1
10
10
20
20

t2
10
10
15
15

t3
15
15
25
25

W
17.5
17.5
22.5
----

UVT controller is required when fixed type undervoltage trip is fitted with
AGR-11L OCR or without OCR.
N represents the neutral pole of 4-pole ACBs.

UVT Controller

19

Loadline Z-Frame Dimensions


Z3 Draw-out Type
UVT controller is required when fixed type undervoltage trip is fitted with
AGR-11L OCR or without OCR.
Conductors including connecting bolts should be separated min-7mm from
Draw-out arm.
N represents the neutral pole of 4-pole ACBs.

UVT Controller

20

Loadline Z-Frame Dimensions


Z3 Fixed Type
UVT controller is required when fixed type undervoltage trip is fitted with
AGR-11L OCR or without OCR.
Conductors including connecting bolts should be separated min-7mm from
Draw-out arm.
N represents the neutral pole of 4-pole ACBs.

UVT Controller

21

Loadline Z-Frame Dimensions


Z4 Draw-out Type
UVT controller is required when fixed type undervoltage trip is fitted with
AGR-11L OCR or without OCR.
Conductors including connecting bolts should be separated min-7mm from
Draw-out arm.
N represents the neutral pole of 4-pole ACBs.

UVT Controller

22

Loadline Z-Frame Circuit Diagrams


With AGR-11L OCR or without OCR

Term No.
08 - 09
18 - 09
28 - 09

AC100V
coil
100V
110V
120V

AC200V
coil
200V
220V
240V

AC400V
coil
380V
415V
440V

1: Do not connect b contact of


auxiliary switch to ON switch in
series, otherwise, pumping
may occur.
2: Use a contact of auxiliary switch
of ACB.

01
01
11
02
12
05
15
06
17
10
29
08

21
11
21
22

Control power supply AC200 - 240V, DC200 - 250V DC48V


Control power supply AC100 -120V
Control power supply DC100 - 125V, DC24V
Operation power supply AC100 - 240V, DC100 - 220V, DC24V, DC48V
Operation switch, common 03 ON switch
Operation indication terminal, common
LT trip indication or single-contact indication 25 ST/INST trip indication
PTA indication 16 GF trip indication 26 System Alarm indication
Trip indication 27 Spring charge indicator
20
Continuously-rated shunt trip 19 Separate CT for neutral line (k)
Separate CT for neutral line ( )
18 28 UVT power supply 109 UVT power supply common

For single-contact indication only 05 and 15


Symbols for Accessories

Designation of Terminals for Auxiliary and Position Switches

CT1 - CT3
S1 - S3
M
LRC
MHT

:
:
:
:
:

Power CTs
Current sensors
Charging motor
Latch release coil
Magnetic hold trigger

Isolating terminal connector


(for draw-out type)
Manual connector
User wiring
Relay or Indicator

* *

1: Common, 2:b-contact,
4:a contact
1:
2:
3:
4:
5:

CONNECTED positions: 121-124


121-122
TEST positions: 131-134
Auxiliary switch
131-132
Position switch (for CONNECTED)
ISOLATED positions: 141-144
Position switch (for TESTED)
141-142
Position switch (for ISOLATED)
INSERT position: 151-154
Position switch (for INSERT)
151-152

1-0: Switch numbers


A,B,C: Auxiliary switches
for microload

23

ON
OFF
ON
OFF
ON
OFF
ON
OFF

Loadline Z-Frame Circuit Diagrams


With AGR-21L, 22L OCR

01
01
11
02
12
23
14
05
15
06
07
08
09
29
30

1: Operate input signal is rated at


40V 5mA.
2: Used for separation of operation
input signals.
3: Can be used for trip indicator in
place of UVT indication.
4: For AGR-22L OCR connect the
measured power source to the
terminals, 08 ,18 , 28.
In case of no reverse power trip
function with AGR-21L OCR, UVT
can be used with single phase
power supply as right.
R-Phase

21
11
21
22

Control power supply AC200 - 240V, DC200 - 250V DC48V


Control power supply AC100 -120V
Control power supply DC100 - 125V, DC24V
Operation power supply AC100 - 240V, DC100 - 250V, DC24V, DC48V
Operation switch, common 03 ON switch 1 13 OFF switch 1
Reset switch 1 13 Operation switch for signal separation 2
Operation switch for signal separation 2
Operation indication terminal, common
LT trip indication or single-contact indication 25 ST/INST trip indication
PTA indication 16 GF, trip indication 26 System Alarm indication
Heat indication 17 UVT indication 3 27 Spring charge indicator
18 28 UVT power supply R.S.T. (Max. AC460V)
N-phase voltage detection 19 Separate CT for neutral line (k)
Separate CT for neutral line (e) 10 20 Continuously-rated shunt trip
__

S-Phase
Designation of Terminals for Auxiliary and Position Switches

08

18

28

* *

1: Common, 2:b-contact,
4:a contact

Symbols for Accessories


CT1 - CT3
S1 - S3
M
LRC
TC

:
:
:
:
:

1:
2:
3:
4:
5:

Power CTs
Current sensors
Charging motor
Latch release coil
Tripping coil

Isolating terminal connector


(for draw-out type)
Manual connector
User wiring
Relay or Indicator

CONNECTED positions: 121-124


121-122
TEST positions: 131-134
131-132
Auxiliary switch
ISOLATED positions: 141-144
Position switch (for CONNECTED)
141-142
Position switch (for TESTED)
INSERT position: 151-154
Position switch (for ISOLATED)
151-152
Position switch (for INSERT)

1-0: Switch numbers


A,B,C: Auxiliary switches
for microload

24

ON
OFF
ON
OFF
ON
OFF
ON
OFF

Energy Division a pioneer in the development of economical solutions for


the electrical power industry. Our product range includes: Cable accessories,
connectors & fittings, electrical equipment, instruments, lighting, insulators &
insulation enhancement and surge arresters.
For more information and your country contact person, please visit us at:
http://energy.tycoelectronics.com
Tyco Electronics UK, Dorman Smith Switchgear
Blackpool Road, Preston, PR2 2DQ, UK
Phone: +44(0) 1772-325400, Fax: +44(0) 1772-726276

Tyco Electronics DOS-EPP-ZFRAME-09/03

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable.
Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular
quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth
in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN,
LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks.