4.1
General
4.1.1
4.1.1.2
iron for any pressure part or any part attached to the tank by welding is prohibited.
4.1.1.4 Because of hydrogen embrittlement and toxicity concerns, cadmium-plated components shall not be used
without the expressed consent of the Purchaser.
1.1.2 Materials used in the constructon of tanks shall conform to the specifcaons listed n ths section, subject to
the modificaons and limitations indicated in this standard. Material produced to specifications other than those listed
in ths secton may be employed, provded that the materal is cenifed to meet all of the requirements of an applicable
materal specilicaton lsted in ths standard and the material's use s approved by the Purchaser. The Manufacturer's
proposal shall dentify e material specfications to be used. When this standard does not address rnaterial
requirements for miscellaneous items and appurtenarrces, the Purchaser and/or the Manufacturer shall supply
additonal riaterial requirements using a supplement to the Data Sheet.
4.1.3 When any new or unused plate and pipe material cannot be completely
4.1.4
Where materals of construcon are used that are certifed to two or more rnaterial specificaons, the materal
specifcation chosen for the desgn calculaons shall also be used consstently in the applicaon of all other
provisions of this standard. The Purchaser shall be notjfied of ths choce and receve confrmaton that the material
fully comples with the chosen material specification n all respects.
4.1.5 When a tank is designed to e requirements of this standard usng plate material from Group-l
through
Group-lllA steels, the tank Manufacturer responsible for any proposed material substtution to use GrouFlV through
Group-Vl steels must do the followng.
a)
Maintain all of the orignal design criteria for the lower sess Group-l through Group lllA steels.
b)
c)
Ensure that all of the design, fabrcaon, erection, and inspection requremenb for the material beng substuted
will meet the lower stress Group I through Group lllA specifications for items ncludng but not limited to:
3) notch toughness;
4) welding procedures and consumables;
5) thermal stress relief;
4-1
API
STANDARo
650
7) nondesructive examinations.
d)
Include the pennent nformaon n the documents proded to the Purchaser, including a certmcaton statement
that the substiuited material fully complies wth 4.1.5 n all respects, and provde all other records covered by the
work pocesses applied to th material such as mpact testng, weld procedures, nondestructive examinaons,
and heat Eeanents.
4.2
Plates
4.2.1
General
Except as otherwse provided for in 4.1, plates shall conform to one of the specmcatons listed n 4.2.2
through 4.2.6, subject to the modifications and limitations n this standard.
4.2.1.1
plate for shells, roofs, and bottoms may be ordered on an edge-thckness basis or on a weight (kgm2 [lb/ftzl)
basis, as spcified in 4.2.1 .2.'1, 4.2.'1.?.2, and 4.2.'1.2.3.
4.2.1.2
4.2.1,2.1 fhe edge ickness ordered shall not be less than lhe computed design thickness or e minimum
permitted thickness.
4.2.1.2.2 rheweght ofdered shall be great enough to pfovide an edge thckness not less than the computed desgn
thckness or the mnmum permtted thickness.
4.2.1.3 All plates shall be manufactured by the open-hearth, electric-furnace, or basic oxygen process' Steels
produced Uy the tnermo-mechanical control process CIMCP) may be used, provided that the combination of
tnemicat cnposition and ntegrated controls of the steel manufacturing s mutually acceptable to. the Purchaser
and the Manuiacturer, and provided that the specifed mechanical propertes in the required plate thicknesses are
achieved. Copper-bearing steel shall be used if specfied by the Purchaser.
are lmited to a maximum thickness of 45 mm (1.75 n.) unless a lesser thckness s statd in this
plate
specification. Plates used as inserts or flanges may be thicker than 45 mm (1 75 in.). Plates,
in
|e
or
standard
as designated n .Z.lO.i anO thicker than 40 mm (1.5 in.), shall be normalzed or quench temPered, killed, rnade to
fne-gran practice, and mpact tested.
t.2.1.5 plate components not listed in 4.2.10.1 (i.e. nonpressure boundary compression .components) shall be
limited to the maxmum thickness as designated by ASTM, CSA, lSO, EN, or other recognzed natonal standard.
4.2.2 ASTMSpecifications
plates that conform to the following ASTM specifcations are acceptable as long as the plates are within the stated
limitatiom.
maxmum thickness of 40 mm (1.5 n.). None of the specfications for the
ujprrt"nunt ,"terials listed in Table 1 of ASTM A361VUA36 are considered accePtable for tanks consucted under
ttii standard unless it is expressly stated in this standard that the specificaons are acceptable.
wEroED
4-3
c)
e)
ASTM A516M Grades 380, 415, 450, 485/A516, Grades 55.60,65, and 70, for plates to a maximum thickness of
40 mm (1.5 n.) (insert plates and flanges to a maxmum thickness of l0o mm [4 in.D.
ASTM A537t\i4lA537, Class 1 and Class 2, for plates to a maximum thckness of 45 mm (1.75 n.) (nsert plates to
a maximum thckness of 100 mm [4 in.l).
g)
ASTM A573M Grades 400, 450, 485/A573, Grades 58, 65, and 70, for plates to a maximum thickness of 40 mm
(1.5 in.)-
j)
ASTM A662t\r1A662, Grades B and C, for plates to a maximum thickness of 40 mm (1.5 in.).
ASTM A678tvUA678, Grade A, for plates to a maxmum thckness of 40 mm (1.5 in.) (insert plates to a maximum
thickness of 65 mm [2.5 in.]) and Grade B for plates to a maximum ckness of 45 mm (1.75 n.) (insert plates to a
maximum thckness of 65 mm [2.5 in.D. Boron addtions are not permined.
k)
l)
ASTM A841fWA841 Grade A, Class 1 and Grade B, Class 2 for plates to a maximum thickness of 40 mm (1.5 in.)
(insert plates to a maximum thickness of 65 mm [2.5 in.l).
4.2.3 CSASpecifcations
csA
a)
b)
Fully killed steel made to fine-gran practice must be specifed when required.
c)
Elements added for gran refinng or strengthenng shall be restricted n accordance wth Table 4.1
d)
Plates shall have tensile strengths that are not more than 140 MPa (20 ksD above the mnmum specified for the
grade.
e)
Grades 260W(38W) and 300W(44\ /) are acceptable for plate to a maxmum thickness of 25 mm (1 in.) if semklled and to a maxmum thckness of 40 mm (1.5 n.) if fully killed and made to fne-gran practce.
Grade 350W(50w) is acceptable for plate to a maximum thickness of 45 mm (1.75 n.) (insert plates to a rnaximum
thickness of 10O mm [4 in.D if fufly klled and made to fne-gran practce.
4.2.4 lSOSpecfcations
Plate furnished to ISO 630 in Grades E275 and E355 is acceptable within rhe followng limitaons:
\-
a)
Grade E275 n Qualies C and D for plate to a maximum thickness of 40 mm (1.5 in.);
API
4-4
STANoARD
650
Alloy
Columbium
Vanadum
Columbum (< 0.05 o/.) plus Vanadum
Nitrogen
Notes
0.05
1,2,3
0.10
0.10
0.015
1,2,4
|
I
1,2.3
1,2,4
Copper
0.35
1,2
Nickel
0.50
'1, 2
Chromium
0.25
Molybdenum
0.08
1,2
't, 2
when the use of these allovs or clmbinations of them s not irrcluded in the maleria specficaon, their
shall be at the oDtron of the olate roducer, subect to the approval ol the Purchaser' These elements shall be
.epone wtren reqeSed by the prchase. Whn rnore rctiEictive limhaons are ncluded in the material
specificaton, those shall govem.
NTE
u+
NOTE
On product analyss, the rnaterial shall confom to these requirements, subjecl to the product analyss
tderances of le specfication.
NOTE
When colnbium s added either snqty or n combination with vanadium, it shall be restricted to plates
ot 13 rm (0.50 in.) maximum thickness unless c'oinbned with 0 15 % minimum slcon.
NOTE
when niboqen (<O.Ol5%) is added as a supplement to vanadium, it shall be reported, and the
b) Grade E3SS
(nsert plates
to a
4.2.5 ENSpecifcatons
plate tumshed to EN 10025 in Grades 5275 and 5355 s acceptable within the following lmitations:
a)
Grade 5275 n Quales JO and J2 for plate to a maxmum thckness of 40 mm (1.5 n.);
b)
Grade 5355 in Qualities JO, JZ and K2 for plate to a maximum thickness of 45 mm (1.75 n-) [nsert plates to a
maximum thickness of 50 mm (2 n.)1.
4.2.6 NationalStandards
plates produced and tested in accordance with the requirements of a recognzed national standard and withn the
mecha;ical and chemical lmitations of one of the grads listed in Table 4.2 are acceptable when approved by the
in 4.2.2,
eurcttaser. tne requremenE of this group do not apply to the ASTM, CSA, lSO, and EN specifcations lsted
sanconed
has
been
that
standard
4.2.3, 4.2.4, and 4.:2.s. for e purpoies bf this stanrd, a naonal standard is a
by the govemment of the country from whch the standard originates.
4.2.7
marerial furnished shall conform to the applcable requirements of the lsted specmcaons but is not
restricted with respect to the location of the place of manufacure.
4.2.7.1 fhe
mportance,
material is ntended to be suitable for fusion weldng. Welding technique s of fundamental
rnaterial
with
the.plate
consistent
are
and welding procedures rrust provide welds whose strength an toughness
elecrodes
welding
low-hydrogen
wth
done
shall
be
rg ir".hn welding pelormed to repair surface def1s
comue in chemstry, stfength, and quality with the plale rnaterial'
1.2.7.2 fhis
O[
4.5
SToMGE
Table 4.2-Acceptable Grades of Plate Material Produced to Natonal standafds (see 4.2.6)
Chemical Compostion
Mechanical Properles
Tensile Strengtha
Minimumc
Maximum
MPa
235d 360 52
4m 58
zfi
275 430 62
510
530
560
a
b
Maxmum
Maxmum
Percent
Maximum
Percent
Phosphorus and
Thickness
carbon
Sulfur
Minimum
ks
74
17
81
Yield
Strengthc
MPa
235
250
215
ks
mm n.
?o 0.75
40 1.5
40 1.5
0.20 0.24
0.23 0.21
0.25 0.29
34
36
40
0.04
0.04
0.04
f'roduct
0.05
0.05
0.05
fhe loclbn and number of tes specirlens, elongatioo and bend tests, and acceptance criteria are to be n accoldarce wilh lhe approprate
mtimal gandard, ISO stardard, o. ASTM specification
Semlki[ed or fu y kiled quality; as rolled or TMCP (20 mm [0.75 in.] rnaxmLm wen TMCP is used in place of rprmalized steel), or
mfmalized.
c
d
e minirum
Nonrimming only.
by the plate purchaser, the steel shall be fully killed. When specified by the plae purchaser,
fully killed steel shall be made to fine-grain practice.
4.2.7.4 For plate that is to be made to specilcaons that limit the maxmum manganese content to less than 1 .60 %,
e limit of th manganese content may be ncreased to 1.60 7" (heat) at the option of the date producer to mantan
the requred strength level, provided that the maximum carbon content is reduced to 0.20 % (heat) and the weldabilty
of the ilate s given consderation. The materal shall be marked "Mod'followng the specificaon lsting. The material
shall conform to the product analysis tolerances of fable B n ASTM A6lvUA6'
4.2.8
4.2.8.1 When specmed by the plate purchaser, fully killed plates shall be heat treated to produce grain refnement by
ether normalzing or heatng uniformly for hot forming. lf the requred treatrnent is to be obiained n conjunction with
hot fomng, the temperature to which the plates are heated for hot forming shall be equvalent to and shall not
sgnifcantly exceed the normalzing temperature. lf the treatment of the plates s not specmed to be done at the plate
producer's plant, testing shall be canied out n accordance with 4.2.8.2.
the plates shall be accepted on the bass of mll tests made on full-thickness specmens heat treated n accordance
with the plate purchaser's order. lf the heat-reatment temperatures are not ndcated on the contracl the sPecimens
shall be heat treated under conditons consdered appropriate for grain refnement and for rneeting the test
requirements. The plate producer shall nform the plate purchaser of the procedure followed in treating the specimens
at the steel mll.
4.2.8.3 On the purchase ordet the plate purchaser shall ndcate to the plate producer whether the producer shall
perfom the heat treatment of the plates.
4.2.8.4 The tensile tests shall be pelormed on each plate as heat treated.
API
STANoARD
650
.l
,[.2.9.1 When required by the Purchaser or by 4.2.10, a set of Charpy V-notch mpact specmens shall be taken
from plates after heat treatment (if the plates have been heat treated), and the specmens shall futfll the stated
energy requrements. Test coupons shall be obtained adjacent to a tenson-test coupon. Each full-size impact
specmen shall have iE central axs as close to the plane of one-quaner plate thckness as the plate thckness wll
permit.
4.2.9.2 When
it s necessary to prepare test specirnens from separate coupons or when plates are furnished by the
plate producer in a hot-rolled condtion w subsequent heat treatTent by the fabricator, the procedure shall conform
tO ASTM A2O.
4,2.9,3 An
mpact test shall be performed on three specmens taken from a sngle test coupon or test locaton. The
average value of the specimens (with no rnre than one specrnen value beng less than the specifed minmum
value) shall comply with the specmed minimum valu. lf rnore than one value is less than the specified minmum
value, or if one value s less than two-thrds the spcmed mnmum value, three addtonal specimens shall be tested,
and each of these must have a value greater than or equalto the specifed mnmum value.
4.2.9.4 The test specinens shall be Charpy V-notch Type A specmens (see ASTM A370), with the notch
prpendcular to the surface of the plate being tested.
preparaon of full-size specnens [10 mm x 10 mm
tests shall be made on the largest subsze specmens that can be prepared from the plate.
n.1,
Subsze specmens shall have a dth along the notch of at least 80 % of the material thckness.
1.2.9.6 The impact energy values obtained from subsze specrnens shall not be less than values that are
proportional to the energy values requred for full-size specmens of the same materal.
t.2.9.7 The testing apparatus, ncluding the calbration of impact machines and the permssble variations n the
tempera[e of specimens, shall conform to ASTM A370 or an equivalent testing apparatus confomng to natonal
standards or ISO standards.
4-7
10
_10
p
-r5
.9
-20
-2s
-30
-9r
0mm
56
t3
t5
r0
20
1 The Group ll and Group V lines coicire at i;kn$ses less han t3 mm.
NOE 2 The Group lll and Group lllA lnes concde ai lhiroesss hss than 13 mm.
NOE 3 The materiab in eacfi gloup are listed n Table 4.4a and Table t.lb.
NOTE 4 OobLd.
NOTE 5 Use le Group llA and Group VlA.rves tur ppe and larggs (se,t.5.4.2 and 4.5.t,3).
NOTE 6 . Linear equatons provired n Table 4.3a can be usd lo calculate Desgn Metal TemperatuG
NOTE
Figure
l,la-
(OtufD for
lnlmum P.7mis3lblo Dsgn l.tal Tompeatur for MateriaE Used n Tank Shelb without
lmpact T$ng (Sl)
(normalized, nomalized and tempred, or quenched and tempered), notch toughness shall be demonstrated on each
plate as heat treated when 4.2.11.2 requirements are specified. lsothermal lines of lowest one.day mean temperafure
are shown in Figure 4.2.
4.2.10.4 Plate used to reinforce shell openngs and nsert plates shall be of the same material as the shell plate to
which they are attached or shall be of any appropriate material lsled n Table 4.4a, Table 4.4b, Fgure 4.1a, and
Figure 4.1b. Except for noze and manway necks, the material shall be of equal or greater yield and tensle streng
and shall be compatble with the adjacent shell material (see 4.2.10-1 and 5.7.2.3, ltem d).
4.2.'10.5 The requirements in 4.2.10.4 apply only to shell nozzles and manholes. Materials for roof nozzles and
manholes do not require specal toughness.
4-8
60
60
50
-/-
.
E
6,)
Z'
,o
- -./
EO
-3
.6
'
30
20
--rl-
n"'P]
'10
,,1
_a
-/-.-
GlY
See NotE
-ro
g,""
v'
-'-:2
o$3)'::- -"*
e
,o
s9I"
- -
vlA
6,owvr{$
-n\\
n8
-t0
-11
-20
-30
Group lllA
-40
.* I"l
0.00
-50
-60
0.375
in.
1.00
1.25
1.50
I
NOTE 2
NOTE 3
NOTE 4
NOTE 5
NOTET
NOTE
The mabdsb n each 0roup are lsbd n Table 4..la and Tabls.l.4b.
Del.n d.
Use th Gloup llA 8nd Group \4A curves tur pipo and
hckness rangs.
Fgurr
4.lHnmum
clohb
Pemssble DGgn lotal Temperatro for matorlas Us6d ln Tank Shells thout
lmpact Te3ng (USC)
4.l1
ToughnessProceduE
L2.11.1 Vvhen a material's toughness must b6 detrmind, it shall be done by one of the procedures described in
4.2.11.2,4.2.11.3, and 4.2.11.+, as specmed in 1.2.10.
L2.'t1.2 Each ple as mlled or heat feated shall be mpad tested in accordancs with 4.2.9 at or belo/v the design
metal temperature to show Charpy V-notc longitudnal (or transverse) values thal fumll the mnimum requrements of
Table 4.5a and Table 4.5b (see 4.2.9 for the mnmum values for one specimen and for subsize specimens). As used
here, the tem plate as rolled refers to the unit plate rolled tom a slab or direcy from an ngot n its relaton to the
location and number of specmens, not to the condion of lhe plate.
1- 11
Grorp ll
Group I
As Rolled,
Semi-Killed
As Rolled,
Killed or Sem-Killed
GrouP lll
As Rolled, Killed
Fne-Grain Practice
Mlerial
Notes
A573M-400
A573lvl-400
A36M
A516M-380
A516M-380
G40.21-260W
A516M-415
A5',l6M-4.15
G40.21.260W
8,9
Grade 250
8,9
Materal
Notes
Material
Notes
Maleral
A283M C
4131M B
A285M C
A131r\ A
Grade 235
Grade 250
G40.2',1-260W
Group IVA
As Rolled, Killed
Fine.Grain Practce
Material
Notes
Notes
Material
A573M-485
A]31M EH 36
I
I
A633lvl C
A573M-485
10
A516M,450
A516M-450
G40.21-300W
8, 10
4516M-485
A516M-485
G40.21,350W
8, 10
G40.21-300W
A662M B
E275 D
E2't5 C
E355 C
s275 J0
s355 J0
crade 215
G40.21,350W
)2
5355 (J2 or
K2)
4633M D
A537M Class
8,9
A537M Class 2
12
A678M A
E355 D
s27 5
Notes
Notes
A573M-485
G40.21-350W
Group Vl
Normalized or
Quenched and Tempred,
Killed Fine-Gran Practice
Reduced Carbon
Materal
A662M C
Group V
Normalzed, Klled
FneGran Practce
A573M-450
G40.21-300W
Notes
Grade 250
Group lV
As Rolled, Klled
Fine-Gran Practice
Materal
Grade 250
A36M
GrouP lllA
Normalized, Klled
FineGran Practice
A678tvl B
A737M B
A841M, Grade A, Class 1
A841M, Grade B. Class 2
12
11,12,13
11, 12, 13
NOTES
1"
Mrsr
of ttle tied mreriat soecifcation numbers refer to ASTM soecifcations (includhq Grade or Clas); lere are, however, some
s a csA sDecfcam; Grades E2?5 and E355 (rrclLrE Qualrty) are contained n lso 630; Grades
rnan" n ENlm25; and Grade 235, Grade 250. andcrade 275 are related to natiqral slandards
(see 4.2.6).
2.
3.
4.
5.
-
Mmnese corlem shall be O.8O % to 1.2 % bv heat analvsis for thcknesses Ceater than 20 mrn, excepl that for each reduclbn o 0.01 %
elo 'l soecme carbon maxirrum, an ircrese of 0.06 % .rEnOanese abqre-|e specied maximum will be perrned up to the maximum
of L35 %. fhickresses < 20 rfm shall have a rnarEanese conteniof 0.80 % to 1.2 % by heat anatyss.
Thickness s 20 mm.
Ddetd.
6. Thckness s 25 mm.
7. Must be klled.
8. Musr be klled and made
9. Must be normalzed.
to fine-gran praclhe.
10.Mrst have chemisry (heat) riodifed to a maxmum carbon cooteff ofO.m and a marimun uinganese contem ol1.60 % (see 4.2.7.4).
11. Prodrced by the ttErro-riechanical cond process CrMCP).
12. See 5.7.i.6 for tests on smulated tes coupons for rEterial used in sess-relieved assrnbles.
1
4-12
API
Table
STANDARo
650
(USC)
Group
As Rolled,
Sem-killed
Group ll
As Rolled,
Klled or Sem-kiled
Fine-Grain Practce
Normalzed, Killed
Fine-Gran Practice
Notes
Material
Material
Notes
Group lll
As Rolled, Klled
Group lllA
Materal
Notes
Materal
4283 C
A131 B
4573-s8
4573-58
4285 C
436
2q
4516-55
4516-55
I
I
G40.21-38W
45r6,60
4516,60
4131 A
)1
436
Grade 235
Grade 250
Grade 250
Group lV
As Rolled, Klled
Fnecran Practice
Fine.Grain Practce
Material
Materal
Notes
A573-6s
Notes
G40.21-38W
G40.21-38W
8,9
Grade 250
Grade 250
8,9
Group v
Nofmalzed, Killed
Fne-Grain Praclce
Group IVA
As Rolled, Klled
Notes
A662 C
Group Vl
Normalized or
Quenched and Tempered,
Klled Fne-Grain Practce
Reduced Carbon
Material
Notes
Material
4573-70
A131 EH 36
4633 C
Notes
4573-70
4573-70
10
4516-65
45r6.65
G40.21,44W
8, '10
4516-70
4516-70
G40.21-50W
8, 10
G40.2'l-44W
8.9
4537 Class
G40.2'r-50W
8,9
4537 Class 2
E215 0
4662 B
4633 D
G40.2'1,44W
E355 D
G40.21-50W
s215 J2
4678 B
E275 C
4737 B
E355 C
s275 J0
s355 J0
Grade 215
12
4678 A
12
11,12, 13
11,12, 13
NOTES
1. Most ol le listed
rnaterial specicatixr nunrs refer to ASTM specificalbos (ncludrE Grade or Class); lere ae, honever, soE
exceptbns: G40.21 (includirE Grade) is a CSA specificatlr; Grades E275 and E355 (rdring QualM are cortained in lso 630; Grades
5275 ard 5355 (rcludng quatty) ae cortained n EN1m25; and Grade 235, Grade 250, and Grade 275 are reliated to national slandads
(see 4.2.6).
2.
be 0.&r% to 1.2 % by tEat anatysis fc tt**riesses qfeatr lhan 0.75 h., erce |at l ea reducrioo o10.01 %
beb' the specified cbon maxinxrn, an irErease of 0.06 % manganese above |e specied maimum ll be permined W 10 le rnaxirrum
of 1.35 %. Thdoesses < 0.75 n. shall have a manganese coneri ol0.8O % to 1.2 % by heat amlysis.
6.
Ttickness s
7.
Mtst be killed.
8.
9.
in.
Mus be rErmalzed.
se 5.7.,t.6 fq tesa on srrulated ted coupons for material LEd h sfess{elved assemHes.
1 3. See ,t.2.1 0 fo. rpacl test requiemers (each phte-as{olled tesred).
1
2.
4-',t 3
Table 4.sa-Mnimum lmpact Test Rquirements for Plates (Sl) (See Note)
Average lmpact Value of
Three Specimenso
Thckness
Longitudinal
Transverse
mm
20
18
r< 40
4-l
27
40<r<45
45<f<50
48
34
54
41
t<
68
54
48
34
40<r<45
54
4',!
45<<50
61
48
50<<lm
68
54
50 <
Group Vl (quenched and tempered and TMCP)
to
Table
<
100
40
e nearestFule.
e mrimum rpact
,<
,tO mm.
Note)
Thickness
Plate Materala and Thickness (0 in lnches
Longtudnal Transverse
ft.tbf
an.
ft-tbf
15
13
r< 1.5
30
?n
35
25
40
30
50
40
< 1.5
35
25
40
30
45
35
50
40
t<2
2<t<4
1.75 <
1.75 <
t<2
2<t<4
a
b
ferpolalbn
NOTE
s permiued to
nearest
ftlbf.
1.5 in.
4-14
d)
n AISC, Manual
of $eel Construction.
and
350WT(50WT). lmperial unit equivalent grades of CSA Specificaon G40.21, shown in parenthesis, are also
acceptable.
g)
h)
recognized natonal
standard and that meets the requrements of Table 4.2 s acceptable when approved by the Purchaser.
a
4,4.2
All steel for structural shapes shall be rnade by the open-hearth, eleclrc-fumace, or basic oxygen process.
Copper-bearing steel s acceptable when approved by the Purchaser.
4.4.3
Not all of the suctural steel shapes listed n AISC (4.4.1 [dl) and orher national standards (4.4.1[hl) are well
suited for weldng. Material selection for struclural shapes requring welded connections shall include confirmaon of
the material's weldablity from the structural shape Manufacturer, other reputable sources, or by weld testing.
Strucural steel shapes havng poor weldablity shall only be used for bolled connecton designs.
4.4.4
Weldable-quality pipe that conforms to the physical propenjes specifed in any of the standards lsted in 4.5.1
may be used for strucural purposes with the allowable stresses stated in 5.'10.3.
4.5
1.5.1 Unless otherwise specmed n ths strndard, ppe and pipe couplngs and forgngs shall confom to the
specifcations listed n 4.5.1.1 and 4.5.1.2 or to Monal standards eq.ivalent to the specications listed.
4.5,1.1
The follo ,ing specifications are acceptable for tipe and dpe couplngs:
a)
b)
c)
d)
e)
g)
h)
a)
ASTM A105ttrUA105;
b)
ASTM A181M4181;
c)
4-15
s used (electric-fuson-welded pipe) (see 4.5.3), materal for shell nozzles and shell
4.5.3
the followng.
When ASTM A67l pipe s used for shell nozzles and shell manhole necks, it shall comply wth
a)
b)
The pipe shall be pressure tested in accordance with 8.3 of ASTM 4571'
c)
to
The plate specificaton for the Ppe shall satisfy the requirements of 4.2.7, 4.2.8, and 4 2 9 that are applcable
that plate specmcation.
d)
in accordance
lmpacl tests for qualifying the welding procedure for the pipe longitudinal welds shall be Pefformed
with 9.2.2.
nozzles and
Except as covered n 4.5.3, the toughness requirements of ppe and forgings to be used for shell
manholes shall be established as described in 4.5.4. 1, 4.5.4.?, 4.5.4.3, and 4.5 4 4'
4.5.t
4.5.4.1 Pping marerials made according to ASTM A333ruA333, A334fvvA334, A350M/A350, and A420, Grade
WpL6 may'be"useO at a Oesign mtaitemftrature no lower than the mpact test temPerature required by the ASTfirPi
specifcan for the applicabl material grade without additonal mpact tests (see 4.5.4.4).
4.5.4.2 Oer ppe and forging materals shall be classified under the material groups shoun n Figure 4.1a and
Fgure 4.1b as follows:
a)'
Group [A-Apt Spec 51, crades A, B,and X42; ASTM Al O6lvl/A106, Grades A and B; ASTM A53tvA53, Grades
n an e; nsr, n:r 81fvuA181; ASTM A l O5tuA105; and A234twA234, Grade WPB;
b)
4.5.4.3 The materials n the group6 listed n 4.5.4.2 may be used at nominal thicknesses, ncludng conoson
allowance, at a desgn maal teirpeiature no lower than thoie shown in Figure 4.1a and Figure 4_.lb without impact
testng (see 4.5.4.4 nd Figure +.'a).
as follows:
a)
fte
c)
1.5.4.4 When mpact tests are required by 4.5.4.1 or 4.5.4.3, they shall be performed.in accordance with the
requrements, ncldng the minimum energ-y requirements, of ASTM A333rUA333, Grade 6, for pipe or ASTM
A3'5O[IVA35O, Grade L-Fl, for forgings at a test tempefature no higher than the desgn metal temperature' Except for
the plate specified n 4.2.9.2, the-ma-terials specified in 4.5.1 and 4.5.2 for shell nozzles, shell manhole necks, and all
forgings uieO on shell openngs shall have a mnmum Charpy V-notch mpact streng of 18 J (13 ftJb0 (full-sze
specmen) at a temperature no hgher than the design rnetal temperatre.
4.6
Flanges
. 4.6.f Slp on, ring-type, weldng neck, long welding neck and lap jont flanges shall confom to the material
requirements of aSUE 816.5 for forged carbon steel flanges. Plate material used for nozzle flanges shall have
4-16
API
STANDARD
650
-L
T
Slip-on Flange
Ring-fype Flange
l_
T
l_
]_
T
Welding-Nck FlagG
NOTE
NOTE
NOTE
Gowming Thd(nss
(thnner of)
Corponets
,lo nck at shdl
1,,
node nck
Lapttf idnt
covs
Aang
or fs
ho
tn
node nd(
Tr
o Tl
h
f or
ts
1l T"
tn
or Tl
Fgure 4.3-Governing Thickness for lmpact Test Determination of Shell Nozzle and
Manhole Materals (see 4.5.4.3)
\--
4-11
physical properties bener than or equal to those required by ASME 816.5. Shell-nozzle flange material shall conform
ioi.Z.lO.f and 4.2.10.2. Lapjoint flanges shall not be used without the approvalofthe Purchaser.
For nominal pipe sizes greater than NPS 24, flanges that conform to ASME 816.47, Series B, may be used,
4.6.2
subject to the purcn'aser's aiproval. Particular attentin should be gven to ensuring that mating flanges of
appurtenances are compatible.
4.7
a)
Boltng
Unless otherwse specified on the Data Sheet, Table 2, flange boltng shall conform lo ASTM A193 87 and the
dimensions specmO in ASME 818.2.1. Nuts shall conform to ASTM A194 Grade 2H and the dimensons
specfied in AME 818.2.2. Both shall be heavy hex pattem. All bolts and nuts shall be threaded n accordance
with ASME 81.13M (Sl), or with ASME 81.1(US) as follows:
1) bohs
uP to and ncluding 1 n.
2A ftt
o b)
n. dameter and
larger:
8N Class 28 fit
Unless oense specfed on the Data Sheet, Table 2, anchors shall be one of the following:
\-
c)
All other bolting shall conform to ASTM A3O7 or A193fvUA193. A325fvl/A325 may be used for structural purposes
only. The Purcaser should specify on the order what shape of boh heads and nuts is desred and whether regular
or heavy dimensions are desred.
4.8
Welding Electrodes
For the weldng of materials with a minmum tensile strength less than 550 MPa (80 ksi), the manual arcwelding electrodes sall conform to the E6O and 870 classificaon seres (suitable for the electric cunent
characteristics, the positon of welding. and other conditons of intended use) n AWS A5.1 and shall conform to
4.8.1
7.2.1.10 as applicable.
For the welding of materials with a mnmum tensle strength of 550 MPa to 585 MPa (80 ks to 85 ks), the
manual arc-weldng electrodes shall conform to the E80XX-CX classficaon series n AWS 45.5.
4,8.2
4.9
Gaskets
4.9.1
General
t.9.1.1 Gasket materials shall be specmed in Table 3 on the Data Sheet. Unless otherwise specified by the
Purchaser, gasket materials shall not contan asbestos.
4-',t8
API
4.9.1.2
STANDARo
650
Sheet gaskets shall be connuous. Metal gaskets made continuous by weldng are acceptable if the weld is
ground flush and finished the sarne as the unwelded portion of the gasket. Rope or tape gaskets shall have
overlapped ends.
4.9.
.3
1.9.1.4 Nojont sealing compound, gasket adhesve, adhesve positionng tape, or lubricant shall be used on the
sealng surfaces of gaskes, or flanges duringjont makeup unless specmcally allowed by the Purchaser. When these
materials are approved by the Purchaser, consderaton should be given to chemcal compatiblity with the gasket and
flange materials.
4,9.2 Service
When service gaskets are desgnated to be fumished by the Manufaclurer, the gaskets provded shall be as specmed
n the Data Sheet, Table 3.
4.9.3
Test
4.9.3,1 Test gaskets must have comparable dimensions and compressbilitr characterstcs as service gaskets.
Descripons of gaskets for temporary use only as test gaskets shall be submined for Purchaser's approval.
4.9.3.2
For jonts that will not be dsassembled after testing, the test gasket
rut
1.9.3.3 Except for stainless steel bolting, flange bols and nuts used for testing are acceptable for use in the
completed tank.
SECTION 5_DESIGN
5.1 Joints
5.1.1 Definitions
The definitions in 5.'t.1.1 through 5.1.1.8 apply to lankjoint desgns. (See 9.1 for definilions that apply to welders and
welding procedures. See Section 3 for additonal defnitom )
5.1.1.1
butt-weld
A weld placed in a groove between two abutting members. Grooves rnay be square, V-shaped (sngle or double), or
U-shaped (sngle or double), or they may be either single or double beveled
5.1.1.2
Ajont between two a-buttng par6 lying in approximately the same plane that is welded from both sdes.
5.1.1.3
fllet weld
\_
A weld of approximately iangular cross-section thatjons Nvo surfaces at approximateiy right angles, as n a lapjoint,
tee Jotnt, of comer Jolnt.
5.1.1.5
full-fillet weld
A fllet weld whose sze s equal to the thckness of the thinnerjoned member.
5.1.1.6
5.1.1.8
tack weld
A weld made to hold the pans of a weldment n proper alignment until the fnal welds are made.
5.1.2 Weld
Sze
\-.
5,f .2.2 The size of an equal-leg fllet weld shall be based on the leg leng of the largest sosceles right riangle that
can be inscrbed win the cross-section of the fllet weld. The size of an unequal-l fllet weld shall be based on the
leg leng[hs of the largest right triangle that can be inscribed within
5-'l
Restrctions on the type and sze of welded jonts are gven n 5. t.3.2 through 5.1.3.8.
5.1.3.2
e fnished structure.
5.1.3.3 The mnmum size of fillet welds shall be as folloti,s: On plates 5 mm (3ho n.) thck, the weld shall be a fullfllet weld, and on plates more than 5 mm (3/16 in.) thick, the weld thckness shall not be less than one-thrd the
thickness of the thnner plate at thejont and shall be at least 5 mm (3h6 n.).
5.1.3.4 Single-welded
lap
as follows:
.5.I.3.6.1
For bottom date welds and roof plate welds for all materials, and for shell-to-bonom welds for Group6 l, ll,
lll, and lllA materials, the following weld sze requrements apply:
a)
For manual weldng processes, fillet weld legs or groove weld depths greater than 6 mm (1h n.) shall be
multpass, unless othen/se specifed on the Data Sheet, Lne 15.
b)
For sem-automac, machine, and automatc weldng processes, with the excepton for electrGgas welding in
7.2.3.4, fillet weld legs or groove weld depths greater than 10 mm (3/s n.) shall be multipass, unless othenvise
specfied on the Data Sheet, Line 15.
5,1.3.6.2 For Groups lV lVA, V, or Vl shell-to-bottom welds for all weldng processes, all welds shall be made usrE
a mnimum of two passes.
a)
Except as provided n item b. below all attachments to tank elferior surfaces shall be completety seal welded (no
ntermi[ent weldng) to minmize rust streaking.
b)
n 5.1.5.8;
$e
a)
Typical tankjonts are shown n Fgure 5.1, Fgure 5.2, Fgure 5.3a, Figure 5.3b, and Fgure 5.3c.
b) The top
surfaces of bottom welds (bun-welded annular plates, bun-welded sketch plates, or Fgure s.3bjoin6)
ground
shall be
flush where they will contact the bonoms of the shell, insert plates, or reinforcing plates.
a)
Vertical shelljoints shall be buttjonts with complete penetraton and complete fuson attained by double welding
or other means that wll obtain the same quality of deposited weld metal on the inside and outside weld surfaces to
meet the requirements of 7.2.1 and 7 .?.3. The suitablity of the plate preparaton and welding procedure shall be
determned in accordance with 9.2.
b)
Vertical jonts n adjacent shell courses shall not be aligned. but shall be offset from each other
distance of 5 where s the plate thckness of the thicker course at the point of offset.
NOTE See 5.1.5.2 for specfic requirements for vertical shefl ionts.
a minimum
5-4
Optonal
outside angle
Alternative
angle-to-shell joint
Squar+groove
Angl+.tcshell
butt
jont-
butt
Singlqbevel
buttjointcomplete'penetration
NOTE See 5.1.5
joint-
complete penetrton
complete penetration
Double-bevel
butt
jont-
complete penetraton
a)
Horizontal shelljoints shall have complete penetration and complete fuson; however, as an ahernative, top angles
may be attach to the shell by a ciouble-welded lap joint. The suitability of e pate preparaon and welding
procedure shall be determined in accordance with 9.2.
b)
Unless otheMise specifed, abutting shell plates at horizontaljoints shall have a common vertical centerline.
depos'rts, and
may have miliedges. Mill edge; to be welded shall be reiatvely smooth and uniform, free of deleterious
lap welded
Purchaser,
the
by
specfed
otherwise
Uniess
be
achieved.
weld
can
fu'l
fillet
that
na a snape suh
puddle
drawdurng
plrto on s't'op"d bottorr" shall be oveflapped n a manner to feduce the tendency for liquid to
down.
shell, and
S.1.S.4.2 Three-plate laps in tank bottoms shall be at least 3OO mm (12 in.) from each other, from the tank
plates come together and
fiomoinS Uetwedn annu'lar plates and the bottom. A three-plate lap s created where three
plates
lapwelded to each other
are
par
of
bottom
a
where
A
locaton
lap
welds.
by
to one another
.lr pit*
plate onto a buttbottom
a
sngle
tapping
""*o
tap,
but
pte
a
three-plate
tonstiurtes
an
annular
n re r"ppeO onto
plates
are not joined
*"fO"O unhilur plate splice does not constige a three-flte hp weld snce the two annular
5.3d.
in
Figure
plate
are
llustrated
;th", bt ; hd *etd. ihese tapjoint connecons ro the btrtt-weld annular
Roof-Plate Jont
t#;'t'ffiffi
Roof-to-Shell Jonts
t
+
'r-\----r
annular
-
Bottom or
bottom olate
II
I
l-
lnside
J--
Bottom-tohell Jont
=:ffi
Singe-welded
91131!
t---------------
R-Ta*
weld
Bottom'Plate Joints
NOTE
NOTE
1 See 5.1.5.4 through 5.1.5.9 for specfic requirements for roof and bottom jonts
2 The altematve roof-to-shell iont s subject to the lmitatos of 5.1.5 9' ltem f.
Figure s.3a-TyPcal Roof and Bottom Joints
API
5-6
STANoARD
650
Figure s.3b-Method for Preparing Lap-welded Bottom plates under Tank Shell (See 5.1.5.4)
Shell plate
A=Bfor
up to 25 mm
(1 in.) annular
plate
45'
mnmum
1
2
NOTE3
A + B mnimum
Figure s.3c-Detail of Double Fllet-groove Weld for Annular Bottom Plates with a Nomnal Thckness
Greater than 13 mm (r/z in.) (See 5. f .5.7, ltem b)
5.1.5.4.3 When annular plates are used or are required by 5.5.1, they shall be butt-welded and shall have a radal
width that provides at least 600 mm (24 in.) between the inside of the shell and any lap-weldedjoint in the remander
of the bottom. Bottom plates need to be welded on the top side only, with a contnuous full-fllet weld on all seams.
Unless annular bottom plates are used, the bottom plates under the bottom shell ring shall have the outer ends of the
jonts frned and lap-welded to form a smooth bearing suface for the shell plates, as shown in Figure 5.3b. Lap-welded
bottom plates shall be seal-welded to each other on the exposed outer periphery of their lapped edges.
5-7
Bottom plate
lap
joint-
Bottom plate
itrip are shown in Fgure 53a. tf square grooves are employed, the root openings tY]1 "?,_!. less than 6
plate edges unless the
mm 1r[ ,n.r' o .",u1 spacer s-ha[ be used to mainin re root opeiring between the adjoining
jonts n
Oacking
Manufactuier submits another rnethod of bu-weldng the bottom for the Purchaser's aPproval Three-plate
etankbonomshallbeatleast3oomm(12n.)fromeachotherandfromthetankShell.
a)
For bottom and annular plates wth a nominal thckness 13 mm (1/z in.), and less, the attachment between the
bottom edge of the lowest course shell plate and the bottom plate shall be a continuous fillet weld lad on each
side of the shell plate. The size of each weld shall not be more than 13 mm (1/2 in.) and shall not be less than the
nominal thickness of the thnner of the two plates joined (lhat is, the shell plate or the bottom plate immediately
under the shell) or less than the following values:
Nomnal Thickness of Shell
(mm)
5
20
> 20 fo 32
>32to45
> 5 to
b)
plate
0n.)
0.1875
> 0.1875 to 0.75
> 0.7S to 1.25
> 1,25101.75
(mm)
5
6
I
10
(in.)
3/16
1la
s/16
3/s
For annular plates with a nomnal thickness greater than t 3 mm (1/2 n.), the attachment welds shall be sized so
that either e legs of the fillet welds or the groove depth plus the leg of the fillet for a combined weld is of a
equal to the annular-Plate thckness (see Fgure 5.3c), but shall not exceed the shell plate
thickness.
c)
sze
Shell-tGbottom fillet weld around low-type renforcng pads shown in Figure 5.8 Details a and b or around shell
insert plates that extend beyond the outside suface of the adjacent tank shell shall be sized as required by
paragraphsaorbabove.
d)
The bonom or annular plates shall be suffcient to provide a minimum 13 mm (1/2 in.) from the toe of the fllet weld
referenced n 5.1.5.7c to the ouBide edge of the bottom or annular plates.
'
a)
b)
Continuous welds shall be used for all horizontal top-sidejonb and for all venicaljonts. Horizontal bottom-sde
jonts shall be seal-welded unless specified otherwse by the purchaser.
a)
Roof plates shall, as a mnmum, be welded on the top side with a connuous full-lllet weld on all seams. Buttwelds are also permitted.
b)
For ftangble roofs, roof plates shall be attached to the top angle of a tank with a contnuous fillet weld on the top
side only, as spcifed in 5.10.2.6. For non-ftangible roofs, altemate detals are pemned.
c)
The top-angle seclons, tenson rngs, and compresson rirEs shall be joined by futt-welds having complete
penetraon and fusion. Joint effcency factors need not be applied when conformng to the requrements of 5.10.5
and 5.10.6.
d)
At the opon of the Manufacturer, for self-supporting roofs of the cone, dome, or umbrella type, the edges of the
roof plates may be flanged horizontally to rest flat aganst the top angle to mprove welding conditions.
.-.\
e)
Except as specmed for open-top tanks in 5.9, for tanks wth frangible joints per5.10.2.6, for self-supporting roofs n
5.10.5, and 5.10.6, and for tanks wth the flanged roof-to-shell detail described n ltem f below tank shells shall be
supplied with top angles of not less than the followng szes:
Mnmum Top Angle
Tank Dameter
(mm)
@
D<
11 m,
(D< 35 ft)
Szea
50x50x5
50x50x6
75x75x10
2 x 2 x3116
2xZx111
3x3x3/g
For fixed roof tanks equipped with full shell heght nsulation orjacketng, the horizontal leg of the toP shell stiffener
shall project outward. Fof nsulaton system compatblity, the Purchaser shall specify if the horizontal leg s to be
b)
For tanks with a diameter less than or equalto 9 m (30 ft) and a supported cone roof (see 5.10.4), the top edge of
the shell may be flanged in leu of installing a top angle. The bend radius and the wdth of the flanged edge shall
conform to te detals of Figure 5.3a. Ths constructon may be used for any tank with a self-supporting roof (see
5.10.5 and 5.10.6) if the total cross-sectional area of the junction fulflls the stated area requrements for the
construction of the top angle. No additional member, such as an angle or a bar, shall be added to e flanged roof-
to-shelldetail.
5.2
DesignConsderatons
5.2.1 Loads
Loads are defned as follows.
a)
Dead Load (O): The weight of the iank or tank component, including any conosion allowance unless otherwse
noted.
b)
Design External Pressure (PJ: Shall not be less than 0.25 kPa
shall b consdered as
kPa
(O in.
to Annex V for external pressure greater than 0.25 kPa (1 in. of water). Design requiremenb for vacuum
exceeding this value and desgn requirements to resist flotation and extemal fluid pressure shall be a matter of
agreement between the Purchaser and the Manufacturer (see Annex V). Tanks that rnet the requirenrents of ths
standard may be subjected to a partial vacuum of 0.25 kPa (1 in. of water). without the need to provide any
additional supporting calculations.
c)
Desgn lnternal Pressure (P): Shall not exceed 18 kPa (2.5 lbn.2).
Hydrostatic Test (4): The load due to flling the tank with water to the desgn liquid level.
e)
1) Dmd load of nternal floating roof (rri ncluding the weight of the flotation compartments, seal and all other
floating roof and attached components.
(Z) (0.6 kPa [12.5 lbfft2D f no automatic drains are provided, (O.24 kPa
[5 lbflfz]) f automatc drains are provided).
4) lnternal floating
f)
ft21
Nvo men walkng anlMhere on the roof. One applied load ot 2.2
appled an]Nhere on the roof addresses two men walkng.
Minmum Roof Live Load (): 1 .o kPa (20 Ib/fr2) on the horizontal prqiected area of the rmf. The mnimum roof
lve load may alternatively be determned in accordance with ASCE 7, but shall not be less than 0.72 kPa (15 pso.
The minimum roof live load shall be reported to the Purchaser.
o g)
Seismic (E): Seismic loads detemned in accordance with E.l through E.6 (see Data Sheet, Line 8).
API
5-10
STANoARD
650
shall be detemined from ASCE 7, Figure 7-1 or Table 7l unless the ground snow
.- h) Snow (5): The ground snow load
load that equals or exceeds the value based on a 2o/o annual probability of being exceeded (so-year rnean
recurrence nterval) or a national standard (such as the National Bulding Code of Canada) s specified by the
Purchaser.
1) The balanced desgn snow load (S) shall be 0.84 times the ground snow load. Alternately, the balanced design
snow load (S) shall be determined from the ground snow load in accordance wth ASCE 7. The balanced
desgn snow load shall be reported to the Purchaser.
2) The unbalanced design snow load (SJ for cone roofs with a slope of 10" or less shall be equal to the balanced
snow load. The unbalanced design snow load (SJ for all other roofs shall be 1.5 times the balanced design
snow load. Unbalanced design snow load shall be applied over a 135' sector of e roof plan with no snow on
the remaning 225' sector. Ahernately, the unbalanced snow load shall be determined from the ground snow
load in accordance with ASCE 7
3) The balanced and unbalanced design snow loads shall be reported to the Purchaser.
. ) Stored Liquid (fl: The load due to filling the tank to the design liqud level (see 5.6.3.2) with liquid with e desgn
specific gravity specmed by the Purchaser.
j)
k)
Wind
(Ifl:
the 3-sec gust design nd speed determned from ASCE 7-05 multipled by { Fgure 6-1; or
the 3-sec gust design wind speed specmed by the Purchaser, which shall be for a 3-sec Atlst based on a 2 %
annual probablty of beng exceeded lso-year mean recunence ntervall.
the 3-sec gust design wind speed determned from ASCE 7-10 for rsk category specifed by the Purchaser
(Figure 26.5-1A, Fgure 26.5-18, or Figure 26.5- lC) rrultpled by 0.78; or
The 3-sec gust wind speed used shall be reported to the Purchaser.
1) Design wind pressure (&/s and fi/vd using desgn wind speed (14: The design wind pressure on shell (Pws)
shall be 0.86 kPa (14190)2, (18 lbfn?,vlla0ll on venical projected areas of cyndrcal surfaces. The design
wind uplift pressure on roof (fup) shall be 1.44 kPa (I,4190)2, (f3O lbflftzllu1zo/l2) (see item 2) on horizontal
prqected areas of conical or doubly curved sulaces. These design wind pressures are in accordance with
ASCE 7-05 for wind exposure Category C. As alternaves, pressures may be determined in accordance with:
a)
b)
ASCE 7-10 (exposure category and risk category provded by Purchaser) wi either velocity multiplied by
0.78 or the ASCE 7-10 pressure multiplied by 0.6; or
c)
2) The design uplift pressure on the roof (wind plus internal pressure) need not exceed 1.6 times the design
pressure P determned n F.4.1.
3) Windward and leeward horizontal wind loads on e roof are conservatively equal and opposite and therefore
they are not ncluded in the above pressures.
I
I
I
NOTE
ASCE 7-10 wind velocities now have LRFD load faclors and rhk category (importance faclors) buh n. whereas API
650 uses the worknq stess. The 0.78 factor appled to the ASCE 7-10 wind speed provdes a conveEion to working sess
levels.
\/
5-1',l
. l) Extemal Loads:
. 1) The Purchaser shall state the magntJde and drection of extemal loads or restraint, if any, for whch the shell or
shell connections must be desgned. The design for such loadings shall be a matter of agreement between the
Purchaser and e Manufa cturer.
.
o
3) Design for localzed wind induced forces on roof components shall be a matter of agreement between the
Purchaser and the Manufacfurer.
4) Localized loads resulting from items such as ladders, stai6, plaorms, etc., shall
be consdered.
5) The Purchaser shall siate the magnitude and drecon of any external loads other than normal personnel
access for whch the roof manholes and openings shall be designed. The design for sr.rch loadings shall be a
matter of agreement between the Purchaser and the Manufacrer.
5.2.2 LoadCombnations
Loads shall be combned as follows. Design rules in this andard use these load combinaons, ncludng the
absence of any load other than D in the combinations:
\-,
a)
b)
Hydrostatic Test: D+ H+ P
c)
e)
Gravity Loads:
1) D+ (L,or Sror Sf
+ 0.4
2l D+ P"+O.A(Lror Sror
W+
F, P
D+ W+0.4 P"
P"
5)
Seismic: D+ F + E + 0.156+ Fo P
g)
2l
DL + D+ (P"or Lx or
L)
+ 0.4[(Z,or 5) + PJ
The pressure combination factor (Fy' is defined as the ratio of normal operatng pressure to desgn pressure, with a
mnimum value of 0.4.
5.2.3
\-
D+
1l D+ D+
'
D+ F + P
Desgn Factors
'
The Purchaser shall state th9 desgn metal temperature (based on ambient temperatures), the maximum design
5.2.4
temperature, the design specific gravity, the conosion allowance (if any), and the seismic factors.
Protectve Measures
The Purchaser shall consder foundations, corosion allowance, hardness testing, and any other protective measures
deemed necessary. For example, for insulated tanks, rneans to prevent inliltraon of wat nto the nsulation shall be
specifed, especally around penetrations of the nsulaton and at the roof-to-shelljunction.
API
5-12
STANDARO
650
5.2.5
ll
5.2.5.1 The Purchaser shall specify the maximum capacity and tlle overfll protection level
Tank Capacity
(or volume) requrement
5.2.5.2 Maxmum capacty is the volume of product n a tank when the tank is flled to its design lquid level as
defined n 5.6.3.2 (see Fgure 5.4).
5.2.5.3 The net workrE capacity is the volume of available product under normal operating condions. The net
workng capacity is equafto the maximum capacity (see 5.2.6.2) less the minimum operating volurne remanng n the
tank, less the overfill protecton level (or volume) requirement (see Figure 5.4).
5.3
SpecialConsideratons
5.3.1 Foundation
5.3.1.1 The selection of the tank site and the design and construction of the foundaon shall be given careful
consideration, as ouined in Annex B, to ensure adequate tank support. The adequacy of the foundation is the
responsibil of the Purchaser. Foundation loading data shall be provided by the Manufaclurer on the Data sheet,
Lne 13.
S.3..t
.2
(see
Sldng fricton resstance shall be verifed for tanks subject to lateral wnd loads or sesmc loads
5 .11
.4
and E.7.6).
5.3.2 CorosionAllowances
lquid stored, he vapor. above the liqud,
allou,ances to
1
and the atmospheric environmnt, ahall specify n the Data Sheet, Table and Table 2, any coroson
manholes,
and
roof,
for
nozzles
the
for
be provded for all componens, including eac shell course, for the bottom,
and for structural members.
5.3.2.1 The purchaser, after gMng consderaon to the total eflect cf the
Overfll slot
-T--
(bbl)
or
mm (in.)
--
Maximum capa
m3 (bbr)
-m3(
I
m3
-]-
lbbt or
mm (n-)
O[
SToMGE
5-13
5.3.2.2 Excludng nozzle necks, corroson allowances for nozzles, flush-type cleanouts, manholes, and selfsupporting roofs shall be added to the design thckness, f calculated, or to the mnimum specfied thickness.
5.3.2,3 For nozzle necks, any specifed nozzle neck coroson allowance shall, by agreement between the
Purchaser and the Manufacturer, be added to ether the nominal neck thickness shown n Table 5.6a and Table 5.6b
(or Table 5.7a and Table 5.7b), or to the minmum calculated thckness required for pressure head and mechanical
strength. ln no case shall the neck thckness provded be less than the nominal thckness shown n the table.
5.3.2.4 Corroson allowance for anchor bolts shall be added to e nominal diameter.
5.3.2.5 Conosion allowance for anchor straps and brackets shall be added to the required sEap and bracket
thickness.
5.3.2.6 For intemal sEuctJral rnembers, the conosion allowance shall be applied to le total thickness unless
otheMse specifed.
5.3.3 ServceConditons
The Purchaser shall specify any applicable special metallurgical requirements pertainng to the selection of materials
and the fabrication processes as requred by any antcipated service conditons. When the service conditions might
nclude the presence of hydrogen sulfide or other conditions that could promote hydrogen-nduced cracking, notably
near the bonom of the shell at the shell-to-bonom connectons, care should be taken to ensure that the materials of
e tank and details of constructon are adequate to resist hydrogen-nduced crackng. The Purchaser should
consider limits on the sulfur content ofthe base and weld rnetals as well as approprate quality control procedures in
plate and ank fabricaton. The hardness of the welds, includng the heat-affected zones, in contact with these
conditions should be considered. The weld meial and adjacent heat-affected zone often contain a zone of hardness
well n excess of Rockwell C 22 and can be expected to be more susceptible to cracking than unwelded metal s. Any
hardness critera should be a matter of agreement between the Purchaser and the Manufacturer and should be
based on an evaluation of the expected hydrogen sumde concentration in the product, the possiblty of moisure
e inside metal suface, and the strenq and hardness characteristcs of the base metal and weld
metal. See the Data Sheet, Lne 5.
beng present on
a)
Weld metal and Heat Affected Zone (HAZ) hardnesses shall comply wi the H2S Supplemental Specfcation
listed on the Data Sheet, Lne 5, when specmed by the Purchaser.
b)
When specfed by ihe Purchaser, the hardness of the weld metal for shell materials in Group lV, lVA, V or Vl shall
be evaluated by one or both of the followng methods.
'l
The welding-procedure qualificaton tests for all weldng shall include hardness tess of the weld metal and heataffected zone of the test plate. The methods of testng and the acceptance standards shall be agreed upon by
the Purchaser and the Mandacturer.
2) All welds deposted by machine or an automac process shall be hardness tested on the prodrct-side surface.
Unless otherwse specified, one test shall be conducted for each venical weld, and one test shall be conducted
for each 30 m (10o ft) of circumferential weld. The methods of tesng and the acceptance standards shall be
agreed upon by the Purchaser and the Manufacturer.
5.3.5 Thickness
When 6 mm (1/a in.) thick materal is specifed, 0.236 in. thck material may be used in the US Customary rule set with
Purchaser approval. Simlarly when 5 mm (36 n.) thick rnaterial s specifed, 4.8 mm. thick material my be used in
the Sl rule set with Purchaser approval. The desgn calculatons shall be based on thickness used.
5.14
5.4
Bottom Plates
All botom plates shall have a conoded thickness of not less than 6 mm (0.236 n.) [49.8 kg/m2 (9.6 lbfift2) (see
4.2.t.2)1. Unless otfErwise agreed to by the Purchaser, allrectangular and sketch plates (bottom plates on which the
shell rests that have one end rectangular) shall have a nomnal width of not less an 1800 mm (72 n.).
S.4.1
S.t.2 Bottom plates of sufficent sze shall be ordered so that, when trimmed, at least a 50 mm (2 n.) width will
Foject ou6de the shell or meet requrements given
5.4.3
5.4.4 Unless otherwse specifed on the Data Sheet, Line 12, tank bottoms requiring sloping shall have a minimum
slope of 1 :120 upwards toward center of the tank.
S.4,5 tf specified on the Data Sheet, Line 12, a foundation drip ring shall be provided to prevent ingress of
water between the tank bottom and foundation. Unless the Purchaser specfies otherwise, the rng shall meet
the followng requirements (see Figure 5.5)..
2) A[ radialjoins beNveen sectons of the drp rings, as well as between the drip ring and the annular plate or
bottom, shall be contnuously seal-welded.
3) The drip ring shall extend at least 75 mm (3 n.) beyond the outer periphery of the foundaton ringwall and then
turn down (up to 90") at its outer diameter.
4) The top and bottom of the drip ring, and the top of the tank bottom edge projection beyond the shell, and
portion of the tank shell shall be coated if sPecfed by the Purchaser.
5.5
5,15
When the bottom shell course s desgned usng e allowable stress for materals n Group lV, lVA, V, or Vl,
bun-welded annular bottom plates shall be used (see 5.1.5.6). When the bottom shell corrse s of a material n Group
lV, lVA, V or Vl and tlle maxmum produd sress (see 5.6.2.1) for the frst shell course is less than or equal to 160
MPa (23,200 lbf/in.2) or the maxmum hydrostatic test stress (see 5.6.2.2) for e frst shell course is less than or
equal to 171 MPa (24,900 lbflin.2), lapwelded bonom plates (see 5.1.5.4) may be used n leu of hm-wdded annular
bottom plates.
5.5.1
5.5.2
Annular bonom plates shall have a radial width that prodes at least 600 mm (24 in.) between the inside of the
shell and any lap-welded jont n the remander of the bottom. Annular bonom plate projecton ou6de the shell shall
meet the requirements of 5.4.2. A greater radial wdth of annular plate s requred when calculated as follo^,s:
ln Sl units:
?t5
tb
(HC\ou
where
i/
ln USC units:
390
(HG)ou
where
5.5.3
The thickness of the annular bouom plates shall not be less than the greater thckness determned usng Table
5.1a and Table 5.lb for producl desgn (plus any specmed cofiosion allowance) or for hydrostatc test desgn. Table
5.1a and Table 5.1b are applicable for effective product height of lx C<?3 (75 ft). Beyond this height an elastc
anal)is must be made to determine the annular plate thickness.
5.5.4 The ring of annular plates shall have a circular outsde circumference, hf may have a regular polygonal
shape nsde the tank shell, with the number of sides equal to the number of annular Pates. These peces shall be
welded in accordance wth 5.1.5.6 and 5.1.5.7, ltem b.
5.5.5 ln leu of annular plates, the entire bottom may be butt-welded provided that the requrements for annular plate
thckness, welding, materals, and inspecton are met for the annular dstance specifed n S.S.2.
5-16
API
--,
STANDARD
650
Table
shell Course
s 190
< 2'lo
< 19
< ,< 25
l0
lt
t<32
12
l4
32< t<40
11
l4
),7
40< t< 45
'13
l6
I9
]9
25 <
<220
(mm)
< 250
dern.
the frsl shell coise (greater of pfodtcl or hydrolac tel sfess). The
frorn'a'flen rruhiplied by the appli:aue
c/4/ cofioded
(sJ
NOTE
0nJ
< 27,000
< 30,000
< 0.75
0.236
0.236
0.75<f<1.@
0.236
9lzz
0.236
,rl:p
J/15
7ha
11lzz
1lz
plate
f<
il(ness
1.75
refers to
(USC)
1.50 <
(r,
<
32,000
<
36,q)o
9llz
11llz
3/s
15lzz |
9/rs
lltt
s/8
g/re
llhe
3lq
de:go.
n ttle trsl st|ell corrse (greater of producl or trydroatic tes sress). The
sress rnay be dercrmined using tte required thickness diviled by e ckess frorn'a'e rrultided by e apdi:able
) (SJ
d1e table, as urell as le wid specied in 5.5.2, a.e based on lhe foondalbn proding
ot trirular ptaie. Unless roundalixr is pr_oprly copacled. paticulay at e
otncia rngrxall, sedemern will Foduce dditimal sreses n the annlar plate'
NoTE
;lio;"
;-d;-r-r,,ti'iiUr'--
5-17
5.6
Shell Desgn
5.6.1 General
5.6.1.1 The requred shell thckness shall be the greater of the desgn shell thckness, including any coosion
allowance, or tfe hydrostatic test shell thckness, but the shell thckness shall not be less than the following:
Nominal Plate Thickness
(mm)
<50
50 to < 120
(m)
<
15
15to<36
36 to 60
120 to
>2@
>60
2
3
NOTE 4
2m
specified
(in.)
llt
J/16
10
3lB
NOTE
The hknesss
NOTE
b greater an 3.2 m
couse
5.6.1.2 Unless otherwse agreed to by the Purchaser, the shell plates shall have a mnimum nomnal wdth of 1800
mm (72 in.). Plates that are to be hrtt-welded shall be properly squared.
5.6.1.3 The calculated stress for each shell course shall not be greater than the stress pemined for the particular
material used for the course. When 1e allowable stress for an upper shell corse s lower than the allowable stress of
the next lower shell course, then either a or b shall be sasfed.
a)
The lower shell course thickness shall be no less than the thickness required of the upPr shell course for producl
and hydrostatc test loads by 5.6.3 or 5.6.4.
b)
The thckness of all shell courses shall be that detemned from an elastic analysis per 5.6.5 usng final plate
thicknesses.
The insde of an upper shell course shall not project beyond the nside surface of the shell course below (except
within tolerances provided n 7.2.3.2).
stablity aganst bucklng faom the design wnd speed in accordance with
5.9.7. lf requred for sability, intermedate girders, ncreased shell-plate thcknesses, or both shall be used.
5.6.1.5 lsolated radial loads on the tank shell, such as those caused by heavy loads on plaorms and elevated
walkways between tanks, shall be disributed by rolled structural sections, plate ribs, or bult-up members.
.\-
5,18
Plate
Specfcaon
Plate Mnmum
I Yield Streng
mm
MPa
Nomnal
fhckness
Grade
Mnimum
Tensle Sren$h
Prodrrct
MPa
Oesgn Stress Sd
MPa
Hydrostatic
Test Stress
MPa
ASTM Specifcations
4283M
20s
380
137
154
4285M
205
380
'137
'154
4131M
A,B
4m
151
171
2so
400
160
'17'l
A36M
4131M
EH 36
360
490
196
210
4573M
400
220
400
147
165
A573M
450
240
450
160
'180
A573M
485
4854
193
208
4516M
380
205
380
137
154
4516M
4'l 5
220
415
141
tb5
4516M
450
240
450
160
180
A516M
485
485
173
195
4662t\,t
215
450
180
193
4662M
295
4854
194
208
r< 65
345
485
194
208
65<t<1@
310
450b
180
193
f< 65
415
55@
220
236
65<f<1@
380
515b
206
221
< 65
345
4854
194
208
315
450b
180
193
345
4854
194
208
A537M
,]
4537il
A633M
C,D
65 <
A678M
f<
100
4678M
415
5504
220
236
4737M
345
4B5a
194
208
A841M
Class
345
4854
194
208
4841M
Class 2
415
5504
220
236
5-19
Nomnal Plale
Grade
Thickness
mm
Hydrostatic,
Mnimum
Minimum
Product
Yeld Strength
MPa
Tensle Strenglh
MPa
Desgn Sess Sd
fest Stess 5;
MPa
MPa
CSA Specifcatons
G40.21M
260W
260
410
164
176
G40.21M
260 WT
260
410
164
176
G40.2rM
300w
3m
450
180
193
G40.21M
300wf
300
450
180
193
G40.21M
350W
350
450
180
193
1< 65
350
48@
'192
206
G40.21M
35OWT
65<1<1@
320
4804
192
206
235
235
365
137
154
250
250
400
157
111
275
275
430
167
't
215
410
164
176
265
410
164
176
355
4904
196
2',lo
16<f<40
345
4904
196
210
40< f< 50
335
4904
196
210
< 16
275
410
164
176
t<
265
410
164
176
< 16
355
470
188
201
16<f<40
345
47o
188
201
40< f< 50
335
110
188
201
National Standards
84
ISO Speclcatons
tso
E275C, D
630
f< 16
16<<40
f
E355C, D
s'16
EN Specifcatons
FN 10025
s 275J0,
J2
s 355J0,
J2, K2
16 <
1112
By agreernent bereen the Archaser aod the Manufacturer, e tensle sreng of ASTM A537M, class 2, A678M, Grade B, and A8,l1M,
Chss 2 iaterials may be increased to 585 MPa minimum and 590 MPa maxrrlrm. The lensle seng of le oler lsted materials may be
incfeased to 515 MPa mnirrum and 620 MPa maximum. wlren ths is doe, e allormble sesses shall be delemned as ated in 5.6.2.1
a5.6.2.2.
By ageement betu/een ttre Prrchaser and fie itandacn er, e tensile strenglh ol ASTM A537M. Class 2 mate.ials may be irseased to
550 MPa mnmum and 690 MPa rExmum. The tensh srength of lhe other lisfed materials may be ncreased to ,t85 MPa mnmum and
620 MPa maxmrm. whe tfis s doe, the allo$,able sesses slall be determined as sled n 5.6.2.1 and 5.6.2.2.
5-20
API
STANDARD
650
Spcificaton
omnal Plate
Grade
Thckness
Minmum
Yield stren$h
in.
Pst
psl
Mnmum
Tensile Strengfh
Prodrct
Desgn Stress Sd
Hvdfostac
tet Stress
Pst
pt
ASTM Specifcaons
4283
30,000
55,000
20,000
22,5
4285
30,000
55,000
20,000
22,5
413',]
A,B
34,000
58,m0
22,1@
24,900
36,000
58,000
23,2
24,
436
A'131
EH 36
51,000
71,0004
28,400
30,400
4573
5B
32,000
58,000
21,300
24,000
4573
65
35,000
65,0m
23,3m
26,300
4573
70
42,000
70,m@
28,000
30,000
4516
55
30,000
55,000
20.0o0
22,5@
A5r6
60
32,000
60,m0
21,3m
24,W
4516
65
35,000
6s,000
23,300
26,3m
A516
70
38,m0
70,000
25,3m
28,500
A662
40,000
65,000
26,000
21,9
4662
43.000
70,0@
28,OOO
30.m0
,]
50,000
A537
4537
70,m@
28,mO
30,m0
45,@O
65,mob
26,000
27,W
60,000
80.m@
32,@O
34,3@
55,mO
75,mob
30,0@
32,1
t < 2112
50,000
70.m@
28,m0
30,mo
2112<t<4
46.mO
65,mob
26,000
27,W
50.000
70.00@
28,000
30,000
t < 2112
21lz <
t < 21lz
2
2112
4633
ts
C,D
4678
<
t<4
4678
60,000
80,000
32,000
34,3m
37
50,000
70.m0
28,000
30,000
A7
A841
Class
s0,000
70.m0
28,000
30.000
AB41
Class 2
60.000
80,m0
32,000
34,3m
O[
5-21
SORAGE
Grade
Mnimum
Tensile Strcnglh
f{ominal Plal
Thckness ,
Minmum
Yield Strengnh
n.
Psr
pr
Product
Sd
ps
Design Stress
Hvdrostatc
Tet Stress.t
Psr
CSA Specficatons
G40.21
38W
38,000
60,000
24,OOO
zs,zm
G40.21
38WT
38,m0
60,000
24,W I
2s,7oo
44,000
65,000
26,000
27,900
G40.21
27,s00
G40.21
44WT
44.000
65.000
26,000
G40.21
50w
50,000
65,000
26,000
50,0m
70,m@
G40.2'l
5OWT
46,000
70,00@
235
34,000
52,600
20,000
22,5
250
36,000
58,300
22,7@
25,mO
275
40,000
62,600
24,ffi
26,800
39,900
59,500
38,4m
59,500
51,5m
71,00@
t<1112
50,m0
71,0004
t<2
48,600
71,moa
39,9@
s9,500
38,4m
59,500
51,5m
68,10e
50,000
48.600
G21lz
2112
t<4
<
28,m I
28,0m
27,W
*.00o
30,000
Natonal Siandards
ISO Specications
rso 630
5/g
<
E215C. D
5lB
ts
<
s/g
f<
E355C. D
5lo <
1112
1112
<
23,800
23,8m
2A,4@
28,4
28,4m
25,500
25,500
30,4@
30,4m
30,4m
EN Specificatons
EN 10025
f<
s 275J0,
)2
5lB
<
5/g
t<
1112
tssle
s 355J0, J2,
K2
5ls <
1112
t<
<
11lz
t<2
23,800
23,8m
25,500
2s,500
68,10@
21,2
27,2
29,2@
68,10@
27,2@ i
zg.zm
29,2
By agreernent betveeen the Purchaser and e Mandactrer, |e temle sreogfi of ASTM A537M, class 2, A678M, Grade B, and A8'11M.
maxmum. The tesile sEeogth c the otter lsted materials rnay
Ciasi Z materiats may be rEreased to 85,OOO p6 minmum and 1 m,OOO
be increased to 75, p6 minium and 9O,OOO ps maximum. When this s done, the allowable sresses shall be deiemined as stiated n
5.6.2.1 and 5.6.2.2.
By agreerent be eeo le purchaser ard e Manrracturer, th tensle seng of ASTM A537M, Class 2 rnaierials may be ncreased to
aO,O psi ninimum and 1m.OO0 ps maimum. The terEfe sregth of ltte oler lled materials may be rrcteased to 70,000 p rninimum
and 9O,OOO p6i mairrum. when ls is done, the allowable sesses shall be detemired as stated in 5.6.2.1 and 5.6.2.2.
API
STaNDARD
650
5,6,2.3 Annex A pemits an alternave shell desiln wih a fxed allowable sess of 145 MPa (21,m0 bin.2) and a
iont etrcjency faclor of 0.85 or 0.70. This desgn may onty be used for tanks with shell thicknesses less than or equal to
13 mm (1/2 in.).
5.6.2.4
Structural design stresses shall confom to lhe allowable working stresses gven in S.l O.3.
5.6.3.1 The 1-foot method calculates the thcknesses requred at desgn points 0.3 m ('l ft) above the bottom of each
shell course. Annex A permits only this design method. Ths method shall not be used for tanks larger than 61 m
(2m ft) in diameter.
o 5.6.3.2
The requred mnrum thickness of shell plates shall be the greater of the values comMed by the following
formulas:
ln Sl uniE:
4.9H-0.3\G
____-+
^.
I.=
+ a-A
'5;
.
,,=
___T_
4.9D(1- 0.3)
where
ro,
fi
D
H
n mm;
.
.
the design specific Aravity of the lquid to be stored, as specifed by the Purchaser;
rm,
is the allowable stress for the desgn condition, in MPa (see 5.6.2.1);
.t
the allowable sess for the hydrostatc test condition, in MPa (see 5.6.2.2).
ln USC units:
,,=2JA{)9*ct
2.6D(H-ll
Table
< 190
< 210
< 220
< 250
'19</<25
l0
ll
25<t<32
t2
l4
32<t<40
1l
t,r
t7
40<t<45
13
I6
l9
,<
'
b
(Sl)
Shsll CouEe
(mm)
(1)
19
Plab thbkness fshfs b r conoded shel plale rck,lss 6r prcdud dqign ad nomnal thil(nss 6r hydrcdatib bst
desgn,
Th E33 b b6 usd s iho msximum stss ln th fi.t st|el corE (gBatr of prcduct or Mrosiac tesl stBs). Th
stBs may be ete,mlnd ushg the rqurd thd(,less divirsd by hlcknss fom 'a' en multidod by |g apdlcatl
alo{rabl9 UE6s:
Produd Stess = r - Cry cooded
tlydrcbtic Ted SBss = (r, / no.nnal
, ) (sd)
) (S,)
NOTE
Th 0lkj(6Ess s9cid h the tabb. as w9l as le widh sDo'ed h 5.5.2. ar basd on the foi.rndaliro o.ovirno
unibrm support undor the ful wtfh ol le annuhr Dhb. Unless tho hndatbn s oroorlv cor5aded. Dafidleiiv et O
nskls ofa concrsE.irlga, sstthrner wlpreduce fuilbod ssss n he annulai p}b.'
< 30,000
< 32,000
< 36,000
, < 0.75
0.236
0.236
9ltz
11lzz
0.75<r<1.00
0.236
9ltz
3/E
7lrs
1.00<r<1.25
0.236
11lzz
15lsz
9/r s
1.25<r<1.50
J/t6
7ha
9/r s
11lre
11b2
112
5lB
1.50
Sholl CouEe
(nJ
<, <'t.75
Plab tliJ(6 rBErs b th6 conoded she date t d(nss br prodrd &sgn and Emnal thijstss
desin.
bi
hydrostatic
bst
The stBss b b ugd th maximum stBss n t9 frst shl corrs (grabr of prodtcr or hydrostalic te3t sBgs). Th
stBss may b dskmind ushg th rquired ihdqless divird by lo tlilsless fpm .a' tl'l muhtpi'd by ls apdcabh
alory.bl stBss:
Produd Stsse = r - C.{y coroded , ) (Sd)
Hydfo6t lic Test Stes . (r, / nonrnal , ) (S,
NO-TE Th6 hiroesss spocifed n te tat h, as we as the wir socifd h 5.5.2. arg basd o.| |6 bu ttidr orovim
unDrm supporl undsr th tuI wirlh of tho anular phb. Unless |e bundatEo b Drgo co.nDad. oertidleitv et
nsrr ol a concrsb .agwaI, sernt wl p@duce additi,nal ssss h th gnnulai pte. -
Ott
s-23
SToRAGE
where
fd
fi
is the height from the bottom of the course under consideralon to the top of the shell including e top
angle, if any; to the bonom of any overflow that limts the tank filling height; or to any other level specified by
the Purchaser, restricted by an internalfloating roof, or controlled to allow for seismic wave acton,
the desgn specifc Aravity of the lquid to be stored, as specified by the Purchaser;
S is the allowable sess for the desgn condition, in lbf/in.2 (see 5.6.2.1);
S
the allowable stress for the hydrostatic test condtion, n lbfiin.z (see 5.6.2.2).
NOTE
informaton, see L.P Zck and R.V Mccrath,'Design of Large Diameter Cylindrical Shells
"4
5.6,4.1 Design by the variable-design-point method gives shell thcknesses at desgn points that result n the
calculated stresses being relatively close to the aclual crcumferential shell stresses. This method may only be used
when the Purchaser has not specfed that the 1-foot method be used and when the following is true:
ln Sl units:
H-.
tooo
6
where
Z
D
f
I
\_.
is the bottom-course
n mm;
20 L.P. Zick and R.V Mccrath, "Desgn of Large Diameter Cylindrical S,hells,' Pr@eedings-Division
Petroleum lnstitute, New York, 1968, Volume 48, pp. 1114-1140.
of Refining, American
ln USC unts:
L .t
H -where
I
,
-FI
5.6.4.2 The minimum plate thicknesses for both the design condon ard the hydrostatic test condition shall be
determned as outlned. Complete, independent calculatons shall be made for all of the courses for the design
condion and for the hydrostatic test condtion. The required shellthckness for mch course shall be the greater of the
desgn shell thickness plus any corroson allowance or the hydrostac test shell thckness, but the total shell thckness
shall not be less than the shell thickness requred by 5.6.1.1, 5.6.1.3, and 5.6.1.4. When a greater thckness s used
for a shell course, the greater thickness may be used for subsequent calculations of the thicknesses of the shell
courses above the course that has the greater thickness, provded e greater thickness s shown as e required
design thickness on the Manufacurer's drawng (see W3).
1for
ln Sl units:
r,,=(roo-YffiP#9tr^
ln USC unts:
NOTE
(roo-'fFH(4X\.r^
For the design condition, fld need not be greater than tpr
ln Sl units:
,,,=(r.oo
rP#(H
ln USC units:
,,, =
NOTE
,,,=
fpr
(roo-e3f E)("f,
Fof the hydrostatic test conditon, 1need nol be gfeatef lhan tpr.
4-9
Thickness
Group #
Range
6<X<13
13<x<25
II
6<X<13
II
t3
<x<
IIA
l0
sx<
II,A
l3
<x< l9
ILA
19
<x<
III
III
(Sl)
Equation
Thckness
025<X<05
Y= l.4t7X-25.411
0.5
<x<
I/= 0.634X-
31.81
lt
0.25
<X<
40
y:1.243X-39.72
II
0.5
<x<
t3
Y=2.661X-55.667
IIA
0.375
Y=2X-47
IIA
0.5
Y=0.905X-26.19
IIA
0.75
6<X<tl
Y=-40
III
0.25<,Y<0.5
13<x<40
Y= 1.222X- 55.89
III
0.5
IIIA
0.25
IIIA
IV
IVA
VI, VIA
40
<.Y< 40
6<XS40
6
<X<
40
=-40
Y:0.7059X- t8.235
Y
0.7353X
= 0.6t7&Y
6<X<40
6<X<40
Y= 0.4ll2x
23
3l
.412
lv
IVA
.11
40.4'11
VI,
\'IA
Equaton
Range
1.0
<x<
<X<
t0
Y=30.4X-25.6
1.5
Y=60.4X-40.6
0.5
0.?5
<, <
v:60x-
0.5
<X<
<x<
Y=40X
1.5
1.5
= l20X- 65
I= 80X-
45
Y=46.661X-20
r=-
40
= 60X
-10
1.5
Y=-40
0.25<X3t.5
Y=34.4X-
1.6
0.25
<.Y<
1.5
Y=36X-12
0.25
<,r<
1.5
Y=30.4X-25.6
0.25
<X<
1.5
Y=20X-41
4.2.'11.3 For plate in the as-rolled condition, the thid(est plate fom each heat shall be mpad tested. For TMCP
material, each plat.as-rolled shall be mpaci tested. lmpad testing shall be n accordance with 4.2.9 and shall fulfill
the impasl requirements of 4.2.11.2 at the desgn metaltemperature.
'
4.2.11,4 The ManuEcturer shall submit to the Purcaser test data for plates of the material demonstratng that
based on Past produclion from the same mill, th matedd has provded the requred toughness at the design metal
temperafure.
4.3
Sheets
Sheets brfixed and floang roofs shall conform to ASTM A'lO11M, Grade 33. They shall be made by the open-hearth
or basic oxygen process. Copper-bearing steel shall be used if specfied on the purase order. Sheets may be
ordered on either a weght or a thickness basis, t the option of the tank Manufac{urer.
4.4 Stuctural
4.4.1
Shapes
a) ASTM A36M/A36.
b)
c)
ASTM A992M/A992.
4-g
Equaton
API
Group #
6<X<13
Y= 0.7|1X- 16.286
13<X<25
Y=
IT
6< X< t3
f= 0.634X- 31.81
II
0.25 <
II
13
<X=
Y=1.243X-39.72
I1
0.5 <
Y= 2.667X- 55.7
I]A
API
Group #
Thickness
Range
10
trA
l0<x<13
IIA
13<x<t9
ILA
t9<x<10
UI
6<X<13
13<x<13
l.4l1X
y:2x
25.117
17
Y= 0.905X-26.19
Range
X<0.5
0.25 <
0.5
<x<
1.0
X< 0.5
x<
0.75
lOX
f= 60X- l0
Y= 30.4X-25.6
Y= 60.4X
x<
f= 80X- 45
IIA
0.5 <
ILA
0.75 <
0.75
X<
0.15
Y= 16.667X-
f= -
X<
0.5
Y= 1.222X- 55.89
Itr
0.5 <
x<
1.5
Y=@X-70
f= -
X<.t0
Y = -.10
IIIA
0.25 <
X< t.5
IV
6<
X<40
Y= 0.7059X- 18.235
IV
0.25 <
X<
1.5
y:34.4X
IVA
0.25 <
X<
1.5
\':36X
0.25 <
X< t.5
0.25 <
X<
\'IA
VI.
I= 0.7353X
23..112
6<<40
Y=0.6116X-31.71
6<X<,10
Y=0.4112X- 10.111
(mm)
!'t, vtA
1.5
2O
,10
6<
6<X<40
40.6
Y= r20X- 65
0.25 <
10
Y=
UI
Y=-
Equaton
IIIA
IVA
f=
(Sl)
,10
t.6
t2
Y=30.4X-25.6
Y=20X- 1l
4.2.'.11.3 Fot plate n the as-rolled condition, the thickest plate from each heat shall be mpact tested. Fof TMCP
material, each date-as-rolled shall be mpact tested. lmpact testing shall be n accordance with 4.2.9 and shall futfll
the mpact requirements of 4.2.11.2 at the desgn metal temperature.
4.2,11,4 The Manufacturer shall submt to the Purchaser test data for plates of the material demonstrating that
based on past production from the sarne mll, the materal has provided the required toughness at the desgn metal
temperature.
4.3
Sheets
Sheets for fxed and floating roofs shall conform to ASTM A10l1M, Grade 33. They shall be made by
e open-hearth
or basc oxygen process. Copper-bearing steel shall be used if specified on the purchase order. Sheets may be
ordered on ether a weght or a ickness bass, at the opton of the tank Manufacturer.
4.4
Structural Shapes
4.4.1
a)
ASTM A36M/A36.
b)
ASTM 4131r/A131.
c)
ASTM 4992M/4992.
-30'-25"
10"
'-20'
/?
15'
-10.
-5'
!
z
32)l
\-'
O[
SToRAGE
To calculate the second-course thcknesses for both the design condition and the hydrostatic test conditon,
the value of the followng ratio shall be calculated for the bottom course:
5.6.4.5
h1
(rl, )oi
where
h
r
l
(design)'
the calculated conoded thckness of the bottom shell course, in mm (n.), used to calculate f2
(hydrostatic
f2
to
calculate
be
used
course
shall
shell
of
the
bottom
The calculated hydrostac thickness
teso.
s
'1.375:
lf the value of the rao is less than or equal to
tz=tt
lf the value of the rao is greater than or equal to 2.625:
tz
\-'
tza
lf the value of the rato s greater than 1.375 but less than 2.625:
tz= rza+Qt
t,,P,
-#*]
where
rz
described in 5.6.4.6, 5.6.4.7, and 5.6.4.8. ln calculang second shell course thckness (f2) for desgn case
and hydrostatic test case, applicable values of t2 and fishall be used'
is based on the same allowable stress beng used for the.design of the bottom and
For tanks where the value of the ratio s greater than or equal to 2.625, the allowable stress for e
.""ond
12
course may be lower than the allowable stress for the bonom course when the rnethods described in 5.6.4.6
second "*rS..
through 5.6.4.8 are used.
5.6.4.6
To calculate the upper-course thicknesses for both the design condition and the tydrostatc test condition, a
prelmnary value r, for the upper-course conoded thckness shall be calculated using the formulas n 5.6.3.2, and
inen the stance ; of the va;ible design poinr fiom the bottom of the course shall be calculated using the lowest
value obtaned from the following:
API
STANDARD
650
ln Sl units:
xr =
0.61
x2
(rtos*rroro
1000 CH
xt =
1.22
(x)o
where
is the conoded thickness of the uppr course at lhe ginh jont, n mm;
quals tL/
l)l/(l + (l
.5);
tu:
the conoded thickness of the lower course at the grth jonL n mm;
ln US Customary unts:
x = 0.61 (rt)0.5
x2
+ 3.84
CII
= 12CH
4 = r'22 ()o s
where
c
K
.
equals lo,5
quds ql
(/(- 1)l(l
+ 14.5);
ti
5,6.4.7 The mnimum thickness rr for the upper shell courses shall be calculated for both the design condition (r)
and the hydrostatc test conditon (d using the minmum value of x obtained from 5.6.4.6:
ln Sl units:
a
s{a-fJc
5d
rs{a-fooJ
+CA
WELDED
5-27
SToRAGE
ln USC units:
z.a\a-t)c
+CA
s",
,rfu-i)
5.6.4.8 The steps descrbed n 5.6.4.6 and 5.6.4.7 shall be repeated using
suffcient).
is little difference between the calculated values of fxin successon (repeatng the steps twce is normally
and,
consideration
under
Repeating the step6 provides a more exact locaon of the design pont for the course
consequeny, a more accurate shell thickness.
an
5.6.4.9 fhefe are two examples provided in Annex K. ExamPle #l are step-by-step calculatons illustfatng
(64 ft)
19.2
m
(280
of
a
height
ft)
and
m
of
85
diameter
tank
with
a
pltition ot tn" rariabte-Oesign-point method to a
#2
shell-ptate thicknsses for the first three courses for the hydrostatc tesi condion only. ExamPle
of
280
ft
and
a
diameter
wi
for
a
tank
unts
in
US
Custornary
method
design
demonstrates the vriable-design-point
test
n ignt of 40 ft with varying ionosion allo:wances and varyng materials for both the design and hydrostatc
conditions.
ieterrn"
I/l
based on an
is greater than l 000/6 (2 n USC units), the selecton of shell thcknesses shall be
given in
stresses
the
allowable
be
below
to
sEesses
calculated circumferental shell
5.7
Shell OPenings
5.7.1
General
5.7.1.1 The following requrernents for shell oPenings are intended to restrct the use of appurtenances to those
providing for attachment to the shell by weldng. See Fgure 5.6.
5.7.1.8.
5.7.1.3 Flush-type cleanout fittings and flush-type shell connections shall conform to the designs specified in 5 7.7
and 5.7.8.
constructon details and reinforcements shall conform to the ne)d larger openng lsted in the tables.
opening or tank connecon shall not be largef than the maximum size given in the aPpropriate table.
fhe
size of the
5.7.1.5 Openings near the bottom of a tank shell wll tend to rotate with vertcal bendng of e shell under
hydrostatic'loadig. Shell openings in this area that have atached pping or other external loads shall be reinforced
nionty to. rf'" truic condition br- abo for any loads imposed on the shell connectons by the restrant of e anached
piping o the shell rotaton. The external loadi shall be mnimized, or the shell connections shall be relocated outside
in'" rt ton ur"u. Annex P provides a method for evaluating openings that conform to Table 5.6a and Table 5.6b.
5-28
Shellverticl
RTR
LfR =
S-N
Regular-Tlpe.Reinforced opening (nozzleor manhole) with diarnond or crcular shape rerforcing plate or insen plte
enend to the bottom (see Figlre 5.7a and Figwe 5.8).
at
does nol
Low-Type Reinforced.opening (nozzle or ranhole) usng tombstone type reinforcing plate or insert plale that extends to the bottom
lsee Fgure 5.8, Detarl (a) and Detai (b)1.
Shell openings.with nether a rerfo.cng plate nor wilh a thckened nsen plate (i.e. ntegrally renforced shell openngs; or openng
not requirng renforcng).
Refer
ence
Variables
ParagraPh
Shell
Condtion Numbr
< 12.5 mm
(t
< 112in.\
As
5.7.3.2
welded
or
PWHT
A (2)
B (2)
As
75 mm (3 n.)
5.7.3.3
75 mm (3 n.)
for S-N
Table 5.6a
and
Table 5.6b
in.)
SWor
5.7.3.3
.5.7.3.4
.5.7.3.4
5.7.3.2
5.7.3.3
5.7.3.3
.
.
I
NOTE 2
NOTE
NOTE
NOTE
3
4
250 mm
(10 n.)
75 mm (3 n.)
for S-N
Table 5.6a
and
Table 5.6b
5.7.3.3
PWHT
SWor
t50 mm (6 in.
5.7.3.3
8t or 1lz
SWor
8W or
250 mm (10 in.l 25O mm (10
5.7.3.1.b
t > 12.5 m
(t 1lz in.\
(4)
21121
5.7.3.3
5.7.3.4
Welded
F (4)
or 2112t
5.7.3.3
5.7.3.1.a
E (21
75 mm (3 n.)
.5.7.3.4
t > 12.5
(t > 112 in.\
D (3)
or
(2)
150 mm (6 n.)
75 mm (3 n.)
or 21lzt
8to
1lz
r
8
75 mm (3 n.)
ot
2112t
75 mm (3 n.)
o 2112t
75 mm (3 n.)
for S-N
5.7.3.3
5.7.3.1
5.7.3.4
Table 5.6a
and
Table 5.6b
Etor
112
r
B
ll two requremeds are $ven, the rinmu spacng s the greater vaue, elcept for dimeno 'E See Note 4.
{ = shell ickness. 8rl= 8 es le largel leld ze fq rerforcnq plate o. nsen plate periphery wed (llet or but-weld) hom fte
toe ol le periphery weld to le centerlie of the shell bu-weld.
D= spacng d9arrce egablished by minimum elevatbn for low-pe renforced openings fro Table 5.6a and Table 5.6b, column 9.
Ardlaser option lo allow sllell opnings to be located n horizorlal or venical shell bu-welds. See Fque 5.9.
"
r = shell lhbiness, = radius ol dpenn-q. Mnmum spacnq fo. dimension F is the lessr ot 8l or r/2
Ott
5.29
SToRAGE
Table 5.3a-Thickness of Shell Manhole Cover Plate and Boltng Flange (Sl)
Column
Column 2
Column 3
Max.
Column 4
Column 5
Column 6
Des9n
Equvalent
Pressurea
kPa
Liquid
Level
m
Column 7
Column 8
Column
Column 10
mm
Manhole
600 mm
Manhole
750 mm
Manhole
900 mm
5OO
mm
600 mm
750 mm
90O mm
Manhole
Manhole
Manhole
Manhole
Manhole
50O
5.2
51
10
11
13
10
6.7
66
10
11
13
'14
10
11
13
8.0
18
10
11
14
16
'11
9.9
97
11
13
16
1B
10
13
14
11 .1
109
13
'14
'16
19
10
11
13
16
13.4
13',I
13
14
18
21
10
11
14
1B
'I58
14
16
19
22
11
13
16
182
'16
18
21
24
13
'14
1B
21
224
1B
19
24
25
13
14
1B
24
16.1
'18.6
a
b
c
NOTE
See Fgure
5.7a.
oD'
Table 5.3b-Thckness of Shell Manhole Cover Plate and Bolting Flange (USC)
Column
Column 2
Max.
Desgn
Lqud
Level
ft
Column
Column 4
Column 6
Equivalent
Pressurea
lbflin.2
20 n.
24 in.
30 n.
Manhole
Manhole
Manhole
a
b
c
Column 5
36 in.
Manhole
Column 7
Column 8
Column
Column 10
24 irl.
30 n.
36 in.
Manhole
Manhole
Manhole
J/16
3lB
J/16
3/a
7lrc
s/,
ll..o
112
3/a
llts I
1tz
3/s
the
1lz
9/ro
11.3
3/s
11rc
-/16
slB
32.6
14.1
tha
112
J/8
11/ro
5/r e
3/e
112
9/r o
36.5
15.8
1lz
9/r
5/s
3lc
3/e
71rc
112
s/s
43.9
19
1lz
the
1r/r o
13/r o
3/e
llt
9/re
11h o
22.9
9/r 6
5/a
3lc
1la
llts
1lz
5/8
3lq
12
9/r s
11/r o
13/ro
112
9/r o
11h 6
1s/r e
17.',I
7.4
21.9
9.5
26.1
6'1.0
26.4
5/B
11/rs
15.1
32.5
11h e
3lq
l3h
1
5/r e
1sh 6
1
'|
Cover Plate and Flange $ckness Oven can be used on Manholes dmemioned to lD or OD.
NOTE
5-30
API
STANDARD
650
Thickness of Shell
(l)
750 mm
10
'r0
11
10
12.5
10
't4
10
18
I
I
'r9
10
21
10
22
10
10
24
11
1'l
11
1l
25
11
11
11
1'l
27
11
't1
11
11
28
13
13
13
13
30
14
14
14
14
32
16
14
14
14
33
16
16
It)
16
35
11
16
16
16
36
11
17
11
17
3B
20
20
20
20
40
21
21
21
21
41
21
21
21
21
43
22
22
22
22
45
22
22
22
22
10
10
lf a shell plate thcker than required is used for the product and hydrostatic loadng (see 5.6), the excess shell-plate thckness, withn a
venica dslance both above and below the centerline of the hole n the tank shell plate equal to the verticl dmenson of the hole n the tank
shell plate, ray be consdered as reinforcement, and the hckness lof the manhole reinforcing plate may be decreased accordngly. ln slch
cases, the reinforcemert ad the attachmeni vvelding shall conform to the design limits for reinforcement of she openngs specifed in 5.7.2.
The minmum neck thckness shall be the requred conoded thickness of the shell plate or the minimum flange ickness of le bolting flange
(see Table 5.3a), whichever is nner. lf the neck thckess is greater than the required miimum, the manhole renforcing plate ckness
ay be deceased accordngy. ln srch cases e renforcemem and the attachment weldng shall conlor to the desgn lmits ot ihe
reinfqceme of le shellopenng in 5.7.2.
5-31
(d
21in.
30 n.
31rc
J/15
3/r6
3/r e
J/15
s/r s
5he
3/a
3/ro
5/rs
1lt
3/8
llt
1lc
5h6
3/s
llz
1lc
s/r o
3lg
she
3la
J/16
3/e
J/16
3/B
546
3lg
J/16
3/B
tho
JIA
l1/ro
llq
3lc
13h o
5/r o
1le
3is
sh6
5ha
3le
1s/r6
1lrc
1lte
tha
) l'ts
11rc
) l'ts
7ha
1l.6
1lrc
7ha
1l'ts
tha
1lz
1lz
1lZ
112
sh6
ths
the
9/r e
9/r
946
9/r
11h6
11lB
3/r e
15h 6
5/
s/8
slB
sla
13/a
11h o
s/g
5/B
5/B
11lrc
11/rs
11h e
11h o
11lrc
3lq
1lt
3lc
3lc
13/B
1112
1
9/r e
ts/s
111h6
1311
13h o
l3/r
13/rs
13h o
7lg
1la
13hs
5/B
3/r o
3/r o
13l.s
1ls
1la
lla
llB
1lg
llB
the product and hydroatic loadng (see 5.6), the excess shell'plate thckness, withn a vmjcal
tank shell
below the centerlne of tire frole in re Unf setl plate equal to e venical dmenson of e hole n the
plate, may be consdered as reirforcernet and le ckness lof the manhole rerforcing plaie may be decreased accordigly. ln such
in 5.7.2
tases, th reinforcement and the attachmeni weldng shall conform to the desgn mits for renforceent ol shell openngs specified
tt
s'tr"lt
s used for
"
both above and
distance
reinforcerneot and
fle
API
STaNDARD
650
5.7.1.6 Sheared or oxygen-cut surfaces on manhole necks, nozzle necks, reinforcing plates, and shell-plate
openings shall be made unform and smooth, wth the corners rounded except where the surfaces are fully covered
by attachment welds.
5.7.1.7 Shell openngs may be renforced by the use of an insen plate per Figure 5.7b. The nsert plate may have
the same thckness as an adjacent shell plate or rnay be thcker to provde renforcing. A rectangular insert plate shall
have rounded comers (except for edges termnatng at the tank bottom or atjoints between shell courses) with a
radus which is greater than or equal to the larger of 150 mm (6 n.) or 6where r s the thckness of the shell course
contanng the insert plate. The insen plate may contan multiple shell openings. The thickness and dimensons of
nsm plate shall provide the reinforcing required per 5.7.2. The weld spacing shall meet requirements of 5.7.3. The
periphery of insert plates shall have a 1:4 tapered transition to the thckness of e adjacent shell plates when the
insert plate thickness exceeds the adjacent shell thickness by more than 3 mm (1/e in,).
5.7.1.8 The shape and dmensions of the shell openng reinforcement, illustrated n Fgure 5.7a, Figure s.7b,and
Fgure 5.8 and dimensioned in the related iables may be altered as long as the renforcement meets the area,
welding, and weld spacing requirements outlined in 5.7.2 and 5.7.3. For reinforcing plates greater than 1/2 in. thick,
wth approval of the Purchaser, reinforcement and welding (excluding weld spacing) of shell openngs that comply
with API 620. Secton 5 are acceptable. These statements of permissble allernatives of shell opening renforcement
and welding do not apply to flush-type cleanout fttngs, flush-type shell connections or simlar configuratons.
Table s.sa-Dmensons for Bolt Crcle Dameter .Dand Cover Plate Diameter
,c
Column
Manhole Dameter
NOTE
Column 2
O,
Column 3
Cover Plate Diameter
500
667
730
600
768
832
750
921
984
900
1073
1137
,c
5.7.1.9 The flange facing shall be sutable for the gasket and bolting employed. Gaskets shall be selected to meet
the service envronrnent so that the required seating load s compatible with the flange rang and facing, the sfength
of the flange, and ts boltng (see 4.9).
5.7.2
5.7.2.1 Openngs in tank shells larger than requred to accomrnodate a NPS 2 flanged or threaded nozzle shall be
reinforced. The minimum cross-sectonal area of the required reinforcement shall not be less than the product of the
vertcal diarneter of the hole cut n the shell and the nomnal plate lckness, b lvhen calculaons are mad for the
maxmum required thickness consderng all design and hydrostatic test load conditions, the requred thckness may
be used in leu of the nominal plate thckness. The cross-sectional area of the renforcement shall be measured
vertically, concident with the diameter of the opening.
5.7.2.2 The only shell openings that may utlze welds having less than full penetration through the shell are those
that do not require renforcement and those that ulize a thckened nsert plate as shown in Fgure 5.7b and Figure
pd
Table 5.sb-Dmensons for Bolt Circle Dameter D and Cover Plate Diameter
for Shell Manholes (USC)
Dimensons n nches
Column
Column 3
20
2611a
2831a
24
30lia
3231a
30
361/a
383/a
36
4211a
4431a
Manhole Diameter
NOTE
Column
O,
"Full Penetration on
5.8. However, any openings listed in Table 3 of the Data Sheet that are marked "yes" under
if
used'
reinforcement.
and
the
Openings" shall utilize welds that fully penetrate the shell
5.7.2.3 Except
for flush-pe openings and connecons, all eflectve renforcements shall be made within a dstance
plate.
above and belbw the cent;line of thdshell openng equal to the vertcal dimension of the hole n the tank shell
the
followng:
of
combination
provded
one
or
any
by
any
be
Renforcement may
a)
b) The reinforcing plate. Reinforcng plates for manholes, nozzles, and other attachments shall be of the
same
are
attached,
part
to
which
they
the
tank
Number)
as
nominal comp;sitlon 1i.e. same eUE P-number and Group
unless approved otherwise by e Purchaser.
c)
The porton of the neck of the fitting that may be consdered as reinforcement according to 5.7.2.4.
of the
ExceSS shell-plate thckness. Renforcement may be provided by any shell-plate thickness in excess
of the
the
centerlne
below
above
and
distance
vertcal
within
a
load
condition
governing
the
req;red
by
thckness
hole in the sell equ;l to ahe vertic;l dimension of the hole n the tank shell plate as long as the extra shell-plate
thckness is the atual plate thickness used less the required thckness, calculated at e applcable openng'
considerng all load conditions and the conoson allot,ance.
e) fhe
materal in the nozzle neck. The strength of the material n the nozzle neck used for reinforcement should
preferably be the same as the strenglh of the tank shell, but lower strength material is permissible as
reinforcetent as long as the neck mateal has minimum specifed yield and tensile strengths.not less than 70 %
and B0 o/o, respeoivly, of the shell-plate mnimum specified yeld and tensile strengths. When the materal
o minimum values, the area n the neck available for
strength is gter tnn or equal to ihe 70 7o and aO
renfo-rcemet shall be reduced by the rato of the allowable stress in the neck, usng the goveming stress factors,
to the allowable stress n the aitached shell plate. No credt may be taken for the additonal strength of any
reinforcng materal at has a higher allowable stress than that of tlne shell plate. Neck material that has a yield or
o minmum values may be used, provided that no neck area is
tensile s;ength less than the iO yo or 80
consdered as efiective renforcement.
5.7.2.4 The following portions of the neck of a ftting may be consdered pan of the area of reinforcement, except
where prohbited by 5.7.2.3, ltem e:
a)
The porton extending outward from the outsde sulace of the tank shell plate to a distance equal to four times the
nec[-wall thckness or, if the neck-wall thickness s reduced within this distance, to the pont oftranson.
5-" V,***
rtr\A rE A
tftr
->
500 mm (20 i.) and 600 mm (24 n.) sheli manholes: twentyght 20 mrndameter (3/4 in.) bolts in 23 m (7/s in.) holes
750 mm (30 in.) and 900 mm (36 in.) shell manholes: forty-two 20 mm-dameter (3L i.) bols in 23 mm (1a n.) holes
(Bolt holes shall straddle the lange vertical cterlne.)
Gasket (see Note 1):
manhdei
600 mm (24 n.) anlrole:
500 mm (20 n.)
l0
l0'
'3
nm
(![ n.)r.(lmss
in.)t!**n ss
3 nm (rh
750 mm (30 .) manhol: 899 mm (35/' in.) OD ' 762 mm (30 in.) lD ' 3 rn (!/i in.) t*lmess
900 mm (36 in.)manholq 1051mm(41,[ n.)O0'914 mm (36 n.)l0'3 n (rh in.)thi*rlsss
Reinforcing pad
shll be shaped
to suit tank
curvature
Altematve
circular shape
(see Note 8)
'.
1-
23o mm
Dh
L\
10
mmameter
(3/. n.) rod
6 mm (r/a
(see
Note 8)
125 mm (5-)
32 mm (11 in.)
corners
(150 mm 16 in.l minimum radius)
I
I
I
Arc dimenson = l/Y/2
500 mm (20 in.) and 600 mm (24 n.) manhole: 750 mm (30 n.)
750 mm (30 in.) manhole: 900 mm (36 in.)
900 mm (36 in.) manhole: 1050 mm (42 in.)
(lncrease as n'cess,ary for weld clearance)
Rounded
t
6mm
l,
Lru
t,
(see
Note 4)
See Note
(se Note 3)
, (see Note
Detail a
3)
Detal b
NOTES
1. Gaskel material shall be specified by e Purchaser. See 5.7.5.4.
2. The gaskeied tace shallbe machine-lnshed to provde a rninmum
g6sker-bearirE wfti of 1 I rfm e/4 n.).
of the
thhner rer$er
joned.
the
(See
Note 7)
Manhole
(!/ n.)
See Note 2
Fgure
t7b
requrerients respdively.
5-34
500 mm (20 in.) nd 600 mm (24 in.) shell manholes: twenty-ighl20 mmiiamoter(3/. in.) bolts in 23 mm (% in.) holes
750 mm (30 n.) and 900 mm (36 in.) sholl mnholes: forty-two 20 mm-diametr (3/a n.) bolts in 23 mm (ls n.) holes
(Bolt hols shallstraddle th nang6 vortical c6nt6dn6.)
Gasket (s6 Not6 I ):
marhd:
645 lfm
(2lh
in.)
O'
5(B
rrn (:O
.)
lD'
(5o6 Figure
6 mm (i/r in.) tolltale
hole in reinlorcjng plate,
on horizo.,al
Renforcing pad
shall b6 shapd
to suil tnk
Altemavo I
circularshape
(se Not 8)
.i=l
2D-
10 mmameter
t--l_EI
(3,h
EI
El
6 mm (r/.
_l_
(soe
Nob 8)
in.) rcd
125 mm
32 mm (1r in.)
(5')
Figure
&7b
Arc dimension = W2
*'ll
Rounded
(See
Note 7)
Rounded
Manhole OO
Manhol
l{
(see
Note 4)
l,
(so
Note 4)
S6e
Nol6 5
See Nole 2
l,-1
L- l, (see Nole 3)
Se Note 2
Dotal a
Detal b
NOTES
'1. Gasket material shall be specitbd by th Purchaser. See 5.7.5.4.
2. fhe gasketed trce shaf be madln+fnshed to provire a mnmum
gasket$earig winh of ,9 mm e/4 n.).
3. See Table 5.3a and Table 5.3b.
4. See Table 5.4a and Table 5,4b.
5. The ske of lhe weH shal equal the thbtriess of the !nner meber
oned.
(see Not 3)
qhaser
Nozzle
(
qNeck bovol should
be
--r
t.s.n
\t
t*
-------------- -----<)
6fd|/,s5-7a ard
5-7 A
<f z
_-,----1
Tot V
I40 mm (11 n.) maxmuml
-ons
,n-,)
Ea
:
F:
l-8
-l*.:
Ilg;3i
F
;,
8a F
ifi ,*l-., 8
$f,,.*l {;gi
;+_*W,JEEr
*.:
4t4gE*
"'rl)Lllz-----j
/U
'
lU
,
.$8
fV-s
Nl\' -"ff'"H::""1'"il"';ffibPff:""*0"'ot
;;7-----o
[4omm(1!/'?in)maxim"l
Lq
ftJlanhole or Nozzle
rsTbrsss{.slr7*ands7b) rt
tvoesreos._z
atoui 10
degreos -----;z
I
"T,:X::T::aoou\
.r..+l--.r
"'-,'1[,;h
,
Nozzle
irtrt,;
V___7mf, I
^///)-"
\_
l\tlor(ltitrna\irnut
/,.//1h(t+t)ri""+r"
I
]i
ol Atremarive tl
N\\_rNI
W__4, )
e-$
o
E
(<\s----r
eom J
f]
Radioaph
(::^"-8i^13^,
Item d and e)
Notes:
1. See Table 5.7a and Tabb 5.7b, Column 3, for the she crrlout, whch shall
nol be less han the outsde diameter of the neck plus 1 3 mm (l/2) n.
2. Seo 5.7.3 br minimum spacng of welds at openng conecons.
3. The weld sze shall bo eiler A (from Tabl 5.7a and Table 5.7b, basd on 4
or r, (mnimum nec]< thckness from Table 5.4a, Table 5.4b, Table 5.6a, Table
5.6b, Table 5.7a and Table 5.7b), whichever s greater.
agroed lo by the
Nozzle q
N6ck bevel should be
about 10 dogrees
thzv
,
1.5 mm
(1/16
in.
,^Lr-2,1
----__rr
(S6Tables 5-7a snd
6-7bl A
9ei
E
qEB,
99,r
.9d
Pul
1.5 mm
_g
(1/re in.
<f z
<f
n.) maximuml
TorlV
[40 mm (1]i, in ) maximuml
f
N
ozzle
.\q
^
3
a'E
bE
(ss Tabls
f-
our.-
5-7a d 5-7b)
mm(1oh.)
lr*t
(min)
nmi'uin.)
(See Noto 3)
r0
^T7
mm (3/s in.) maxmuml
,E
mm ('/,6i.)
f+t
(min)
""''""'""lll]:l2
l:4
Alternative =q
bev6l
EE
t-----r^
6',
'o
E
o.
V*t;; lh ;
V\-- -ll+
o
bevel
92.
Radograph
lsee 8.1.2.2,
Item d)
1t':1LN-i
Z
-
nroogr"pt
-,/N
(seo 8.1.2.2,
Item d and e)
Notes:
1. See Table 5.7a and fable 5.7b, Column 3, for the shell cutout, which shall
not be less than the outside diameter of the neck plus l3 mm (1/2) in
2. See 5.7.3 for minimum spacng of welds at oPenng connectons.
3. The weld ze shall be either A (ftom fable 5.7a and Table 5.7b, based on 1)
or t,(minimum neck lhickness from Table 5.4a, Table 5.4b, Table 5.6a, Table
5,6b, Table 5.7a and Table 5.7b), whichever is greater.
5 8 of API Standard
620
5. Dimensions and weld sizes that are not shown are the same as those
given in Figure 5.7a and Table 5.4a lhrough Table 5.8b.
6. Detals of welding bevels may vary from those shown if agreed to by the
Purchaser.
API
s-36
STANDARD
650
Arc distance
--l-'l
Diamond
-'-\
Single Flange
Double Flage
Special Flange
"o:9-Q
-::r- Note 1)
Chip
l/2 [6 mm
(1
in.) minimum]
(See Note 5)
600
DetalA
Detail B
Low-type Flanged Nozzles, NPS 3 or Larger
(Bolt holes shall straddle flange centerlines)
NOTES
1. See 5.1.5.7 for nformafon on the sze ofwelds.
2. See 5.8.9 for informaon on the couplngs used n shell nozzles.
3. Nozzjes NPS 3 or large. requre rerforceme
'
by lhe Purchaser.
5. Shop weld not attached to bottom plate,
6. See 5.7.6.2 for nfomaton on supdying nozes flush or with an
nternal projection.
Figure 5.8-Shell Nozzles (see Tables 5.6a, 5.6b, 5.7a, 5.7b, 5.8a, and 5.8b)
5-37
-r
-itF-
F-
10 mm (3/s in.)
(see Note 2)
(see Note 2)
45"
Shell
1.5 mm
(1i16 n.)
Type D
Type C
Type B
Type A
Couplngs and Flanged Fittigs, NPS 3,' Through NPS 2 (see Note 3)
NOfES (continued)
7.
8.1,i,shallbel9mm(3/4in.)orthethicknessofeitherpartFinedbytheflletweld'v'/hicheverisless
consrucrion detals apply to unrenforced readed, norFreaded, and flanged rbzzles
g. iii
NPS
(Sze of
Nozzle)
Column 2
outside
Diameler of
Ppe
OD
Column
Nominal
Thickness
of Flanged
Nozzle Ppe
Walla
t"
Column 4
Dameter of
Hole n
Reinforcing
Plate
Dp
Column
Column 6
Leng of
width of
of
Renforcng Renforcing
Plate
PlateD or
Diameter W
Sde
L=
Do
Dmensions in millimelers
Column
Minimum
Distnce
from Shellto-Flange
Face
column
Column 9c
Low Type
Flanged Finngs
60
1524.O
54
1371 6
52
1320.8
3068
3703
400
1641
1534
1375
2163
3341
400
1488
1342
1324
2661
3214
400
1431
1331
1387
1280
'152
50
1270.0
1274
2560
3093
400
4B
1219.2
1222
2455
2910
400
1334
1230
46
1168.4
1112
2355
2845
400
1284
1',!80
44
111
7.6
1121
2255
27 25
375
1234
1125
42
1066.8
375
'lt84
1075
375
1131
1025
350
'r081
975
2235
350
1031
925
2',115
325
979
875
1995
325
929
420
1865
300
879
170
40
1016.0
1070
1019
2155
2050
36
914.4
9'18
1950
1850
34
863.6
867
1145
32
812.8
816
'1645
'1545
3B
30
965.2
762.O
968
765
2605
2445
2355
API
5-38
STANDARD
650
Column
NPS
(Sze of
Column 2
Column 3
Column 4
outside
Dameter of
f{ominal
Thickness
of Flanged
Dameter of
Hole n
Ppe
Nozzle Ppe
OD
Walla
Nozzle)
Reinforcng
Plate
Dp
t,
Column
Column 6
Column 7
Renforcing
Width of
Reinforcing
Mnmum
Distance
from Shell-
PlateD or
Plate
to-Flange
Dameter
Face
Length of
Sde
of
L= D,
Column 8
Column 9c
Regular
Tyrped
Low Type
28
111.2
114
1440
1745
300
826
120
26
660.4
664
1340
1625
300
116
670
24
609.6
613
1255
1525
300
134
630
12.1
22
558.8
12.1
562
1155
'1405
215
684
580
20
508.0
12.1
51'l
1055
1285
275
634
525
457 .2
't2.1
460
950
60
475
18
11
2so
581
16
406.4
12.7
410
850
'l035
250
531
425
14
355.6
12.1
359
750
915
250
481
375
12
323.8
't2.7
321
6Bs
840
225
449
345
'10
273.O
12.1
216
58s
720
225
399
290
219.1
222
485
590
2N
349
240
-12.7
168.3
10.97
171
400
495
200
306
200
114.3
8.56
111
305
385
115
259
150
88.9
1.62
92
265
345
175
239
135
Zf
60.3
5.54
63
150
175
1112f
48.3
5.OB
'r
50
150
33.4
6.35
'r
50
150
lr
314f
26.1
5.54
150
150
108.0
Couplng
111 .1
245
145
Zr
16.2
Coupling
79.4
175
tl
1112f
63.5
Coupling
66.7
150
44.5
Couplng
41 .6
150
35.0
Couplinq
38.1
150
3l1l
a
b
c
d
285
360
For exfa-soong pipe, see ASTM A53M or A106M for o$er all thcknesses; however, ppng materal must confom to 4.5.
The width of the shell plate shall be $fficent to contan the renforcing plate and to provide clearance hom
Lo! , type rehforced mzles stEl rpt be located lo$Er lan le mnnrm distance
stlofil in Cotrm I cor4res with spacirE rules of 5.7.3 and F(re 5.6.
mirmn
slpv
n Cdumn 9. The
disrance fiom e
bdom
Regular type rerforced nozzles shall not be localed lo/er than the minmum dislance llry shown n Coumn 8 when shell thickness s equal to
or less than 12.5 mm. Greaie. dstances may be requred for shells thcker than 12.5 mm to meet the mnmum weld spacng of 5.7.3 and
e
f
s
h
FExe 5.6.
See fable 5.7a, column 2.
Fhged nozzles and co(plngs in pipe szes NPS 2 or smallef do rpt requ-e refforcng plates. Di wi be le dameter of le hole n e shell
date, and Wdd ,4 will be as specified n fable 5.7a, Cdumn 6. Renforcng plates rnay be used if the conslEtion details compay with
rdrforced nozde detals.
A coupling in an NPS 3 requres renforcernent.
NOTE
WrDED
5-39
SToRAGE
Column
NPS
(Sze of
Nozzle)
Column
Column
of Ppe
Nominal
Thckness
of Flanged
Nozzle Pipe
OD
walla
outsde
Diameter
tn
Column 4
Dameter of
Hole n
Reinforcn9
Column
Length of
Sde of
Renforcng
Plateb or
Plate
Dn
Diameter
L-
Column 6
Column
Mnmum
Width of
Renforcing
Plate
Do
Distance
from ShelltGFlange
Face
Column 9c
Column I
Minmum Dstance from
Bottom of Tank to Center
of Nozzle
Regular
Low Type
Typed
Flanged Fittngs
60
60
60r/8
1203l
145311
16
645i8
603is
54
54
54 r/8
1083i1
131112
16
58s/B
543/B
52
52
52118
1043/a
126112
16
565/8
523 tB
50
50
5or/8
1003/1
12131a
16
545/a
503/B
4B
4B
4Br /8
96r/1
111
16
52s18
483i8
46
44
46
461/B
92311
112
16
505/s
463/8
44
42
40
44118
883/4
1O7111
15
4Bs/B
44318
42118
8431a ,
1o21lz
15
46s/s
423t8
4or/8
8o3i 1
9731a
'15
44518
40318
763h
92314
14
42s18
383/8
42
40
3B
3B
38r/8
36
36
361/8
14
4os/8
363/B
34
72314
683/a
88
34r/8
83r/a
'13
385/8
343/8
32
32118
64314
18112
13
365/8
32318
30
30
30r/8
603/4
73112
12
34518
303/8
28
2A
281la
563/4
683/a
12
32518
28318
26
24
26119
5231
64
12
3os/g
26318
24118
49112
60
12
22118
45112
55r /a
11
27
22314
2O1lB
41112
5o112
1',I
45311
10
23
18r11
403la
2'l
'163i1
34
32
26
24
22
22
20
20
18
It)
14
12
10
B
18
16
14
-t?314
103/1
8s/B
6
4
41lz
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
o.432
0.337
'l8r /8
37112 t,
24314
20314
161/B
33112
14118
29112
36
10
10
19
1431q
12tla
21
33
1731a
13112
'lo?/8
23
19
2811a
15311
11t lz
2311c
1331a
9tl2
19112
12118
71lB
12
15tla
10r /4
1O1lz
13112
9112
51lc
83 t4
63/,4
45lg
3112
0.300
3s/a
2t
23lB
0.2rB
2112
1531a
API
5-40
650
STANDARo
Column
Column 2
outsde
NPS
(Sze of
Diameter
of Pipe
OD
Nozzle)
ltl2l
tr
Nominal
Thckness
of Flanged
Nozzle Ppe
0.200
.315
0.250
0.218
1.05
Column 4
Dameter of
Hole in
Reinforcng
Plate
Dp
Walla
ln
1.90
1
3l4l
Column 3
3.000
2.500
ll lzl
1.750
1.375
3l4l
b
c
e
f
Reinforcing
wdth of
Reinforcing
PlateD or
Plate
Dameter
Sde of
L-
4 3lB
Column 7
Minimum
Dislance
from Shell.
to-Flange
Column 8
Column 9c
Face
Typed
Do
Hy
95/8
55/B
Coupling
3r/8
14114
Coupling
Coupling
25tB
Couplng
1112
l1
1114
-lt18
For e)dra-song prpe, see ASTM 453 or A'106 tor oer wall thcknesses; holtever, ppng materal mlt confom to 4.5.
The width of tfie sell plate shall b s{qcent to conl,an |e renforcng phte and
Lov
stpm
Column 6
Length of
Column 5
i Colurn I
lo\irer than le
in Colunn 9. The
gr jc}int of
rinium
e shell ccl.se.
Regular type renfo.ced nozzles shall not be located lourer than the mnmum dstance Htv shown in Column 8 when shell thckness is equal to
less rhan 1/2 n. Greatsr distances riay be.equred for shells thicker |an 1/2 in. to meet the nmum rr'reld spacing ol 5.7.3 and Fge 5.6.
See Table 5.7b, Column 2Flanged nozzles and couplings n ppe zes NPS 2 or smaller do mt requre reinforcing plates. Diwill be fte dameter of the hole n the shell
plate and Weld i4 will be as specmed in Table 5.7b, Colurm 6. Renforcing plates may be used if the corEtudion detals conply wifl
See
Figre
5.8.
Table 5.7a-Dimensions for Shell Nozzles: Pipe, Plate, and Welding Schedules (Sl)
Dmensons in millmeters
Column
Thickness ofShell
and Reinforcing
Plat
Column 2
Column 3
Minmum Ppe
Wall Thickness of
Flanged Nozzlesb
Maxmum
Diameter of Hole
n Shell Plate
(Dp) Equals
Outside Diameter
tandT
Column 4
Column
Column 6
weld
Nozzles Larger
fhan
NPS 2
NPs 3L to 2
Nozzles
of Ppe Plus
5
12.1
16
12.1
16
12.7
16
'r0
12.1
It)
10
11
12.1
16
11
13
12.7
16
13
14
12.1
20
14
I
I
5-41
Table 5.7a-Dimensions for Shell Nozzles: Ppe, Plate, and Weldng Schedules (Sl) (Continued)
Dimensions in millimeters
column
Column 5
Column 6
Column 2
Column 3
and Reinforcing
Minimum Pipe
wall Thickness of
Diameter of Hole
in Shell Plate
Platea
Flanged Nozzlesb
landT
(DJ Equals
outsde Diameter
of Pipe Plus
16
12.7
20
It)
11
12.1
20
18
I
I
20
12.1
20
20
21
12.7
20
21
10
22
12.7
20
22
10
I
I
24
12.1
20
24
10
25
12.1
20
25
11
27
14
20
21
'11
2B
14
20
28
11
30
16
20
30
'r3
32
16
20
32
13
33
18
20
33
13
20
35
14
Column
Maximum
Thckness ofShell
35
,IB
Sze of Fllet
weld
Nozzles Larger
Than NPS 2
NPs 3L to 2
Nozzles
I
I
36
20
20
36
14
3B
20
20
38
14
40
2-l
20
40
14
41
21
20
40
'16
43
22
20
40
tb
45
22
20
40
16
shellplate thicker than requred is used for the product and hydrostatc loading (see 5.6), the excess shell-plate thckness, withn venical
disance both above and below the centeline of the hole i e tank shell plate equal to the vencal dmension of e hole n e tank shell
plate, may be considered as renforcement, and the ickness l"of the nozzle renforcing plate may be decreased accordingly. ln such cases,
tf a
the renforcement and the attachment weldng shallconfor to the desgn lirnits for reiforcement of shell openngs specified in 5 7.2Ths column applies to flanged nozzles NPS 26 and larger. See 4 5 for piping materials.
NOTE
b) fhe
c)
The ponon extendng nward from the inside surface of the tank shell plate to the distance specifed in ltem a.
5.7.2.5 The aggregate strength of the weld anaching a ffiing to the shell plate, an ntervenng renforcing plate, or
bolh shall at least equal the proportion of the forces passing through the entre renforcement that s calculated to
pass through the ftting.
API
5-42
STANDARD
650
Table 5.7b-Dmensions for Shell Nozzles: Ppe, Plate, and welding Schedules (USC)
Dmensions n inches
Column
Column 2
landT
l"
Column
Column ,l
Column 5
Column 6
Maximum
Diameter of Hole
in Shell Plate
(Dr Equals
Outside Diameter
Sze of Fillet
Weld B
Nozzles Larger
Than NPS 2
NPS
3t to
Nozzles
of Ppe Plus
llz
s/8
1lz
s/a
s/r o
112
5/8
5/re
3/8
llz
s/s
3lB
1lrc
1lz
s/a
11rc
1lc
1lz
112
5/g
112
5/r e
th6
llz
3lq
tho
5/r o
s/g
112
3lc
s/s
5ho
5/r o
11/ro
112
3lq
11/rs
5h6
5ha
3lc
112
3lc
3lc
rl16
5/r e
13/ro
llz
3lq
13/ro
3la
5ho
lla
112
3lc
llB
3/s
'I5/16
112
3lt
1s/rs
3/s
5ha
112
3tt
tha
5/r e
9^o
3lc
11h 6
7lr(
5l.6
11lB
9/r s
3lc
'ttl8
l ltd
s/r o
13/16
5/8
3lq
13h 6
112
5he
1114
s/a
3lc
1111
1lz
s/r o
ll/rs
3lc
1sh 6
112
s/r o
13/8
11/ro
3lc
13/g
tha
5/r e
17116
3lc
3lc
'17116
946
5/r o
11lz
3lc
3lq
'1112
th6
5h6
19^ 6
13h 6
3lc
'1112
9/r e
5/r o
15/8
13/ro
3lq
1112
5/s
5h6
1ll/r s
718
3lc
11lz
s/B
J/ 16
'1311
1la
3tt
'1112
5/e
"/16
3/r o
t1/16
15/16
3/.,s
114
111
1lq
llc
1lc
lf a shell plate lhicker than required is used for the product and hydrosl,alic loadng (see 5.6), the excess shell-plate thickness, withn a
vencal dstarce both above and bebw the centerline of the hole in the tank shell plate equal to the vencal drrEnsion of the hole in e tank
shell date, rnay be coosdered as reinforcernent and le thckness ?of le noze reinforcng date rnay be decresed accordrEly. ln such
cases, e renlorcemeflt and the aachrnent ueldng shall confm to r desgn limits for renforcernent of shell openrEs specified n 5.7.2.
Ths column applies to flanged nozes NPS 26 and larger. See ,1.5
NOTE
fa
piping materials.
5-43
column
Column
Column
column
colum
Column
column
Column
Column
column
10
Diameter of Bore
NPS
(Sze
of
Nozzle)
Mnmum
Thckness
of Flanoed
o-
Ortsde
Dameter
of Flarge
A
Diarneter
Darleter
of Rased
Face
of Bolt
Crcle
Number
Diameter
ol
of
Holes
Holes
Diameter
Bolts
Slip-On
Type:
Ortside
Dameter
of Ppe
Plus
weldirE
Neck
Typeu
81
Column
fl
column
12
Minimu Dameter
of Hub at Poit of
weld
Slip-On
Typeo
welding
Neck
Typec
EI
B
79.4
1854
1676
1759
52
4B
45
6.4
54
16.2
1683
151'l
1594
44
4B
45
6.4
1461
'r
6.4
c
c
52
13
1626
537
44
48
45
50
10
1569
1410
1480
44
48
45
6.4
48
10
'1510
1360
1426
44
42
40
6.4
b
b
46
68
1460
1295
1365
40
42
40
6.4
44
61
1405
1245
1315
40
42
40
6.4
42
61
1345
1195
'1125
1257
36
42
40
6.4
6.4
40
1290
65
1200
36
42
40
3B
60
1240
1075
1150
32
42
40
6.4
36
60
1170
1020
1036
32
42
40
6.4
34
59
1110
960
1029
32
42
40
6.4
6.4
c
c
32
1060
57
910
978
28
30
54
985
855
914
28
2A
52
925
795
864
2a
26
870
50
145
806
24
42
33
33
40
30
6.4
30
6.4
6.4
30
20
33
30
4.8
20
33
30
4.8
635
20
30
21
4.8
535
511
16
30
21
4,8
470
540
16
21
24
4,8
24
48
815
690
22
46
750
640
20
43
585
18
40
635
16
36
595
750
14
35
535
415
416
12
27
24
4.8
12
32
485
380
432
12
25
22
3.2
10
30
405
325
362
12
25
22
3.2
b
b
2A
345
210
298
23
20
3.2
25
280
216
24-l
23
20
2.4
24
230
157
190
19
16
19
't6
a
b
c
d
60
190
24
121
152
1.6
1.6
20
150
92
121
19
16
1.6
11lz
11
125
13
98
16
12
1.6
pipe + 2t,.
Coroson allowance, if specmed, need rpt be added to flange and cover thcknesses
Class 125, and ASME 816.47 flanges.
NOTE
816.1
See Foure 5.8. The facno dimensbos lq sliD.on and weldino-neck fianoes in NPS 11/, hrou 20 and NPS 24 are dentcal lo those
flaroes in N?S 30:36, 42, 4a,
52,5,t, and 60 are in
soecied n ASE 816.5 tor Chs< 150 steel flanoei. The facino diensbns
ahreernern wi ASME 816.1 tor Class 125 cast io flanqes. The ilriensions for larqe flnqes may confom to Series B d ASME 816.47.
fi,
5-44
Colum
column
Column
Column
Column
column
Column
Column
Column
Column
column
10
1l
'12
Darieter of Bore
NPS
Mnimum
Outsde
Daameter
o, Thickness
of Flanged of Flange
Nozzle)
(S2e
Dameter
of Rasd
of Bolt
Face
Crcle
Nrmber Diameter
of
Holes
of
Holes
Diarneter
of
BoIts
Slip-On
Type:
OLnside
Daieter
of Ppe
Plus
weldng
Neck
rypeu
BI
Mnimum
Oiameter of Hub
at Point of weld
Slitron Weldirlg
leck
Type"
Typec
E1
B
a
60
3r /8
13
66
69r/a
52
17lA
13lc
o.25
54
661/1
59112
62314
44
1118
1314
o.25
1314
o.25
1314
o.25
2,le
52
50
2314
48
23t1
64
6'13/a
59112
57112
55112
53112
601lZ
5811a
56
44
44
44
11lA
-tltB
'I5/B
11lz
'1112
o.25
o.25
46
2111'ts
51112
51
533/1
40
1s/s
44
2stg
551/1
49
513/4
40
'I5/8
1112
o.25
11lz
0.25
1112
o.25
42
2slB
53
47
49112
36
'ts/8
40
2112
503i4
4411a
4711a
36
15/8
3B
23tB
483t
421
la
451
la
32
'15/g
1112
0.25
36
23lB
46
4O1
la
423t1
32
1s/B
1112
0.25
15/8
'1112
o.2s
o.25
b
b
25h6
34
21lt
32
43311
41311
37311
353
4o1lz
38112
32
28
1s/8
1112
30
21lB
383/4
333A
36
2A
13lB
1114
o.25
2A
21116
3611?
3lr/a
34
28
13/8
1114
o.25
b
b
26
3411a
2911a
3131a
24
13is
11la
0.25
24
11lB
32
27111
29112
20
'13/8
'll la
0.r9
29112
25114
27114
20
13/8
11la
0.19
23
25
20
1114
11lB
o.19
16
'1114
'11/8
o.19
0.19
0.13
'I r
22
J/16
20
'llr/rs
'18
'I9/r
27112
25
21
2231
16
11116
23112
18112
2111a
16
1r
/8
14
1Jl8
21
161/1
I83/4
12
1r
/8
12
11la
19
'16
15
-t7
12
1
'1
le
llB
7lB
3lt
0.19
0.13
0.10
10
13/16
12311
1411a
12
11/s
'13112
105/8
11311
1'l
81lz
9112
1la
3lt
0.10
15/r o
3lc
s/8
0.06
3lc
5lt
0.06
15h o
63/rs
5
71lz
71lZ
3lc
3s/B
43
t1
3tc
s/8
0.07
11lz
rr/ts
2t lB
3tlB
slB
112
0.07
Coolion allowance, if specmed, need rEt be added to flange and cover thcknesses complying wi ASME 816.5 Class 150, ASME 816.1
Class 125, and ASME 816.47 flarEes.
NoTE
See Fiolre 5.8. The facino dimensons tor sio-on and ureldinq.neck ffaqes in NPS 11/2 tkouqh 20 and NPS 24 are dentical to ose
52,5'1, and 60 are in
nsr sl6.s tor clas 150 eel flanoed The tacino densoos l flanqes in NPs 30, 36 12'
'orment wr eSMg 916.1 Ior Class 125 cas iroflanqes. TtE dimen$ons for large flnges may cororm lo Se.ies B of ASME 816.,t7
iiiiimc in
5-45
Column
1
Column
column
Column
Column
Arc widlh
of Shell
Heightof Wdth of
Openng Opening Reinforcng
Plate
Upper
Corier
Column
Column
Ed9
Ostance
widtha
Bottom
(Except
Flange
at
Bottom)
Wdrh
Upper
Corner
Radius of
Shell
of
Renforcing
opening
Plate
Radus
1:l
Column
6
9i10
11
Flange
of Botts
e
f,
",*,
+acrng"
_tffi["'.
Diameter
of
Bohs
Bolts
f3
12
203
406
1170
100
360
32
102
89
83
22
20
610
610
1830
300
740
38
102
95
89
36
20
914
1219
27(n
610
1040
38
1t4
121
108
46
24
1219c
12't9
3200
610
'1310
3B
114
121
114
52
24
@s
and the head of the bolt.
b
c
lot,t
NOTE
column
Column
column
column
Column
Column
column
Column
Upper
Corier
Radius of
Edge
wdha
Bottom
Special
Width of
Arc Wdth
of Shell
Di$ance
(Except
at
Bonom)
Flange
Wdth
Bolt
Heght
of
Opening
Opning Renforcing
b
Plate
Comer
Radus
Upper
Shell
of
Reinforcng
Opening
Plate
4
14
16
46
24
24
72
12
36
48
106
24
4Bc
48
125
24
Dimensions n nches
Column
column
10
11
Flange
of Bolts
e
Spacngb
f2
Number Diameter
of
of
Bolts
Bolts
f3
1114
31lz
3114
22
314
1112
3314
31lz
36
3lq
41
1112
4112
4314
41la
46
51112
11lZ
41lz
4112
52
@aSneceSsarytoprodea1/16in.clearancebetweenerequredneck.to.flangeweld
and the head of the bolt.
b
c
NOTE
,]
5-46
API
STANDARo
650
Table 5.1oa{nmum Thckness of Cover Plate, Bolting Flange, and Bottom Reinforcing Plat for FlushType Cleanout Fttingsr (SD
Dmensions in millmeters
Column
Cohnn
Column
Colun
column
Column
Column
Colu.nn
200 x 400
Deson
uquo
Equivalent
Prssure
kP
60
600 x 600
fhckrEss
of Bonom
Renlorcinq
PlateD
lb
10
13
Thickness
of Boltng
Flange and
Cover
Cdumn
10
900 x 1 200
ThdEss
Thckness
Flange and
Plate
of Bottom
Reinforcing
Plate.
tb
10
13
1200 x 1200
fhckness
Thckness
of Bottorn
Reinforcng
Plaro
ThickrEss
of Bolting
Flangeand
CoverPlate
tb
tb
16
21
16
22
13
'19
25
21
28
of Bolnq
Cover
of Bottom
Reinlorcig
Plate
Plate
10.4
101
10
13
13
12.5
123
10
'13
.13
14
22
2B
22
30
16.1
159
10
13
14
16
24
32
25
33
18.3
179
11
13
16
18
25
33
2A
35
'
191
11
't3
16
'18
27
35
28
36
215
'11
'13
18
19
28
36
30
40
9.5
2'1.9
a
b
c
d
Flange and
Cover
Plate
Level, m
6.'r
Thckness
of Bolting
x (Heightx Wdth)
Sze of Openng
Maxmn
column
Maxirrum of 28
rm.
Maxmum of 45 mm.
NOTE
s specifed.
Maxmum of4omm.
Table 5'lobJrilinimum Thckness of cover Plate, Bolting Flange, and Bottom Reinforcing plate for FlushType Cleanout Fnngsr ruSC)
Dimensions in nches
Column
Column
Column
Column
Column
Col(mn
Column
Co[rnn
Column
Sze of Opening
8x16
Maxmum
Dsion
Liqud
Equvalent
Pfessure
kPa
Level, m
Flanqe
ar
Cover Plate
24x24
Thckness
of Botlorn
Renforcino
piateb
to
x (Height x Wdth)
36x48
48x48
Thickness
of Bolting
Flangeand
Thickness
ol Bottodr
Reinforcing
fhckness
Thckness
of Bolng
Flangeand
o, Bottorn
Reinforcing
Cover Plate
Platec
Flange and
Thckness
of Bottor
Reinforcng
Cover Plate
Plateo
CoverPlate
Platee
lh
lb
.t12
Thickness
of Bolting
lb
tb
5/8
13h o
llB
?o
4.1
3lB
llz
3/8
34
14.1
3/a
112
112
112
3lc
,l
7.8
3/a
1lz
112
9/r e
lte
'1118
llB
23
3/s
112
9/r o
5/B
15/re
1114
60
26
tha
112
5/8
1'llr 6
1sll6
1r/s
'13/8
64
27.8
tha
112
5/a
11/r s
11/16
13lB
't118
11116
31.2
7lrc
1lz
lrho
3lc
11lB
171't6
'13/16
'1112
4'l
53
7?
a
b
c
d
Thickness
ot Boting
Column
Maximum of 1 in.
Maximum of 1r/s n.
NOTE
Equivalent
tres$re
Maximum of 11/2 n.
Marum of
13/4
l3/r
in.
s specifed.
1118
1
3/r 6
'15/16
5-41
Table 5.1f a-Thcknesses and Heghts of Shell Reinforcing Plates for Flush-Type Cleanout Fttings (Sl)
Dimensions in mllimeters
of
Shell
Course
tt
Thckness
Lowest
a
b
c
mm
mm
<22
Dirierlsons tdand
Maximum
Design Liquid
Levelc
20O
x 400
350
600 x 600
900 x 1200
915
1312
12OO
x lzOOb
1830
n 5.7 7.
1200 x 12OO flush-type cleanout fittngs are not permted lor tanks
wi greater than 38 mm
See 5.6.3.2.
Table s.11b-Thcknesses and Heghts of Shell Renforcng Plates for Flush-Type Cleanout Fittings (USC)
Dmensons n nches
of
Shell
Course
t,t
n.
Thckness
Lowest
Af
a
b
c
Dimensions adand
Maxmum
Desgn Liquid
Levelc
Sizebf Openng
H
ft
8x16
24 x.24
36x48
48 x 48b
<12
14
36
54
12
rnay be varied
n 5 7.7.
4g x 48 flush-type clanout fiflings are not permted for tar*s vrth greater lhan 1r/2 n. lot'rest shell course bkness.
See 5.6.3.2.
5.7.2.6 The aggregate strength of the welds attaching any intervening reinforcing plate to the shell plate shall at
least equat the [io$nion ot tn foces passing through the enre renforcement that s calculated to pass through the
renforcng plate.
5.7.2.7 fhe attachment weld to the shell along the outer periphery of a reinforcing plate or proprietary connection
that tap welds to the shell shall be considered ffective only for the Parts lying outside the afea bounded by vertical
lines awn tangent to the shell openng; however, the outer peripheral weld shall be appled completely aroundlhe
reinforcement. ee 5.7.2.8 for allowabl stresses. All of the inner peripheral weld shall be considered effectve. The
strength of the eflective attachment weld shall be considered as the weld's shear resistance at the stress value gven
for filia welds in 5.7.2.8, The size of the outer peripheral weld shall be equal to the ickness of the shell plate or
renfofcng plate. whichever s thinner, btt shall not be greater than 40 mm (11/2 in.). When low-type nozzles are used
with a reifrcing plate that extends to the tank bottom (see Figure 5.8), the size of the portion of e peripheral weld
that anaches the rinforcing plate to the bonom plate shall conform to 5.1.5.7. The inner peripheralweld shall be large
enough to sustain the remainder of the loading.
5.7.2.8 The reinforcement and weldng shall be configured to provide the required strength
5.7
a)
For outer renforcing plate-to-shell and nner renforcng plate-to-nozzle neck fllet welds:
b)
c)
5x0.875x0.70
x 0.60.
where
Sd
is the maximum allowable desgn stress (the lesser value of the base materals
for carbon steel, or by Tables S.za and S.zb for stanless steel.
Stress n fllet welds shall be comidered as shear on e throat of the weld. The throat of the fllet shall be assumed to
be 0.707 tmes the length of the shorter leg. Tension stress n the groove weld shall be considered to act over the
effective wed depth.
5.7.2.9 When two or more openngs are located so that the outer edges (toes) of their normal reinforcng-plate fllet
welds are closer than eight tmes the sze of the larger of the fllet welds, with a mnimum of 150 mm (6 n.), they shall
be treated and renforced as follows:
a)
All such openngs shall be ncluded in a single reinforcing plate that shall be proportioned for the largest openng in
the group.
b)
lf the nornal renforcing plates for the smaller openings in the group, considered separately, fall within the area
limits of the solid portion of the normal plate for the largest openng, the smaller openngs may be included in the
normal plate for the largest opening without an increase n the size of the plate, provded that if any opening
intersects the vertcal centerline of another openng, the total width of the final renforcing plate along the vertical
centerline of either opening is not less than e sum of the widths of the normal plates for the openngs nvolved.
c)
lf the normal reinforcing plates for the smaller openngs in the group, consdered separately, do not fall withn the
area lmits of the solid portion of the nomal plate for the largest opening, the group reinforcing-plate sze and
shape shall nclude the outer limts of the normal reinforcng plates for all the openings in e group. A change in
size iom the outer lmits of the normal plate for the largest opening to the outer limits of that for the smaller
opening farthest from the largest openng shall be accomplished by uniform straght taper unless the normal plate
for any intermedate oPning would extend beyond these lmits, in which case uniform straight tapers shalljoin the
outer lmits of the several normal plates. The provisons of ltem b with respecl to openings on the same or
adjacent vertical centerlnes also apply in this case.
be provided with a 6 mm (1k in.) diarneter telltale hole. Such holes shall be located on the horizontal centerline and
shall be open to the atmosphere.
5,7.3
See Figure 5.6 for spacing requirernents listed in 5.7.3.1, 5.7 .3.2, 5.1.3.3, and 5.7.3.4.
NOTE
Additional weld spacng requrements exist in ths sandard. Other paragraphs and tables dealing with nozzles and
manholes may increase the minimum spacng.
NOTE
Whenever stess relef or thermal stress relief is used n this standard, it shall mean post-weld heat treatment.
5.7.3.1 For non-stress-relieved welds on shell plates over 13 mm (1/z in.) thick, the minmum spacing between
penetration connecons and adjacent shell-platejoints shall be govemed by the following.
a)
The outer edge or toe of fllet around a penetrafon, around the periphery of a thckened insert plate, or around the
perphery of a reinforcing plate shall be spaced at least the greater of eght tmes the weld sze or 250 mm ('10 n.)
(dmenson A or B n Fgure 5.6) from the centerline of any bun-welded shelljoints.
5.7.3.2 Where stress-relieving of the periphery weld has been peformed prior to weldng of the adjacent shelljoint
or where a non-stress-releved weld s on a shell plate less han or equal to 13 mm (1/z in.) thick, the spacng may be
reduced to 150 mm (6 n.) (dmension A in Figure 5.6) from venicaljoints or to the greater of 75 mm (3 in.) or 2112
times the shell thickness (dimension B in Figure 5.6) ftom horzontal joints. The spacng between the welds around
the periphery of a thickened insert plate or arund a reinforcng plate shall be the greater of 75 mm (3 in.) or 21lz times
the shell thickness (dimenson E in Fgure 5.6).
5.7.3.3 The rules in 5.7.3.1 and 5.7.3.2 shall also apply to the bonom.to-shelljoint (dmension C n Figure
5.6)
unless, as an alternatve, the insert plate or renforcing plate extends to the bottom-to-shelljont and inte6ects it at
approxrnately 90 degrees (dmenson D in Figure 5.6). A minimum disiance of 75 mm (3 an.) shall be maintained
Obiween tne ioe of a eld around a nonreinforced penetraton (see 5.7.2.1) and the toe ofthe shell-to-bottom weld.
5.2.3.4 Nozzles and manholes should not be placed in shell weld seams and renforcing pads for nozzles and
manholes should not overlap plate seams (i.e. Figure 5.9, Details a, c, and e should be avoided). lf there is no other
feasble option and the Purihaser accepts the desgn, circular shell openngs and reinforcing plates (if used) may be
located in a horizontal or vertical but-welded shelljint provided that the minmum spacng dimensions are met and a
radiographc examnation of the welded shelljoint s conducted. The welded shelljont shall be fully radiographed for
a ten-gtn equat to three times the diameter of the opening, but the weld seam being removed need not be
radiographed. Radiographic examination shall be in accordance with 8.1.3 through 8.1 .8.
5.7.4.2 When the shell material s Group l, ll, lll, or lllA, all openng connectons NPS 12 or larger in nomnal
dameter n a shell plate or thickened insert plate more than 25 mm (1 in.) thick shall be prefabricated into the shell
plate or thckened insert plate, and the prefabricated assembly shall be thermally stress-releved within a temPerature
iange of 600.c to 650;c (1100'F to 12oo "F) fof t hour per 25 mm (1 in.) of thckness prior to nstalafon. The
streis-relieving requremenB need not include the flange-to-neck welds or other nozzle-neck and manhole-neck
attachments, provided the following conditions are fumlled.
a)
b) The rhroat dimenson of a fllet weld in a slp-on flange does not exceed 16 mm
weldng-neck flange does not exceed 19 mm (3/4 in.). lf the material is prehe^ated to a minimum temperature of
90 "C ('2OO "F) dung welding, the weld limits of 16 mm (5/e in.) and 19 mm (3/ in.) may be increased lo 32 mm
and 40 mm (11/4 in. and lr/2 in.), respectvely.
S.?.4.3 When the shell material is Group lV, lVA, V, or Vl. all opening connecons requring reinforcement in a shell
plate or ckened nsert plate more than 13 mm (1iz in.) thck shall be prefabricated into the shell plate or thickened
insen plate, and the prefbricated assembly shall be thermally stress releved withn a temPerature range of 600 "C to
650'C (1100'F to 12OO "F) fort hourper25mm(1 n.) of ckness prior to installation.
When connections are installed in quenched and tempered material, the maximum thermal stress-relieving
temperature shall not exceed the temperng temperature for the materals in the prefabricated stress-relievng
assembly. The stress-releving requiremen do not apply to the weld to the bottom annular plate, but they do apply to
flush-typ cleanot openings when the bottom reinforcng plate is an annular-plate section. The stress-relevng
requirmenS need not include the flange-to-neck welds or other nozzle-neck and manhole-neck attachrnents,
provded the conditons of 5.7.4.2 are fulflled.
5,50
of butt-welded
shelljont
o)
!
.9
o
Lrl
Toe of weld
Detal b
shellthickness
Q.
or
I
>ot.l
t.l
cDl
0l
of butt-welded
shelljont
Toe of weld
E*
:l
.9
E
(!
9t
(,, ql
o
o
st
Toe of weld
t,1
I
Renforcing
Detal d
Detail e
5-51
5.7.4.4
5.7.4.5 When it s mpractical to stfess relieve at a mnimum temperature of 600 "C (110O'F), it s permissble,
subject to the Purchaser's agreement, to carry or.t the stress-releving operation at lower tempeJatures for longer
perods of tme in accordance with the tabulation below. The lower temperature/longer me PWHT may not provde
material toughness and residual sesses equivalent to that using the higher temperaure/shorter time PWHT;
therefore. a ieview by a knowledgeable metallurgst and possble verificaton by mll testng of heat-tfeated coupons
and/or testing of weided plates ihall be consdred. See Line 23 of the Data Sheet for any Purchaser-specified
requrements applicable to this heat-treatment opton.
Mnmum Stress-Relevng TemPerature
("c)
fF)
600
1100
570
'r
050
540
10m
950
10
1,2
20
1,2
510
48O (mn.)
1
NOE 2
NOTE
Holding Time
(hours per 25 mm [1 n.]
of thickness)
9OO
(min.)
See Note
Stress releving at these temperatures s not permtted for A537 class 2 material
5.7.4.6 When used in stress-relieved assemblies, the material of quenched and tempered steels A537, Cl2, and
A678, Grade B, and of TMCP steel A841 shall be represented by test specmens that have been subjected to the
same heat treatment as that used for the stress relieved assembly.
5.7.s.1
ie
shall be of buh-up welded constructon. The drnensions are listed in Tables 5.3a throrgh 5.5b. Th
based on the minimm neck thicknesses lisied n Tables 5.4a and 5.4b. When conoson allowance is
5.7.5.2 Manholes
dirnensions are
plate. and
specified to be applied to shell manholes, conosion allowance s to be added to the minimum neck. cover
Table
5.4b.
and
Table
5.4a,
Table
5.3b,
Table
5.3a,
of
bolting flange thicknesses
5.7.5.3 The maximum diameter D, of a shell crrtout shall be as lsted in Column 3 of Table 5.7a and Table 5.7b.
Dmensions for required reinforcing blates are listed in Table 5.6a and Table 5.6b.
5.7.5.4 The gasket materials shall meet servce requrements based on the product stored, maxmum design
temperature, a-nd fre resstance. Gasket dimensons, when used in conjunction with thin-plate flanges described in
Figre 5.7a, have proven efiecve when used with soft gaskeE, such as non-asbestos fiber with suitable bnder.
gasket
W"hen using hard gskets, such as solid metal, corrugated metal, metal-jacketed, and spiral-wound metal, the
dimension manhr-ole flange, and manhole cover shll be designed per API Standard 620, Section 3.20 and Secton
3.21. See 4.9 for additional requrements.
5.7.5.5 ln lieu of usng Figure 5.7a or desgn per API 620, forged flanges and forged blind flanges
per 4.6.
rnay be tumshed
5.7.6
5.7.6.1.a Unless otherwse specified, shell nozzle flanges, excluding manholes, in sizes NPS
11/2 through
NPS 20 and NPS 24 shall meet the requrements of ASME 816.5. For sizes larger than NPS 24 but not greater
than NPS 60, flanges shall meet the requirements of ASME 816.47, Seres A or Series B. Series A and Series
B flanges are not compatible n all sizes and must be carefully selected to match the mating flange. lf
diameters, materals of consfuction, and flange styles of ASME 816.47 are unavailable, fabricated flanges with
drillng template (bolt circle dameter, number of holes, and hole dameter) matchng Seres A or Series B shall
be used. These fabrcated flanges shall be designed in accordance with the ASME Boler and Pressure Vessel
Code Secton Vlll, Divison 1, Secton UG-34 and Annex 2. The allowable stresses for desgn shall be a matter
of agreement between the Purchaser and the Manufacturer. Bolt holes shall straddle the venical centerlne of
the flange.
5.7.6.1.b Shell nozzles (and flanges, if specfed by e Purchaser as an alternate to a. above) shall conform to
Figure 5.7b, Figure 5.8, and Fgure 5.10 and Tables 5.6a through 5.8b, bu other shapes are permitted by 5.7.1.8. An
altemative connection design s permissible for the nozzle end that is not welded to the shell, if it provides equivalent
streng, toughness, leak tghtness, and utilty and ifthe Purchaser agrees to its use
1.5 mm
, + 6 mm (1/ in.)
+ 6 mm
(tl
writng.
in.)
____+
_>l
1.5
mm
Wldng-neck FIange
NOTE The
tn designated
the nomial pipe wall thckness (see Tles 5-6a, s$b, 5-7a, and 5-7b).
Figure 5.10-Shell Nozzle Flanges (see Table 5.8a and Table 5.8b)
5.7.6.2 Unless shell nozzles are specfed to be flush on the insde of the tank shell by the Purchaser, shell nozzles
without ntemal piping in a tank without a floang roof may be supplied flush or with an nternal prqjecon at e option
of the Manufacturer. ln floating roof tanks, shell nozzles withoit intemal piping within operatng range ofe floating
roof shall be supplied flush on the inside of the tank shell unless agreed otherwise between the Manutacturer and the
Purchaser.
5.2.6.4 The mnmum nomnal thickness of nozzle necks to be used shall be equal to the required thickness as
identified by the term l, in Table 5.6a and Table 5.6b, Column 3.
5.2.7.2 The opening shall be rectangular, but the upper corners of the opening shall have a radius. (r]) as shown in
Table S.ga and'Tablt5.9b. When the:hell material is Group l, ll, lll, or lllA, the widlh or height of the clear opening
shall not exceed l2OOmm (48n.); when the shell materal is Group lV, lVA, V orVl, the heght shall notexceed 900
mm (36 n.).
5.7.7.3 The reinforced opening shall be completely preassembled into a shell plate, and the completed unit,
(regardless of
including the shell plate at the canout fining, shall b thermally stress-releved as described n 5.7.4
the thckness or strength of the material).
5.7.7.4 The required cross-sectional area of e renforcement over the top of the openng shall be calculated for
Desgn Condition as well as Hydrostatic Test Condition as follows:
4,,>iht
K.
where
Acs is
2);
the requred cross-sectional area of the reinforcement over the top of the opening, n mm2 (in
K1
is the calculated thickness ofthe lowest shell colrse, n mm (n.), required by the formulas of 5.6.3, 5.6.4, or
A.4.1 (with joint efiicency E = 1.0), ncludng conosion allowance, where applcable.
The reinforcement in the plane of the shell shall be provided within a heght above the bottom of the openng shall
not exceed 1 .5i except that, n the case of srnall openngs, - /, shall not be less than 150 mm (6 n.). Where this
exception results n an that is greater than 1 .5r, only the portion of the reinforcement that is within the height of 1.5
API
STANDARD
650
shall be consdered effectve. The reinforcernent required may be provided by any one or any combination of the
following.
a)
b) Any thckness of the shell plate n the flush-type cleanout ftting assembly that s greater than the requred
thickness of lowest shell course, as determined by 5.6.3, 5.6.4, or A.4.1 (withjont eficiency E = 1 .0).
c)
The ponon of the neck plate having a length equal to the nomnal thickness of the reinforcing plate.
Renforcng area provided shall be adequate for Desgn Conditons as well as Hydrostatic test Conditions.
1.25
1oeh I
i23t
L4.ro (H-
'l05
3il
f lu + zs')o
+tto1[
L 385,,
rz,esor 10.
I lz6D
(H
1))
r'o
"
*.*'o"n,
13
1'4
Figure 5.11-Area Coefficiem for Detemining Minimum Renforcement of Flush-type Cleanout FiEngs
5.7.7.6 The
mnmum widh of the tank-bottom renforcng plate at the centerline of the opening shall be 250 mm (t0
n.) plus the combned nomnal thckness of the shell plate n the cleanout-opening assembly and the shell renforcing
plate.
The nominal thckness of the bonom renforcing plate shall be not less lhan that determned by the following equaon:
ln Sl un[s:
t,=
ffi,ftJ-nc*ce
where
fD
5-55
Ot! SIoRAGE
l5 in.) mn
ld
-I
(See Note 5)
Reinforcing plate =
See Dtil b
see
a
125 mm
ld
(See Note
One telltale 6 mm
(1/. n.)hole in
renforcing
plate at about
mid-height
Shell pate
of lowest
shell
I
I
Flange bollhole
imm
,
_(:T
in.)
Note 1)
,-
-6mm(r
Equalspaces
J A<r
-dfd
r-.-r
U,L Fur-nret
L-+H-/+-
Section A-A
l0 mm (3/s in')thick
Grind radius on corner
when weld is less lhan
"+.rMffie ;/ry\,ii1l*.,*,,,
td
to-v\
\
tOl.* -
5mm
(3/ro
Secton B.B
in.)
Cover plate
Detala
75 mm (3 in.) radus
90 degrees
125 mm (5 in )
30 degrees
---l
--__t
mm (1l/a in.) mn
(See
Note 1)
Section D-D
Section
fs m f/.
andgnnd/
/(See
t"
Note 5)
Cc
Fgure 5.12-Flush-Type Cleanout Fttngs (see Tables 5.9a, 5'9b, 5.10a, 5.10b, 5.1'la, and 5.11b)
API
5-56
<-
Cover plate
Botlom reinforcing plle
l,Y
STANDARD
650
lnsde of shell at
centerline of openng
fng
nstalled
(See
Oetail a)
<-
Cover plale
lnside of shell at
centerline of opeing
+
300 mm
(See
Detai
lnsire of shell
600 mm (24 in.) mn
rm (24 n.) mn
C-","f"
o,
r""*ry /
Bottom
lnside of shell
at centerline
of opeing
300 mm
12 n I min
j
c and d) ..---l-
(See
lnside of shel
at centerine
ofopening
Detala
Detail d
Detailc
lnsde ol shell
t/+
plate
Altemalive
nolcfi detail
(See
Detail
300 mm
(12 n.)mn
Rngwall notch
Rngwall
Detail e
i/
5,57
ln USC units:
,,=
ffi*fttr"*ro
where
fD
5.9a, Table 5.9b, Table 5.10a and Tabie 5.10b. When conosion allowance s specified, it s to be added to the cover
plate, bolting flange thicknesses, and bottom-reinforcing Plate.
n the flush-type cleanout fitting assembly shall confom to the requirements in Section 4. The
cleanout assembly, the shell reinforcng plate, the neck plate, and the bottom reinforcing
plate
the
containing
shell
pbte lnatt meet thiimpact test requremets of 4.2.9 and Fgure 4.1 for the respecve thickness involved at e
besign metal temperatuie for e tank. The notch toughness of the bolting flange and the coverllate shall be based
on te governing thckness as defned n 4.5.5.3 using Table 4.3a, Table 4.3b, and Fgure 4.1. Additonally, the yield
strengt and thjtensile sength of the shell plate at the flush-type cleanout ffting, the shell reinforcing plate, and the
greater than, tne yietO strength and the tensile strength of the adjacent lowest shell
necf'ptate shall be equal to,
course plate material.
5.2.7.9 The dmensions and details of the cleanout-opening assemblies covered by ths section are based on
intemal hydrostatic loading wth no external-pipng loadng.
frnng s installed on a tank that s resting on an earth grade without concrete or
a flush-type
-tankcleanout
shell, provision shall be made to suppon the fning and retan the grade by ether of the
masonry walls under the
following methods:
5.2.7.10 When
a)
lnstall a vertical steel bulkhead plate under the tank, along the contour of the tank shell, symmetrical with the
opening, as shown n Figure 5.13, Method A.
b)
lnstall a concrete or mlsonry retaining wall under the tank with the wall's outer face conforming to the contour of
the tank shell as shown in Figure 5.13, Method B.
5.7.7.11 When a flush-type cleano fing s nstalled on a tank that s resting on a rngwall, a notch with the
dmensons shown in Figure 5.13, Method C, shall be provded to accommodate the cleano ffting.
a flush-type cleanout fning s nstalled on a tank that is resng on an earth grade nside a foundation
retaining wall, a notch shll be provided in the retaining wall to accommodate the fitting, and a supplementary insde
retanin wall shall be provided to support the fittng and retain e grade. The dimensons shall be as shown in Figure
5.13, Method D.
5.7.7.12 When
API
5.7.8
STANDARo
650
5.7.8.1 Tanks may have flush-type connections at the lower edge of the shell. Each connection may be made flush
wth the flat bottom under the following condtons (see Figure 5.14).
a)
The shell uplft from the nternal design and test pressures (see Annex F) and wnd and earthquake loads (see
Annex E) shall be counteracted so that no upft wll occur at the cylindrcal-sheluflat-bottomjunction.
b)
The vertical or meridional membrane stress n the cylindrical shell at the top of the opening for the flush-type
connecton shall not exceed one-tenth of the circumferental design stress in the lowest shell course contaning the
openng.
c)
The maximum width, of the flush-type connection opening n the cylndrical shell shall not exceed 90O mm (36
in.).
d)
e) The
1,,
of the openng in the cylindrcal shellshall not exceed 300 mm (12 in.).
5.7.8.2 The details of the connecton shall conform to those shown in Figure 5.14, and the dimensons of the
connecton shallconform to Table 5.12a and Table 5.12b and to the requirements of 5.7.8.3 through 5.7.8.11.
of Opening
Lower Comer
Radius of Shell
Renforcing Plate
200
9s0
OD of 8 NPSa
350
300
300
1300
OD of 12 NPSa
450
300
500
1600
'150
450
550
'r650
150
450
150
450
150
450
Class l50
Nomnal Height
of Flange Sze
Height of
Openn9
Opening
b
200
't2
16
18
300
20
300
625
-t725
24
300
900
2225
NOTE
widrh of
wii
be 1/2
ol the ID based on
e noze
Upper Comer
Radus
f2
neck specifed.
5.7.8.3 The reinforced connecton shall be completely preassembled into a shell plate. The completed assembly,
including the shell plate containing the connecton, shall be thermally stress-relieved at a temperature of 600 'C to
650'C (1100'F to 1200 "F) for t hour per 25 mm (1 in.) of shell-plate thickness, d (see 5.7.4.1 and 5.7.4.2).
5.7.8.4 The reinforcement for
a)
reinforcernent over the top of the connecton shall not be less than 1(rl2 (see
5.7.7.41.
b) Ttle nomnal
thckness of the shell plate, rd for tlle flush-connection assembly shall be at least as thick as the
aqjacent shell plate nomnal thickness, in the lowest shell course.
c)
The nomnal thickness of the shell reinforcing plate shall be, as a minmum, the nomnal ickness of the shell
plate n the flush-conneclon assembly.
5-59
Upper Comer
Opening
Wdth of
Openng
Renforcing Plate
Radius
of Opening
1
Radius of shell
Reinforcing Plate
f2
4a
14
Height of
Class 150
Nominal Height
of Flange Size
8s/8
85/B
38
12
123t4
12311
52
4a
'18
'16
12
20
64
18
18
12
22
66
1B
20
12
25
69
18
89
1B
12
24
@D
NOTE
36
The reinforcement in rhe plane of e shell shall be provided win a height above the bottom of the opening.
shall not exceed 1.51 except that, n the case of small openngs, - shall not be less than 150 mm (6 n.). Where
ths exception results in an that s greater than 1 .5r, only the portion of the reinforcement that is within the height
of 1 .5, shall be considered effective.
e)
The required renforcement may be provded by any one or any combnation of the followng:
2) any thckness of the shell plate in the flush-type shell conneclion assembly at is greater_than the required
thikness of lowest shell course, as determined by 5.6.3, 5.6.4, or A.4.1 (with joint eflcency E = 1.0); and
3) the porton of the neck plate having a length equal to the ickness of the renforcng plate.
Renforcing area provded shall be adequate for Desgn Conditions as well as Hydrostatic Test Conditions.
f)
The width of e tank-bottom reinforcing plate at the centerline of the opening shall be 250 mm (10 in.) plus the
combined nominal thickness of e shell plate in the flush-connection assembly and the shell reinforcng plate.
The thckness of the bottom reinforcing plate shall be calculated by the following equaon (see 5.7.7.6):
ln Sl units:
t,=
ffitl^J-nc.cn
where
is
11
5,60
API
STANoARD
650
c
Shel plate n
flush connec'tion =
Shell plate
of
Centerline of connecon
Reinforcing plate =
t'
150 mm (6 in.)mn
/
L
,3
/
One 6 mm (1/a") telltale
hole in reinforcing plate
at about mid,height
f, = 16 mm
<_
l<+f..-------------.
'150 mm' 300 mm
(6
in.) min
tl1 -
:f
a,
Fullpeetration
r,15
"r"^
fd
lowest shell
couBe
-<-.1
in.)min
(12
1..-------' ,/
in.)min
bl2------>-
(t
Qii;----- I
Plale
90 degrees
/.//"Botlon
Full-fillet weld
Bottom lrensition
plate for rhinimum
arc dimension of
Il + 1500 mm (60 n.)
\,-----------75 mm=_\
a.-:^)
tJ.....- o J
Bottom reinforcig
Secton
phte
B-B
125 mrr (5 in )
_t
7----.--..._
,/
Bu-wld
Nozzle transition io
cirdrarflange
(56 Note 2)
Butt-weld
Centeline
of conneclon
Section A-A
,(
5-61
Rornd comer
when td> 40 mm (1r/, n.)
_ r,z___a
,iV
Full-penetraon weld
t,
-",*['ri
Botlom
Boltom
reinforcng
plate d
(See Note 2)
fansition
plate t,
Round corner
= 16 mm
(5/s n.) mn
Nozzle transition
Ceniele of
_ nozl fange nd
shell openng
Bottom plate
.= 13 mm (r/, n.) mn
Aftemtive
butt-weld detal
Botlorh
transiton
plate t
Notol)4
(j-
tl.ngo
p,
ts{5
bt2
in.ri
Round.
Back chip
ad weld
wnen tr=
rfm (11/, in.)
Eottom
renforcng
plate t
a
l,l0
'Ifn
mi\
(1/. .) mn
32 mm
('1lla n.) mn
Full-penetalon
weld
tov
(Soe Note 2)
= 16
< 30"
mm(%h.)mn
Round corner
Noze transtion
Centerline
of nole
nange
Bottom plate
Nozle neck
(see 5.7.8.4,
Item g)
'r,
Flanges perfables
Sectlon
C4
Note 1: Flange weld szes shall be the smaller of the avalable hub materialfor rr.
Note 2: Thickness of thnner plate joned 13 mm (1/2 in.) maxmum.
5-61
t"s
Full-penetration weld
l"
Bottom
Bottom
transtion
renforcng
(See Note 2)
plate
plate
a,
Round @rner
t, = 16 mm
Centerline of
nozzle lange and
shell openng
Nozzle transition
2d
+ 250 mm (10
\
Bottom plate
t"=
13 mm (r/, in.) mn
Altemative
butt-weld detail
Bottom
transion
plate t,
(ee Note 1) 4
Flanges per Tables S10a and 5-'l0b
Typcal Detal for Connections with b = h
125 mm
F(s
b12
in.f>l
Back chip
and weld
Bottom
F0 rm (11/, h.)
reinforcing
plate tb
(See Note 2)
< 30"
= 16 mm (5/ in.)min
Round corr
Nozzle transition
(see 5.7.8.4, ltem g)
of noze
flange
Bottom plte
Nozzle neck
(see 5.7.8.4,
Item g)
32 mrn
(1rl in.) mn
Full-penetration
weld
Centelne
/'6mm
1
tn
Soction
Cc
Note 1: Flange weld szes shall be the smaller of the avalable hub materal for
Note 2: Thckness of thinner plate joned 13 mm (1/2 n.) maxmum.
API
5,62
STANoARD
650
ln USC unE:
aza-
r= rfu-fiJuc.ce
where
Il
G
flG< 16.8 m
(56 ft)
19 mm (3/a in.) for 16.8 m (56 ft) < t1G < 19.2 m (64 ft)
g)
The conoded thickness of the noze neck and transition piece, , shall be not less than 16 mm (5/8 in.). Extemal
loads appled to the connecton may requre rto be greater than 16 mm (5/e in.).
the flush-type shell connection assembly shall conform to the requirements in Section 4. The
n the connection assembly, the shell reinforcing plate, the nozzle neck anached to the shell,
the transiton pece, and the bottom renforcng plate shall conform to 4.2.9 and Fgure 4.1 for the respeciive thickness
nvolved at the design metal temprature for the tank. The notch toughness of the bohing flange and the nozzle neck
attached to the bolting flange shall be based on the goveming thickness as defined n 4.5.5.3 and used in Figure 4.1.
Additonally, the yeld streng and the tensle strength of the shell plate at the flush-type shell connection and e
slrcll reinforcing plate shall be equal to, or greater than, the yield strength and the tensle sength of the adjacent
lowest shell course plate material.
n
5,7.8.8 Adequate provision shall be made for free movement of connected pping to minimize thrusts and momenE
appled to the shell connecon. Allowance shall be made for the rotation of the shell connection caused by the
restrant of the tank bottom-to-shell expansion from stress and temperature as well as for the thermal and elastc
movernent of the piping. Rotation of the shell connection is shown in Figure 5.15.
n the area of a flush-type connecton shall be prepared to support the bottom reinforcing
plate of the connection. The foundaton for a tank restng on a concrete ringwall shall prode uniform suppon for both
the bottom reinforcng plate and the remainng bottom plate under the tank shell. Dtrerent methods of supponing the
bottom reinforcing pate under a flush-type conneclon are shown n Fgure 5.13.
API
Sr
ND^RD 650
ln USC units:
h2h.
,. = L+L
t|-O + C,t
'u
l,ooo' to''
3
where
is
11
feet;
7 mm
(11116
n.)
/c < i4.4
m (48 )
g)
ic
The mnoded thckness of the nozzle neck and transiton pece, ,,, shall be not less than 16 mm (5/8 n.). Extemal
loads appled to the connecfion may require ,, to be greater than tO mm (5/8 n.).
5.7.8.5 All materials in the flush-type shell connedion assembly shall conform to the requirements in Sec{on 4. The
material ofthe shell plate n the conneclion assembly, the shell renforcng plate, the nozzle neck attached to the shell,
lhe transton pece, and the bottom renforcng plate shall confom to 4.2.9 and Fgure 4.1 for the respeclive thickness
nvolved at the desgn metal temperature for the tank. The notch toughness of the bolting fange and the nozzle neck
attached to the boltng flange shall be based on the goveming thckness as defned in 4.5.5.3 and used n Fgure 4.1.
Addtionally, the yeld strength and the tensle strength of the shell plate at the flush-type shell conneclon and the
shell reinforcing plate shall be equal to, or greater than, the yeld strength and the tensile strength of the adiacent
lowest shell course plate material.
5.7.8.7 Vvhere anchoring devices are requrd by Annex E and Annex F to resisl shell uplft, the devices shall be
spaced so that they will be located immedately adjacent to each side of the renforcng plates around the openng.
i _
n lhe area of a llush-type conneclon shall be prepared to support the bottom renforcing
plate of the conneclon. The foundaton for a tank resng on a conqete ringwall shall prode unifom
support for both
lhe bottom reinforcng plate and the remanng boftom plata under the tank shell. Dfferent methods of supporting the
bottom renforcing plate under a flush-type conneclion are shown n Fgure 5.13.
5-63
Shell
radius=R+AR
Height of bendng
varies with
tank radus and
thickness
n shell
\_->
lnitial cnterline
of connection
Anole of
rolaon
Reinforcing plate
Centerline of
connection after
elastic movement
of shell
75 mm (3 in.) min
Details A and B)
Detal A
Detail B
5.7.8.11 All longitudnal hrtt-welds in the nozzle neck and transition pece, if any, and the frst circumferential buttweld in the neck closest to the shell, excluding neck{o-flange weld, shall receve 100 o/o radographic examination
(see 8.1). The nozzle-to-tank-shell and reinforcing plate welds and the shell-to-bottom renforcing plate welds shall be
examned for ther complete length by magnetc particle examnation (see 8.2). The magnetic partcle examnation
shall be peformed on the root pass, on every '13 mm (1/2 n.) of deposted weld meial whle the welds are made, and
on e completed welds. The completed welds shall also be visually examined. The examinaon of the completed
welds shall be performed after stress-relieving but before hydrostatic tesfng (see 8.2 and 8.5 for the approprate
inspection and repar criteria).
API
5.8
STANDARD
650
5.8.1 ShellAttachments
5.8.1.1 St|ell anachments shall be made, inspected, and removed
a)
pennanent attachments are items welded to the shell at wll rernan while e tank s n its intended srvice.
These nclude items such as wnd girders, stars, gaugng systems, davits, walkwa)ls, tank anchors, supports for
intemal items such as heating cols and other Opng suppor6, ladders, floatng roof supports welded to the shell,
exterior pipng supports, grounding clips, nsulation rngs, and electrical conduit and fixtJres. ltems installed above
the maxmum lquid level of the tank are not permanent attachments.
b)'
Temporary attachments are items welded to the shell that wll be removed prior to the tank being commssoned
into its niended servce. fhese inctude items such as algnment clips, fming equipment, stablzers, and lifting
lugs.
S.g.1.2 When attachments are made to shell courses of materal in Group lV, lVA, V, or Vl, the movement of the
shell (partcularly the movement of the bottom co-rrse) under hydrostatc loadng shall be consdered, and the
attachments shall meet the followng requirements:
a)
permanent attachments may be welded drectly to the shell wth fillet welds having a maximuln leg dmension of
13 mm (1/z in.). The edge oi any permanent anachment welds shall be at least 75 mm (3 in.) from the horizontal
joints of the sell and ai lmst Sb mm (6 in.) from the vertcaljonts, nsert-plate jonts, or reinforcng-plate fillet
-welds.
permanent attachment welds may cross shell horizontal or vertical butt welds providing the welds are
contnuous within these limits and tfre angte of incdence between the two welds s greater than or equal to 45
(6 n.)
degrees. Additionally, any splice weld in the permanent anachment shall be located a minimum of 150 mm
to
rnodmcaons
acceptable
froit any shell weld unls ihe splice weld is kept from intersectjng the shell weld by
the attachrnent.
b)
The welding and nspection of permanent attachrnents to these shell courses shall conform to 7.2.3.5.
c)'
Temporary attachments to slEll courses shall preferably be made pror to weldng of the shelljoints. Weld spacing
for tmpoiary anachments made after welding of the shelljonts shall be the same as that requred for permanent
attach;En. Temporary attachments to shell courses shall be removed, and any resuhing damage shall be
repared and ground to a smooth profile.
5.8.3.1
Renforced openings in the cover plates of shell manholes and flush-type clean outs shall be limited to onehalf the diameter of the manhole or one-hfi the least dimension of the flush-type clean out openng but shall not
an increased
exceed NPS 12 pipe sze. The renforcement added to an oPenng may be a f9lnforclng plate or
no less than
area
reinforcng
provide
an
added
shall
reinforcement
case,
the
plate,
in
either
but
thickness of the cver
plate.
n
the
cover
the
opening
the cutout area of
5.8.3.2
A cover plate with a nozzle attachrnent for product-mxng equpment shall have a thickness at least 1.4 times greater
an the thickness required by Table 5.3a and Table 5.3b. The added thickness (or pad plate) for replacement of the
openng cutout n the cover plate shall be based on Table 5.3a and Table 5.3b. The 40 % increase in thckness within
a radius of one dameter of the openng may be included as part of the area of replacement required. The mxernozzle attachment to the cover plate shall be a full-penetraton weld. The manhole bohing-flange thckness shall not
be less than'1.4 tirnes the thickness required by Table 5.3a and Table 5.3b. The manhole nozzle neck shall be
desgned to support the mixer forces wth a minimum thickness not less than the requirements of Table 5.4a and
Table 5.4b without comparson to the increased bolting-flange thckness noted n this section.
5.8.3.3 When cover plates (or blind flanges) are required for shell nozzles, the minimum thickness shall be that
given for flanges n Table 5.8a and Table 5.8b. Reinforced openings in the cover plates (or blind flanges) of shell
nozzles shall be limited to one-ha[f the diameter of the nozzle. The reinforcement added to an opening may be an
added pad plate or an increased thckness of the cover plate, but n either case, the reinforcement shall provde an
added reinforcing area no less than 50 o of the cutout area of the openng n the cover plate. Mixer nozzles may be
attached to cover plates.
5.8.3.4 Openings
in the cover plates of Rush-type cleanout fittings shall be located on the vertcal centerline of the
cover plate and shall be n accordance wth 5.8.3,1 and 5.8.3.2. Adequate provisons should be made for free
movement of connected pping to minimize thrusts and moments on the cover plate to 2225 N (500 lbs) and 60 N-m
(50O ft-lbs). Analysis or load leak test may be used to accept greater loads or moments.
5.8.3.5 Shell manhole covers shall have two handles. Those covers weighing more than 34 kg (75 lb) shall be
equipped with ether a hinge or davit to faciliiate the handlng of the manhole cover plate. The davt support arm shall
not be welded directly to the shell without a reinforcing plate.
5.8.4
Roof Manholes
Roof manholes shallconform to Figure 5.16 and Table 5.13a and Table 5.13b. The effects of loads (other than normal
personnel access) applied at the roof manhole and supporting roof structure shall be considered. Examples of such
loads may nclude fall protecton anchorage, hostng, or personnel retreval. The roof structure and plate around the
manhole shall be reinforced as necessary.
5.8.5
Roof Venting
5.8.5.1 Tanks desgned in accordance with this standard and having a fxed roof shall be vented for both normal
condions (resultjng from operatonal requremenB, ncluding maxmum flling and emptying rates, and anospheric
temperature changes) and emergency conditions (resutting from exposure to an e)dernal fire). Tanks with both a fxed
roof and a floatng roof satsfy these requirements when they comply wth the circulation venting requirements of
Annex H. All other tanks designed in accordance with this standard and havng a fxed roof shall meet the venting
requirements of 5.8.5,2 and 5.8.5.3.
5.8.5.2 Normal venting shall be adequate to prevent internal or extemal pressure from exceeding the conesponding
tank design pressures and shall meet e requiremenE specifed in API 2000 for normal venting.
5.8.5.3 Ernergency veming requrernents are satisfied if the tank is equipped with a weak roof-to-shell attiachment
(iangible joint) in accordance with 5.10.2.6, or if the tank is equpped with pressure relief devices meeng the
requrernents specFred n API 2000 for ernergerrcy venng. When pressure rdef devices are used to sasly the
ernergency venting requrernenb, they shall acheve the flow rates specmed in API 2m0 without exceedng the following
limits on intemal pressure.
a)
For unanchored tanks, the pressure relef devices shall be adequate to prevent ntemal pressure from exceedng
pressure as determined n F.4.1 (subject to the lmitatons in F.4.2 and F.4.3, as applcable). ln
calculating lmitations per F.4.2, use M= 0.
e tank design
5-66
Table 5.13a-Dimensons
(Sl)
Dimensons in millmeters
Column
Size
of
Manhole
Column 2
Dameter
of Neck
ID
Column 3
Column 4
Diameter
of Cover
Diameter
Plate
D
Crcle
Dp
of Bolt
Column 5
Number
of Bolts
500
500
660
597
16
600
600
162
699
20
NOTE
See
Folfe
Column 6
Column
Column 8
Column 9
Diameter of
Hole n Roof
Plate or
Reinforcng
Diarneter of
Gasket
lnside Outsde
660
s00
Diameier of
_-..........i-Plate
762
600
Outside
Reinforcng
Plate
Dp
Dp
524
1050
625
1150
5,18.
Column
Column 2
Size of
Daameter
Manhole
Column 4
Dameter
Diameter
of Cover
of Bolt
Plate
Crcle
Ds
Column 5
Number
of Bolts
Column 6
Column 7
Column 8
lnsde
Outside
Dameter of
Hole n Roof
Plate or
Renforcn9
Plate
Dp
Diameter of Gasket
Column
outside
Dp
20
26
23112
16
20
26
2o5lB
42
24
24
30
27112
20
24
30
24518
46
fie
,/
Dameter of
Renforcng
Plate
20
NOTE
b)
of Neck
Column 3
For anchored tanks, except those designed to F.1.3, the pressure relief devices shall be adequate to prevent
intemal pressure from exceeding the tank design pressure as determined n F.4.1 (subject to the limitaons n
F.4.3, as applcable).
c)
For tanks designed to F.1,3 (anchored ianks), the pressure relief devices shall be adequate to prevent internal
pressure from exceeding the design pressure specified by the Purchaser.
S.8.S.4 The fillng and emptyng rates are specified on the Data Sheet, Line 7. See the Data Sheet, Table 3 for
venting devices, whch shall be specifed by the Purchaser and verifed by the Manufacturer.
brd screens of a maximum opening
snow drifting or icng may be an
in
areas
where
that
sze of (19 mm [3/4 n.l nominal openng). lt s recomrnended
(iuch
or ncreased screen sze)
profile,
capacty,
alrangemert,
dameter,
as
to
vent
detals
ssue, special attenon
based on ancpated
requirements
modmed
ventng
shall
specry
the
Purchaser
situatons
made.
ln
these
should be
needs for a specfc environment. The smallest dimension of the openng in any mesh used for bird screen is the
5.8.5.6
5,67
,somm(6in.)
+
t_
r-----i-----r-----| 0,,
-,".
in.)
tl -:-::Y
.
ptate
1'tl in.
150 mm (6
--- r-
,/t
16 mm (5/s in.)
diamter rod
Reinforcing plate
=>
in.) I
I
|f
6 mm (1/.
------n
6 mm (1/.
in.)
:
I
Axis alwavs
vlrcl
|
I
, --------------+]
API
STANoARD
650
all of the dimensional requrements for slp-on weldng flanges with the excepon that t is acceptable to omit the
e)ended hub on the back of the slp-on or weld neck flanges. Raised face flanges shall be provided for nozzles with
attached pping. Flal face flanges shall be provided for roof nozzles used for the mountng of tank accessories.
5.8.5.7 Threaded roof nozzles shall confotm to Fgure 5.20and Table 5.15a andTableS.l5b.
5.8.6
Rectangular roof openngs shall conform to Figure 5.17 and Figure 5.18 and/or this section. The effects of
loads (other than normal personnel access) appled at the roof opening and supporting roof structure shall be
5.8.6.1
consdered. Examples of such loads may include fall protection anchorage, hoistng, or personnel retrieval. The roof
structure and plate around the opening shall be reinforced as necessary.
Table 5.14a-Dmensions for Flanged Roof Nozzles (Sl)
Dmensons in mllmeters
Column 3
Column 4
Column 5
Nozzle
outside Diameter
NPS
of Pipe Neck
Mnmum Height
of Nozzle
outsde Diameter of
Reinforcing Plat
Hn
Dp
1112
48.3
50
't50
125
60.3
65
150
115
88.9
92
150
225
114.3
120
150
215
168.3
170
150
375
219-1
225
'150
450
10
213.O
280
200
550
12
323.8
330
200
600
Column 2
Column
Reinforcing plates are not required on nozzles NPS 6 or snaller but rnay be used if desifed'
NOfE
Se
Fg[e 5.19.
5.8.6.2 The cover plate thickness and/or structural support shall be designed to lmit maxmum fiber stresses in
accordance with ths standard, however, cover plate thickness shall not be less than 5 mm (r/lo in.). ln addition to
other expected design loads, consider a 112 kg (250 lb) person standing in the center of the installed/closed cover.
The designer shall cnsider wind in the design of ninged openings and how rernoved covers wll be handled without
damage (adequate rigidity).
5.8.6.3 Rectangular openngs, other than shown in Figure 5.17 and Fgure 5.18, alg 9p9nngs larg:r.than indcated
inati Oe Oesignel ny n en-gineer experienced n tak design in accordance wth this standard. Hinqed coves
prescrH in igure .t a mafnot oe uied on roofs designed t contain internal Pressure. Flanged covers prescribed
in Figure s.t7 ay not be u;ed on tanks with internal pressures (acting acros e.cross seconal area of the tank
roo-that exceed tie weight of the roof plates. This section apples only to fixed steel roofs.
s-69
SToRAGE
Column
Column 4
Column 5
Outsde Dameter of
NPS
outsde Dameter
of PiPe Neck
Mnimum Height
of Nozzle
Hp
Renforcing Platea
Dp
1112
'r.900
23ta
2112
3112
3s/s
4112
45lB
11
6s/8
63/1
'15
8s/8
81lB
18
10
103/{
1'1
22
12
12311
13
24
Nozzle
Column
Column 2
Reiffqcing plates are r|ot required on nozzles NPS 6 or smaller hrt may be used if desred.
NOTE
See
F$re 5.19.
Column
Column 2
Column
Outsde Danreler of
Renforcng Plate
Dp
Dq
36
100
44
110
1112
1112
60
125
76
175
105
225
135
215
192
375
250
450
10
10
305
550
12
12
360
600
Nozzle
Coupling
NPS
NPS
3lt
3lt
Reinlorcing plates are not requred oo rpzes NPS 6 or srmller b|.f may be usd f desired.
NOTE
Column 4
5-70
Column
Column
Column 2
Column 4
outsde Dametef of
Dp
Dp
111i6
123h2
41lz
11lz
'1112
211h2
41la
511h2
1'l
111h2
15
9?/s
18
10
10
12
22
12
12
14111
24
Nozzle
Couplng
NPS
NPS
3lt
3lc
Renforcing Platea
Reiffo.cng plates are not requied on mzzles NPS 6 or sllaller brt may be ld if desred.
NOTE
5.8.8 ScaffoldcableSupport
The scaffold-cable support shall conform to Fgure 5.22. Where seams or other attachments are located at the center
of the tank rool the scatrold support shall be located as close as possible to the center.
5.8.9 ThreadedConnectons
Threaded ppng connections shall be female and tapered. The threads shall conform to the requrements of ASME
81 .20.1 for tapered pipe threads.
a)
Plaorrs, walkwa)s, and staimays shall be n accordance with Table 5.17, Table 5.18, Table 5.19a, and Table
5.19b, and osHA29 cFR 1910, Subpart D, or equvalent national safety standard and the requrements heren,
except as noted heren.
detals, see Process lndustry Practices standard details PIP STF05501, PIP
c)
Unless declned on the Data Sheet, Line 24, a roof edge landing or gauger's daorm shall be provded at the top
of all tanks.
wEroEo
SfoFl
5-71
GE
Grid flush
_>
Y,*?
Sec{on
*l
[-
A.A Typical
75 mm (3 n ) typcl
oooooooooo
Typicl
Neck 6 mm (% in.)
hick mn.
150 mrn
(6 n.)
*l
100 mm (4 in.) mnmum
75 mm (3 in.) x 10 mm (3/s n.)
flage
'V
(10 i.) max
Note 3
:--i::::--=:----:
38 mm (1.5 in.) x 38 mm (1.5 n.) x 6 mm (t/ n.) lab
Secton
512
API
STANDARo
650
ii
5 mm (3/16 in.) typical
16 mm (5/s n.) dameter rod handle, I place
for 900 mm (3 ) or less cor,/Er, 2 places at
t/.-poinls for largef opnngs
1800 mm
(6 fr) max
150 mm
(6 in.)
50 mm (2 in.) typical
I
5mm
(3/16
in )
(3)max-l
|-soomm
l'-
rzs,n-
(s n')
mm (346 n.) mnimum thd( cover
50 mm (2 n.)
6mm
250 mm
(10 in )
(1L n.)
min.
Elevation
damage to the floatng roof and the suction lne through its design range of travel. These lnes shall be desgned so
that the venical plane s as close as possible to, and in no case greater than 10 degrees otr, a radial line from the tank
centerlne to the nozzle. Adjustments shall be made to clear ntemal stmctures.
5.8,11.2 lnlet diftsers shall be provded when specified by e Purchaser or the floang roof manufaclurer.
Tradional diffuser sizng to limit exit velocity to 3 fr/sec provdes proteclon for tank ntemal components and reduces
statc electrcity build up due to splashing and mstng however does not lmit static electricty buld up n tanks due to
higher velocity product flow in external nlet and olret pipng. See API 2003. Requirernents shall be included n the
Data Sheet (table 4 or Table 5).
WELDEo
5-73
SToRAGE
,a"-
R,T
Plain or raised-face
\.--f
Altgmalive
Neck.{oooFlate
Jolnt
(See note)
'
Roof plate
Roof plate
DP
Figure s.1g-Flanged Roof Nozzles (see Table 5.14a and Table 5.14b)
rfi
(/
in.
Roof plate
Pipe coupling
DP
Figure s.2o-Threaded Roof Nozzles (see Table 5.15a and Table 5.15b)
_______________{
150
mm
<-
Tank shetl
f,
6 mm (t/. in
al
ltemalpipe
a3
f,
Detils
K._.,.
al-a,!
backup ba.
-q
a )-".rRV87 -v\Wn
('lGmm
6 mm
100 mm (4 n.
Sand cushaon
NOTE
mm e/,6
c/.
Detail
c,ord
Detail b
Detal
Detal d
The eredim procedue shall be prloned by one of the following rnethods or by an aheate desgn approved by a gorage Tank
Engneer:
a)
For stmps being placed n le foundarbo berore bomrn placemert, e sump shall be placed n posilbn with at lea 1Cl0 mm (,t in.) of
thoroughty compacted sand, or oe. suitable fll rnateritl, arouod le su.rp. The sump leo shall be u,elded to the bdtom.
b)
For sumps being placed n ihe foundatbn afrer botorn placement, suaieot boorn plate shall be repved to allow for the sump to be
placed in positbn wil at least 100 mm (,1 n.) of ro.oughly cornpcted sand, or oftr suitable fill matefial, a.ond |e surp. The sup
shall len be welded !o lhe boor.
5-14
6 mm (r/ in.)
-r
Schedule 40
pipe (see note)
10 mm
(3/s n.)
fomed plate
8 mm (3/!6 in.)
6 mm
l5O mm (6
(rilin.
mm (5r/ in.)
Tak roof
NPS
mm
A
Depth of Sump
mm
610
300
910
450
1220
600
1520
900
NOTE
Distance from
Cenier Ppe to Shell
m
of
irinmum
Sump lntemal
mm
Pipe tidpss
,mm
Thckriess
Plates n
Mnmum Nozzle
Neck Thickness
mm
5.54
5.54
10
6.35
1.62
2.1
10
6.35
8.56
2.6
11
6.35
10.97
Thckness of
Plates n Sump
in.
Minimum
lntemal
Ppe Thckness
Minimum Nozzle
leck Thicknss
n.
3112
J/15
0.218
0.2'18
3ta
0.250
0.300
63/1
3tB
0.250
0.337
8112
1l$
0.2 50
o.432
'1
.1
Sump
in.
NPS
A
610 (24)
910 (36)
1220 148\
1520 (60)
NOTE
Depth of Smp
n.
B
12
18
24
36
Disiance
fror
in.
NOTE
Tanks that rest directly on a foundaton of soil, asphalt or concrete are nherently grounded for Purposes of dissipation of
electrosauc charges. The additon of grounding rods or simlar devices will not reduce |e hzard assochted with electostatic
charges n the stored producl. API Recommended Practice 2m3 contans additonal information about tank grounding issues as
rt ell as comments aboul lightnng protecton.
.4
All non-circular miscellaneols pads shall have rotnded comers with a minimum radus of 50 mm (2 n.).
5.8.1f
Pads that rrust cover shell seams shall be Provded with a 6 mm (1ft n.) telltale hole (see 5.7.3 4).
WETDED TANKS
roR
O[
5-75
SfoRAGE
TheminimumWflhofthewalkwayshallbe610mm(24in.),afrefmakingadjustmentsatallPfojectons.
Flooring shall be made of gratng or nomliP rnaterial
The heght of the top raling above the ffoor shall be 1070 mm (42 in.).4
The mnimum
heltf
(1/4 n.).
The maximum space beMeen the top of the floof and the bonom of the toeboard shall be 6 mm
raling.
The heght of rhe midral shall be approximately one-half the distance from lhe top of lhe walkway to the toP of the
The maximum distance between railng Posts shall be 24m mm (96 in ).
(1000 lbf), and the
The comoleted structufe shall be capable ol supponing a moving concentfated load of 4450 N
point on the
r'u"oiii trur srl oe capaur dt witr'standirig a bd of 9oo N (2oo lbO applied n any direclion at any
Handrails shall be on both sk es of the plaofm bul shall be disconnued where necessary for access.
At handral openings, any space wiJer an 150 mm (6 n.) between the tank and the plaom should be floored.
A tank runway that extends ftom one paft of a tank to any part of an aqjacernbnk, to the ground, of to anothef stfucture
that free relav movement of the siruclures joinedty the runwa{.
;hrtt be;Jpp'"rled
."^
nm anachment of the runwaY to one tank and the use of slipjoint a[the pont of contact between lhe
"".riLlJ,
without
the
other
runwaj and the-other tank. (This method pernits either tank to senle or be disrupted by an explosion
ryjry*:Ilt-T1y.f^-
Table
5.1
1.
2.
3.
The maxmum anglea of the stairway with a horizontll lne shall be 50 degrees.
4.
The mnmum width of the star reads shall be 200 mm (8 n.). (The sum of twice the rise of the star treads Plus the run
ldefined as the horizontal distance between the noses of successive read piecesl shall not be less than 610 mm [24
n.l or more than 660 mm [26 in.l. Rises shall be uniform throughot t the heght of the staiMay.l)
5.
6.
The top raling shalljon the plaom handral wittDrn ofiset, and the heighl measured vertically from tread level at the
nose ofthe trad shall be 760 mm to 860 mm (30 in. to 34 n.).
7.
The maxmum distance be^,een railng posts, rneasured along the slope of the railing, shall be 24@ mm (96 n.).
B.
The completed structure shall be capable of supponing a moving concentrated load of 4450 N (f000 lbD, and the
handrail iuclure shall be capable of withsranding a load of 9m N (2m lbf) aPplied in any direclon at any point on the
top ra|.
9.
Handrals shll be on both sdes of strailh stairs; handrails shall also be on both sk es of circular sars wtlen the
clearance between the tank shell and the star stringer exceeds 20o mm (8 in.).
10.
Circumferemial stairways shall be complelely supported on the shell of the tank, and the ends of the stringers shall be
clear of the ground. a-iMays shall extend fiom the bouom of the tank up to a roof edge landing or gauger's Plaofm.
alt is recommended that the same angle be employed for all stairwa)s in a tank grouP or
pla
area.
5-76
2.R+=610mm
2P+=660mm
wdrh of Run
mm
f
Degrees
Minutes
39
mm
Angle
wdrh of Run
mm
f
Degrees
Minutes
13
Angle
135
340
21
140
330
22
59
380
20
145
320
24
23
370
21
24
150
310
25
49
360
22
37
155
300
21
19
350
23
53
165
2AO
30
31
330
26
34
170
2'to
32
12
320
21
59
180
250
35
45
300
30
58
'185
240
37
38
290
32
190
230
39
34
280
34
32
'r0
'195
220
41
33
270
35
50
205
200
45
42
250
39
21
210
190
41
52
240
41
1',1
2'15
230
A?
220
220
45
225
210
46
5B
2R +
r=
24 in.
W(lh of Run
2R+
Angle
=26in.
Width of Run
n.
Degrees
Mnutes
5112
13112
21
39
51lz
'13
22
53lq
12112
in.
Angle
Degrees
Mnutes
59
15
20
'r3
24
23
14112
21
24
12
25
49
14
22
31
6114
11112
21
19
13112
23
53
6112
1'l
30
3',1
13
26
34
63t1
1o112
32
'10
1111
9112
7112
1311
B
8114
12
12112
21
59
45
12
30
58
37
38
11112
32
32
39
34
11
34
10
8112
41
33
1O112
35
50
45
42
10
39
21
7112
47
52
9112
41
11
8112
43
83t
81h
45
46
58
5-71
Notes:
1. Lug materia, shall be austendrc stanless
sleel when attached to carbon or low alloy
steel parts. When attached to other
materials, lug materia shall be similar lo the
material to whic attached.
2. See tank drawng/daia sheel for elevation
and orienttion.
3. Drawing courlesy of PIP (Proc6ss lndustry
Pracfces).
1/a n. thick
See Note 'l
lnsulaton
(if required)
Radius corners
// oo r'ror
parrr
i/
5.9
5.9.1
General
An open-top tank shall be provded with stffening rngs to maintain roundness when the tank s subjected to wind
loads. The stiffenng rings shall be located at or near the top of the top course, preferably on the outside of the ank
shell. This design for rngs used as wnd grders also apples to floatng-roof tanks covered in Annex C. The top angle
and the wnd girders shall conform, in rnaterial and size, to the requirements of this standard.
combinatons of such types of sections assembled by welding. The outer periphery of stiffening rngs may be cirular
or polygonal (see Figure 5.24).
Rngs
5.9'3'1-
The- mnimum size of angle for use alone or as a component n a hllt-up sffenng ring shall be 65 x 65 x 6
mm(2112x2112x l/a in.). The minmum nomnalthckness of pte for use in tormeO or nui[-p siffening rings shall be
6 mm (0.236 in.).
5.9.3.2 When the stiffenng rings are located more than 0.6 m (2 ft) below the top of the she , the tank shall be
providedwitha65x6Sx6mm(2112x2112\.31l(.in.)opcurbangleforshellssmm(:hoin.rtrick,witnaT5xTSx6
API
5.78
mm (3
STANDARO
650
1/4 in.) angle for shells more than 5 mm (3ho in.) thck, or wth other members of equivalent section
modulus.
Rings that may trap liqud shall be provded with adequate drain holes. Unnsulated tanks having rings shall
have small water-shedding slopes and/or drain holes or slots unless the Purchaser approves an alternate means of
dranage. lf drain holes are provided, they shall be at least 25 mm (1 in.) diameter (or slot width) on 2400 mm (8 ft)
centeri or less. lnsulated tanks where the rngs function as nsulaton closures shall have no drain holes or slots.
5.9.3.3
5.9.3.4 Weldsjoning stiffening rngs to the tank shell may cross vertical tank seam welds. Any splice weld n the ring
shall be located a mnimum of 150 mm (6 in.) from any venical shell weld. Stiffenng rings may also cross vertical tank
seam welds with the use of coping (rat hole) of the stffenng rng at the vertical tank seam. Where the copng method
is used, the required section modulus of the sflening ring and weld spacing must be mantained.
5.9.4 StiffenrE
Rngs as Walkways
A stiffening ring or any ponon of it that is specifed as a walkway shall have a width not less than 710 mm (28 n.)
ctear of pecti-ons including the angle on the top of the tank shell. The clearance around local pKiectons shall not be
less tnan OiO mm (2 in.). nless the ank is covered with a fixed rool the stiffenng ring (used as a walkway) shall be
located 11OO mm (42 in.) below the top of the curb angle and shall be provided with a standard railng on the
unprotected sde and at the ends of the section used as a walkway.
Rngs
Supports shall be provded for all stitrenng ings when the dmension of the horizontal leg or web exceeds 16 mes
the ieg or web thikness. The suppons sall be spaced at the intervals required for the dead load and vertical live
load; owever, the spacing shall not exceed 24 trnes the wdth of the outsde compression flange.
5.9.6
ln Sl units:
,=#(i,)'
where
Z
D
H2
heigltt
is the heght of the tank shell, n rneters, including any fteeboard provided above the maximum filling
ln USC units:
z=o.wlHz({z)'
O[
SToRAGE
where
Z
,
12
is the height of the tank shell, in feet, ncludng any fieeboard provided above the maximum flling height as
NOTE For tank dimeters over 60 m (2m fr), the seclion modulus requred by the equaton may be reduced by agreement
between the Purchaser and the Manufacturer, but the modulus may not be less lhan that required for a tank diameter of 61 m
(2m fr). (A descrption of the loads on the tank shellthat are included in the design wind speed can be found in ltem a of the nole to
5.9.7.1.)
of the sffening rng shall be based on the properties of the applied members and may
nclude a portion of the tank shell for a distance of 16below and, if applicable, above the shell-ring attachment where
is the as-bu[t shell thckness, unless otherwise specmed. When curb angles are attached to the top edge ofthe shell
ring by butt-weldng, ths distance shall be reduced by the width of the vertical leg of the angle (see Figure 5.24 and
5.9.6.3 When a stair opening is nstalled through a stiffening rng. the section modulus of the portion of the ring
ouEide the opening, including the transition section, shall conform to the requirements of 5.9.6.1. The shell adjacent
to the openng shall be stiffened with an angle or a bar, e wide side of whch s placed n a horizontal plane. The
other sdes of the opening shall also be stiffened with an angle or a bar, the wde sde of whch is placed n a venical
plane. The cross-sectional area of these rim sffeners shall be greater than or equal to the cross-sectional area of the
portion of shell included in the section-modulus calculaons for the stiffening ring. These rim stifieners or additional
members shall provde a suitable toe board around the openng.
The stiffening membrs shall extend beyond the end of the opening for a distance greater than or equal to the
mnimum depth of the regular rng sections. The end sffening members shall frame nto the sde sfienng
members, and the end and side stiffenng members shall be connected to ensure that ther full strength ii
developed. Figure 5.25 shows the openng descrbed n this section. Altematve details that provde a load-carrying
capacity equal to that of the girder cross-section away from the opening may be provided.
5.9.7
ln Sl units:
a = r.nrrr6'(fl'
where
Hl is the vertcal distance, in meters, between e intermediate wind grder and the top angle of the shell or rhe
top wind girder of an open-top tank;
is the nominal thckness, unless otherwise specifed, of the thnnest shell course, n mllimeters (see Note
1);
is the nominal tank diameter, n meters;
5-80
API
STANDARD
650
Figure s.2/t-Typcal stffening-rng sections for Tank shells (see Table 5.20a and Table 5.20b)
5-81
Column
Column 2
Column
Column 5
Column 6
10
11
30.73
32.O4
32.69
38.51
40.32
69.48
17 .60
104.08
124.68
159.79
193.08
70.59
78.90
105.78
126.91
't62.78
425.14
201.83
243 41
279.39
337.32
366.82
443.06
204.62
241.16
283.45
342.77
312.48
450.61
495.62
513.69
521.41
399
Column
Member Sze
68
65x65x6
65x65x8
75 x 75 x l0
6.54
ti.
8.46
13.82
8.63
13.97
65x65x6
2t.O3
65x65xB
75x75x6
75x75x10
100x100x7
28.16
t4.67
37.49
53.84
33.05
35.98
41 .24
100x100x'10
4.64
63.80
71 .09
87.69
65x65x6
65x65x8
100x75x7
1O2x75xB
125x75x8
125x15x10
150 x 75 x 10
150 x-loox 10
29.15
28.09
34.63
60.59
66.97
36.20 I
134.'14
63.21 r
70.08 i
93.71
110.71
141.38
155.91
111.'t1
89.41
105.20
66.88
74.49
99.86
118.97
152.24
'r
84.11
41.11
196.62
lOOx7sxB
75 x 10
l25x75x8
125 x 75 x 10
150x75x8
15O x 75 x 10
150 x 10Ox 10
186.49 I
223.37
181.22
216.81
249.17
298.77
324.97
390.24
lmx
308.17
195.15
234.55
269.59
324.40
335.45
353.r2
256.84
402.92
413.51
461.11
b=25O
341
375
D=n
392
427
D= 350
519
413
517
496
606
= 400
615
687
723
618
131
b=450
117
802
D=500
824
923
1049
846
976
996
=550
937
,=600
1054
1176
D=650
b=l$
1436
1573
1716
1864
2016
2114
b=150
= 800
=950
= 1000
NOTE
13
1304
=850 I
D=9oo i
1181
i
I
t7
1459
1607
1759
1917
2080
2248
2421
505
864
'11t1
1135
1252
1399
1280
1432
1589
1551
1709
1873
2043
2218
2398
25A4
17
52
1921
2096
2216
2463
2654
API
5-42
STANDARD
650
Column
Column
Column
Column 5
Column 6
5/ro
3la
1le
1.87
1.93
2.OO
Column 4
3ho
llc
21l2x21lzx1la
21lz
2112
0.51
o.42
o.52
0.89
0.91
0.41
x5116
3x3x3/B
21lzx21lzx1lc
2112
2112
x5116
3x3x1/r
3x3x3/g
4 x4 x114
4x4x3l}
.12
1.61
'r.89
2.O4
2.32
2.14
3.64
4.11
2.44
3.35
4.41
5.82
1.68
2rlzx21lz\5116
'1.98
4x3x1/l
4x3x5/16
5x3x5/16
5x31/2x5/16
5x3l/2x3l8
6x4x3/8
t.79
2.-t3
3.50
3.73
4.'t 4
4.45
5.53
6.13
5.96
2.23
3.89
4.66
6.25
6.60
2.40
4.00
4.10
4.82
6.41
7.16
4.95
6.64
1 .O2
7.61
8.33
8.58
9.02
10.56
11
.15
11.59
11.93
1.78
13.67
16.23
'12.20
12.53
14.60
12.81
8.03
4x3x5/16
11.21
4x3xr/8
13.06
15.48
18.00
16.95
5x3x5/16
5x3x3/B
5x3l/2x5116
'19.75
5x31/2x3l8
6x4x3/B
21.74
'18.89
14.18
16.84
19.64
11
.34
14.95
11 .7
1't.10
18.31
20.26
'r
8.82
20.63
21.39
22.O1
20.11
19.23
22.54
28.92
29.95
30.82
31.55
23.29
29.21
35.49
42.06
48.97
24.63
31.07
37,88
45.07
s2.62
60.52
68.78
17.39
25.61
26.34
33.33
40.78
48.67
56.99
65.73
74.89
84.45
= 10
b=12
b= 14
= 16
b=18
b=20
b=22
b=24
56.21
63.80
11.12
79.99
-
-
-
--6 44
--En
36
---T= 38
--l=--6:40
-NOTE The sectbn
8635
9079
8858
95.66
1oo6s
9t52
10531
110.88
106,.78
11530
1216/.
13632
11639
r2633
13650
Ml 21
nrc
32.36
39.53
41 .10
55.07
63.43
12.18
81.30
d on the
147
35
15&71
94A1
10L17
11r52
uA7
126.66
132 A2
13817
:'!,tl3
150'07
155,40
f6Lu
A2
1749S
167
5-83
--' --\Y.
Ii\
\
\\\
L-'---fi
\
--r
\"' - ttt
\ _/-)
USC units:
i/ = 600,000
,W(H'
where
14
f
D
y
NOTE 1
s the vencal dstance, n feet, between the intermediate wind grder and the top angle of the shell or the top
wind girder of an open-top tank;
s
t);
.. The.ructrral stability check of wind girder stiffened shelh in accordnce with 5.9.6 and 5.9.7, shall be based upon
nomnal dimensons of the shell course and the wind grders respective of specifed coroson allowances whenever the 'ilo'
option is selected for "Check Bucklng in Conoded Cond.z on the Data Sheet, Line g. Vhenevr the "yes" opton is setected, the
check musl be based upon the nominal dmensions minus the specifed conosion allowance.
NOTE
This fomula is intended to cover tanks with either open tops or closed tops and s based on tlle following faclors (or the
gandard 650 Tank Shells): 21
Ure faclors given in this note, see ASCE 7 and'R. V Mccrath's '$ability of API
UiEounO fi
a)
C=
where
I(z
equals the velocity pressure exPosure coecent = 1 .04 for exPosure C at a heght of 40 fl;
,(a
,(d
equats 3-second gust design wnd speed = r9o kmih (120 mph) at 10 m (33 fr) above ground (see 5.2.1[kD;
I
G
b)
c)
loadngs,
The modified U.S. Model Basin fomula for the critical unifom extemal Pressure on thn-wall tubes free from erd
subjecl to the total pressure specified n ltem a
d)'
5.9.7.2 After the maximum heght of the unstiffened shell, FI\, has been determined, the heght of the transfonned
shell shall be calculated as follows:
a)
of each shell
With the followng equaton, change the actual width of each shell course into a transposed wdth
course havng the top shell thckness:
w,,=
T*,"n)
whefe
Wi.
t -
n millimeters (nches);
is the nominal thickness, unless otherwise specified, of the thinnest shell course,
,d,,risthenominalthickness,unlessotherwisespcified,oftheshellcourseforwhichthetfansposedwidth
is beng calculated, n millirneters (nches).
b)
lll-
transformed shell s greater than the maximum height 4, an intermediate wind girder is
requked.
5.9.7.3.1 For equal statility above and below the intermedate wind grder, the girder should be located at the
mdheght of the transforrned shell. The location of the girdef on the actual shell should be at the same course and sarne
relaiive postion as the locaton of the girder on the ransformed shell, using the thickness relatonship n 5.9.7.2.
5.9.7.3.2 Other locations for the girder nny be used, provided the height of unsffened shell on the transformed
shell does not exceed Hl (see 5.9.7.5).
5.9.7.4 tf har the height of the transfomed shell exceeds the maximum heght Il, a second intermediate grdef
shall be used to reduce the height of unsliffened shell to a heght less than the maxmlm.
S.9.7.S lntermedate wind girders shall not be attached to the shell within 150 mm (6 n.) of a horizontalioint of the
locaon of a girder is withn 150 mm (6 n.) of a horizontaljoint, the girder shall preferably
shell. When e preliminary-below
the joint; however, the maximJm unstiffened shell heght shall not be exceeded.
be located 150 mm (6 in.)
5.9.7.6 The required mnimum secon modulus of an ntermedate wind grder shall be determned by the followng
equation:
ln Sl units:
v\'
- dH,(
\-so)
n
'=
\-
where
s the venical distance, n meters, between the intermediate wind grder and the top angle of the shell or the
top wind girder of an open-top iank;
ln USC units:
du,
-,= 10.000 v'
\ 120/
where
Z
D
iIl
the vertical distance, in feet, between the ntermedate wind grder and the top angle of the shell or the top
NOTE
an
|e des(ln
to 5.9.7.1.
5.9.7.6.1 Where the use of a transformed shell pemits the ntermediate wind girder to be located at a height that is
less than fli calculated by the fomula n 5.9.7.1, the spacng to the md-height of the transformed shell, Eansposed to
the heght of the actual shell, may be subst.rted for Hl in the calculaon for the minimum secton modulus if the grder
is attaclrcd at tfle ansposed locaon.
5.9.7.6.2 The secton modulus of the intermedate wind gkder shall be based on the properties of the attached
members and may nclude a portion of the tank shell for a distance above and below the attachment to the shell, in
mm 0n.), of:
ln Sl unts:
13.4 ()ro
where
is the as-built shell thckness, unless otherwse specified, at the attachment, in millimeters.
ln USC units:
r.47 (DOo
where
the as-buift shell thickness, unless otherwise specified, at the aachment, in nches.
5.9.7.7 An opening for a staMay n an intermediate stiffener is unnecessary when the intermediate stiffener
extends no rnore than 150 mm (6 n.) from the outsde of the shell and tfle nominal stairway widh is at least 710 mm
(28 in.). For greater outward extensions of a stiffener, the stain ,ay shall be increased n width to provide a mnimum
clearance of 450 mm ('18 in.) between the outsde of the stiffener and the handrail of the starway, subject to the
Purchaser's approval. lf an openng s necessary, it may be designed in a manner smlar to that specified n 5.9.6.3
for a top wind grder with the excepton that only a 560 mm (22 in.) wdth through the stiffener need be provided.
5.10 Roofs
5.10.1 Defnitons
The followng defnitions apply to roof designs but shall not be consdered as limitng the type of roof permitted by
5.10.2.8.
a)
A supported cone roof is a roof formed to approximately the sulace of a rght cone that s supported principally
ether by rafters on girders and columns or by rafters on trusses with or wilhout columns.
b)
A self-supportng cone roof s a roof fomed to approxmately the sulace of a rght cone that is supporled only
at its periphery.
c)
A self-supporting dome roof is a roof fonned to approxmately a spherical surface that is suPPorted only at its
periphery.
5.'10.2 General
5.10,2.1 Loads: All roofs and supporting structures shall be desgned for load combinations (a), (b), (c), (e), (0, and
(e).
5,10,2.2 Rool Plate Thckness: Roof plates shall have a nominal lhckness of not less than 5 mm (3/i6
in.) or 7gauge sheet. lncreased thickness may be required for supported cone roofs (see 5.10.4.4). Any requred conosion
allowance for the plates of self-supportng roofs shall be added to the calculated thckness unless otheftvse specfied
by the Purchaser. Any conosion allowance for the plates of supported roofs shall be added to the greater of the
calculated thckness or the minimum thckness or [5 mm (36 in.) or 7auge sheetl. For frangible roof tanks, where a
conoson allowance is specified, the design must have frangible characleristcs in the nominal (unconoded) condton.
5.10.2.3 Strucfural Member Atlachmen.' Roof plates of supported cone roofs shall not be attached to the
supporting members unless otherwise approved by the Purcaser. Continuously attaching the roofto cone supporting
members may be beneficial when nterior lnng systems are requred, however, the tank roof cannot be considered
frangible (see 5.'l 0.2.6).
5.10.2.4 Structunl Member Thickness: All ntemal and extemal structural members shall have a minimum
nomnal thckness (new) of4.3 mm (0.17 n.), and a minimum conoded thickness of2.4 mm (0.094 n.), respeclvely,
n any component, except that the mnmum nomnal thckness shall not be less than 6 mm (0.236 n.) for columns
which by desgn normally resst axal compressive forces.
5.10.2.5 Top
the top sde.
be attached to the top angle of the tank wth a contnuous fillet weld on
5.10.2.6 Fnngible Roof.' A roof is consdered frangble (see 5.8.5 for emergency venting requrement) f the roofto,shelljont urill fal prior to the shelFto-bottom joint n the event of excessive ntemal pressure. VVen a Purchaser
specifes a tank wth a frangible roof, the tank desgn shall comply with a, b, c, or d, of the following:
a)
For tanks 15 m (50 fr) n dameter or greater, the tank shall meet all of the following.
1) The slope of the roof at the top angle attachment does not exceed 2:'12.
3) The roof is attached to the top angle wth a sngle continuous fillet weld on the top sde (only) that does not
exceed 5 mm (3/16 n.). No undersde weldng of roof to top angle (ncludng seal welding) is permitted.
s lmted
5) All members n the regon of the roof-to-shell jonl, includng nsulaton rings, are considered as contributing to
the roof-tcshelljont cross-sectional area (A) and this area is less than the limt shown below:
,
^-
D,"
ang
NOTE
The terms for this equation are defned
-2rF,
Annex
F.
The lop angle size requred by 5.1.5.9.e may be reduced n size if requred to meet the cross seciional area
limil
5.10.2.1 Loads. All roofs and supporting structures shall be desgned for load combinaons (a), (b), (c), (e), (f), and
(0.
5.10.2.2 R@f Ptate Thckness: Roof plates shall have a nominal thckness of not less than 5 mm (3h6 n.) or 7gauge sheet. lncreased thckness may be required for supported cone roofs (see 5.10.4.4). Any required coroson
allowance for the plates of self-supporting roofs shall be added to the calculated lhckness unless otheffvise specmed
by the Purchaser. Any conosion allowance for the plates of supported roofs shall be added to the greater of the
clculated thickness or the minimum thickness or [5 mm (3/16 n.) or 7-gauge sheetl. For frangible roof tanks, where a
conoson allowance s specmed, the desgn must have frangible characteristics in the nomnal (uncoroded) condifon.
5.10.2.3 Structural Menber Afrachrnent: Roof plates of supported cone roofs shall not be attached to the
supporting members unless othen se approved by the Purchaser. ContinuoJsly atachng le roof to cone suppoting
members may be benefical when nterior linng s)6terns are requred, however, e tank roof cannot be considered
frangible (see 5.10.2.6).
5.10,2.1 Saudural Merrer hickness.' All ntemal and external suctrral rnembers shall have a mnirrum
nomnal thickness (new) of 4.3 mm (0.17 in.), and a minimum conoded thckness of 2.4 mm (0.094 n.), resPectively,
n any componen[ except that the mnmum nominal thckness shall not be less than 6 mm (0.236 in.) for columns
which by desgn normally resst axal compressive forces.
5.10.2.5
Top
Aruchn
errr..
Rmf plates shall be afrached to the top angle of the tank with a contnuous fllet weld on
5.10,2.6 Frangibte Roof.' A roof is considered frangble (see 5.8.5 for emergency ventng requrement) if the roofto-shef jont wll fail prior to the shell-to-bonom jont in the event of excessive intemal pressure. When a Purchaser
specmes a tank with a frangible rool the tank desgn shall comply with a, b, c, or d, of the following:
a)
1) The slope of the roof at lhe top angle attachment does not exceed 2:12.
2) The roof support members shall not be attached to the roof plate.
3) The roof s anached to the top angle with a single connuous fillet weld on the top sde (only) that does not
exceed 5 mm (3/16 in.). No underside weldng of roof to top angle (including seal welding) s permmed.
5) All members in the regon of the roof-to-shelljoint, ncluding insulaon rings, are consdered as contributing to
the roof-to-shelljont cross-sectional area (A) and this area s less than the lmit shown below:
o. =
DL,
l-nF, tang
NOTE
F.
The top angle sLe requied by 5.1.5.9.e may be reduced n size if requred to meet the cross sectional area limit.
API
b)
1) The
STANDARo
650
an or equal to 9 m (30 ft) hrt less than 15 m (50 ft), the tank
4) Aachments (ncluding nozzles and manholes) to the tank shall be desgned to accommodate at least 100 mm
(4 n.) of vertlcal shell movement without rupture.
5) The bottom
c)
bntt-welded.
Altemately, for self-anchored tanks less than 15 m (50 ft) dameter, the tank shall rieet all of
e following.
4) The bottom
d)
s bun-welded.
For anchored tanks of any dameter, the tank shall meet the requrernents of 5.10.2.6.a and the anchorage and
counterweght shall be desgned for 3 mes the failure pessure calculated by F.6 as specmed in 5.12.
5.10.2.7 Stifreners:
5.10.2.8 Altemate Designs: These rules cannot cover all detals of tank roof
For all types of roofs, the dates may be stiffened by sections welded to the plates. Refer to
5.10.2.3 for requirements for supported cone r@fs.
desgn and construction. With e
approval of the Purchaser, the roof need not comply with 5.10.4, 5.10.5, 5.10.6, and 5.10.7. The Manufaclurer shall
provide a roof designed and construcled to be as safe as otherwise provided for n this standard. ln the roof design,
panicular anention should be gven to preventing falure through nstablity.
5.10.2.9 Lateal Loads on Columns.' When the Purchaser specifes lateral loads that will be imposed on the roo[
supporting columns, the columns must be proportoned to rneet the requirements for combined axial compresson
and bending as specmed n 5.10.3.
o 5.10.3.1
General
Ttle allowable strengh of roof componen6 shall be determined n accordance with the ANSUAISC 360 using
allowable strength design methodology (ASD).
22 A frangble roof satsfes the emergency venting requrement for tanks exposed to fire ouile tl|e !ank. See API 2OOO. Frangble
roob re not ntended to provide ernergency venting for other circumstances such as a fre inside the tank. lity falures,
chemcal reactions, or overfll. See API Publcation 937 and API Publcaon 937-4.
5,89
For columns, the value L I r, shall not exceed 180. For other compression members, the value
exceed 300.
where
r.
5.10.4.2 Main supporting members, ncluding those supponing the rafters, nny be
ihese rembers may be in cnUct witn tne roof plates, the comPresson flange of a member or e
fusses. Although
"tuss
shall be consided as receivng no lateral support from the roof plates and.shall be laterally
top chord of a
brced, if necessary, by other acceptable meods.
5.10.3.
Tie
5.10.4.3 Suctural members serving as rafters may be rolled or fabricated seclions but in all cases shall conform to
plates with
e rules of 5.10.2, 5.10.3, and 5.10.. Raftefs shall-be designed for the dead load of e rafters and roof
flange of ttre rafter consdered as receivig no lateral support from the.roof plates and shall be
(see s.t0.4.2). When consdering addional dead loads or live loads, the rafters in direct
pla
applying the loading to the rafters may be considered as reciving adequate lateral
contaci wirh the roof
te roof phtds and the compression flanges of the rafters, with the following
etween
support from the friction
"orpr"rsion
raieraity
braceO ir necssary
exceptions:
a)
b)
c)
be spaced to sasfy:
where
b
is the maximum allowable roof plate span, measured circumferentially from center-tccenter of rafters;
API
STANDARD
650
5.10.4.5 Roof columns shall be made from either pipe or structural shapes as selected on the Data Sheet, Line
11.
Pipe columns shalleither be sealed or have openings on both the top and bouom of the column.
a)
Load Distibttton Column loads shall be disributed over a bearng area based on the specified sol bearng
cpacity or foundaon design. The pressure appled by the tank lquid height need not be considered when sing
column bases to dstrbute loads. lf an unstifiened horizontal plate is designed to dstribute the load, it shall have a
nominal thckness of not less than 12 mm (1/z in.). Alternatively, the column load may be distributed by an
assembly of structural beams. The plate or members shall be designed to dstribute the load without exceeding
allowable stresses prescrbed n 5.10.3.1.
b)
Corrosion and Abrasion Protection At each column a wear plate th a nominal thckness of not less than 6
mm (1/l in.) shall be welded to the tank bottom with a 6 mm (U4 in.) minmum fillet weld. A single adequate
thickness plate may be desgned for the dual functons of load distribrfion and conoson/abrasion Fotecon.
c)
d)
Veftcal hbvenArt The desgn shall allow e columns to move vertically relative to the tank bottom without
restraint n tf|e event of tank overpressure or bottom settlement.
Lateral Movemem. The columns shall be effectively guded at ther bases to prevent lateral rnovement. The
gudes shall remain effective n the event of vertical rnovernent of columns relative to tank bonom of up to 75 mm
(3 in.). The guides shall be located such that they are not welded directly to the tank bottom plates.
5.10.4.8 Three acceptable arrangements to provde the functons required by 5.10.4.7 are llustrated in Fgure
5.26.
5.10./t.9 For Annex F tanks, when supporting rnembers are attached to the roof plate, consderaton shall be given
to the design of the supporting rnembrs and their attachment details when consdering internal pressure.
5.10.4.10 Center columns shall be desgned for both the balanced snow load and unbalanced snow load.
lntermedate columns need only be desgned for the balanced snow load.
NOTE Self-supportng roofs whose roof plates are stiffened by sections lvelded to lhe plates need not conform to the minmum
ickness requirements, brt the nominal thckness of the roof plates shall not be less lhan 4.8 mm (3/16 n.) when so desgned by
the Manufacturet subjecl to the approval of the Purchaser.
ln Sl unib:
Nomnal thickness shall not be less than the greatest of
**aU^E
- ao,
Ok ffi+
CA, a 5 mm
O[
5-91
STOMGE
5-92
API
STADARD
650
where
,
f
ln USC units:
Nominal thickness shall not be less than the greatest of
#-^E.aO.rrftffi*Ce.anO
%o in.
1/2 in.
where
,
I
U
0
is the greater of load combinatons 5.2.2 (eX1) and (eX2) with balanced snow load S (lbf/ft2);
is the greater of load combinatons 5.2.2 (e)(1) and (eX2) with unbalanced snow load So (|bflft2);
5.10.5.2 The particPatng area at the roof-to-shell jdnt shall be determined usng Figure F.2 and the nomnal
materialthickness less any conosion allourance shall equal or exceed the folloring:
p
84
tano
where
p
D
0
F,
equals (0.6
&
4),
the least allowable tensile stress for the materials in the roof-to-shelljoint;
NOTE Sef-supporting roots t/vose roof plates are stifiened by seclions welded to the plates need not confom to the minmum
thckness requremerts, brt e thckness of the roof plates shall not be less than 4.8 mm (3^6 in.) when so desgned by e
Manufac{trer, suqject to the approval of the Purchaser,
0.8,
follotving fequirenrents:
*E-
r"
,',
E+
CA" anrl 5 mm
D
f
the greater of load cornbinaons 5'2.2 (eX1) and (exz) with unbalanced
snal
(kPa);
load , (kPa);
ln USC units:
CA, and }16 in'
^fr-"";*,8+
where
tan0
where
p
D
5-94
Fa equals (0.6
the roof-to-shelljoinu
5.1'l
t
lntemal pressure oad
I
/
Mo!ents about
5.11.2.1 Unanchored tanks shall sasfy all of the following uplift criteria:
'll
+ MpyT
WLR
wnere
Fp
Mp
is the moment about the shell-to-bottom jont from design ntemal pressure;
Mw
Mu
Mp
is the ovemrming moment about the shell-to-bottom jont from horizontal plus vertcal wind pressure;
Mp
se
5.?.2;
the moment about the shell-to-bottom jont from the nominal weight of lhe shell;
is
jdnt from
liqud weight
nomnal weght of the roof plate plus any aached
stuctural;
Ma6
is the
overtlming moment about the shell-to-bottom jont from horizontal wind Pressure.
5.11.2.2 Unanchored tanks with supported cone roofs meeting the requirements of 5.10.4 shall
criteria:
M*+ F, Mn)
<
Motll.S
Mpy
S.11.2.3 The lquid weight (w) is the weght of a band of lqud at the shell usng a specific gravity of 0.7 and a heght
of one-hatf the d;sign tqud hight w ahall be the lesser 140.8 HD or Sl Units (0.90 HD for USC units) or the
following:
\-
ln Sl units:
wL
= |g\rFb,H (Ntm)
ln USC unts:
wL
where
Fa, is the minimum specifed yield stress of the bottom plate under the shell, in MPa (lbf/in.2);
l{
the requred conoded thickness of the bottom plate under the shell, n mm (inches), that s used to resist
wind ovenuming. The bottom plate shall have the following restrictions:
f, used to calculate
any shell conoson allowance.
shall not exceed the frst shell course conoded thickness less
2) When the bottom plate under the shell s thicker due to nd overtuming lhan the remainder of the tank bottom,
the mnmum projecton of the supplied thicker annular ring nside the tank wall, , shall be the greater of
450 mm (18 n.) or 16 however, need not be more than 0.035D.
ln Sl units:
Lb = o.ozgt
ln USC units
5.11.4 SldrEFrcton
Unless otherwse requred, tanks that may be subject to slidng due to wind shall use a maxmum allowable sliding
friction of 0.40 multipled by the force aganst the tank bottom.
5.12
Tank Anchorage
5,12,1
When a tank s required to be anchored per 5.11, Annex E, Annex F, or when a tank is anchored for any other
reason, tlle following mnmum requirements shall be met.
5.12,2
Anchorage shall be pro\rded to resst each of the uplift load cases listed in Table 5.21a and Table 5.21b. The
load per anchor shall be:
t= UN
where
y'f
5.12.3
the net upln load per Table 5.21a and Table 5.21b;
5.12.4 Allowable stresses for anchor bolts shall be in accordance with Table 5.21a and Table 5.21bfor each load
case. The allowable stress shall apply to the net (root) area of the anchor bolt.
othenvise specified, conosion allowance for anchor bolts shall be appled to the nominal diameter. The mnimum
anchor bolt diameter s 1 n. plus any specified conosion allowance.
5.12,6 Attachment of the anchor bolts to the shell shall be through stitrened chair-type assembles or anchor rings of
sufficient size and heighl. An acceptable procedure for anchor char design is gven n AlSl eel Plate Engineering
Data, Volume 2, Pan 5, 'Anchor Bolt Chairs.'When acceptable to the Purchaser, anchor sfaps may be used if the
shell attjachment s va char-type assembles or anchor rings of suffcent sze and height.
Other evaluations of anchor attachments to the shell rnay be made to ensure at localzed stresses in the
stlell wll be adequatety handled. An acceptable evaluaon technique is given in ASME Secton Vlll Division 2,
4, usng the allowable stresses given n this section for Sr?. The method of attachment shall take into consderation
effect of deflection and rotation of the shell.
5.12.7
Annex .-.
\
the
5-97
Table
0.08f, x x7851-
Desgn Pressure
l(P
Test Pressure
[(Pr 0.08rrxdx785]
Failure Pressurea
Wind Load
,fl
x IP x 785 + [4
Seismc Load
14x
l(FpP+ na - 0-08$ x
t(rpP-
Frangibility Pressurec
[(3xP-0.0810
/q-
tuy
-l{
xdx785l -
ltl3
x lulwulfl -
Wz
wz0 -0.4Ai
0.08r) x
x7851 + 14 Mwul
x7851+
14
M",l D
D0
Wt
- 0.4Av\
Allowable Shell
Stress al Anchor
Attachment (MPa)
4t
F,
slsx Fr
5t6 FD,
Fr
Fy
516
Fry
0.8xry
\e Fo
slsx Fy
516
Fry
0-8xry
\a
r,
wtlere
Av
D
Fp
Fq,
Fr
,
nlhx
M*
I p
I O
I p,
I
I n
"
I an.
I ,"
I
I
the mnimum yeld strength ofthe anchor boh or 250 MPa, whchever s less' in MPa;
equals
.EJvs
x D x Plz, in N-m;
0.8 x Fy
Fr
xdx785] - t/
wr), n millimeters;
is lhe dead load of shell minus any conoson allowance and any dead load other than roof plate actng on the
I W,
shell minus any conosion allowance, in N;
I
is the dead toad of strcll minus any conosion allowance and any dead load includng roof plate acting ofl the
I *,
shell mnus any corosbn allowarrce, n N;
I
is lhe dead load of the shell using nomnal thcknesses and any dead load other than roof Plate acling on the
I *,
shell usinq nominallhicknesses, n N.
I
,
to tanks fallrE under F.1.3 onty. The falue press.re shall be calcuhted using rprralthckriesses
arr,r" ,,"orr"
|
"pfrfies
I o *"r", ,o ,.r., ao,"eminq the pressure combnation factor appled to the design Yessure.
l" r.angUty p.essue apptes only to ianks degned to 5.10.2.6 d. The fiarEbility pressue shall be cahulated usrg nomiral thcknesses.
API
5-S8
STANDARD
650
Stress (lbflin.2)
I{
sltzx
F,
2h
Fv
x 4.08]
ltlr
Slsx Fy
\e
F,
516
Fy
l(P-stlx
Test Pressure
f(&- 8tl
Falure Pressurea
f(1.5
Wind Load
.ffypx,dx{.08+ [4 x WHID|-
Sesmic Load
14 x
l(FrP+
8tA x
M*lDi -
Pr
f(3 x Pf
l4z
tj
x 4.081
8tA
x
\d
F..
lY3
W2
0.8
0 - 0.4Ai
fue-8t)x
- &tl
in.2)
Desgn Pressure
><
Attachment (lbfl
x4.081
Allowable Shell
Stress at Anchor
x4.Bl+14 MeslDi
W1
x4.O8l+l4LtntD)-W0-O.LAi
x 4.081
'l
0.8x&
tk F,,
5lgx Fy
sla
F,
x F},
sls
F,
0.8
F,,
W3
Fry
where
Av
,
Fp
FA,
Fy
/
+ws
Mr\,
P
P
P
4R
fus
fador;
the minimum yield strength of the anchor bolt or 36,000 ps, whchever is less. h psi;
equals 8^/s x Dx
s
#/2,
in fr-lbs;
the roof phte lhickness (the conoded thckness when used with l,yl and nominalthickness when used with ,l/r, in
iriches;
s
is the dead load of shell minus any conoson allowance and any dead load other than roof plate acing on the shell
minus any conosion allowance, n lbf;
W2
is the dead load of shell minus any conosion allo^arrce and any dead load includng roof plate adng on tlle shell
mnus any cofroson allowance, in lbf;
W3
is the dead load of the shell using nominal thicknesses and any dead load other than roof plate adng on the shell
b
c
lbl
Failure pfesstre applies to tanks falling under F.1.3 only. The faie prese.re shall be calculated usng norinal thickriesses.
Refer to 5.2.2 concemng le pressure combinaon factor appled to the desgn pressure.
Frangibility
presqre
GE
S.12.lO When specified by the Purchaser, the anchors shall be desgned to allow for thermal exPansion of the tank
resulng from a temperature greater than 93 "C (20O "F).
5.12.11 Any anchor bolts shall be unformly tightened to a snug
tank is flled wth test water but before any pressure is applied on top of the water. Measures such as peening the
threads or addng locking nuts, shall be taken to prevent the nuts from backing off the threads.
S.1Z.,IZ he embedment strength of the anchor in the foundaton shall be suffcient to develop the specified
minmum yield strength of the anchor. Hooked anchors or end plates may be used to resist pullout.
5.12.13 The foundation shall provide adequate countefbalancng weight to resist the design uplift loads
in
5.12.13,1 The counterbalancng weight, such asa concrete ringt rall, shall be designed so that the resstance to net
uplift is n accordance with Table 5.21a and Table 5.21b. When considering uplift due to a wnd or seismc moment, an
evaluaon shall be made to nsure overtuming stability of the foundaon and to nsure soil-bearing pressures are
within allowable stress levels as determned usng the recommendations of Annex B.
5..12.13.2 When a footing is ncluded n the rngwall desgn, e effective weight of the soil above the footing may be
ncluded n the counterbalancing weight.
SECTION o_FABRICATION
6.1
General
6.1.1 Workmanship
, 6.t.t.l
All work of fabricating API e.g. 650 tanks shall be done in accordance with ths standard and with e
permissible ahematives specified n the Purchaser's nqury or order. The workmanship and fnsh shall be frst class
in every respect and subject to the closest inspection by the Manufacturerb inspector even f the Purchaser has
waived any part of the insPection.
6.1.1.2 When material requires straghtening, the work shall be done by Fessing or another noninjurious method
prior to any layout or shapig. Heatin or hammering s not permssible unless the material s mantaned at forging
temperaure during straightening.
6.1.1.3 Materials used to ad ine fabrcation of tanks shall not have a detrimental efiect on the structural integrity
of e tank. Lubrcants, crayons, adhesives, and anti-weld spaer compounds shall not contain materials that will be
detrimental to the tank, e.!. sufur and chloride compounds for stainless steel materials. Attachments that wll be
(0.5 n.) of
welded to the pressure bou;dary shall not have a znc or cadmium coatng in the weld area within 12 mm
the weld.
6.1.2
The edges of plates may be sheared, machned, chipped, or machine gas cut. Shearing shall be limted to plates less
io mr 1:7s r., rhick used for butt-wetded joins andio plates less thn or equal to 16 mm (s/8 in.)
r"
"rfirlio
thick used for lap-welded jonts.
. NOTE
Wiih the purchaser's approval, the shearing lm ation on plates used for hfi-welded jonts may be increased lo a
When edges of plates are gas tt, the resulting surfaces shall be uniform and srnooth and shall be freed from scale
and slag ccumulations beiore wetding. After cut or sheared edges are wre brushed, the fine flm of rust adhering to
me eOgs need not be removed befoie weldng. Circumferentil edges of roof and bottom plates may be manually
gas cut.
6.1.4
Markng
All specal plates that are cut to shape before shipment as well as roof-supporting structural members shall be
marked as shown on the Manufacturer's drawings.
6.1.5 Shipping
plates and iank material shall be loaded n a rnanner that ensures delvery without damage. Bolts, nuts, npples, and
other small parts shall be boxed or put n kegs or bags for shpment. All flange faces and other machined surfaces
shall be protected against conosion and from physcal damage.
6-'1
6-2
.J
40
60
120
t
Shaping required
prior to installation
o)
q8
16
,9
1rg
o
1tz
U)
3la
10
ll
18
31rc
Tank Dameter
36
6.2
Shop lnspecton
6.2.1 The
Purchaser's inspector shall be permitted free enry to all parts of the Manufacturer's plant that are
concerned with the contract whenever any work under the contract is being performed. The Manufacturer shall afford
the Purchasers nspector all reasonable facilties to assure the inspector that the material is being furnished in
accordance with this standard. Also, the Manufacturer shall fumsh samples or specmens of materals for the
purpose of qualifyng welders in accordance with 9.3.
Unless otherwise specifed, nspecton shall be made at the place of mandacture pror to shipment. The Manufactrer
shall gve the Purchaser ample notice of when the mill will roll the plates and when fabrcaton will begin so that the
Purchaser's nspector may be present when required. The usual mill test of plates shall be deemed sufficient to prove
the quality of the steel furnished (except as noted n 6.2.2). Mill test reports or certmcates of complance, as provided
for in the material specification, shall be furnished to the Purchaser onty when the opton s specmed in the original
contract that they be provded.
6.2.2
Mll and shop inspecton shall not release the Manufacturer from responblity for replacng any defectve
material and for repairing any defectve workmanshp at rnay be dlscovered n the leld.
6.2.3 Any materal or workmanship that in any way fails to meet the requrements of ths standard may be rejected
by the Purchaser's inspector, and e material involved shall not be used under the contract. Material that stnws
njurious defecb subsequent to its acceptance at e mill, subsequent to its acceptance at the Manufacturerb works,
or durng erection and inspectng of the tank will be rejected. The Manacturer will be nofied of this n wrtng and wll
be requred to fumish new material prompdy and make the necessary replacements or suitable repairs.
6.2.4.a fhe Manacturer shall visually inspect all edges of shell and roof plates before installing the plates n the
tank or before inserting a nozzle into the plate to determine if laminations are present. lf a lamination is visually
detected, the Manufacturer shall ultrasoncally examine the area to determine the extent of the laminations and shall
rqect the plate or make repars in accordance with 6.2 4b.
For laminatons found not exceeding 75 mm (3 in.) n length or 25 mm (1 in.) in depth, repairs may be made
by edge gouging and rewelding to seal the minaton. The Mandacturer shall submit the edge repair procedure for
elrcns acieitance prior toihe start of fabricaton. For laminations exceeding these lmits, the Manufacturer shall
6.2.4.b
either reject th plate'or repar the plate by enfrely removing the lamination. Before making such repars the
Manufaciurer shail document the extent of th lamination and submit a case-specfc repair Procedure for Purchaser
approval.
SECTION 7_ERECTON
7.1
General
7.f.1
Requred foundation and grade work shall be supplied by the Purchaser, unless otherwise specified in the
the
Contract. ihe Manufacturer shai check level tolerances and contour before staning work, and shall notify
purchaser of any deficiency discovered that might affect the qual of the finished wofk. Deficiences noted shall be
rectfed by the Purchaser unless otherwise agreed by the Mantfacturer'
maniain
After the purchaser has tumed the tank foundalon over to the Mantfacturer, e Manufacturer shall
or
metal
scraps,
cnders,
clay,
coal,
such
as
the grade under the tank n true profile and free of foregn materials
grade
or
foundaon
the
to
either
damage
repair
any
nim'ai o, ueg"taOte maner of any so. The Manufactureishall
sulace caused by the Manufacturer s operaons.
7.1.2
materal shall not be used between surfaces n contact in the constructon of the tank,
be as specmed n
Coatng or othef protecton for structural work nside and outside of the tank shall
contraci and shall be apPlied by competent workers'
7.1.4
notceable projections
All temporary attachme s welded to the exterior of the tank shall be removed and any
tearng of the plate
of
nadvertent
ln
the
event
plate.
ot weld metalitrall-be ground smooth with the suface of the
grindng of the
and
subsequent
welding
by
iepaired
be
when atrachments are iemoved, the damaged area shall
surface to a smooth condton.
7.1.5
7.2
Details of Weldng
7.2.1 General
gas
7.2.1.1 Tanks and ther suctufal a[achments shall be welded by lhe shelded metal-arc, gas metal-arc,
equpment'
process
suitble
using
or
electrogas.
electroslag,
submerged-arc,
oxyfuel, flux-cored arc,
irngi
and the
tt" oxyfet, electroslag, or electrogai process shall be by agreement between the Manufacturer
ot"n-ura,
tank
weldng
purchaser. Us of ttre oryfuel irocess is noipermitted when impact testing of the material is required. All
with
lhe
n
accor_dance
sntt Oe pertormeO by- manual, semiautomatc arc, machine, or automatc weldng
the
lX
of
in
Section
,"qrr"r"k of Secto 9 of this standard and welding procedure specificaons as descrbed
uid
nShE Coe. welOng shall be performed in a manner that ensures complete fusion with the base metal.
At the Purchaser's request, the Purchaser may designate aPplicable sections of API 582 for supplementary
welding guidelines and practices.
7.2.1.2
7.2.1.3 No welding of any kind shall be performed when the sufaces to be welded are wet from rain, snow or ice;
when rain or sno*-6 fallirig on such surfces; or during periods of high winds unless the welder and the work are
properly shielded. elso, pre-heat shall be applied when metal temperature is below the temperature required by Table
i.l aO faOle 7.1b. ln that case the base metal shall be heated to at least the temperature indcated(3n Table 7.1a
in ) ahead of
and Table 7.1b within 75 mm (3 in.) of the place where welding s to be started and mantained 75 mm
the arc.
1.1
1-2
Table
Material Group
per Table 4-4a
Groups l, ll, lll
tA
&
Groups lV lVA,
Minimum Preheat
Temperature
t<32
32< t<40
0"c
10 .c
f > 40
93 'C
t<32
10.c
32<t<40
V&VI
40
> 40
"c
93 "C
Thckness (/) of
Thcker Plate (in.)
Mnmum Preheat
Temperature
t<1.25
32 "F
50 "F
1.50
t<
Groups lV lVA,
V&VI
.25
,>
1.50
200 .F
50
.F
100 "F
2m
"F
7.2.1.1
Each layer of weld metal or multlayer welding shall be cleaned of slag and other deposits before the next
layer s appled.
of all welds shall merge smoothly with the surface of the plate wthorit a sharp angle.
be free from coarse ripples, grooves, overlaps, abrupt rdges, and valle)6 that interfere with
7.2.1.7
During the weldng operation, plates shall be held n close contact at all lapjclints.
.7.2.1.8
The method proposed by the Manufacturer for holding the plates in position for welding shall be submined to
the Purchaser's inspector for approval if approval has not aheady been gven n writng by the Purchaser.
.9
7.2.f
Tack welds used during the assembly of verticaljonts of tank shells shall be removed and shall not reman in
the fnshedjon6 when thejoinb are welded manually. When suchjons are welded by the submerged-arc process,
the lack welds shall be thoroughly cleaned of all welding slag but need not be removed if they are sound and are
thoroughly fused into the subsequently applied weld beads.
Whether tack welds are removed or left n place, they shall be made using a fllet-weld or butt-weld procedure
qualifed in accordarice with Section lX of the ASME Code. Tack welds to be left in place shall be made by welders
qualmed in accordance wi Section lX of the ASME Code and shall be visually examned for defecls, whch shall be
removed if found (see 8.5 for criteria for visual examinaton).
7.2.1.10 lf protective coatngs are to be used on surfaces to be welded, the coangs shall be ncluded in weldingprocedure qualmcation tests for the brand formulation and maxmum thickness of coating to be applied.
7-3
7.2.1.11 Low-hydrogen electrodes shall be used for all manual metal-arc welds n annular rings and shell courses,
ncluding the attachment of the frst shell course to bottom or annular plates, as follows.
a)
Where the plates are thcker than 12.5 mm (r/2 n.) (based on the thckness of the thicker member being ioned)
and made of materal from Groups l-lll.
b)
For all thicknesses when the pates are made of material ftom Groups lV, IVA'
V and Vl.
Non-structural small attachments such as nsulation clps, studs and pins but not insulation support rings or
bars may be welded by the arc stud, capacitor dscharge or shielded rnetal arc process to the exterior of the shell
irrcluding reinforcing pltes or PWHT assembles and roof either before or aftef hydrostatic tesiing s performed, hjt
before the tank will be flled with product provded:
7.2,1.'l2
a)
b)
The arc stud weldng process s lmited to 'lO mm (3/0 in.) maxmum darneter studs or equvalent cross-seclon.
c)
The maximum shielded rnetal arc electrode is limited to 3 mm (1/8 n.) diarneter and shall be a low-hydrogen type.
d)
The atrachment welds, except for those made by the capacitor discharge method, shall be insPected per 7.2.3.6.
The attachment welds rnade by the capacitor discharge method shall be visually examined for all tyPes and
groups of shell materials.
e)
All stud welding and capactor discharge procedures have been qualfed in accordance with ASME Section lX.
Capacitor dischlrge procedures do not requre procedure qualifcation provded the power output s 125 watt-sec
or less.
The shelded metal arc weld procedures shall meet the requirernents of Section 9 for qualificaon for use.
7.2.2 Bottoms
7.2.2.1 After the bottom plates are laid ort and tacked, they shall
the Manufacturer has found to result in the least distorton from shrinkage and thus to provide as nearly as possble a
plane surface.
weldng of the shellto the bottom shall be practically completed before the welding of bottomjoints that
may have been left open to compensate for shrinkage of any welds previolsly made is completed.
7,2.2.2 fhe
7.2.2.3 Shell plates may be aligned by metal clips attached to the bottom plates, and the shell may be tack welded
to the bottom before connuous welding is started between the bottom edge of the shell plate and the bottom plates.
7.2.3 Shells
7.2.3.1 plates to bejoined by butr welding shall be matched accurately and retaned in postion during the welding
o/o
operaon. Misalignment n completed vencljoints for plates greater than 16 mm (5/8 in.) thick shall not exced'lo
(s/e
in.)
(t/a
plates
16
mm
less than or equalto
in., whichre, is less; misalignment for
oi th" ptut" tt ick"ss or 3 mm
thick shall not exceed 1.5 mm (1/16 in.).
tn completed horizontal butt jonts, the upper pate shall not project beyond the face of th_e lower plate at any
point by more than 20 9/o of e thckness of the upper plate, with a maxmum projection of 3 mm_(r/s n.); however, for
upper flates less than 8 mm (s/to in.) thck, the naximum projecon shall be limited to 1.5 mm (1/lo in.).
7.2.3.2
The upper plate at a horzontal buttjoint shall have a 4:1 taper when its thckness is more than 3 mm (1/8 in.)
greater than the lower plate.
7.2.3.3
1-4
7.2.3.1 lhe reverse side of double-welded butt jonts shall be thoroughly cleaned in a manner that will leave the
exposed $Jrface sasfaclory for fusion of the weld metal to be added, prior to the applcton of the frst bead to the
second side. Ths cleaning may be done by chpping; grinding; rnehing oLrt; or where the back of the initial bead s
smooth and faee from crevices that might entrap slag, another method that, upon field nspection, is acceptable to the
Purchaser.
7.2.3.5 For crcumferential and verticaljonts in tank shell courses consfuded of mrterial more than 40 mm
(11/2
in.) thck (based on the thckness of the thicker plate at the joint), rrultpass weld procedures are requred, with no
pass over 19 mm (3/4 in.) thick permitted.
7.2.3.6 The requirements of ths secton shall be followed when weldng to Group lV, lVA, V, and Vl materials.
Permanent and temporary attachrnents (see 7.2.1.11 for nformation on shell-tGbottom welds) shall be welded with
low-hydrogen electrodes. Both permanent and temporary attachmenE shall be welded in accordance with a
procedure that minmizes the potential for underbead crackng. The welds of permanent attachmens (not including
shell-to-bottom welds) and areas where temporary auachrnents are removed, shall be examined vsually and by
either the rnagnetic particle method or by the liquid penetrant method (see 8.2,8.4, or 8.5 for the appropriate
examnaon criteria).
7.2.3.7 Completed welds of stress-relieved assemblies shall be examined by visual, as well as by magnetic partcle
or penetrant rnethods, after stress relief, but before hydrostatic test.
7.2.3.8 Flush-type connections shall be nspected according to 5.7.8.11.
7.2.4 Shell-to-BottomWelds
7.2./t.1 The initial weld pass inside the shell shall have all slag and non-rietals rernoved from the surface
of the weld
and then examined for its entre circumlerence both visually and by one of the followng methods to be agreed to by
Purchaser and the Manufacturer. lf method "a" s applied, either inside or outside weld may be deposited frst. lf
method b, c, d, or e s applied, the inside weld shall be deposited frst:
a) magnaic panicle;
b)
applying a solvent lqud penetrant to the weld and then applyng a developer to the gap between the shell and the
bottom and examining for leaks after a minmum dwell me of one hour;
c)
applying a water-soluble lqud peneant to either sde of the joint and then applying a developer to the other sde
of the jont and examining for leaks after a mnmum dwell tme of one hour;
d)
applying a hgh flash-point penetrang oil such as light diesel to the gap between the shell and the bottom, letting
stand tor at least four hours, and examinng e weld fof evdence of wcking.
NOTE Residual oil may reman on the surfaces yet to be welded even aner the cleaning required below and comamnaton of
the subsequent weld is possible.
e)
Apptying a bubblejormng solution to the weld, using a right angle vacuum box, and examining for bubbles.
Thoroughly clean all residual examnaton mateials from the as yet to be welded sufaces and from the unwelded gap
between the shell and bottom. Remove defective weld segments and reweld as required. Reexamine the repaired
welds and a minimum of 150 mm (6 in.) to either side in the manner descrbed above. Repeat ths clean-removerepair-examine-and-clean process unlthere s no edence of leakirE. Complete allweldng passes of thejont both
insde and outside the shell. Visually examne the fnished weld surfaces of thejoint both insde and ortsde the shell
for their enre crcumference.
7-5
nitial weld passes, inside and outside of the stlell, shall have all slag and
welds and the welds shall be examined vsually. Additionally, after the
from
surface
of
the
removed
the
non-metals
compleon of the inside and outsde fillet or partial penetfation welds, the welds may be tested by Pressurzing the
volume beNveen the insde and ouEide welds with ar pressure to 1OO kPa (15 lbf/in.2 gauge) and applyng a soluton
flm to both welds. To assure that the air pressure reaches all parts of the welds, a sealed blockage in the annular
passage between the nside and outsde welds must be provded by welding at one or more ponE. Additionally, a
small Ppe couplng communcatng with the volume between the welds must be connected at one end and a pressure
gauge connected to a couplng on the other end of the segment under test.
7.2.4.3 By agreernent between the Purchaser and the Mandacturer, the examinatons of 7 .2-4.'l may be waived if
the following examinatons are peformed on the entire crcumference of the weld(s).
a)
b)
Visually examine the finshed joint welded surfaces, both inside and outside the shell.
c)
Examine either sde of the fnished joint weld surfaces by magnetc partcle, or liqud penetrant, or right angle
vacuum box.
7.2.5 Roofs
Except for the stiFllaton that the structural framng (such as the rafters and girders) of the roof must be reasonably
true to lne and surface, ths standard does not nclude specal stipulatons for erection of the roof.
7.3
7.3.1 General
7.3.1.1 The Purchaser's nspector shall at all times have fiee entry to all parts of the job whle work under the
contract is being performed. The MandactJrer shall afford the Purchaser's nspector reasonable faclities to assure
the nspector at the work is being performed n accordance with this standard.
Materal that is damaged by defedive workmanship or that s otherwise defective will be rejected. The
Manufacturer will be notifed of this in wring and will be required to fumish new material promptly or to conect
defectve workmanshp.
7.3.i.3
2.3.1.4 Before acceptance, all work shall be completed to the sasfaction of the Purchaser's inspecto and the
enre tank, when filled wth oil, shall be tght and free from leaks.
7.3.2
Examnation of Welds
7.3.2.1 Butt-Welds
Complete penetration and compleie fuson are required for welds jonng shell plates to shell plates. Examnation for
the quality of the welds shall be made using ether the radographc mehod specified in 8.1 or altematively, by
agreement between the Purchaser and the Manufacturer, using the ultfasonic method specified n 8.3.1 (see Annex
Ur. ln addion to the radographic or ultrasonc examination, these welds shall also be vsually examined.
Furthermore, the Purchaser's inspector rnay visually examine all butt-welds for cracks, arc strkes, excessive
undercut, surface porosity, incomplete fuson, and other defects. Accepiance and repar criteria for the visual method
are specmed n 8.5.
API
7-6
STANoARD
650
7.3.2.3 Responsblity
The Manufacturer shall be responsible for making radiographs and any necessary repars; however, if the
Purchaser's nspeclor requires radiographs n excess of the number specifed in Secton 6, or requres chp-outs of
fllet welds n excess of one per 30 m (100 ft) of weld and no defect is dsclosed the additional examinations and
associated work shall be the responsibility of the Purchaser
Tank Bottom
Upon completion of weldng of the tank bonom, the bottom welds and plates shall be examned visually for any
potential defec and leaks. Partcular attenon shall apply to areas such as sumps, dents, gouges, three-plate lapls,
bonom plate breakdowns, arc strikes, temporary attachment rernoval areas, and weldng lead arc burns- Msual
examination acceptance and repar critera are specfied n 8.5. ln addition, all welds shall be tested by one of the
following methods.
a)
b)
c)
After at least the lowest shell course has been atiached to the bottom, water (to be suppled by the Purchaser)
shall be pumped undemeath the bottom. A head of 150 mm (6 n.) of liqud shall be mantained using a temporary
dam to hold that depth around the edge of the bottom. The line containng water for testng may be installed
temporarily by running it through a manhole to one or more temporary flange connectons n the bottom of the
1.
tank, or the line may be installed permanently in the subgrade beneath the tank. The rnethod of installaton should
be governed by the nature of the subgrade. Reasonable care shall be taken to preserve the prepared subgrade
under the tank.
entire tank and roof structure s completed, the shell (except for
wi Annex F) shall be tested by one of the following rnethods, as speciled on the Data Sheet, Lin 14.
1) lf water
s avalable for testing the shell, the tank shall be flled with water as follows: (1) to the maximum design
liqud level, II, (2) to a tank with a tight rool to 50 mm (2 in.) above the weld connectng the roof plate or
compression bar to the top angle or shell; (3) to a level lower than that specmed in Subtem 1 or 2 when
restricted by overflows, an nternal floatng rool or other freeboard by agreement between ttle Purchaser and
the Manufacturer, or 4) to a level of seawater producrE a bottom of shell hoop stress equal to that produced by
a fullheght fresh water test. The tank shall be inspected frequently during the fillng operation, and any welded
jonts above the test-water level shall be examned n accordance with ltem 2 below. Ths test shall be
conducted before permanent external pipng is connected to the tank. Attachments to the shell defined n
5.8.1.1, located at least 1 m (3 ft) above the water level, and roof appurtenances may be welded during the
filling of the tank. After completion of the hydro-test, only non-structural smal attachments may be welded to the
ta
7 .2. 1 .1 1 .
1-1
2) lf sufficient water to fill the tank is not available, the tank rnay be tested by (1) painting all of the joints on the
nside with a hghly peneating oil, such as autornobile sping oil, and carefully examinng the outside of tlle
joins for leakag; iZ) applying vacuum to either sde of the jonts or apPlyng ntemal air Pressure as sPecmed
ior the roof t in 7.3.7 nd-carefully examining the joints for leakage; or (3) using any combnation of the
meods stpulated in 7.3.5, Subitems 1 and 2.
appurtenances may be welded during the filling of the tank. After completion of the hydro-test,.only non-structural
trall anu"hments inay be welded to-ttre tant in accordance with 7 .2.1.12- Any welded joints above the test-water
level shallbe examined for leakage by one ofthe following rnethods:
1) applyng a hghly penetratng oil on all interor weld joints, e.g. automoble spring oil, and carefully examinng the
orrtside of thejonts for leakage;
2) applying vacuum ro ether sde of thejoints or applyng internal air pressure as specfied for the roof test n 7.3.7
and carefully examning thejonts for leakage; or
n Subitems 1 and 2.
1)' preparng the tank for tesring. Ths shall include removal of all trash, debrs, grease, o1, weld scale, weld
any other foreign matter from the nterior and the roof(s) of the trnk'
.puer,
"d
2) Furnishing, layng, and removng all lnes from the water source te-n location and to the water dsposal Pont as
prescribed on the Data Sheet, Line 14.
3)
4) Cleaning, rinsing, drying, or other prescribed activty, if specmed on Data Sheet, Line 14, followng the hydrotest to make the tank ready for operation.
5) Takng se ement measurements (unless explicitly waved by the Purchaser on the Data Sheet, Lne 14).
6) Furnishing allother test materals and facilies, including blnds, bolting, and gaskets (see 4.9).
7) Checking the wind girders for propef dranage during or following the hydro-test. lf water is retained, additional
dranage shall be provded subject to the Purchaser's approval.
l)'
Fumishng and dsposng of le water for hydrGtestirE the tank ftom the water source tie-in location as
designate on the ata heet, Lne 14. lf biocide or caustic additions are specified to the Manacturer, the
purc-haser is responsble for determinng or identifyng disposal resictons on the eated water.
condesate. reverse osmosis water, well water, river water, or sea water. The Purchaser shall consider issues
such as{ow temperature brie fracture, freeze damagq amount of suspended solds, sanitation ssues, animau
plant incubao and/or groMh, acdity, general corrosion, ptting, protectng aganst . cathodic cells.
microbiologically-induced cnosion, material dependent sensivity to trace chemical attack, dsposal, rnsing,
1-8
and resduals left n the tank after emptying. lf the Purchaser-supplied test water causes corroson, the
Purchaser is responsible for the required repars.
3) For the follo\ ring rnetallurgies, describe on the Data Sheet, Line 14, (using a Supplemental Specificaton) any
addtional restrctions on the water quality.
a)
Carbon
b)
c)
eel-For carbon steel equpment where water contacl exceeds 14 days, including fillng and
dranng (e.9. consder adding an oxygen scavenger and a bocide, and rase the pH by the additon of
caustic).
7.3.6.4 For carbon and low-alloy steel tanks, the tank metal temperature durng hydrostatic testing shall not be
colder than the desgn metal temperature per Fgure 4.1, as long as the water s prevented from freezng. The
Manufaclurer s responsible for heang the test water, if heating is required, unless stated otherwise on the Data
Sheet, Line 14.
7.3.6.5 The minimum fill and discharge rate, if any, shall be specified by the Purchaser on the Data Sheet, Line 23.
When settlement measurements are specified by the Purchaser, the maxlmum llling rates shall be as follows, unless
otherwise restricted by the requrements in 5.8.5.
Water Fllng Rate
Tank Ponion
Top course
230 mm (9 in.)/hr
Fllng may continue whle elevaon measurements are beng made as long as the change n water elevation for a set
of readings does not exceed 300 mm (12 n.). Unless waived on the Data Sheet, the Manufacturer shall make shell
elevation measurements in accordance with the following.
a)
Shell elevaton measurerrents shall be made at equally-spaced intervals around the tank circurnference not
exceeding 10 m (32 ft). The minmum number of stell measurement ponts shall be eght.
b)
Observed elevations shall be referred to a permanent benchmark. The level instrument shall be set up at least
11/2 times tank diameter away from the tank when tank elevaon readings are taken. Six ses of settlement
readngs are required:
[2 ftl);
1/2
3/4
\/
5) At least 24 hours after the tank has been filled to the maximum test height. Ths 24-hour period may be
incresed to duraton specified on the data sheet if the Purchaser so requires for conditons such as:
i.
The tank has a larger capacty than any other exsting tank in the area,
i. The tank has a hgher unit bearing load than any other existing tank
iv.
in the area,
There s a question regarding the rate or rnagntude of setement that will take place;
NOTE
The three sels of settlemert readings described n paragraphs 2, 3, and 4 above may be omitred if specmed by the
Purchaset
7.3.6.6 lf setement measurements are specifed by the Purchase any differenal settlernent gfeater an 13 mm
per 10 m (1/z in. per 32 ft) of circumference or a unifom senlement over 50 mm (2 n.) shall be reported to the
Purchaser for evalualion. Filling of the tank shall be stopped untl cleared by the Purchaser.
7.3.6.7 For floating-roof tanks, the maximum and minimum annular space between the shell and the roof rim plate
p{or to initial flotaton and at the maxmum test fll heght shall be measured and recorded.
7.3.6.8 lntemal bottom elevation measurements shall be made before and after hydrostatic tesling. Measurements
shall be made at maximum intervals of 3 m (10 ft) measured on diarnetrical lines across the tank. The dametrical
lines shall be spaced at equal angles, wi a maxmum separaton measured at the tank circumference of 10 m (32 ft).
A minimum of four diametrical lnes shall be used.
\-
7,3.6.9 All elevation rneasurements shall be included in the Manacturer's Post-Consucon Docurnent Package
(see W.1.5).
.3.7
.2, F.4.4,
a)
Applying intemal air pressure not exceeding the weight of the roof plates and applying to the weld jonE a bubble
soluton or other material suitable for the detection of leaks.
b)
Vacuum testing the weld joints n accordance with 8.6 to detect any leaks.
7.3.7.2 Upon completion, the roof of a tank not desgned to be gas-tght, srrch as a tnk with peripheral circulation
vents or a tank with free or open vents, shall receive only visual examnation of its weld jon, unless otherwse I
specified by the Purchaser.
7.4
.
Repars to Welds
7,4.1 All defects found n welds shall be clled to the attenon of the Purchaser's nspector, and the nspector
approval shall be obtained before the defects are repared. All completed repairs shall be subject to the approval of
the Purchaser's nspector. Acceptance criteria are specifed n 8.2, 8.4, and 8.5, as applicable.
Pnhole leaks or porosity n a tank bonom joint may be repared by applying an addtional weld bead over the
defective area. Other defects or cracks n tank bottom or tank roof (ncluding floang roofs n Annex C) jonts shall be
repaired as requred by 8.1.7. Mechanical caulking is not permmed.
7.t.2
\-
7.4.3
All defects, cracks, or leaks in shelljonts or the shell-to-bottom jont shall be repared in accordance with 8.1.7.
API
7-10
STANDARo
650
7.4.4
Repairs of defects dscovered after the tank has been flled with water for testing shall be made with the water
level at least 0.3 m (1 ft) below any point beng repaired or, f repairs have to be made on or near the tank bottom, with
the tank empty. Welding shall not be done on any tank unless all connecting lines have been completely blinded.
Repairs shall not be attempted on a tank that s flled with oil or that has contaned oil until the tank has been emped,
cleaned, and gas freed. Repairs on a tank that has contaned oil shall not be attempted by the Manufacturer unless
the manner of repair has been approved n wrtng by the Purchaser and the repars are made in the presence ofthe
Purchaser's inspector.
7.5
DimensionalTolerances
7.5.1 General
The purpose of the tolerances given in 7.5.2 through 7.5.7 is to produce a tank of acceptable appearance and to
permit poper functioning of floatng roofs. Measurements shall be taken prior to tlle hydrostatic water test. Unless
waived or modfed by the Purchaser on Data Sheet, Lne 15, or established separately by agreement between the
Purchaser and the Manacturer, e following tolerances apply.
7.5.2 Plumbness
a)
The maximum out-of-plumbness of the top of the shell relatve to the bottom of the shell shall not exceed 1/2oo of
the total tank height. The out-of-plumbness in one shell course shall not exceed the permssible variations for
flatness and wavness as specifed n ASTM AOWA6, ASTM A20lvUA20, or ASTM A4801WA480, whchever is
applicable.
b) The
maximum out-of-plumbness of roof columns, gude poles, or other vertcal intemal components shall not
exceed 1/zoo of the total heght. The 1/2OO criteria shall also apply to fixed roof columns. For tanks with internal
floang roofs, apply the criteria of ths secton or Annex H, whchever is more stringent.
7.5.3 Roundness
Radi measured at 0.3 m (1 ft) above the bottom corner weld shall not exceed the following tolerances:
Tank Dameter
m (ft)
Radus Tolerance
mm (in.)
< 12 (40)
1 13 (1/2)
a 19 (3/1)
2s
(l)
32 (1111)
a)
Deviaons (peaking) at vertical weld joints shall not exceed 13 mm (1/2 in.). Peakng at vertical weld jonts shall be
determned usng a horzontal sweep board 90O mm (36 in.) long. The sweep board shall be made to the nomnal
radius of the tank.
b)
Devatons (bandng) at horizontal weld jcnts shall not exceed 13 mm (1/2 n.). Banding at horizontal weld jonts
shall be determined usng a straight edge vertical sweep board 900 mm (36 n.) long.
plane shall not exceed the appropriate plate flatness and waviness
\'
O[
7.11
STORAGE
7.s.5 Foundations
.5.2, 7 .5.3, and 7.5.4, it s essential that a foundaton tfue to the
the trueness of the
plane be provded for the tank erection. The foundaton should have adequate bearing to rnaintain
7.5.5.2 Where foundations true to a horizontal plane are specmed, tolerances shall be as follov.'s.
(1/8 n ) in
ringwall is provided under the shell' the top of the ringvvall shall be level withn 13 mm
from the
measured
any 9 m (ao 0 of th crcumference and within 16 mm (1i in.) in th total circumference
averaqe elevation.
a) where a concrete
c)
shall be calculated
7.5.5.3 Where a sloping foundation s specified, elevation diffefences about the circumference
from the
be
determined
oitr"r"n es abo the circumference shall
from the specfed ngh';"i. "t r"l
calculated
the
from
point. The actual elevaton differences shall not devate
hish "l"i,ution
thJ
elevaton
+;iiJ
actual
\-,
total circumference'
ringwall s not pfovideil,
in the total circumference.
b) where a concrere
7.5.6
t3 mm
Nozzles
a)specifiedpojectonfiomoutsideoftankshelltoextfemefaceofflange:15mm(3h6in.);
b)elevationofshellnozzleorradiallocationofaroofnozzle:rGmm(1/4n);
c)
in
nomnal dameter'
13 mm (1/s in.) at the outsde flange dameter for nozzles NPS 12 and smaller;
d)
?.5.7
t3 mm
(1/8 n')'
Shell Manholes
\-.
t6 mm (1/l in ) in the
a)
(1/z in )
specified projection from ou6ide of shell to extrerne face of flange' t13 mm
b)
c)
(1/2 in.)
flange lt in any plane, measured across e flange darnetef, 113 mm
i'|3
mm (1/2 in )
tl3
mm (1/2 in )
NOTE
8.1
and
vlll
RadographcMethod
n ther
For the purposes of ths paragraph, plates shall be considered of the same thickness when the dierence
specifii ordesign thckness does not exceed 3 mm (1/8 in.).
8.1.1 Application
butt-welds
Radographc examnation s requred for shell brtt-welds (see 8.1.2.2, 8.1.2.3, and 8.1.2.4), annular-plate
for
requked
s
not
(see
examnation
5.7.8.11). Radographic
(see g:l..g), an Rush-pe conneclions wth bun-welds
joinng
welds
roof
or
shell,
jonng
the
to
either
the top angle
e fottowing: roof-ptate Us, bonom-plate welds, welds
welds to the
ttre shell plaie to t bonom plate. welds n nozzle and manway necks made from plate, or appurtenance
tank.
8.1.2
8.1.9.
a)
For butt-welded joints in whch the thnner shell plate is less than or equal to 10 mm (3/8.n.) ck, one spot
radograph shall-be taken in re first 3 m (10 ft) of completed verticaljoint of each type and thckness welded by
eachivelder or weldng operator. The spot radraphs taken in the verticaljonts of the lowest course may be
used to meet the reqirements of llot g in Figure 8.1 for individual joints. Thereafter- without regard to the
number of welders or welding operators, one addional spot radiograph shall be taken in each.addional 30 m
(1OO ft) (approximately) and a;y;emaning major fraction of venicaljont of the same Pe and ickness. At least
)s " i t sebcted-spors sntt fe at.unains of vertical and horizontal jonts, with a minmum of two such
intersections per tank. ;n addion to e foregong requirements, one random spot radograph shall be taken n
each verticaljoint n the lowest course (see the top panel of Fgure 8.1).
b)
For hrtt-welded joints in whch the thinner shell plate s greatef than 10 mm (3/8 in.) hrt less than or equal to
25 mm (t n.) in thickness, spot radographs shall be taken according to ltem a. ln addion, alljunctions of venical
and horizon6ljoints in plates n ths ickness range shall be radiographed; each flm shall clearly show not less
than 75 mm (3 in.) of vertcal weld and 50 mm (2 n.) of weld length on each sde of the vertcal intersection. ln the
lowest course, two spot radiographs shall be taken in each vertcaljoint one of the radiograPhs_shall be as close
to the bonom as s paicaUtel ,irA me other shall be taken at random (see the center Panel of Fgure 8.1).
c)'
Verrcaljoinrs n which the shell plares are greater than 25 mm (1 in.) thick shall be fully radographed. Alljunctons
of venil and horizontaljoints ir ths thckess range shall be radographed; each flm shall cleariy show not less
(see
than 75 mm (3 in.) of venical weld and 50 mm (2 n-.) of weld length on each side of the veftical intefsecon
the bottom panel of Fgure 8.1).
The butt-weld around the perphery of an nsen plate that extends less than the adjacent shell course heght and
that contains shell openig (i.e.-nozzle, manway, flush-type cleanort, flush Fe shell'connection) and ther
renforcng elements shalt be comdetely radiographed.
8-1
8-2
Top of
shelll
50 mm (2 n
)-.
e
rn
I
lso mm (6iJ[
r---r--r----l_1tfi,o
r_l
r -'l
* p^,n. r",,r,, I l
150 mm (6 in.)l
fank bottom
Top or shell
_}
Plate Thckness
'.10 mm
(l
10 mm (Y3 n.)
(3/s n.)
> 10 mm (% n.)
25 mm
:i:r
50 mm (2 in.)
n.) maxmum
t0 rn
> 10 mm
(3/s n.)
s 25 mm (1 n.)
> 25 mm (1 in.)
rant onom
tlotes:
1.
h le f
2. fbizo al spot radbgraph in codance wilh 8.1.2.3: one in le rsl 3 m (t0 ) and ooe in each 60 m (2@ ) thereafrer.
3. Venical spot radbgrat in each vertaal seam n the lowest course Isee 8.1.2.2, ltem b). Spot radiivaphs at satjsfy le
requreents ol Note
1.
5.
6.
1 for
Spot radbgrapis of all ntersecrbns over 1O mm (3/s n.) (see 8.1.2.2, ltem b).
Spot radbgaph ot bonom of
eeh velticalseam
n lourest shell
Comdete radocaph of each vertcal seam over 25 mm (1 n.). The comdere radogfaph may irrclude |e spot radographs
interseclion it itle flm has a mirimum width of lm mm (1 n.) (see 8.1.2.2, ltem c).
oa
e)
8-3
The butt-weld around the periphery of an insert plate which extends to match the aq,acent shell course height
shall have the venical and the horizontal butt joints and the intersections of vertical and horizontal weld jonts
radiographed using the same rules that apply to the weldjoints n adjacent shell plates in the same shell course.
8.1.2.4 The number of spot radographs required heren shall be applcable on a per tank basis, inespective of the
number of tanks being erected concurently or continuously at any locaton.
8.1.2.5 lt s recognzed that in many cases the same welder or welding operator does not weld both sides of a butt
jont. lf two welders or weldng operators weld opposite sides of a butt jont it s permissible to examine ther work wth
one spot radiograph. lf the radiograph is rejected, addtonal spot radiographs shall be taken to determne whether
one or both of the welders or welding operators are at fault.
8.1.2.6 An equal number of spot radiographs shall be taken fiom the work of each welder or welding operator
in
8,1.2.7 As welding progresses, radographs shall be taken as soon as it is practcable. The locatons where spot
radiographs are to be taken may be determined by the Purchasers inspector.
8.1.2.8
Each radiograph shall clearly show a mnimum of 150mm (6 in.) of weld length. The film shall be centered
on the weld and shall be of srifficient wdth to permit adequate space for the locaon of denfcaton marks and an
image quality indcator (lQl) penetrometer
8.1.2.9 When bottom annular plates are required by 5.5.1, or by M.4.1, the radialjoints shall be radiographed as
follows: (a) For double-welded buttjoints, one spot radograph shall be taken on 10 o/o of the radialjolnts; (b) For
single-welded buttjonts with permanent or removable back-up bar, one spot radograph shall be taken on 50 % of the
radal joints. Extra care must be exercised in the interpretation of radiographs of single-welded joins that have a
permanent back-up bar. ln some cases, addional exposures taken at an angle may determine whether questionable
ndcations are acceptable. The minimum radiographc length of each radialjoint shall be 150 mm (6 in.). Locations of
radiographs shall preferably be at the outer edge of thejoint where the shell plate and annular platejon.
8.1.3 Technque
8.1.3.1
Except as modified in this secton, the radiographic examinaton method employed shall be n accordance
with secon v, Anicle 2, of the ASME code.
8.1.3.2
Personnel who pelorm and evaluate radographic examinaons according to this secton shall be qualifed
and cenifed by the Manufacturer as meeting the requirements of certifcation as generally outlned n Level ll or Level
lll of ASNT SNT-TC-1A (including applicable supplemens). Level-l personnel may be used if they are gven written
acceptance/rejection procedures prepared by Level-ll or Levellll personnel. These wrnen procedures shall contan
the applcable requrements of Secon V, Anicle 2, of the ASME Code. ln addition, all Level-l personnel shall be under
the drect supervision of Level-ll or Level-lll personnel.
8.'1.3.3 The requirements of T-285 n Section V Article 2, of the ASME Code are to be used only as a gude. Fnal
acceptance of radographs shall be based on whether the prescrbed pen et ramet er mage and the specifed hole
can be seen.
fnshed surface of the weld reinfo.cement al the location of the radograph shall either be flush wth the
plate or have a reasonably uniform crown not to exceed the following values:
8.1.3.4 The
mm (n.)
Maximum Thickness of
Renforcement
mm (in.)
< 13 (1/z)
1.5 (1/r6)
2.5 (3h21
> 25 (1)
3 (1/8)
Plate
Thickness
8.1.5
Radographc Standards
Welds examined by radiography shall bejudged as acceptable or unacceptable by the standards of Paragraph UW51(b) in secron vlll of the ASME code.
8.1.7
8.1.7.'l Defects in welds shall be repaired by chipping or melting out the defects from one side or both sdes of the
jont, as required, and reweldng. Only the cuttng out of defectve joints that s necessary to corect the defects is
requred.
'l
8.1,8
8.1.8.1 The Manufacturer shall prepare a radiograph map showing the fnal locaon of all radiographs taken along
with ttle flm idenfication marks.
s completed, the flrm shall be the property of the Purchaser unless otherwse agreed
Purchaser
and
the
Manufacturer.
upon by the
\7
8.2
8.2.2
Magnetc particle examnation shall be performed in accordance with a written procedure that is certified by
the Manacturer to be in compliance with e applicable requirements of Section V of the ASME Code.
8.2.3
a)
b)
The Manufacturer shall determine that each magnetic particle examiner meeE the followng requirements.
Has vsion (wi conection, if necessary) to be able to read a Jaeger Type 2 standard chart at a dstance of not
less than 300 mm (12 n.) and is capable of dstingushng and differenating conrast between the colors used.
Examners shall be checked annually to ensure tha they meet these requremenE.
ls competent n the technique of the magnetic partcle examinaton method, including performing the examnation
and interpreng and evaluating the results; however, where the examnaton rnethod consists of more than one
operation, the examiner need only be qualmed for one or rnore of lhe operatons.
8.2.4
Acceptance standards and the removal and repar of defects shall be n accordance with Section Vlll, Annex
6, Paragraphs 6-3, 6-4, and 6-5, of the ASME Code.
8.3
UltrasonicExamination
8.3.1 Ultrasonic
.
\-
appty.
wth Section
Ultrasonic examinaon shall be perfomed in accordance wih a written procedure that is certified by the
Manufacturer to be in compliance with the applcable requrements of Seclion V of the ASME Code.
8.3,2.3
Examiners who perform ultrasonc examinatons under this section shall be qualified and certifed by the
Manufacturers as meeting the requrements of certifcaton as generally outlined n Level ll or Level lll of ASNT SNTTC-1A (ncludng applicable supplernen6). Level-l personnel may be used if hey are given wrinen acceptance/
rejection criteria prepared by Level-ll or Level-lll personnel. ln additon, all Level-l personnel shall be under the drect
supervison of Level-ll or Level-lll personnel.
8.3.2.4
8.4
8.4.1 When liquid penetrant examination s specified, the method of examination shall be n accordance
secton
8.4.2
\_
wth
Lqud penetrant examinaon shall be performed in accordance with a written procedure that s cerlifed by the
Manufacturer to be in compliance with the applcable requrements of Section V of the ASME cod.
API
8./t.3 The
STANDARo
650
Manufacturer shall determine and certify that each lqud penerant examiner meets the followng
requirements.
a)
Has vision (wth corection, if necessary) to enable hm to read a Jaeger Type 2 standard chart at a distance of not
less than 300 mm (12 in.) and s capable of dsngushing and dfferentiating contrast between the colors used.
Examiners shall be checked annually to ensure that they meet these requrements.
Acceptance standards and e removal and repar of defects shall be n accordance with Secton Vlll, Annex
8, Paragraphs 8-3, 8-4, and 8-5, of the ASME Code.
8,4.4
8.5
vsual Examnaton
8.5.1
a)
b)
The Manufacturer shall determine and certify that each visual examiner meets the following requiremen.
Has vson (wi conection, if necessary) to be able to read a Jaeger Type 2 standard chart at a dstance of not
less an 300 mm (12 in.) and s capable of passng a color contrast test. Examners shall be checked annually to
ensure that they meet ths requirernenu and
ls competent n the technique of
evaluating the resuhs; however, where the examination rnethod consists of more than one operation, the
examner performing only a portion ol the test need only be qualifed for the porton that the examiner performs.
8.5.2
A weld shall be acceptable by visual examnation if the inspecon shows the following.
a)
There are no crater cracks, other surface cracks or arc strkes n or adjacent to the weldedjoints.
b)
Maximum permissible undercut s 0.4 mm (1/64 in.) in depth for vertical buttjoints, vertically oriented permanent
attachments, attachment welds for nozzles, manholes, flush-type openngs, and the insde shell-to-bottom welds.
For horizontal buttjonts, horizontally oriented pennanent attachments, and annular-ring buttjonts, e maximum
permissible undercut s 0.8 mm (U:z in.) in depth.
c)
The frequency of surface porosty in the weld does not exceed one cluster (one or more pores) in any 100 mm
(4 in.) of length, and the dameter of each cluster does not exceed 2.5 mm (3/gz in.).
The renforcement of the welds on all butt jonts on each side of the plate shall not exceed the followng
thicknesses:
Plate Thickness
mm (in.)
Horzontal Jonts
< 13 C/2)
2.s 1s1.r,
3 (1/8)
3 (1/s)
5 (3/16)
> 25 (1)
5 (3^6)
6 (1A)
\ /ELoEo
The reinforcement need not be removed except to the extent that it exceeds the maxmum acceptable hickness or
unless its removal s required by 8.1.3.4 for radographic examnation.
8.5.3
A weld that Fals to meet the criteria given n 8.5.1 shall be reworked before hydrosiatc testing as follows:
a) Any defecis shall be removed by mechanical means or thermal gouging processes. Arc strikes discovered
or
adiacent to welded jonts shall be repared by grindng and rewelding as requred. Arc stikes repaired by welding
shall be ground flush with the plate.
c)
DELETED
8.6
Vacuum Tesng
8.6.1 Vacuum testng is performed using a testng box approximately 150 mm (6 in.) wde by 750 mm (30 in.) long
with a clear wndow in the top, which provdes proper visibility to vew the area under examnation. Durng testng,
lluminaon shall be adequate for proper evaluaon and nterpretation of the test. The open bottom shall be sealed
against the tank surface by a suitable gasket. Connec{ions, valves, lghtng and gauges, as required, shall be
provided. A soap lllm solulion or commercial leak delection solution, applcable to the conditions, shall be used.
8.6.2 Vacuum testng shall be performed
fhe procedure shall require:
the tank.
a) pelormng a vsual
examination of the bottom and welds prior to performng the vacuuF,box test;
b)
c)
veriryng that there is no quick bubble or spittng response to large leaks; and
d) applying the film solution to a dry area, such that the area
a minmum generation of
8.6.3
1O
If specified by the Purchaser, a second partal vacuum test of 56 kPa (6 lbfln.2, '16 n. Hg) to 70 kpa (10 lbn.2, 20 in.
8.6.4
a)
The Manufacturer shall determine that each vacuum-box operator meets the following requremen:
has vison (with coreclon, f necessary) to be able to read a Jaeger Type 2 standrd chart at a dstance of not less
than 300 mm (12 n.). Operators shall b checked annually to ensure that they meet this requrement; and
8.6.5 The vaqJurr} box test shall have at least 50 mm (2 in.) overlap of previously vewed surface on each
applicaton.
8.6.7 A minmum light ntensity of 1000 Lux (100 fc) at the pont of examnaton s required durng the applcaton of
the examnaton and evaluaton for leaks.
8.6.8
The vacuum shall be maintaned for the greater of either at least 5 seconds or the time requred to view the
area under test.
8.6.9
The presence of a through-thckness leak indcated by contnuous formation or growth of a bubble(s) or foam,
produced by air passng through the thckness, s unaccptable. The presence of a large openng leak, indicated by a
quick bursng bubble or spttg rsponse at the initial setting of the vacuum box s unacceptable. Leaks shall be
repared and retested.
8.6.10 A record or report of the test ncluding a statement addressng tmperature and lght ntensity shall be
completed and fumshed to the Purchaser upon request.
8.6.11 As an altemate to vcuum-box testng, a suitable tracer gas and compatible detcior can be used to test the
integrity of welded bottom jonts for ther entire length. Vvere tracer gas testng s employed as an altemate to
vacuum-box testng, it shall meet the followng requrements:
a) Tracer gas testng shall be performed n accordance with a written procedure which has been revewed and
approved by the Purchaser and whch shall address as a mnmum: the type of equipment used, surface
cleanliness, type of tracer gas, test pressure, sol permeabiliv, sol moisture content, satisfac,tory verifcaton ofthe
extent of tracr gas permeaton, and the mthod or technque to be used includng scannng rate and probe
standofi dstance.
b)
c)
The test system parametrs (detector, gas, and systm prssure, i.e., level of pressure under bottom) shall be
calbrated by placing the approprate calibrated capllary leak, whch will leak at a rate consstent wth (b) above, in
a temporary or permanent fitting n the tank bottom away from the tracer gas pressurizing pont. Altemavely, by
agreement bet\veen the Purchaser and the Manufadurer, the calibrated leak may be placed n a separate fittng
pressurized n accordance with the syslem parameters.
d)
calbration.
leaks
the welded bottom ionb, system parameters shall be unchanged from those used during