FLEXIBLE TUBING
1)
2)
3)
4)
High Quality
High Quality Master Coils of steel are slit to the
width
required for the diameter of tube to be milled
Chemistry verified
Mechanical properties verified
Width verified
Thickness verified
Full traceability of each strip, master coil and
heat of
raw materials
Pipeline Compliance with API 5LCP
2.
3.
4.
5.
In order to know the restrictions that we can have for the job.
2.
3.
Weather situation will be part of the job, Kerui can not Weld with rain.
Welding certifications
Testing report
Flexible Pipes
Characteristics
Flexible Pipes
Characteristics
Flexible Pipes
Characteristics
Flexible Pipes 5
Flexible Pipes
Characteristics
Welding equipment
Characteristics
Miller Dynasty 200 Series
Welder
Welding kits
Welding kits
Kerui)
Inspection suggested by
Kerui
The onsite inspections would be based on the requirements of
the end-user,
but here are some of the typical ones:
Electrical Current Testing for Coating Integrity (Geep).
Pipe-to-pipe X-ray As per the end user requirements
(identical to existing
steel pipeline requirements)
Coating Repair Inspection visual and volumetric inspection
as per the
manufacturers requirements. (see the attached Procedure)
Hydrotest of pipeline As required by the end user. This
equipment, water
requirements.
based on End
Installation Example
Common Structural
Composition
Carcass (Flexbody)
Prevents collapse under external hydrostatic
pressure
Internal Pressure Sheath (Flexbarrier)
Armour (Flextensile)
Provides both hoop and axial
strength
Insulating Layer (Flexinsul)
Protects against heat
loss
Carcass
Increasing temperature
resistance
Production @ 130C PVDF
Gas Injection Static & Water Injection
HDPE
Gas Injection Dynamic PA12
110ksi
PVDF
155ksi
12mm
Pressure Containment
Smooth Bore Applications Collapse
Interlayer Tapes
Polypropylene
High Strength Glass
Tape
Dynamic PA 11 Anti Wear
Static
HDPE
PA11/PA12
Designed to:
Ancillary Equipment
Technology
A key component of any flexible riser and flowline
system is the
design and analysis of all required ancillary equipment
Subsea Bend
Stiffener Assembly
Bracelet
Anodes
Flexible
Pipe
Grayloc Interface
Assembly (Hub, Clamp,
Gasket, Test Head)
Distri
buted
Buoyancy
Modules
Topsides Bend
Stiffener Assembly
I-Tube Interface
Flange
Split Flange
Hang-Off
Submarine installation on
shallow
waters
Rigid riser must
be previously
installed on the
platform in
order to speed
the installation
operations. API
17A contains API 17B and 17J
DS 081-2007 : on the general dispositions, in the chapter fifth, art. 49
uses as a
bases the ANSI/ASME B31.4 or ANSI/ASME B31.8. . The ANSI/ASME
B31.4 specify
that in the case of the use of flexible pipe, the API 17B must be used.
FLEXIBLE PIPE IS DIFFERENT FROM THE RIGID PIPE. EACH TYPE HAS ITS OWNS SPEC
Loadout Options
Reel
Used in the production facilities
The most flexible form of shipping unit
Reels may be shipped directly by installation vessel or by specialist heavy lift
cargo vessels
Reels can be configured for multiple lines or special packing arrangements
Reels can be loaded directly into lay system drives
Simple onshore drive systems for spooling
Carousel
Generally more suitable for cables and umbilicals
Allows longer lengths from onshore carousels in Newcastle
Requires purpose built installation or transport vessels with suitable carousel
systems
Extensive packing usually required for multiple lengths
Bespoke Packaging
Coiled and banded - for short jumper lengths
Wooden reels disposable
Steel frames - disposable
Installation
Installation systems
include:
Horizontal Lay System (HLS) Installation
Vertical Lay System (VLS) Installation
EXAMPLE
EXAMPLE