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Indian Standard
JIB CRANES CODE OF PRACTICE
ICS 53.020.20
0 BIS 2004
BUREAU
MANAK
Fchwuy
2004
OF
BHAVAN,
INDIAN
STANDARDS
9 BAHADUR
SHAH
NEW DELHI 110002
ZAFAR
MARG
Price Group
10
Sectional Committee,
ME 14
FOREWORD
rhis Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Cranes,
Lifting Chains and Its Related Equipment Sectional Committee had been approved by the Mechanical Engineering
Division Council.
This standard covers mechanical and electrical aspects related to design, manufacture, erection and testing of the
j ih cranes required for the shop floor and general workshop applications like pillar, wall bracket jib cranes
including moving cantilever wall cranes.
There is no lSO/IEC Standard on the subject. This standard has been prepared based on indigenous manufacturers
data/practices prevalent in the field in India.
The new classifications of cranes now coming into effect as per IS 13834 (Part 1) :1994 Cranes Classification:
Part 1 General and the classification presently in use can approximately be compared as follows :
Old Classification
New Classification
Ml
11
III
M4
M6
For ease of reference this standard has been divided into four sections as follows :
Section 1 Mechanical
aspects
of the Committee
responsible
for formulation
IS 15419:2004
Indian Standard
JIB CRANES CODE OF PRACTICE
Title
[S No.
1 SCOPE
This Code covers mechanical, electrical inspection
and testing requirements
relating to the design,
manufacture and erection of stationery swiveling jib
cranes of all types for shop floor and general purpose
applications.
Structural
steel micro-alloyed
(medium and high strength qualities)
(first revision)
13473 (Part 1) : Cranes Vocabulmy: Part 1General
1992
8500:1991
3 TERMINOLOGY
2 REFERENCES
The standards listed below contain provisions which
through reference in this text, constitute provisions of
this standard. At the time of publication, the editions
indicated were valid. All standards are subject to
revision, and parties to agreements based on this
standard are encouraged to investigate the possibility
of applying the most recent editions of the standards
indicated below :
[S No.
Title
3.1 General
For the purpose of this standard the definitions given
in IS 13473 (Part 1) and following text shall apply. If
there are common terms, the definitions given in this
standard, shall prevail.
3.2 Normal
Service Conditions
a)
b)
c)
4 TECHNICAL
4.1 Information
Order
1 000 m above
INFORMATION
to be Supplied
or
The manufacturer
shall supply with the tender
information regarding the construction of the jib crane,
according to the pro forma laid down in Annex C,
including clearance diagrams,
loads and turning
moments on foundation and mounting duc to eccentric
loading.
IS 15419:2004
4.31 nformation to be Provided Prior to Installation
and Commissioning
of the Crane
6.4 Mechanical
Details
c)
d)
Recommended
e)
Test certificate,
f)
6.5 Structural
The manufacturer
shall provide
the following
information while commissioning the crane :
a)
b)
5 MARKING
instructions,
spares list,
Manufacturers
b)
name;
c)
Year of manufacture;
d)
c)
f)
ASPECTS
MECHANISM
6.1 General
The design
relating to
allowance
mechanism
5. I Identitlcation
6 DESIGN
Aspects
of Components
IS 15419:2004
6.10 Guards
7 SELECTION
OF COMPONENTS
7.1 Bearings
7.1.1 Design
Wheels
7.3.1 General
7.3.2 Material
All shafts shall be made of suitable quality of steel as
per 8.2.1 of IS 3177.
6.8 Bearings
6.8.1 Ball and roller anti-friction bearings shall be used
throughout,
unless otherwise
specified
by the
purchaser. However, the selection of bearings shall be
as per 8.7 of IS 3177.
7.4 Gearing
6.9 Brakes
7.4.1 Design
1S 15419:2004
for the appropriate mechanism class. See also 8.8.1 to
8.8.3 of IS 3177 for technical requirement.
7.4.2 Types
conditions
(see 8.12.1
of
7.6.3 Springs
Springs for electro-magnetic (EM) brakes shall be the
compression type and shall not be stressed in excess
of 80 percent of the torsional elastic limit of the
material.
7.4.3 Fixing
Keys in gear trains shall be so fitted and secured that
they cannot work loose in service. Bores for gears and
pinions shall be fine machined or ground to size after
any heat treatment that may be necessary.
7.6.5 Adjustments
Brakes shall be provided with a simple and accessible
means of adjustment to compensate for wear.
7.6.6 Ll~ting Devices
Lifting devices on such jib cranes shall be electric hoist
as per IS 3938 or chain pulley block as pcr IS 3832.
The hoisting and traversing motions shall be governed
by IS 3832 and IS 3938 respectively.
8 GUARDING
AND WEATHER
PROTECTION
8.1 Guarding
All gear wheels, pinions and chain drives shall be
encased unless such parts are so situated in relation to
the structure of the crane so as to be as safe as if
complete encasement were provided.
8.1.1 Effective guards shall be provided wherever
necessary for revolving shafts, couplings and external
gears.
8.2 Weather
Protection
7.6 Brakes
8.3 Painting
1S 15419:2004
Further added are the stresses due to local bending
under a concentrated load of wheel pressure. The jib
flange is treated as a plate of infinite length rigidly
attached to the web along one edge while the other is
free.
SECTION
ELECTRICAL
a)
b)
c)
d)
e)
9 LUBRICATION
Provision shall be made for lubricating all bearings
and for gears, chain and sprocket arrangements.
AND LOAD LIMITING
13 MOTORS
13.1 Torque
The pullout torque of any motor supplied at rated
voltage shall preferably be not less than 2.5 times the
rated torque.
REQUIREMENTS
12 GENERAL
10 LOAD INDICATION
DEVICES
13.2 Limiting
Speeds
those
ASPECTS
CONSIDERATIONS
11.1 General
The structural members of the cranes shall be designed
in accordance with IS 807.
IS 15419:2004
Table 1 Marking
S1 No.
13.4.1 Mounting
Motor shall be so located that the brush gear and
terminals are accessible for inspection and maintenance
und does not restrict the normal ventilation.
14 PENDANT
SWITCH
PUSH
BUTTON
be in
TROLLEY
1?
U
e=
UP
LOWER
LEFT
RIGHT
RIGHT
CIRCUITS
14.2 Accessibility
16.1.1 Electro-magnetic
Switch
Braking
The electro-magnetic
brake(s) used shall apply
automatically when power supply fails or when the
push button is released to the OFF position.
ii)
II
UP
LOWER
LEFT
14.4 Suspension
HOIST
15 CONTROL
CONTROL
14.1 General
14.3 Control
i)
Marking
Motion
Equipment
13.4.2 Tetvninuls
shall
Station
(Clause 14.5)
13.5 Selection
of the motor power
accordance with 10.7.2 of IS 3938.
of Push Button
16.1.2 Electro-hydt-aulic
Braking
Switch
a)
Continuous
b)
Intermittent.
IS 15419:2004
16.3 Brake Release
19 CABLES
19.1 Cables
17 LIMIT
SWITCHES
19.2 Minimum
18.1 Contactor,
PROTECTIVE
19.3 Multi-Core
Armoured
19.4 Outdoor
Circuit-Breaker
Jib Crane
18.1.1 The overload protection maybe of the electromagnetic type, with time delay or thermal overload
relays in conjunction with high rupturing capacity fuses
or thermal sensing devices,
sensitive
to motor
temperature or to temperature and current, which are
thermally in contact with the motor windings.
19.5 Current
Rating
Table 3 Higher
(Clause
0
(i)
i)
ii)
dc
3 Phase ac
supply
.!h@y
~
(2)
(3)
No line earthed
2 per motion in
separate line
1 per
motion
connected in the
non-earthed line
Wiring
s]
Cables
DEVICES
Size of Cables
17.1.1 Limit switches shall be of the series or shunttype and shall permit the motor to be operated in the
reverse direction, when the limit switch is opened. The
limit switch after being tripped shall automatically reset
itself within a reasonable distance travelled in the
opposite direction. This does not prevent the use of
the change over type limit switches, where the resetting is achieved by striker when moving in the
opposite direction.
18 ELECTRICAL
AND CONDUCTORS
(4)
3 per motion in
separate lines
Rating
of Cables
19.5. 1)
SI
No.
Mechanism
Class
Stator Circuit
Rating
Multiplied by
(1)
(2)
(3)
(4)
MI, M2
2.5
ii)
M3, M4, M5
1.7
iii)
M6. M7
1.4
I .5
IS 15419:2004
19.5.2 Consideration should
asthc ambient temperature,
of the cables, and to the
drop which
influences
cables.
22.4.2 Conductors
Cross travel conductors shall be arranged so that they
are accessible for maintenance.
20 EARTHING
22.4.3 Collector Assembly
20.1 The jib crane structure, motor frames and metal
cases of all electrical equipment
including metal
conduit or cable guards, shall be effectively connected
to earth at two different points.
INSPECTION
22 CONDUCTORS
of hinged type.
24 TESTS AT MANUFACTURERS
Current
Collection
WORKS
22.1 GeneraI
22.2 Trailing
AND TESTING
23 GENERAL
21 GUARDS
25 TESTS ON PURCHASERS
25.1 Insulation
System
PREMISES
Tests
22.4.1 General
Cross travel current collecting system shall be with
bare conductors or with shrouded conductors or with
8
IS 15419:2004
25.1.1 The voltage required for the insulation resistance
test shall be a dc voltage not less than twice the rated
voltage.
25.1.2 Any reading less than 0.5 mQ obtained with a
500 V dc Megar of the unregulated type shall be
disregarded
and the wiring under test shall be
subdivided until a reading higher than 0.5 mQ is
obtained. Failure to obtain a higher reading shows an
unsatisfactory state of the insulation.
25.1.3 The insulation resistance of each wiring circuit
exclusive of connected apparatus shall be not less than
2 mfl If necessary, it shall be permissible to disconnect
individual items of equipments
while making this
test.
25.1.4 The basic parameters like crane dimensions and
clearance shall be verified. The height of lift shall be
measured at site after erection.
b)
c)
Satisfactory
devices;
d)
Satisfactory
crane;
operation
e)
Compliance
performance
g)
operation
of all protective
of each motion of the
a)
the supply
ANNEX A
(forewor@
LIST OF ADJUNCT
INDIAN STANDARDS
IS No.
A-1 MATERIALS
A-1.l Steels and Castings
IS No.
210:1993
1030:1998
1387:1993
1570
(Part 1): 1978
(Part 2/See 1):
1979
Title
(Part 2/See 2):
1987
Title
(other than wires) with specified
chemical composition and related
properties (first revision)
Carbon steels (unalloyed steels),
Section 2 Carbon wires with
related properties (/7rsr revision)
Carbon and carbon manganese
free cutting steels ~rst revision)
Alloy steels (alloy constructional
and spring steels) with specified
chemical composition and mechanical properties (first revision)
Stainless and heat resisting steels
(second revision)
Carbon and alloy tools steels (/W
revision)
1S 15419:2004
1993
1875:1992
Title
IS No.
Title
1S No.
Surface discontinuitics,
Section 2
Surface discontinuities
(second revision)
Electroplated
(Part 1) :1992
(Part 2) :1992
(Part 3) :1992
Inspection,
acceptance
revision)
Packaging
2062:1999
8500:1991
Structural
steel micro-alloyed
(medium
and high strength
qualities) @rst revision)
A-1.2 Threaded
Fastners
1364
1367
for
general
and
Introduction
information (second revision)
(Part 3) :1991
Mechanical
properties and test
methods for bolts, screws and
studs with full loadability (third
revision)
(Part 5) :1980
Mechanical
properties and test
methods for set screws and similar
threaded
fasteners
not under
tensile stresses
Mechanical
properties and test
methods for nuts with specified
proof loads (third revision)
Mechanical
properties and test
methods for nuts without specified
proof loads (second revision)
Mechanical
and performance
properties for prevailing torque
type steel hexagon nuts (second
revision)
(Part 9/See 1) :
1993
on nuts
coatings
fasteners
sampling
procedure
and
(third
(third revision)
2266:2002
2365:1977
Specification
for steel wire
suspension
ropes
for lifts,
elevators and hoists (@t revision)
2762:1982
3973:1984
6594:2001
A-2 MECHANICAL
AND FABRICATION
DETAILS
2048:1983
2291:1990
2292:1974
1S 15419:2004
IS No.
A-3 ELECTRICAL
Title
2293:1974
Specification
andkeyways
6166:1971
Thin taperkeys
6167:1971
Thinparallel
A-3.1 Motors
818:1968
822:1970
1024:1999
1323:1982
325:1996
Specification
of three phase
induction motors (fifth revision)
900:1992
1231:1974
2223:1983
Dimensions
of flange mounted
induction
motor
(first
ac
revision)
Code of procedure
of welds
4691:1985
12075:1987
keys andkeyways
Code of practice
for use of
metal arc welding for general
construction
in mild steel @-st
revision)
for inspection
Code of practice
for use of
welding in bridges and structures
subject
to dynamic
loading
(second revision)
Code of practice for oxy-acetylene
welding for structural work in
mild steel (second revision)
A-2.3 Gears
694:1990
2467:1963
2535:1978
3734:1983
Dimensions
for worm
(first revision)
4460
(Parts 1 to 3)
1995
6535:1979
7403:1974
7504:1995
10911:1984
Title
IS No.
and keyways
A-2.2 Welding
816:1969
DETAILS
gearing
8130:1984
9968 (Part 1) :
1988
Gears Cylindrical
gears
Accuracies
Methods
of
inspection (first revision)
A-3.4 Conduits
9537 (Part 3):
1983
11
1S 15419:2004
Title
1S No.
3427:1997
10I18
(Part 1) :1982
General
(Part 2) :1982
Selection
Installation
Maintenance
Control
circuit
devices
and
switching
elements,
Section 1
Electro-mechanical
control circuit
devices
A-3.5 Earthing
Code of practice for earthing (first
revision)
3043:1987
13118:1991
13947
Low voltage
controlgear :
General rules
Circuit breakers
Switches, disconnectors,
and
disconnectors
combination units
807:1976
Code of practice
for design,
manufacture, erection and testing
(structural portion) of cranes and
hoists (jirst revision)
3177:1999
Code of practice
for electric
overhead traveling
cranes and
gantry cranes other than steel work
cranes (second revision)
3832:1986
3938:1983
13473 (Part 1) :
1992
Cranes Vocabulary:
General
current
switchgear
(Part 4/See 1) :
1993
Title
IS No.
A-3.4 Switchgears
and
switch
fuse
Part
ANNEX B
(Clause 4.1)
INFORMATION
TO BE SUPPLIED
OR ORDER
condition
..........
6)
7)
A write-upon
a) General
8)
9)
1)
2)
Whether
swivel
3)
Group classification
manual/electrical
for hoist/CT/
b) Jib Crane
of the mechanism
1)
5)
Performance
iii) Cross
traverse
(see IS 3832 or
IS 3938) .................................................
Safe working load, in tonnes :
Hoist ............................................................
4)
condition at site)
12
2)
3)
Boom length/effective
1S 15419:2004
4)
5)
i)
4)
5)
Arrangement
6)
Details
d) Lifting Hook
Hoist ...............................................................
2)
3)
Ifhookswiveling
4)
5)
Controls :
i)
ii)
3)
of drives ....................................
Power supply ac or dc :
Minimum ...............................................
ii)
c) Electrical
1)
ii)
Clear lift :
Ambient temperature
i)
with hoist
stationery,
to degree centigrade
Such as lifting
bucket, etc.
Maximum ...............................................
beam/hook
lighting
magnet,
grab
ANNEX C
(Clause 4.2)
INFORMATION
TO BE SUPPLIED
BY MANUFACTURER
Hook (h,) ........................................m.
A Hoisting rope :
Diameter/Construction/Quality
of rope
b)
c)
d)
Jibcrane
stmcture ...................................
2)
Hoist .....................................................
3)
h)
2)
Description
of brakes :
1)
Hoisting-motion
1)
Hoist .....................................................
2)
2)
Boom radius(R)
Operating
....................................
j)
speeds (loading)
1)
Hoist ...........................................m/min
2)
3)
Cross traverse
4)
Acceleration
values for cross travel
motions ................... (normal 10 m/s)
5)
k)
............................m/min
Motors :
Temperature
Motion
Quantity
rise ...........................................
Hoist
Hoist ......................................................
Hoist ......................................................
e)
1)
EncloSLIIT
Ra~ing
1S 15419:2004
m)
Details of controllers
equipment
control
panel
2)
and
s)
not
scheduled
information
Other
above .............................................................
t)
General arrangement
of safety devices
Net mass :
r)
supplied .....................
--l
IL
F
:
9
I !~
I I
I
1000
I
T%
i
/%s+
H
II
/A\
I
12
L-i
L.. ----L=
boom length
L, = extension on other side
effective radius
R=
E=
hook approach
F
h
h,
h,
=
=
=
=
hook approach
head room of hoist
height of lift
lift below the floor level
H = overall height
d
of
1S 15419:2004
Lc
/..
k WA/@
-/,/
.
F[4
m
1
..
\
. /
l--
&
l14nH-
1000
OPERATING LEVEL
1
/A\
/fi\
-.
L.---_--
7
--D
L
R
E
F
h
=
=
=
=
=
boom length
effective radius
hook approach
hook approach
head room of hoist
h, = height of lift
h2 = lift below the floor level
H=
overaH height
d = hole centres
D=
base dimension
15
IS 15419:2004
L1
EIQiJ
I
1
I
I
I
I
1
1
I
h
I
I
I
I
I
?-p
I
I
+
hl
..
.
:
1.
1000
i---
L
L,
R
E
F
=
=
=
=
=
boom length
extension on other side
effective radius
hook approach
hook approach
h
h,
h,
H
..-
=
=
=
=
--
16
IS 15419:2004
Lf
OUNTER
WEIGHT
,,,
Il!!ll
-----L
D
18
,,
Ilwl
J-
L*J.M
-1-~i$
hl
1000
OPERATING
A
,4,
LEVEL
t
I-f+--/
I
!
;
i
21
L.-...
- .,-.-..-,,
b--l
h
h, :
h, =
H=
D=
d=
L=
boom length
i, = extension on other side
f?=
effective radius
E=
hook approach
F=
hook approach
FIG. 4 SELF SUPPORTED JIB CRANE WITH COUNTER WEIGHT FABRICATED COLUMN TYPE
ELECTRICALLY
OPERATED360 SWIVEL
17
Is 15419:2004
L1
i)
1000
OPERATING
LEVEL
_.._..J..J
--L ..
L
L,
R
E
=
=
=
=
hook approach
F=
h=
head room of hoist
h, = height of Iifl
h, = lift below the floor level
H=
overall height
boom length
extension on other side
effective radius
hook approach
18
IS 15419:2004
L
t
OPERATING
I
LEVEL
1000
1000
L-.
-.
L = boom length
R=
effective radius
hook approach
E=
F=
hook approach
FIG. 6
WALL
h, = height of lift
ELECTRICALLY
OPERATED180 SWIVEL
19
IS 15419:2004
LI
!11\ \
/ml
! ,/
/A1
111
I
1
I
A
I
,
11
-y+
,
1000
OPERATINGLEVEL
4
11
I
,.
L._..l
1-
-1
= height of lift
= lift below the floor level
H
overall height
DxD~
base dimension
h,
h,
L=
boom length
L, = extension on other side
effective radius
R=
head room of hoist
h=
20
IS 15419:2004
LI
7
,
w=&J-=-
+-r
..T
-i
L
1
PENDANT+
1000
oPERATING LEVEL
!A
I
h
h,
h2
H
G
L = boom length
L, = extension on other side
S = effective radius
E=
hook approach
F=
hook approach
=
=
=
=
=
h2
I
OPERATED
FIG. 8 MOVING CANTILEVERWALL CRANE ELECTRICALLY
21
1S 15419:2004
ANNEX D
(Ckztoe11 .2. 1)
PROCEDURE
FOR CALCULATING
LOCAL BENDING OF THE
BOTTOM FLANGE OF A MONO-RAIL
TRACK
ayf= =
WXB
OA(acl)=
on
6 K, .P
t 2,<W
from
ox=
t mm
A4byL
o yb =
6 K, .P
6 K,.P
t 2,01
22
IS 15419:2004
-1
t ROOT -J
--!
/B
a\/
t MEAN
6A(allowable)
=
=
c1B(allowable)
=
t mean
trmt
q=
23
in
[S 15419:2004
K
3.2
2.8
2.4
2.0
1.6
1.2
0.8
0.4
N()TE---
0.4
0.6
va~ingwith
theratio
0.7
0.8
of C/uandobtainable
cla
from cuweasgiven
24
in Fig. 10.
1S 15419:2004
ANNEX E
(Foreword)
COMMITTEE
COMPOSITION
MED 14
Represen[afive(s)
Organization
Bharat Heavy Electrical
Ltd, Tiruchirappalli
SHRI A. C. HERI
Auri Industries
SHRI M. N. DAKTWALA
Bharat Heavy
Ltd, Hyderabad
Bhartlya
Cutler-Hammer,
(Alternate)
SHRI V. RAMACHA~DRA~
Faridabad
SHRI S. K. GA~GOPADHYAY
SHRJ A. P. SAHA
Central Building
Research Institute,
(Alternale)
SHRJ R. L, GUPTA
Roorkee
SHRJ D. K. GAUTAM
SHRI R. DASGUPTA
General
Advice
Factory
SHRI M. A. BALAKRISHNAti
SHRI G. M. K. RAJ
Institute. Mumbai
Directorate
General
of Suppplies
& Disposals,
(Alternate)
SHRI R. C. GUPTA
New Delhi
SHRJJ. K. KHANNA
Escorts Construction
(Alterrrate)
Equipment
(Alternate)
Ltd, Faridabad
Equipment
Co, Mumbai
SHRI P. B. KUCHERIA
SHRI H. A. NEVATIA
(Alternate)
SHRI D. V. S. N. RAJU
SHRI B. KSUSHNAPPA(Alferrrafe)
SHRI P. CHITLAiWiIA
SHRI P. K. NEVATIA
Ltd, Mumbai
SHRI M. S. CHAKRABORTHY
Kolkata
SHRI L. N. MISHRA(Alfernate)
Ltd, Delhi
SHRI MAJUMDAR
& Engineering
Consultants
SHRI T. K. ROY
SHRI D. GHOSH
SHRJ G. C. BANERJEE(Alternate)
Ministry
of Defence (DG1),
SHRI K. PARTHIBA~
New Delhi
of Surface Transport,
SHRI T. K. DATTA
New Delhi
SHRI D. CHAKRABORTHY
IS 15419:2004
Representative(s)
Thermal
Power Corporation
SHRI B.K.
BHATTACHARYA
SHRI R.S.
Project and Development
SHRI L.C.
D.4DL.4Nt
Mtra R.N.
Research
Designs
& Standards
Revs Engineering
Industrial
Organization,
SHRI R.N.
Lucknow
Structural
Ltd,
PRASAD (Alfernafe)
HALDAR
SHRI R.K.
Southern
YADAV (Alternate)
GANDHI (Alferua[e)
SHRI J. KUMARA~
Chennai
SHRI K. DHARMARAJAR
Iata Engineering
SHRt R.K.
SHRI M.K.
& Locomotive
Co Ltd. Pune
MtsHRA (Alternate)
SHRIS.
Limited,
Swtt D.P.
Jamshedpur
MuKHEre.rEE(A/ferns/e)
Joswtt
RATHORE
Tractor
[ndia Ltd,
Kolkata
Tractel
SHRt SRJMANTADAITA
SHru A.K.
DR PK.
HALDER(Ailernafe)
CHAKRAVARTY
International
SHRJ R. S. NALWA
SHRJ S. M. MAMNt
B[S Directorate
General
[Representing
Member
Secretary
SHRI S. B. ROY
26
Director
General
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Review of Indian Standards
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periodically; a standard along with amendments is reaffirmed when
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This Indian Standard has been developed
Amendments
Date of Issue
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