DOI: 10.1002/adma.200700433
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Figure 1. Schematic view of micro-device for production of alginate hydrogel microbeads. Droplets of Na-alginate containing CaCO3 nano-particles are formed at the T-junction. For cell encapsulation, cells are added
to the Na-alginate solution before introducing it into the device. Downstream of the T-junction, a stream of acidic oil merges with the main
stream. This pH reduction releases Ca2+, which reacts with Na-alginate
to form Ca-alginate gel downstream.
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the sedimentation time to the order of 104 s since the sedimentation velocity, U, is directly proportional to f2.
Figure 1 shows the design of the microfluidic device. In our
experiment, we dispersed droplets of Na-alginate in RPMI
(without NaHCO3) solution containing CaCO3 nano-particles
in a continuous phase of corn oil at a room temperature of
25 C. Syringe pumps were used to infuse fluids into the microfluidic device fabricated in PDMS using soft lithography
techniques. Droplets were generated at a T-junction, where
the narrow channel had a 50 48 lm2 cross section and the
main channel had a 150 48 lm2 cross section. Corn oil with
lecithin (2 % w/w) sheared off droplets of Na-alginate solution containing insoluble CaCO3 nano-particles one at a time
to generate an inverse emulsion with a narrow distribution in
droplet size. Lecithin was added to the corn oil to stabilize the
droplets against coalescence, thereby preserving the monodispersity of the droplets. Further downstream, acetic acid dissolved in corn oil (2 % w/w lecithin) was introduced, and this
acidic oil mixed with oil flowing in the main stream; the
acetic acid, which dissolved readily in both polar and non-polar solvents, then diffused into the aqueous Na-alginate droplets.[1214] This pH reduction (caused by protons diffusing into
the aqueous phase) released Ca2+ ions from the insoluble calcium complex (Eq. 1[14]), causing gelation (Eq. 2[14]).
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Figure 3. Optical microscopy images of droplet formation in the microfluidic device taken with high speed camera. Droplet formation of (a)
Na-alginate solution containing only CaCO3 for the production of blank
alginate hydrogel microbeads in a non-silanized PDMS device.
Qc = 20 mL h1 and Qd = 20 lL h1. b) Na-alginate solution containing
both CaCO3 and Jurkat cells for the production of cell encapsulating alginate hydrogel microbeads in a non-silanized PDMS device. Wetting of
the PDMS channel caused the front of the Na-alginate stream to gradually advance downstream. Eventually, the front of the stream gelated and
droplets were randomly sheared off. Qc = 20 mL h1 and Qd = 10 lL h1.
c) Na-alginate solution containing both CaCO3 and Jurkat cells for the
production of cell encapsulating alginate hydrogel microbeads in a silanized PDMS device. Qc = 60 mL h1 and Qd = 20 lL h1.
Figure 4. a) Plot of the size and AR of cell encapsulating alginate hydrogel microbeads versus flow rate of the continuous phase (corn oil with lecithin (2 % w/w)). The rate of flow of the disperse phase, Qd, was
20 lL h1. The acid concentration was 1 lL acetic acid/mL oil. b) Graph
showing how the concentration of CaCO3 affects the viability of the encapsulated cells. Beads were produced at Qc = 30 mL h1 and
Qd = 20 lL h1 for all the cases. In all cell cultures, a certain proportion of
the cells will be dead. Here, the percentage of live cells after process is
defined as (Nalive,after/Nalive,before) 100% where Nalive,before and Nalive,after
refers to the percentage of cells alive before the experiment and percentage of cells alive after the experiment, respectively. Optical microscopy
image of (c) cell encapsulating beads produced at Qc = 30 mL h1 and
Qd = 20 lL h1, and d) cell encapsulating beads when trypan blue was
added to test for cell viability. Dead cells exhibit a distinctive blue color.
The use of CaCO3 nano-particles enabled us to combine internal gelation method with T-junction droplet formation to
produce alginate hydrogel microbeads, and modifications in
channel geometry should allow beads with a wider range of
sizes to be produced. The strategy described in the present
work has four significant advantages: 1) it offers easy control
over morphology and size by tuning flow parameters or concentration of reactants, 2) it allows beads with a narrow size
distribution and high uniformity in morphology to be pro-
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duced, 3) it may allow large scale production with parallelization, and 4) the process is mild enough to encapsulate mammalian cells. For cell encapsulation, results suggest that the
concentration of CaCO3 directly affects the viability of encapsulated cells; increasing the concentration increases the percentage of viable cells. To date, successful encapsulation of
mammalian cells in monodisperse alginate hydrogel microbeads (f < 300 lm) has not been reported, and we envision the
extension of the strategy reported here to the production of
monodisperse microbeads with modified alginates such as
those with arginine (R), glycine (G), and aspartic acid (D)
(RGD)-adhesive ligands incorporated,[20,21] which would enable the encapsulation of adhesive cells in the near future.
Moreover, a reliable method to produce cell encapsulating alginate hydrogel beads may allow us to form cell-based bead
arrays by harnessing the technology developed to handle and
manipulate microbeads, such as the dynamic microarray platform.[22] Such cell-based bead array systems will facilitate
studies of pathological and physiological phenomena in cells.
With enormous potential for cell-based diagnostic applications, drug testing, toxicology studies, drug delivery systems,
tissue engineering and regenerative medicine applications, we
believe our strategy and protocol are not just trivial advances
in alginate hydrogel microparticle technology, but will serve
to further accelerate the use of alginate in many fields.
Experimental
Materials: Sodium alginate (80120 mPaS), corn oil, lecithin from
soybean, hexadecane, hexane, calcium chloride, potassium chloride,
hydrochloric acid (5 mol L1) and sodium hydroxide solution
(5 mol L1) were purchased from Wako Pure Chemical Industries, Ltd
(Japan). Sodium chloride and Tween 20 were purchased from Kanto
Chemical Co., Inc. (Japan). Acetic acid was purchased from Nacalai
Tesque, Inc. (Japan). Calcium carbonate (CaCO3) (NPCC-Fresh slurry, 8.0 wt % Slurry, Lot No: 19092006-1) was kindly supplied by NanoMaterials Technology Pte Ltd. (Singapore). RPMI-1640 Medium
powder (R6504), RPMI-1640 Medium (R8758)(hereafter RPMI medium), fetal bovine serum (FBS), HEPES solution, and L-GlutaminePenicillin-Streptomycin Solution (G.P.S.) (G6784) were purchased
from SigmaAldrich (USA). Trypan blue was obtained from MP Biomedicals, Inc. (France). All chemicals and reagents were used as procured without further purification. Unless otherwise specified, all
water used in the experiments refers to ultra pure water having a specific resistance of 18 MX cm that is obtained from a Millipore system.
Jurkat, Clone E6-1(Acute T cell leukemia, human) was purchased
from Dainippon Sumitomo Pharma Co., Ltd. (Japan) and cultured at
37 C and 5 % CO2. Cell culture medium consists of RPMI medium
supplemented with 10 % FBS, 1.1 mL/100 mL medium of G.P.S. and
HEPES.
Solution Preparation: Na-alginate ( 2 % w/w) in RPMI (without
NaHCO3) solution was prepared as follows: 12 g Na-alginate was
added very slowly with stirring to 288 g water to give a 4 % w/w solution. Once a homogeneous solution was obtained, the solution was
autoclaved. RPMI-1640 Medium (2 concentration, without NaHCO3), hereafter RPMI without NaHCO3 (2), was prepared by dissolving 10.4 g of RPMI-1640 Medium powder in 500 mL of water with
stirring. pH of the solution was adjusted to 4.0 with HCl to completely
dissolve the powder. 1.4 g NaCl was then added to replace NaHCO3.
(NaHCO3 was not added as instructed in the suppliers protocol as it
acts as a pH buffer, which will interfere with the gelation process.)
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The pH was then adjusted to 7.1 with NaOH before adding 5.5 mL
G.P.S. and 5.5 mL HEPES to the solution. The solution was then sterilized by filtration using a membrane with a porosity of 0.22 lm.
Finally, equal volumes of Na-alginate (4 % w/w) and RPMI without
NaHCO3 (2) were mixed to obtain a final solution of Na-alginate
( 2 % w/w) in RPMI (without NaHCO3) solution.
Na-alginate in RPMI (without NaHCO3) solution containing
CaCO3 was prepared as follows: CaCO3 nano-particles were collected
from the slurry by centrifugation. The process of resuspending the
particles in RPMI without NaHCO3 (1), centrifuging, and discarding
the supernatant was repeated twice for rinsing. CaCO3 nano-particles
were then suspended in 0.5 mL RPMI without NaHCO3 (1) and
added to 5 mL Na-alginate ( 2 % w/w) in RPMI (without NaHCO3)
solution. We then thoroughly mixed the solution to ensure even distribution of the particles in the solution.
Na-alginate in RPMI (without NaHCO3) solution containing
CaCO3 and cells was prepared as follows: Similar to the CaCO3 nanoparticles, Jurkat cells were collected from the culture medium by centrifugation. After the supernatant was discarded, 2 mL of Na-alginate
in RPMI (without NaHCO3) solution containing CaCO3 was added
and the cells were resuspended by gentle pipetting. Finally, we obtained a solution of Na-alginate ( 1.8 % w/w) in RPMI (without
NaHCO3) containing CaCO3 and cells. The final solution had a cell
concentration of (6.86 + 0.50) 106 cells mL1.
Washing buffer was prepared as follows: CaCl2 solution consisting
of CaCl2 (162 mM), KCl (2.68 mM) and phenol red (0.04 mM) was prepared. Equal volumes of CaCl2 solution and RPMI-1640 Medium
were mixed, and Tween 20 (0.1 % w/w) was added to the final solution.
Device Fabrication and Silanization: We fabricated the device in
PDMS (Sylgard 184, Dow corning, USA) using soft lithography techniques. Our master molds consisted of SU-8 (MicroChem Corp.,
USA) positive relief features fabricated on 2-in silicon wafers. PDMS
layer was then cast from SU-8 master mold, and access holes for inlets
and outlet were punched on the PDMS slab. Another PDMS slab was
prepared by curing PDMS in a Petri dish. Surfaces of the two PDMS
slabs were treated with oxygen plasma to activate the surfaces for irreversible sealing before they were permanently bonded together. We
then baked the device on a hotplate for 50 min at 76 C to strengthen
the bonding. Devices were not used for another 48 hr to allow the
PDMS channel walls to regain its hydrophobicity. Silanization: The
following procedures were carried out inside a fume hood as it is hazardous to work with silane. We added 0.1 mL (Tridecafluoro-1,1,2,2Tetrahydrooctyl)Trichlorosilane (Gelest, Inc., USA) to 1.4 mL 3 M
Performance Fluid PF-5060 (3M, Japan) to obtain a dilute silane solution. After bonding and baking the device for 50 mins at 76 C, the
device was exposed to oxygen plasma again before a small amount of
dilute silane solution was introduced into the device. Finally, the
device was baked for 3 hr at 90 C. Silanized devices can be used
immediately after baking.
Received: February 19, 2007
Revised: April 16, 2007
Published online: August 22, 2007
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