West Pomeranian University of Technology, Szczecin, Institute of Chemical and Environment Engineering, ul. Puaskiego 10, 70-322 Szczecin, Poland
Oita University, Department of Applied Chemistry, Dannoharu 700, Oita 870-1192, Japan
a r t i c l e
i n f o
Article history:
Received 20 October 2014
Received in revised form 19 December 2014
Accepted 20 December 2014
Available online 13 January 2015
Keywords:
Photocatalytic membrane reactor
Ceramic membrane
Ultraltration
Microltration
Fouling
Stability
a b s t r a c t
The investigations on the inuence of TiO2 photocatalyst (Aeroxide TiO2 P25) loading, feed cross-ow
velocity (vF) and transmembrane pressure (TMP) on the fouling and stability of ceramic membranes in
a photocatalytic membrane reactor are presented. Two ultraltration membranes with molecular weight
cut-off of 5 kDa (Filtanium 5) and 100 kDa (Filtanium 100), and one microltration membrane (Filtanium
0.2) with maximum pore size of 0.2 lm were used. Regardless of the applied vF (36 m/s), TMP (13 bar)
and TiO2 P25 loading (0.51.5 g/dm3) no permeate ux decline was observed when the UF membranes
were used. On the opposite, an increase of the ux for 510% compared to pure water ux due to abrasion
of the membranes separation layer by TiO2 P25 particles was found. In case of MF membrane a signicant
inuence of vF and TMP on permeate ux was observed. Application of vF = 3 m/s led to a signicant
membrane fouling while at vF = 6 m/s the permeate ux exceeded pure water ux in the whole range
of TMP. The ne UF Filtanium 5 membrane lost its separation properties due to abrasion by TiO2 P25 particles, whereas the performance of the ordinary UF Filtanium 100 membrane did not change during 100 h
of operation in the PMR. Additionally, the inuence of a commercial TiO2 ST01 (Ishihara Sangyo, Japan)
and laboratory made A700 (anatase) and A800 (rutile) on the permeate ux through Filtanium 100 membrane were assessed. The difference between the lowest and the highest values of the permeate uxes
measured for various TiO2 materials did not exceed 12%.
2015 Elsevier B.V. All rights reserved.
1. Introduction
Every year huge amounts of wastewater containing toxic
organic pollutants are produced worldwide. Conventional water
and wastewater treatment technologies are usually ineffective in
removal of these chemicals and the pollutants enter the environment thus contaminating water sources. Therefore, numerous
attempts have been undertaken to develop new methods of water
and wastewater treatment. A very promising solution could be
application of photocatalytic membrane reactors (PMRs). PMRs
are hybrid systems coupling photocatalysis and a membrane process in one unit. Photocatalysis allows the organic pollutants to
be decomposed and mineralized to H2O, CO2 and mineral salts. A
membrane enables separation of the photocatalyst from the reaction medium and its further reuse. Additionally, the membrane
could serve as a barrier for the molecules present in the solution,
both initial compounds and products or by-products formed during the decomposition [1].
Two main types of PMRs can be differentiated: (i) with a photocatalyst in a suspension and (ii) with a photocatalyst immobilized
on the membrane surface or within its structure [1]. Most of the
PMRs described in literature are slurry reactors equipped with
polymer membranes [24]. However, polymer membranes have
some serious drawbacks when their application in PMRs is considered. The most important are low resistance to UV light and the
action of hydroxyl radicals. The limited stability of commercial
polymeric membranes under UV irradiation was conrmed by
Molinari et al. [5], whereas Chin et al. [6] reported the membranes
damage during their exposure to 200 mmol/dm3 H2O2 solution. To
increase the lifetime of the polymeric membranes in the hybrid
photocatalysis-membrane systems it is necessary to place them
separately from a photoreactor. Ceramic membranes exhibit properties that make them more appropriate for the application in the
PMRs, namely high chemical, pH, temperature and pressure resistance [7]. Ceramic membranes can be made of various materials,
including TiO2, Al2O3 or ZrO2. Particularly, the pure titania
138
membranes are widely used in microltration (MF) and ultraltration (UF) systems because they exhibit good fouling resistance due
to highly hydrophilic properties of their surface [8]. Despite
numerous advantages of ceramic membranes, the literature
reports on their application in PMRs are very limited [7,912].
Moreover, most of papers refer to a preparation of the membranes
with immobilized TiO2 layer and evaluation of their photocatalytic
efciency in the hybrid systems [9,10]. PMRs equipped with such
membranes were applied for decomposition of model dyes including Methyl Orange [9], Acid Orange 7 [10,12], Acid Red 4 [11] and
Rhodamine B [13]. The literature data on slurry PMRs equipped
with ceramic membranes is even much more scanty. A pilot scale
PMR with ceramic MF membranes and TiO2 in suspension was
applied for treatment of Colorado River water [14]. The authors
described mainly the efciency of the removal of pharmaceuticals
and endocrine disrupting compounds; however, did not present
any details on the permeate ux variations during the experiment.
Shi et al. [15] presented results of the treatment of waste seawater
from shrimp farms in a photocatalytic membrane reactor equipped
with a-Al2O3 membrane with pore size of 0.05 lm. Except from
TiO2 photocatalysis they examined combined systems, i.e. photocatalysis enhanced with H2O2 and photocatalysis in the presence
of Fenton reagent. The authors reported that the permeate ux
under 0.5 bar was 432 dm3/m2 h. Another researchers [16] studied
fouling and regeneration of two Al2O3 MF membranes with the
pores diameter of 0.2 and 1.0 lm for the recovery of ne TiO2 particles from acid wastes. It must be stressed, however, that the system was not a PMR but just an ordinary MF conguration. The
authors observed that the permeate ux increased with increasing
feed cross ow velocities (vF) in the range of 13.5 m/s. However,
at higher velocities it slightly decreased. That was explained by
the removal of larger particles by scouring action of the cross-ow
stream as the vF was increased. As a result, smaller particles were
deposited on a membrane which led to the formation of a more
dense ltration cake with a higher resistance. Application of backush was found to be an efcient method of the TiO2 cake removal
only in case of the 1 lm pore-size membrane [16].
The present state of the art in the area of PMRs with polymeric
membranes shows that application of TiO2 in a slurry contributes
to permeate ux decline due to deposition of TiO2 on a membrane
surface [1]. The severity of membrane fouling caused by TiO2
depends on process parameters such as photocatalyst loading,
transmembrane pressure and feed cross ow velocity [17]. Generally, the permeate ux improvement with increasing cross-ow
velocity was observed [17,18]. Moreover, it was found that when
the TiO2 concentration was increased from 0.001 to 3.0 g/dm3
the ux decline was proportional to TiO2 loading [1719].
The reports concerning membrane fouling caused by TiO2 particles in PMRs utilizing ceramic membranes are hardly to be found.
Moreover, there are no papers describing the stability of ceramic
membranes in PMRs. There is also lack of the papers presenting
thorough investigations on the inuence of process parameters
such as TiO2 amount, transmembrane pressure or feed cross-ow
velocity on the ceramic membranes performance in PMRs.
The present work describes the studies on the inuence of process parameters on the performance of TiO2 micro- and ultraltration membranes during ltration of TiO2 suspension under
conditions prevailing in a slurry photocatalytic membrane reactor.
Moreover, the effect of the photocatalyst type on the permeate ux
behavior was evaluated. Additionally, the membranes stability in
terms of separation properties was assessed during long term
operation in the PMR. The ceramic membranes made of titanium
dioxide were chosen due to the fact that they were made of a material (TiO2) exhibiting similar physico-chemical properties as the
photocatalysts used in the experiments. It should be noted, however, that the membranes were not the photocatalytic membranes.
139
Fig. 1. Schematic diagram of the laboratory-scale photocatalytic membrane reactor used in the experiments (P1, P2, P3 manometers, R1, R2 rotameters, FT feed tank,
S stirrer, P pump, UV1, UV2 photoreactors with UV-C lamps, MM membrane module, H heater, C cooler).
shell side of the module. The permeate ux was estimated by measuring the volume of permeate which passed through the membrane during a period of time. Both the retentate and permeate
were recycled to the feed tank in order to maintain constant concentration of the photocatalyst. The experiments were repeated
at least twice in order to conrm the reproducibility of the results.
In case of the MF membrane a backush procedure using permeate as a ushing medium was applied. The backush pressure
was 4 bar. The backush frequency was 30:1, which means that
the backpulse duration was 1 s and the backpulse interval
amounted to 30 s.
The morphology of the surface of the brand new membranes
and the TiO2 ltration cake was analyzed using the laser scanning
microscopy (LSM) and atomic force microscopy (AFM) techniques.
The LSM measurements were performed with application of
VK9700 microscope (Keyence, Japan). The LSM membrane roughness (LSM-Ra) was calculated using the VK Analyzer software.
The AFM analysis was performed using NanoScope V Multimode
8 scanning probe microscope (Bruker Corp.). The measurements
were carried out in the ScanAsyst mode using the silicon nitride
ScanAsyst Air probe. The AFM membrane roughness (AFM-Ra)
was calculated with application of the NanoScope Analysis
software.
The morphology of the membranes and the thickness of the
TiO2 ltration cake was examined using Hitachi SU8020 Ultra-High
Resolution Field Emission Scanning Electron Microscope (UHR FESEM) equipped with Energy Dispersive Spectroscopy system (EDS
NSS 312, Thermo Scientic).
The FTIR/DRS spectra were recorded using Jasco FTIR 4200 spectrometer (Japan) equipped with a diffuse reectance accessory
(Harrick, USA).
The XRD patterns were recorded using XPert PRO diffractometer with Cu Ka radiation (k = 1.54056 ). TiO2 anatase over rutile
ratio was calculated from [19]:
D Kk=b cos h
where K = 0.9 is a shape factor for spherical particles, k is the wavelength of the incident radiation (k = 1.54056 ), h is half of the diffraction angle (rad) and b is the line width at half-maximum height.
The BrunauerEmmettTeller (BET) surface area of the powders
was determined on the basis of nitrogen adsorptiondesorption
measurements at 77 K conducted in Quadrasorb SI (Quantachrome,
USA) apparatus. The samples were degassed at 80 C prior to nitrogen adsorption measurement. The BET surface area was determined by multipoint BET method using the adsorption data.
The particle size distribution of the photocatalysts was analyzed
by LA-950 Laser Diffraction Particle Size Distribution Analyzer
(Horiba, Japan). During the measurement the samples were circulated without any sonication in order not to destroy aggregates
formed in water suspensions of the photocatalysts.
The concentrations of polyethylene glycol and dextrans in feed
and permeate were determined using high performance liquid
chromatograph (HPLC) LaChrom Elite (Hitachi, Japan) equipped
with refractive index (RI) detector L-2490 and the PolySep-GFCP4000 column. The mobile phase was ultrapure water. The rejection coefcient was calculated on a basis of the equation:
140
Table 1
Selected physico-chemical parameters of the photocatalysts.
Photocatalyst
Specic surface
area SBET (m2/g)
Anatase over
rutile ratio (A:R)
Crystallite size of
anatase (nm)
A700
A800
P25
ST-01
30
6
51
252
94:6
2:98
80:20
100:0
32
51
22
8
Fig. 2. Particle size distribution of various photocatalysts: P25, ST01, A700 and
A800.
ST01 > P25 > A700 > A800. Higher intensity of the bands can be
attributed to a higher hydrophilicity of a material. According to this
assumption, the ST01 was the most hydrophilic whereas A800
exhibited the lowest hydrophilicity from all of the materials used.
(a)
(b)
(c)
(d)
(e)
(f)
141
Fig. 4. SEM cross sections of (a and b) Filtanium 5, (c and d) Filtanium 100 and (e and f) Filtanium 0.2 membranes (1 support, 2, 3 intermediate layers, 4 top layer).
kept wet but was no longer under the action of the pressure. Therefore, at the beginning of the second day of water ltration the permeate ux was a bit higher than at the end of the rst day of the
experiment, what is especially visible in case of Filtanium 100
and Filtanium 0.2 (Figs. 6 and 7). Such an increase of the ux might
be explained by the membrane decompression.
A linear dependence between PWF and transmembrane pressure was observed for all the examined membranes (Figs. 57).
142
In order to evaluate the inuence of TiO2 loading on the permeate ux through Filtanium 5 and Filtanium 100 membranes a set of
experiments in which photocatalyst concentration amounted to
0.5, 1.0 or 1.5 g/dm3 was performed. The experiments were conducted at TMP of 3 bar and the feed cross-ow velocity of 3 m/s.
During the process the UV lamps were switched on. No signicant
differences between the permeate uxes measured under the
applied conditions were observed. The ux in case of the Filtanium
5 membrane was about 150155 dm3/m2 h, whereas in case of Filtanium 100 membrane it was in the range of 530550 dm3/m2 h,
regardless of TiO2 doses. It was also noticed that the permeate
uxes during the PMR operation were higher than those measured
for pure water (Figs. 5 and 6).
The literature data on PMRs utilizing polymeric membranes
show that when the photocatalyst concentration increases, the
permeate ux decrease takes place as a result of a cake layer
build-up on the membrane surface [1719]. The results obtained
in the present work are in disagreement with these data, i.e. no
permeate ux decline through the UF membranes due to the presence of TiO2 was observed. This might lead to a conclusion that the
conditions applied in the discussed experiments prevented from
TiO2 cake deposition on the membrane surface even at higher photocatalyst loadings. To verify this supposition the samples of membranes after PMR operation at TMP of 3 bar and vF of 3 m/s were
analyzed using SEM. The TiO2 P25 concentration was 1.5 g/dm3.
The SEM microphotographs of the membranes cross sections are
shown in Fig. 8. It can be observed that in case of both membranes
the surface was covered with a ltration cake layer which means
that the supposition was wrong. The TiO2 cake had a similar thickness in case of both UF membranes, i.e. 37 lm (S.D. = 3 lm) for Filtanium 5 and 45 lm (S.D. = 3 lm) for Filtanium 100.
Thus, other explanation for the obtained results should be
found. Taking into account that the experiments were realized
under the conditions prevailing in PMRs, i.e. in the presence of
Fig. 8. SEM microphotographs of cross-sections of the Filtanium 5 and Filtanium 100 membranes after experiments in the PMR (process parameters: vF = 3 m/s, TMP = 3 bar,
1.5 g TiO2P25/dm3).
UV irradiation, the superhydrophilicity of TiO2 was taken into consideration. During UV irradiation TiO2 particles gain superhydrophilic properties [23] and this phenomenon can last even a few
hours after the end of the exposition to UV light [24]. Since in
the experiments performed in this study the TiO2 suspension was
continuously circulated between the photoreactors and the membrane module, the photocatalyst was able to maintain its superhydrophilic properties. The positive inuence of the superhydrophilic
effect on the permeate ux was previously reported by other
researchers [25,26]. Ma et al. during their investigations [25] found
that Si-doped TiO2/Al2O3 composite UF membrane after irradiation
with UV light exhibited higher pure water permeability than the
membrane kept in the dark. Moustakas et al. [26] suggested that
superhydrophilic properties of TiO2 could restrict from deposition
of the photocatalyst particles on a membrane surface. Instead, a
thin layer of superhydrophilic TiO2 particles could be formed on
a membrane thus increasing its hydrophilicity which further leads
to the improvement of the permeability.
In order to verify the hypothesis that the increase of the permeate ux observed during PMR operation was associated with the
superhydrophilic effect of TiO2, the additional experiments without the presence of UV irradiation were carried out. The obtained
143
Fig. 9. LSM images of the surface of the Filtanium 5 (a) and Filtanium 100 (b) membranes before (left image) and after (right image) the experiments in the PMR (process
parameters: vF = 3 m/s, TMP = 3 bar, 1.5 g TiO2P25/dm3).
144
Fig. 10. Inuence of the feed cross-ow velocity on the permeate ux through
Filtanium 0.2 membrane (process parameters: TMP = 3 bar, 1.5 g TiO2P25/dm3,
backushing (BF) frequency 30:1).
higher than the PWF for ca. 1650 dm3/m2 h, whereas at 4.5 m/s
for ca. 510 dm3/m2 h (Fig. 10). In case of the lowest vF a decrease
of the ux for ca. 770 dm3/m2 h below the PWF value was
observed. The signicant increase of the permeate uxes at vF of
4.5. and 6 m/s compared to PWF can be attributed to the abrasion
of the surface of Filtanium 0.2 membrane by the photocatalyst particles, similarly as it was found in case of the UF membranes. As
can be seen in Fig. 4f the top layer of Filtanium 0.2 was built of particles with a non-uniform distribution. It can be assumed that during ltration the particles having ner sizes underwent erosion
what led to the opening of new pores or enlargement of the existing ones. As a result the permeate ux increase was found. The
abrasion cannot be also excluded in case of vF = 3 m/s. However,
at this cross ow velocity a signicant fouling of the membrane
by the photocatalyst particles occurred and therefore the ux
increase caused by the abrasive action of TiO2 particles cannot be
seen. Moreover, taking into consideration that the increase of the
ux was more signicant at vF = 6 m/s compared to that at 4.5 m/
s it can also be concluded that at the latter cross ow velocity
the membrane fouling took place as well. However, the severity
of this phenomenon in that case was not as high as at vF = 3 m/s
since the ux remained higher than PWF.
The application of the backush was found to be ineffective in
the discussed experiments. Although the BF frequency was high,
the permeate ux was similar to the ux measured during the
experiments without membrane backushing. No signicant inuence of BF on permeate ux restoration during MF of processing
acid wastewater containing ne TiO2 particles through a 0.2 lm
pore-size a-Al2O3 membrane was also found by Zhao et al. [16].
On the opposite, the authors observed a high efciency of backushing in case of a membrane with nominal pore size of 1 lm. The
differences in the results were attributed to the lower ux decline
and higher resistances of the membrane and fouling layer in case of
the membrane with 0.2 lm pores compared to that with 1 lm
pores.
The data presented in Fig. 10 show that selection of a proper
feed cross ow velocity is a more efcient way of improvement
of permeate ux than the application of the membrane backush.
Figs. 11 and 12 present SEM and LSM images of the cross section
and the surface of the Filtanium 0.2 membrane after the experiments realized at vF = 3 m/s in the PMR. Similarly as in case of both
UF membranes a formation of a TiO2 cake was also observed for the
MF membrane (Fig. 11a). However, the cake thickness was signicantly lower (14 lm, S.D. = 1 lm) in case of MF compared to UF
membranes. An explanation of these results needs further investigations. Nonetheless, based on the present data it might be concluded that in case of the Filtanium 0.2 membrane the
photocatalyst particles were not only deposited on the membrane
surface but also entered its pores what affected the ltration cake
thickness. Such a conclusion can be drawn on a basis of the SEM
cross section of the membrane taken at higher magnication
(Fig. 11b). In this microphotograph the presence of small TiO2 particles, probably P25, between the larger TiO2 particles forming the
membrane structure can be seen. However, it must be remembered that due to the fact that both materials, i.e. the membrane
and the photocatalyst were made of TiO2 the unequivocal differentiation of the particles origin is difcult.
The surface roughness (LSM-Ra) of the TiO2 cake formed on the
membrane surface was similar to that measured for both UF membranes and amounted to 0.233 lm (S.D. = 0.010 lm). The LSM
images presented in Figs. 9 and 12 show the samples after the
experiments realized at the same process parameters, i.e. at
vF = 3 m/s, TMP = 3 bar and with application of 1.5 g TiO2/dm3. Taking this into consideration, it might be concluded that the roughness of the surface of TiO2 cake formed under the same process
conditions is independent of the membrane type.
145
(a)
(b)
Fig. 11. SEM micrographs of the cross-section of the Filtanium 0.2 membrane after
the experiments in the PMR (process parameters: vF = 3 m/s, TMP = 3 bar, 1.5 g
TiO2P25/dm3).
Fig. 12. LSM images of the surface of the Filtanium 0.2 membrane before (left image) and after (right image) experiments in the PMR. Process parameters:
TMP = 3 bar, 1.5 g TiO2P25/dm3.
vF = 3 m/s,
146
Fig. 16. AFM images of the brand new Filtanium 5 membrane (a and c) and the membrane after the experiments in PMR (b and d). Process parameters:
TMP = 3 bar, 1.5 g TiO2 P25/dm3.
147
vF = 3 m/s,
thin (45 lm) and very porous, therefore its contribution to the
overall ltration resistance was insignicant. It is also worth noting
that regardless of the TiO2 type used all the measured permeate
uxes were above the PWF.
4. Conclusions
The obtained results revealed that the performance of ceramic
UF membranes in a photocatalytic membrane reactor differed signicantly from that observed in case of a ceramic MF membrane.
148
During the experiments realized with application of UF membranes no inuence of feed cross ow velocity and TiO2 P25 photocatalyst concentration on the permeate ux was found in a range of
investigations. In case of Filtanium 0.2 MF membrane a deterioration of permeate ux with decreasing feed cross-ow velocity was
observed. At cross ow velocity of 3 m/s the ux decreased significantly below the value measured for pure water. That was attributed to the membrane pore blockage by photocatalyst particles. It
was concluded that selection of a proper feed cross ow velocity
was a more efcient way of improvement of permeate ux through
the MF membrane than the application of the membrane
backush.
An increase of permeate ux during PMR operation compared
to pure water ux (PWF) was found in case of both UF membranes,
regardless of process conditions. When the MF membrane was
applied such an increase was observed at feed cross ow velocities
vF P 4.5 m/s. It was concluded that the most probable explanation
for the permeate ux improvement was the abrasion of a membrane skin layer by the photocatalyst particles. Nonetheless, the
abrasion affected the separation characteristics only in case of
the ne UF Filtanium 5 membrane. That membrane lost completely
its separation properties towards PEG after 100 h of operation. No
signicant changes of dextran rejection by Filtanium 100 was
observed after 100 h of experiment. In case of the MF membrane
an increase of dextran rejection in time was found which was
attributed to the deposition of TiO2 particles in the membrane
pores.
The inuence of the photocatalyst type on the permeate ux
through Filtanium 100 membrane was found to be insignicant.
The results can be explained in terms of the high cross ow velocity applied in the experiments. Under such conditions the ltration
cake formed on the membrane was thin and porous thus its contribution to the overall ltration resistance was negligible.
A particular attention should be paid to the selection of membranes for PMRs not only with reference to their resistance to damage by oxidative species or UV radiation but also in terms of the
resistance to abrasion by photocatalyst particles. It should be taken
into consideration that ceramic membranes can also be damaged
by abrasive action of photocatalyst particles.
Acknowledgements
This research was supported by The National Science Center
(Poland) under Project No. 2011/03/B/ST5/01053.
The authors would like to thank Dr. Katarzyna Wilpiszewska
from Polymer Institute, WPUT, Szczecin for her assistance in LMS
analyses.
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