A1

a
b
c

Stipulations for proportioning

Grade designation
Type of cement
Maximum nominal size of aggregate

:
:
:

d
e
f
g
h
j
k

Minimum cement content

Maximum water-cement ratio
Workability
Exposure condition
Method of concrete placing
Degree of supervision
Type of aggregate

:
:
:
:
:
:
:

320
0.45
100
Severe
Pumping
Good
crushed angular aggregate

m
n
p
q
r

Maximum cement content

Chemical admixture type
Percentage of chemical admixture
Ratio of CA 1 to CA 2
Ratio of FA 1 to FA 2

:
:
:
:
:

450
Superplasticizer
2
1
1

A2
a
b
c
d
1)
2)
3)
4)
5)
e
1)
2)
3)
4)
f
1)
2)
3)
4)
g
1)

Test data for materials

Cement used
Specific gravity of cement
Chemical admixture
Specific gravity
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Chemical admixture
Water absorption
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Free (surface) moisture
Coarse aggregate I
Coarse aggregate II
Fine aggregate I
Fine aggregate II
Sieve analysis
Coarse aggregate I

M
OPC

OPC
:
:

40
43
20

43
3.15
Superplasticizer conforming to

:
:
:
:
:

2.74
0
2.74
0
1.145

:
:
:
:

0.5
0
1
0

:
:
:
:
:

nil
nil
nil
nil
Analysis of coarse
IS sieve sizes aggregate fraction
mm
I
40
20
16

100
100
0

12.5
10
4.75
2.36
2)

Coarse aggregate II

Analysis of coarse
IS sieve sizes aggregate fraction
mm
I
40
20
16
12.5
10
4.75
2.36

3)

Fine aggregate I and II combined

A3

Target strength for mix proportioning

f'ck

IS sieve sizes
10 mm
4.75 mm
2.36 mm
1.18 mm
600 micron
300 micron
150 micron

48.25 N/mm2
0.45
0.45

A4

Maximum water cement ratio

Adopted water cement ratio

A5

Selection of water content

197.16 kg/m3
197 litre

A6

Water content for 100 mm slump

Adopted water content
Calculation of cement content
Cement content

437.78 kg/m3

A7

186 kg/m3

Minimum cement content

320 kg/m3

Maximum cement content

450 kg/m3

Adopted cement content

Proportion of Vol of CA to FA
Corrected vol of CA and FA

0
0
0
0

437.78 kg/m3
0.64
0.55

0
0
0
0
0
0
0

A8

A9

Volume of CA
Volume of FA
Mix Calculations

0.55
0.45

Volume of cement

0.1390 m3

Volume of water

0.1970 m3

Volume of chemical admixture

0.0076 m3

Volume of all in aggregate

Mass of aggregates
CA 1
CA 2
FA
Mix Proportions

0.6564 m3

Cement

437.78 kg/m3

Water

197.00 kg/m3

Fine Aggregate 1

807.87 kg/m3

Fine Aggregate 2

0.00 kg/m3

990.60 kg
0.00 kg
807.87 kg

Coarse Aggregate 1

990.60 kg/m3

Coarse Aggregate 2

0.00 kg/m3

Chemical admixture

8.76 kg/m3

grade conforming to IS 8112

mm
kg/m3
mm

Slump

rushed angular aggregate

kg/m3
uperplasticizer
%

grade conforming to IS 8112

uperplasticizer conforming to IS 9103

percent
percent
percent
percent

Analysis of coarse
aggregate fraction Percentage of different fractions
II
I
II
Combined
Percent
Percent
Percent
100
60
40
100
100
60
40
100
0
0
0
0

Fraction I to Fraction II ratio

60
40

Conforms to table 2 of IS 383

1

0
71.2
9.4
0

0
0
0
0

0
28.48
3.76
0

0
28.48
3.76
0

Analysis of coarse
aggregate fraction Percentage of different fractions
II
I
II
Combined
Percent
Percent
Percent
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Fraction I to Fraction II ratio

60
40
Conforms to table 2 of IS 383
1

Percentage passing
100
95
76
60
40
15
5

Conforms to table 2 of IS 383

ZONE II

s
5
difference in slump
Percentage increase

50
0.06
320

sub angulagravel
0

difference

rounded gravel
0
0

-0.14
-2.8 pumping

0.612

-0.1

Percentage passing for graded aggregate of nominal size

40
20
16
12.5
mm
mm
mm
mm
Percent
Percent
Percent
Percent
0
1
0
0
0
1
0
0
0
1
0
0

Percentage passing for graded aggreg

40
20
mm
mm
Percent
Percent
95 to 100
100
30 to 70 95 to 100

0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
0
1
0
0
Percentage passing for graded aggregate of nominal size
40
20
16
12.5
mm
mm
mm
mm
Percent
Percent
Percent
Percent
0
0
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
0
1
0
0
0
1
0
0
0
0
0
0
Percentage passing for
Grading zone
I
II
III
IV
Percent
Percent
Percent
Percent
1
1
1
1
1
1
1
1
1
1
0
0
1
1
0
0
0
1
0
0
1
1
1
1
1
1
1
1
0
1
0
0

10 to 35
0 to 5

25 to 55
0 to 10

Percentage passing for

Grading zone
I
II
Percent
Percent
100
100
90 to 100 90 to 100
60 to 95 75 to 100
30 to 70 55 to 90
15 to 34 35 to 59
5 to 20
8 to 30
0 to 10
0 to 10

T5 IS456
Sl. No

Exposure
1 Mild
2 Moderate
3 Severe

4 Very sever
5 Extreme
T2 10262 Nominal maximum
Sl. No

size of aggregate
1
2

3
T3 IS 102 Nominal maximum
Sl. No
size of aggregate

1
2
3

10
20
40

passing for graded aggregate of nominal size

16
12.5
mm
mm
Percent
Percent
100
90 to 100

100

30 to 70
0 to 10

90 to 100
40 to 85
0 to 10

ercentage passing for

Grading zone
III
IV
Percent
Percent
100
100
90 to 100 95 to 100
85 to 100 95 to 100
75 to 100 90 to 100
60 to 79 80 to 100
12 to 49 15 to 50
0 to 10
0 to 15

Minimum ce
Maximum fr
Minimum grade of concrete
300
0.55 M20
300
0.5 M25
320

0.45 M30

340
360

0.45 M35
0.4 M40

Nominal maximum
size of aggregate

Maximum water
content

10

208

20

186

40

165
Vol. CA/FA
Zone II
Zone III

Nominal maximum
size of aggregate Zone I

Zone IV

0.5
0.66
0.75

0.48
0.64
0.73

0.46
0.62
0.71

0.44
0.6
0.69