http://dx.doi.org/10.15242/IIE.E0514591
D.Mechanical Integrity
Mechanical integrity of various parts of the transformer
such as bushing, tank, cooling system etc. In order to diagnose
108
2nd International Conference on Emerging Trends in Engineering and Technology (ICETET'2014), May 30-31, 2014 London (UK)
workings
Infrared
scan(IR
Imaging)
TABLE I
CONDITION ASSESSMENT TEST
Online tests
Tests
Detections
Dissolved
Gas
analysis
(DGA)
Instruments
Partial
discharge
Oil physical &Moisture in oil
chemical
tests
Metal counts
Furans
deterioration
sludge
and
formation
Acidity of oil
cellulosic
sediment
Oil
Electrical
tests
Oil
Thermal
test
Paper
insulation
thermal test
Physical
Inspection
(external)
Pour Point
Combined TGA-DTA-DSC
Ultra sonic
and sonic
faults
detection
*Vibration
analysis
Sound
Level
Pollution,
humidity
level
Corona
Infrared thermal
1
imaging Camera
UHF
sensors
Acoustic sensors
and
Offline tests
Doble
Power
factor and
insulation
resistance
between
ph-ph, ph
ground
*Solid
insulation
electrical
tests
Excitation
current
*Turns ratio
*Leakage
reactance/s
hort circuit
impedance
test
*Sweep
frequency
response
analysis(SF
RA)
Internal
Inspection
*Degree of
polymerizat
ion
1
http://dx.doi.org/10.15242/IIE.E0514591
Automatic
Insulation
Diagnostics
Analyser
1
Model-DIRANA
Core
and
Winding
dislocation,
Structural
integrity,
transportation
damages
SFRA model
1
No.M5200,DOBLE
Boroscope
1
1
Require laboratory
analysis
2nd International Conference on Emerging Trends in Engineering and Technology (ICETET'2014), May 30-31, 2014 London (UK)
be declared faulty.
implementation of the method may lead to many
This paper along with testing techniques [5] gives misinterpreted cases [10].
consolidated parameters that can affect the performance
A1.2 IEC Method
indices and life of transformer
Fault diagnosis scheme recommended by International
a) Vibration of core
Electro technical Commission (IEC) originated from Rogers
b) Environmental condition (Humidity, pollution level, rain per
method except that the ratio C2H6/CH4 was dropped since it
year, altitude of the site, number of surges and their
only indicated a limited temperature range of decomposition.
intensity)
Normal ageing, partial discharge of low and high energy
III. METHODOLOGY
The most common methods currently used for condition
monitoring and diagnostics of Power Transformer are as below
[5].i.e.
A. Dissolved gas analysis (DGAF)
B. Oil quality factor(OQF)
C. Furfural Factor(FF)
D. Load Tap changer factor (LTCF).
E. Load history and Maintenance data(LIF).
A. Dissolved gas analysis (DGA)
DGA technique is well known tool for preventive
maintenance and its interpreted results may indicate active
incipient faults or abnormalities within the transformer tank.
However DGA should be individually taken for bushings and
all other oil filled terminals for complete diagnosis of
transformer. Routine test, diagnostics methods finds the gas
generations and measures the gas ratios. Mechanism for the
gas generation in the transformer may be arcing, partial
discharge, low energy discharge, overheating of insulation due
to severe overloading, failure of forced cooling systems or any
of the above. Practically DGA interpretation by itself cannot
provide sufficient information for incipient fault and
abnormalities to evaluate the integrity of the transformer and
its various subsystem because the governing standard fail to
evaluate condition for some abnormal ratios.
Several classis method and methods has been evolved for
DGA interpretation over the past 30 years such as Rogers,
Dorenburg, Duval triangle and modified Dorenburg
.[6],[7],[8],[9].
TABLE II
COMPARISON LIMITS IN PPM
IEEE Bureau of reclamation
Dorenburg
IEC(ppm) (ppm) (ppm)
(ppm)
200
100
100
500
50
75
120
125
35
75
65
75
80
75
50
175
5
3
35
7
500
700
350
750
6000
7000
2500
10000
Gas
H2
CH4
C2H6
C2H4
C2H2
CO
CO2
Gas
H2
100
CH4
120
C2H6
65
C2H4
50
C2H2
101200
121175
6580
5080
6-15
CO
350
CO2 2500
TDCG 690
110
201- 301300
700
176 351350
600
80100100
120
80100100
150
163535
50
350- 700- 900700
900
1100
3000 4000 5000
691-1250
1251- 17851785 2720
7011800
6011000
120150
150200
5080
11001400
7000
27214630
>1800
>1001
>150
>200
>80
>1400
>7000
>4700
Weight
(Wi)
2
3
3
3
5
1
1
3
2nd International Conference on Emerging Trends in Engineering and Technology (ICETET'2014), May 30-31, 2014 London (UK)
testing.
TABLE VI
OIL QUALITY SCORE AND WEIGHT
TABLE IV
INTERPRETATION OF RESULT IN GAS DISSOLVED IN OIL [14]
Gases
Interpretation
Oxygen(O2)
Carbon monoxide(C O)
Carbon Dioxide (CO2)
Hydrogen(H2)
Acetylene(C2H2 )
Ethylene(C2H4)
Ethane(C2H6)
Methane(CH4)
TDCG
Sr.
Test
1.
2.
3.
4.
5.
6.
7.
Condition
Description
Very Good
Good
Fair and acceptable
Fair but Caution
Need attention
DGAF<1.2
1.2DGAF<1.5
1.5DGAF<2
2DGAF<3
DGAF3
D-877
IS-6792
1,2,3,4
IEC60814
D1533B
IS13567
1,2,3,4
IEC62021
D-974
IS-1448
(P-2)
1,2,3,4
IEC60247
D-924
IS-6262
1,2,3,4
IEC60247
IEC61125
ISO6295
ISO2719
ISO3016
IEC60814
ISO3104
D-924
IS-6103
1,2,3,4
D-1524
IS-1866
1,2,3,4
D-971
IS-6104
D-92
IS-1448
1,2,3,4
D-97
IS-1448
1,2,3,4
D-1298
IS-1448
1,2,3,4
D-445
IS-1448
(P-25)
1,2,3,4
ISO
2049
IEC60156
D-1524
Dielectric
dissipation
factor(D)
Resistivity
10.
Pour point
11.
Density
12.
Kinematic
Viscosity
IS
Parameter
s
IFT
NN
COLOUR
OQIN
IFT
NN
COLOUR
OQIN
IFT
NN
COLOUR
B. Oil quality
Oil quality is a good indicator of condition of transformer, its
electrical, chemical properties clearly indicate the
deterioration of the internal parts of the transformer subsystem
but it has disadvantage that if the regular reclamation is being
carried out then actual condition of insulation inside the
transformer winding cannot be predicted. However evaluation
based on oil quality can be done by considering table 6
testing.
Oil quality is a good indicator of condition of transformer,
its electrical, chemical properties clearly indicate the
deterioration of the internal parts of the transformer subsystem
but it has disadvantage that if the regular reclamation is being
carried out then actual condition of insulation inside the
transformer winding cannot be predicted. However evaluation
based on oil quality can be done by considering table 6
http://dx.doi.org/10.15242/IIE.E0514591
Color and
appearance
Dielectric
Breakdown
voltage
Water
content or
moisture
Acidity(NN
)
9.
8.
IS-335
ASTM
Sediments
and sludge
Interfacial
Tension
Flash point
Wi
Score
(Si)
1,2,3,4
IEC
IFT
NN
COLOUR
OQIN
IFT
NN
COLOUR
OQIN
111
TABLE VII
PROVIDE DETAIL OF MONITORING OQIN
Range of values
Quality of oil
30.0-45.0
0.00-0.04
PALE YELLOW
300-1500
27.1-29.9
0.05-0.10
YELLOW
270-600
24.0-27.0
0.11-0.15
BRIGHT
YELLOW
14.0-23.9
0.16-0.65
AMBER,
BROWN,
22-159
<13.9
>0.66
DARK BROWN,
BLACK
<21
Score(Si)
Beginning of sludge
Formation, Oil condition
normal
0.01
2nd International Conference on Emerging Trends in Engineering and Technology (ICETET'2014), May 30-31, 2014 London (UK)
TABLE IX
SCORING AND WEIGHTING FACTOR FOR LTC
Vaccume
LTC
(2)
C. Furfural analysis
Furans are the group of organic compound that are formed
by the deterioration of cellulosic material in the transformer.
Overheating along with moisture and oxidation accelerate the
degradation of paper that results in furanic compounds.
Furfural test along with Degree of polymerization (DP) test
provide the information about the degradation of paper
insulation in the transformer oil. High level of carbon dioxide
and carbon monoxide generation indicate the need of furfural
analysis. Types of Furans that can be formed are [12].
1.
2.
3.
4.
5.
TABLE VIII
CONDITION OF TRANSFORMER BASED ON FURFURAL ANALYSIS
60-300
6502000
23753275
Degree of
Polymerization
(DP)
800-6003
390-980
500-360
1115-1450
340-300
38504525
1665-1900
280-260
53007333
2175-2845
240-200
Condition of
paper based on
Furan analysis
Normal
ageing
Accelerated
ageing
Excessive
ageing,
Equipment in
danger zone
High risk of
failure or high
probability of
fail
End of life of
paper insulation
Gas
CH4
1
<30
C2H6
<20
C2H4
<50
C2H2
CH4
C2H6
<3
<100
<50
C2H4
C2H2
<200
<500
CH4
<50
C2H6
<30
C2H4
C2H2
<100
<10
2
3
305050
100
204030
50
50100100
200
3-4
4-5
100-200 200-300
50100-200
100
200-400 400-600
50010001000
5000
50150-250
150
3050-100
50
100-200 200-500
102020
25
Furfural
factor
(FF)
Wi
50
200
5
300
200
5
3
3
600
5000
5
3
250
100
500
25
5
3
(4)
TABLE X
SCORING OF LIF
3
Score
(Li)
4
3
2
1
0.01
LIF
LIF3.5
2.5LIF3.5
1.5LIF2.5
0.5LIF1.5
LIF0.5
0.01
TABLE XI
http://dx.doi.org/10.15242/IIE.E0514591
4
>100
Resistive
LTC
Reactive
LTC
2-Furaldehyde(2-Fal)
2-acetyl furan(2-ACF)
2-Furfuryl alcohol(2-FOL)
5-methul-2-furaldenhyde(5-MEF)
5-hydroxylemethy-2-furaldehyde(5-HMF)
Normal
Paper
at 55 C
(2-FAL
counts)
Weight
Score(Si)
112
2nd International Conference on Emerging Trends in Engineering and Technology (ICETET'2014), May 30-31, 2014 London (UK)
VARIOUS CORING TABLE FOR SCORING VARIOUS FACTOR FOR THI
Factors
DGAF
OQF
FF
LTCF
LIF
[6]
Score(Si)
4,3,2,1,0.01
4,3,2,1,0.01
4,3,2,1,0.01
4,3,2,1,0.01
4,3,2,1,0.01
[7]
[8]
[9]
[10]
TABLE XII
CONCLUDE ABOUT THE HEALTH OF TRANSFORMER AT THE TIME OF TESTING
1
0.50
0.25
Condition of
transformer
Very good
good
poor
<0.25
THI
<0.20
[11]
Maintenance requirement
Normal maintenance
Normal maintenance
Carry out diagnostic test and
refurbishment
Carry out diagnostic test well earlier
than normal and need clear attention
for parameter
Shut down transformer and carry out
refurbishment for further use and to
avoid catastrophic failure
[12]
[13]
[14]
[15]
[16]
IV. CONCLUSION
The determination of criticality level of fault in oil filled
power transformer is a virtual issue that can be resolved by
adhering to strict condition monitoring regime. The present
paper has highlighted novel technique to decide the criticality
and remedial aspect through exhaustive tests by forming HI.
The author are of firm opinion that if HI of equipment of
substation i.e. Power Transformer is evaluated, It can prevent
catastrophic failure and moreover a strategy can be evolved by
developing proper data bank of power transformer to
safeguard the Power Transformer.
[17]
ACKNOWLEDGMENT
The Author are thankful to TIFAC-CORE for providing
Testing facilities to conduct experiment and other
infrastructure for condition assessment of Power Transformer
for Thesis and Dissertation
REFERENCES
[1]
[2]
[3]
[4]
[5]
http://dx.doi.org/10.15242/IIE.E0514591
113