CATALOG
www.lincolnelectric.com
E1.10
Welding Jackets | Welding Gloves | Caps & Doo Rags | Safety Glasses
WE
L
ING G
D
AR
E
Welding
AL
1840
1840 BLACK
K3023-1
CRUZIN
STICKS
K3025-1
25-1
TRIBAL
K3024-1
1840
PATRIOT
A
K3026-1
K3026
K
3026-1
1
AMP
ANGEL
K3027-1
2450
HEAVY
METAL
K3029-1
STREET
ET ROD
K3035-1
2450 BLACK
K3028-1
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Availability and/or specifications of products listed in this catalog are subject to change at any time without notice.
2
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HEMISFEAR
K3030-1
2450
PATRIOT
PA
A
ATRIOT
K3032-1
TIG WELDERS
2
Processes
Stick
TIG
Output
Shown:
K1478-5 Square Wave TIG 175
AC
DC
Input
60
PHASE
Hz
Key Options
K964-1 Undercarriage
KP508 PTA-17 Parts Kit
More options at end of section
Literature
E3.35
10
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output(1)
Current /Voltage/Duty Cycle
Input Current @
Rated Output(2)
K1478-5
208/230/1/60
150A/26V/25%
64/57A
11
CC
Unit Includes
Series 17 TIG Torch, 12.5 ft (3.8 m),
with one-piece cable
3/32 in (2.4 mm) Collet Body
3/32 in (2.4 mm) Collet
3/32 in (2.4 mm) x 7 in (177 mm)
Ceriated Tungsten Electrode
Long Backcap
7/16 in (11.1 mm) diameter Alumina
Gas Cup Nozzle
Twist Mate Torch Adapter
Foot Amptrol with 15 ft (4.6 m)
cable
Gas Regulator & Hose
Stick Electrode Holder (200 amp)
with 10 ft (3.1 m) cable and
Twist Mate Connector
Work Clamp & 10 ft (3.0 m) Cable
6 ft (1.8 m) Input Cable with NEMA
6-50P Plug
Back by popular demand, this great little AC/DC TIG and stick welder
delivers a classic smooth DC and stable AC square wave welding
output outstanding TIG performance as well as stick
welding it's like getting a stick welder for FREE!
Table of Contents
Output Range
DC: 10-175A
AC: 10-175A
Max. OCV: 59V DC
Max. OCV: 74V AC
HxWxD
inches (mm)
Net Weight
lbs.(kg)
185
(84)
Catalog Section
Identifies catalog section for
easy-to-find products.
Processes
Recommended arc welding
processes for the product.
Product Name
Official Lincoln product name.
Product Description
Brief description of the product.
Opening Paragraph
This is a general description of
the product. It may include features
and applications of the product.
10
Literature Number
Order number to request more
information.
11
Technical Specifications
Common specifications, ratings,
dimensions and weight for
the product.
Key Features
This section highlights the key
features and benefits of the product.
Product Picture
Detailed photo of Lincoln product.
Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
New Welding Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents & How To Use This Catalog . . . . . . . . . . . 3
Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . 16-20
MIG & FCAW: Industrial Welders . . . . . . . . . . . . . . . . . . 21-23
Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . 24-27
Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . 28-32
Multi-Operator Welding Systems . . . . . . . . . . . . . . . . . 33-35
Engine Drives: Commercial/Small Contractors . . . . . . . 36-41
Engine Drives: Industrial/Construction . . . . . . . . . . . . . 42-49
Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . 50-58
Submerged Arc & Automatic Equipment . . . . . . . . . . . 59-68
Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . 69-70
Welding Helmets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-73
Guns & Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-80
Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . 81-90
Weld Fume Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-100
Recommended Equipment Options . . . . . . . . . . . . . .101-114
Welding Consumables . . . . . . . . . . . . . . . . . . . . . . . . . .115-140
Stick . . . . . . . . . . . . . . . 116-118
MIG & TIG . . . . . . . . . . . 119-120
Metal-Cored. . . . . . . . . . . . . 121
Flux-Cored . . . . . . . . . . 122-125
Submerged Arc . . . . . . 126-129
Stainless, Nickel
& High Alloy . . . . . . . . . 130-133
Hardfacing . . . . . . . . . . 134-138
Aluminum, Cast Iron
& Non-Ferrous . . . . . . . 139-140
Icons
Output Icons
AC
CC
For constant current stick
and TIG processes
11.5P
kW
Alternating current
welding output
Peak auxiliary
power output
DC
CV
For constant voltage
MIG, flux-cored and
subarc processes
5.5s
kW
Direct current
welding output
Surge auxiliary
power output
AC
CC
CV
4-Roll
Wire Feeder
10
DC
2-Roll
Wire Feeder
kW
Alternating or direct
current welding output
Continuous auxiliary
power output
115
VAC
PHASE
Single phase
input power
VAC
PHASE
Three phase
input power
1 3
42 Volt AC
Wire feeder
input power
40
VDC
CATALOG
50
Hz
Engine Driven
Gas, Diesel or LPG
ELECTRONIC
60
Hz
50
60
Hz
PHASE
Equipment
Input Icons
1
ONLINE!
Available for Download at
www.lincolnelectric.com
www.lincolnelectric.com
STICK
WELDERS
Invertec V155-S
AC-225
AC/DC 225/125
Invertec V275-S
Idealarc 250
COMMERCIAL
INDUSTRIAL
Invertec V275-S
DC
Idealarc R3R-400
CC
DC
Idealarc R3R-500
CC
DC
Excellent
Good
www.lincolnelectric.com/stick-welders
5-275 DC
60-500 DC
60
75-625 DC
60
Optional
Arc Gouge
50,60
50/60
TIG Hi-Freq
1
1/3
35-300 AC
5-155 DC
40-250 DC
TIG Scratch
Polarity Switch
DC
CC
7-Yr. Warranty
(on Power Rectifier)
CC
Meters
Invertec V155-S
40-225 AC
50,60
50,60
60
Arc Force
AC/DC
30-125 DC
Hot Start
CC
FEATURES
115/230 Volt
Auto-Sensing
AC/DC
40-225 AC
Hertz
CC
Current Range
(Amps)
Stick
Polarity
AC
Idealarc 250
KEY:
4
CC
INPUT
PROCESS
Phase
AC/DC 225/125
Mode
AC-225
OUTPUT
Compact
3-Phase
Transformer
Inverter
1-Phase
Transformer
MODEL
STICK WELDERS
Processes
Stick
AC-225
Output
CC AC
Input
60
PHASE
Hz
Unit Includes
Insulated electrode holder and cable
Heavy duty work clamp and cable
Helpful Welders Guide
Input Cable with integrated plug
Key Options
K761 Wheel Kit
More options at end of section
Literature
E2.30
Shown:
K1170 AC-225
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
AC-225
K1170
230/1/60
225A/25V/20%(1)
50A
(1) Except
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
40-225 Amps
Max. OCV: 79V
24 x 17.25 x 12
(610 x 438 x 305)
109
(49.5)
AC/DC 225/125
Processes
Stick
TIG
Output
Unit Includes
Insulated electrode holder and cable
Heavy duty work clamp and cable
Helpful Welders Guide
Input Cable with integrated plug and
receptacle
Literature
E2.60
CC
AC
DC
Input
60
PHASE
Hz
Key Options
K761 Wheel Kit
More options at end of section
Wheel Kit
Includes axle, two wheels, and assembly
hardware. Can be installed in minutes.
Order K761 for AC-225,
AC/DC 225/125
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
AC/DC
225/125
K1297
230/1/60
AC: 225A/25V/20%
DC: 125A/25V/20%
AC: 50A
DC: 36A
Output Range
40-225 Amps AC
Max. OCV: 79V
30-125 Amps DC
Max. OCV: 73V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
24 x 17.25 x 12
(610 x 438 x 305)
124
(56.3)
www.lincolnelectric.com/stick-welders
STICK WELDERS
Processes
Stick
Gouging
TIG (optional)
Idealarc 250
Output
The Idealarc 250 delivers up to 300 amps AC (250 amps DC) for
stick welding in vocational education, industrial production,
maintenance and repair or farm shop environments.
CC
AC
Input
DC
60
PHASE
Hz
Key Options
K704 Accessory Kit, 400 Amp
K930-2 TIG Module
More options at end of section
Literature
E2.70
Undercarriage
For hand moving.
Includes handle, axle,
wheels, front bracket
and mounting
hardware.
Order K866 for
Idealarc 250
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc 250
K1053-9 (w/PFC)
208/230/460/1/60
AC: 250A/30V/30%
DC: 250A/30V/30%
75/68/34A
K1053-8
230/460/575/1/60
86/43/34A
Output Range
35-300 Amps AC
Max. OCV: 72V
40-250 Amps DC
Max. OCV: 70V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
27 x 19 x 21.5
(686 x 483 x 546)
350
(159)
Processes
Stick
DC TIG
Invertec V155-S
www.lincolnelectric.com/green
Output
The Invertec V155-S offers much more than you would expect from a welder this size. Weighing
in at just under 15 lbs. (6.8 kg) the Invertec V155-S is no lightweight contender. It packs the full
punch of a heavyweight professional that you can take to the most demanding job sites. It features
120/230V auto reconnect operation and can operate from a portable generator. It can also plug into
a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere.
Two stick modes, SOFT and CRISP, provide the right arc
characteristics for different types of electrodes.
Fan-As-Needed (F.A.N. ) reduces noise and dust
inside the machine.
CC DC
Input
1
PHASE
50
60
Hz
Literature
E2.141
Shown:
K2605-1 Invertec V155-S
Base Unit with Stick Accessories
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
Invertec
V155-S
K2605-1
(machine only)
and
K2606-1
Ready-Pak
120V/1/50/60
75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
100A/24.0V/100% Stick
145A/25.8V/30% Stick
100A/14.0V/100% TIG
155A/16.2V/30% TIG
24.0A
33.8A
21.5A
28.8A
21.0A
31.0A
14.1A
22.8A
(1) Input
amps on 60 Hz input.
www.lincolnelectric.com/stick-welders
230V/1/50/60
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
5-155 Amps DC
Max. OCV: 75V
14.7
(6.7)
STICK WELDERS
Invertec V275-S
www.lincolnelectric.com/green
Processes
Stick
TIG
Gouging
Output
The V275-S Stick and TIG power source is ideal for outdoor construction sitesits IP23S rated
and equipped with weather resistant features. Up to 275 amps of output gives you access to a
greater number of stick electrodes, including outstanding E6010 performance.
Outstanding AWS E6010 and AWS E7018 performance
using up to 7/32 in. (5.6 mm) diameter electrode.
Touch Start TIG DC allows the welding arc to be
established without high frequency starting.
Air Carbon Arc Cutting and Gouging with up to 3/16 in.
(4.8 mm) diameter carbon electrode.
Selectable Hot StartTurn it off for thin material or
flip it on for thick, rusty or dirty material.
CC DC
Input
1 3 50
60
PHASE
Hz
Key Options
K852-70 Twist Mate Cable Plug for
1/0-2/0, 50-70 mm2 cable
K1759-70 Twist Mate Receptacle
for 1/0-2/0, 50-70 mm2 cable
K2394-1 Stick Electrode Holder,
Work Clamp, Cable and
Twist Mate Set
K857 Remote Output Control,
6-pin, 25 ft (7.6 m)
K2265-1 TIG-Mate 17V TIG Torch
Starter Kit (air-cooled)
More options at end of section
Literature
E2.161
All-in-one machine208/220/230/380/400/415/440/460/575
input volt settingsno single phase de-rating.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Invertec
V275-S
K2269-1
208/230/460/
575/3/60
or
or
208/230/460/
575/1/60
Invertec
V275-S
(Tweco)(1)
K2269-3
220/380/400/
415/440/3/50
220/380/400/
415/440/1/50
275A/31V/35%
250A/30V/60%
200A/28V/100%
275A/29-31V/35%
250A/30V/60%
200A/28V/100%
250A/30V/35%
200A/28V/100%
38/37/19/16A
34/33/17/14A
27/25/13/11A
68/67/38/31A
63/62/33/27A
49/48/26/21A
32/20/19/18/17A
25/15/15/14/13A
63/42/40/38/36A
48/32/30/29/27A
Output Range
5-275A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
54.5
(24.7)
Processes
Stick
TIG
Gouging
Output
Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using
cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc R3R-400 and
R3R-500 produce a smooth, quality arc for consistent results day-in and day-out.
Substantial amperage ranges include
the R3R-400 at 60-500 amps and the
R3R-500 at 72-625 amps.
Easy to operateCalibrated current
control knob makes procedure setting
simple and easy.
CC DC
Input
60
PHASE
Hz
Key Options
K841 Undercarriage Hand
moving
K2149-1 Work Lead Package
K704 Accessory Kit, 400 Amp
K857-1 Remote Output Control,
6-pin, 100 ft. (30 m)
More options at end of section
Literature
E2.100
Shown:
K1285-16 Idealarc
R3R-400
Shown:
K1286-16 Idealarc R3R-500
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc
R3R-400
Idealarc
R3R-500
K1285-16
230/460/3/60
400A/36V/60%
74/37A
K1286-16
K1286-25
500A/40V/60%
88/44A
230/460/575/3/60
Output Range
60-500A
Max. OCV: 67V
72-625A
Max. OCV: 67V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
27.5 x 22.3 x 32
(699 x 566 x 813)
402 (183)
446 (203)
www.lincolnelectric.com/stick-welders
STICK WELDERS
Stick Options
See the Recommended Equipment Options section for descriptions.
AC-225
Invertec V275-S
General Options
K761
Wheel Kit
Rack Options
K2665-1
Caster Kit
General Options
K852-70
Twist Mate Cable Plug, for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug, for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle, for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle, for 2/0-3/0,
70-95 mm2 cable
AC/DC 225/125
General Options
K761
Wheel Kit
Idealarc 250
General Options
K866
Undercarriage
Invertec V155-S
General Options
K2275-1
Welding Cart 80 cu. ft. (24.4 m) bottle capacity
www.lincolnelectric.com/stick-welders
TIG
WELDERS
Phase
Hertz
CC
AC/DC
10-175
60
CC
AC/DC
5-230
50,60
2-340
50,60
50,60
Current Range
(Amps)
Stick
Polarity
Ready-Pak
CC
AC/DC
CC
AC/DC
2-420
Invertec V155-S
CC
DC
5-155
50,60
Invertec V160-T
CC
DC
5-160
50,60
Invertec V205-T DC
CC
DC
6-200
50,60
CC
AC/DC
6-200
50,60
KEY:
Excellent
Good
INVERTER
TECHNOLOGY
FEATURES
Variable AC
Frequency
INPUT
Auto-Balance
PROCESS
Auto-Reconnect
OUTPUT
Inverter
Mode
Conventional
Rectifier
MODEL
Micro-Start II
TIG Pulse
TIG Hi-Freq
Invertec V160-T
Invertec V155-S
RECTIFIER
TECHNOLOGY
One-Pak
Optional
www.lincolnelectric.com/tig-welders
TIG WELDERS
Processes
Stick
TIG
Output
Shown:
K1478-5 Square Wave TIG 175
AC
DC
Input
60
PHASE
Hz
Unit Includes
Series 17 TIG Torch, 12.5 ft (3.8 m),
with one-piece cable
3/32 in (2.4 mm) Collet Body
3/32 in (2.4 mm) Collet
3/32 in (2.4 mm) x 7 in (177 mm)
Ceriated Tungsten Electrode
Long Backcap
7/16 in (11.1 mm) diameter Alumina
Gas Cup Nozzle
Twist Mate Torch Adapter
Foot Amptrol with 15 ft (4.6 m)
cable
Gas Regulator & Hose
Stick Electrode Holder (200 amp)
with 10 ft (3.1 m) cable and
Twist Mate Connector
Work Clamp & 10 ft (3.0 m) Cable
6 ft (1.8 m) Input Cable with NEMA
6-50P Plug
Back by popular demand, this great little AC/DC TIG and stick welder
delivers a classic smooth DC and stable AC square wave welding
output outstanding TIG performance as well as stick
welding it's like getting a stick welder for FREE!
CC
Key Options
K964-1 Undercarriage
KP508 PTA-17 Parts Kit
More options at end of section
Literature
E3.35
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output(1)
Current/Voltage/Duty Cycle
Input Current @
Rated Output(2)
K1478-5
208/230/1/60
150A/26V/25%
64/57A
Output Range
DC: 10-175A
AC: 10-175A
Max. OCV: 59V DC
Max. OCV: 74V AC
HxWxD
inches (mm)
Net Weight
lbs.(kg)
185
(84)
(1) Based
(2) The
on a 10 minute period. Additional ratings include: 110A/25V/60% and 90A/24V/100%. All ratings at 104F (40C).
National Electrical Code permits operation at rated output and duty cycle from a 50 amp receptacle when supply lines and fuses are properly sized. See Power Source operators manual.
www.lincolnelectric.com
The online resource for welders.
www. . .com
10
www.lincolnelectric.com/tig-welders
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Browse and shop our website
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Find latest industry news,
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making Lincoln Electrics
entire product line more easily
accessible.
TIG WELDERS
Processes
Stick
TIG
Output
AC
CC
DC
Input
60
PHASE
Hz
50
60
Hz
The Precision TIG 225 gives you The Power to Perform . Choose Precision TIG
for general fabrication, automotive/motorsports, vocational schools
or serious hobby work. Micro-Start II Technology
delivers precision arc performance to improve
arc starting, welding and weld cratering.
SM
Key Options
K2266-1 TIG-Mate 17 Air-Cooled
TIG Torch Starter Pack
K870 Foot Amptrol
K963-3 Hand Amptrol
K2348-1 Understorage Cart
Weld Fume Control System
More options at end of section
Literature
E3.37
Shown:
K2535-2 Ready-Pak w/Cart Pkg.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output(1)
Current/Voltage/Duty Cycle
Input Current @
Rated Output(2)
K2535-1
208/230/1/60
90A/23.4V/100%
42/39A
K2535-2
K2533-2
K2534-1
(1)Tested
at 104F (40C).
(2)Inputs
460/575/1/60
380/400-415/1/50/60
HxWxD
inches (mm)
Net Weight
lbs.(kg)
212
(96)
31.2 x 19.8 x 38
(794 x 503 x 966)
258
(117)
192
(87)
Output Range
5-230 Amps AC
5-230 Amps DC
Max. OCV: 75V
18/15A
21/20-19A
and ratings are based on the 115 volt auxiliary receptacle being loaded to its full rating. 208/230V model feature a 20 amp rated auxiliary. 460/575V models feature a 6 amp auxiliary.
Select Remote
Control Device
K870 Foot Amptrol
K963-3 Hand Amptrol
K814 Arc Start Switch
Air-Cooled
N/A
K2266-1
TIG-Mate 17
Water-Cooled K2267-1
TIG-Mate 20
www.lincolnelectric.com/tig-welders
11
TIG WELDERS
Processes
Stick
TIG
Output
Shown:
K2618-1 Ready-Pak
w/Cart Pkg.
Shown:
K2624-1 Ready-Pak
w/Cart Pkg.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Input Current @
Rated Output
K2618-1
208/230/460/1/60
275A/31V/40%
K2619-1
208/230/460/1/60
K2619-2
460/575/1/60
K2620-1
220-230/380-400/
415/1/50/60
K2624-1
208/230/460/1/60
K2622-1
208/230/460/1/60
K2622-2
230/460/575/1/60
K2623-1
220-230/380-400/
415/1/50/60
(1)Tested
Input
60
PHASE
Hz
Output Range
DC: 2-340A
AC: 2-340A
Max. OCV: 75V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
49.7 x 28 x 41
(1262 x 711 x 1041)
641
(291)
31 x 22 x 26
(787 x 559 x 660)
397
(180)
49.7 x 28 x 41
(1262 x 711 x 1041)
751
(340)
31 x 22 x 26
(787 x 559 x 660)
507
(230)
12
www.lincolnelectric.com/tig-welders
Hz
Literature
E3.42 (Precision TIG 275)
E3.51 (Precision TIG 375)
at 104F (40C).
50
60
Key Options
K2621-1 Advanced Control Panel
(275 model only)
K963-3 Hand Amptrol
K704 Stick Welding Accessory Kit
More options at end of section
AC
DC
CC
4&7
TIG WELDERS
Processes
Stick
Invertec V155-S
Output
Input
1
PHASE
50
60
Hz
Shown: K2606-1
Ready-Pak Pkg.
Key Options
K2275-1 Welding Cart
K852-25 Twist Mate Cable
Plug Kit
K1782-13 PTA-17FV Flex Head
Gas Valve Torch
More options at end of section
Literature: E2.141
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
Invertec
V155-S
K2606-1
(machine only)
and
K2605-1
Ready-Pak
120/1/50/60
75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
24.0A
33.8A
21.5A
28.8A
21.0A
31.0A
14.1A
22.8A
230/1/50/60
amps on 60 Hz input.
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
5-155 Amps DC
Max. OCV: 75V
14.7
(6.7)
Processes
Stick
TIG
Invertec V160-T
www.lincolnelectric.com/green
Output
CC DC
Input
1 5060
PHASE
Hz
Unit Includes
115V Input Cord (10 ft.) & Plug
(NEMA 5-15P)
20 Amp Plug (NEMA 5-20P)
Twist Mate Torch Adapter for
PTA-9 or -17 one-piece torch
Adjustable Shoulder Strap
Work Clamp & Cable
Key Options
TIG-Mate 17 Air-Cooled TIG Torch
Starter Pack (K2266-1)
Foot Amptrol (K870)
Hand Amptrol (K963-3)
Weld Fume Control System
More options at end of section
CC DC
www.lincolnelectric.com/green
The Invertec V155-S offers much more than you would expect from a welder this size. It features
120/230V Auto-Reconnect operation and can operate from a portable generator. It can
also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about
anywhere. The Invertec V155-S is available in two models: a base unit
with stick accessories or a complete Stick/TIG ready to weld package
in an Easy-Store/Easy-Carry Suitcase.
(1)Input
DC TIG
Shown:
K1845-1 Invertec V160-T
Literature
E3.105
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
Invertec
V160-T
K1845-1
115/1/50/60
20A Branch Circuit
90A/13.6V/100% TIG
60A/22.4V/100% Stick
20A
115/1/50/60
30A Branch Circuit
110A/14.4V/100% TIG
80A/23.2V/100% Stick
25A
230/1/50/60
30A Branch Circuit
130A/15.2V/100% TIG
130A/25.2V/100% Stick
25A
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
5-160 Amps DC
Max OCV: 48V
13 x 8 x 17
(330 x 203 x 432)
24
(10.8)
(1)Input
amps on 60 Hz input.
www.lincolnelectric.com/tig-welders
13
TIG WELDERS
Processes
Stick
TIG
Invertec V205-T DC
& V205-T AC/DC
www.lincolnelectric.com/green
(1)
DC
(1) AC (2)
DC
Input
1 5060
PHASE
Hz
(2)
These compact AC/DC or DC only model TIG power sources are intended for critical TIG welding
in maintenance, fabrication, motorsports, aerospace, nuclear piping and shipbuilding.
Stick Crisp Mode for exceptional Fleetweld
5P and 5P+ (E6010) performance.
Adjustable DC strike mode Allows
adjustment for a hotter or colder start
depending on the tungsten diameter.
DC Model (K2671-1)
One-Pak Pkg. Includes
K2629-1 Invertec V205-T DC
K2266-1 TIG-Mate 17 air-cooled
TIG Torch Starter Kit
K870 Foot Amptrol
AC/DC Model (K2350-2)
One-Pak Pkg. Includes
K1855-4 V205-T AC/DC
230V Input Cord & Plug
Adjustable Shoulder Strap
K870 Foot Amptrol
K2266-1 TIG Mate 17 TIG Torch
Starter Kit
Key Options
K2266-1 TIG Mate 17 Air-Cooled
TIG Torch Starter Kit (AC/DC model)
K870 Foot Amptrol
K963-3 Hand Amptrol
Weld Fume Control System
More options at end of section
Output CC
Shown:
K1855-4 Invertec
V205-T AC/DC
Fan-As-Needed (F.A.N.)
Fan only operates when needed to reduce
power consumption, noise and dust in machine.
Shown:
K2629-1 Invertec
V205-T DC
Literature
E3.110.1 (Invertec V205-T DC)
E3.110 (Invertec V205-T AC/DC)
TIG-Mate 17 Air-Cooled
TIG Torch Starter Kit
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
Invertec
V205-T DC
K2629-1
115/1/50/60
150A/16.0V/40% TIG
120A/14.8V/60% TIG
100A/14.0V/100% TIG
200A/18.0V/40% TIG
170A/16.0V/60% TIG
140A/15.6V/100% TIG
110A/24.4V/35% Stick
90A/23.6V/60% Stick
70A/22.8V/100% Stick
180A/27.2V/35% Stick
150A/26.0V/60% Stick
130A/25.2V/100% Stick
150A/16.0V/40% TIG
120A/14.8V/60% TIG
100A/14.0V/100% TIG
200A/18.0V/40% TIG
170A/16.0V/60% TIG
140A/15.6V/100% TIG
110A/24.4V/35% Stick
90A/23.6V/60% Stick
70A/22.8V/100% Stick
180A/27.2V/35% Stick
150A/26.0V/60% Stick
130A/25.2V/100% Stick
or
230/1/50/60(2)
K2671-1
One-Pak
Pkg.
115/1/50/60
230/1/50/60(2)
Invertec
V205-T AC/DC
K1855-4
115/1/50/60
or
230/1/50/60(2)
K2350-2
One-Pak
Pkg.
115/1/50/60
230/1/50/60(2)
(1)Input
14
TIG-Mate 20 Water-Cooled
TIG Torch Starter Pack
www.lincolnelectric.com/tig-welders
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
34.0A
25.0A
20.0A
30.0A
18.0A
15.0A
34.0A
28.0A
20.0A
30.0A
23.0A
19.0A
6-200A DC
Max OCV: 53.7V
38
(17.3)
34.0A
25.0A
20.0A
30.0A
18.0A
15.0A
34.0A
28.0A
20.0A
30.0A
23.0A
19.0A
6-200A AC/DC
Max OCV: 53.7V
38
(17.3)
TIG WELDERS
TIG Options
See the Recommended Equipment Options section for descriptions.
Square Wave TIG 175
Invertec V205-T DC
General Options
K964-1
Undercarriage
General Options
K1869-1 Undercarriage
K2150-1 Work Clamp and Cable Assembly
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1 Small Canvas Cover
Invertec V155-S
General Options
K2275-1 Welding Cart (80 cu ft bottle capacity)
Invertec V160-T
General Options
K2275-1 Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1 Small Canvas Cover
www.lincolnelectric.com/tig-welders
15
MIG
PORTABLE
SP-140T
SP-180T
30-140
SP-180T
30-180
30-180
30-250
30-300
5-350
KEY:
16
Excellent
Good
www.lincolnelectric.com/mig-welders
Optional
60
60
60
1 50/60
1
60
1 50/60
Chopper Technology
Diamond Core
Technology
Push-Pull Model
60
Synergic Control
FEATURES
Meters
.035
(0.9)
.035
(0.9)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
Stick
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.045
(0.6-1.2)
.023-.045
(0.6-0.9)
.023-.045
(0.6-1.2)
Flux-Cored
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
MIG Pulsed
Cored Wire
Size Range
in. (mm)
Portable
30-140
Solid Wire
Size Range
in. (mm)
Hertz
SP-140T
Wire Feed
Speed Range
ipm (m/min)
Phase
208-230 Volt
Input
120 Volt
Input
Current Range
(Amps)
INPUT
PROCESS
MIG
OUTPUT
MODEL
MOBILE
SM
Output
60
PHASE
Hz
Literature
E7.62 (SP-140T)
E7.63 (SP-180T)
Magnum 100SG
Medium Duty
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
SP-140T
K2688-1
120/1/60
90A/19.5V/20%
20A
SP-180T
K2689-1
208/230/1/60
208V: 130A/17V/30%
230V: 130A/20V/30%
20A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
30-140 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33V
54
(24.5)
30-180 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 34V
64
(29)
Output Range
Input
Key Options
K2532-1 Magnum 100SG Spool Gun
More options at end of section
Shown:
K2689-1
SP-180T
Product
Name
CV DC
Unit Includes
Magnum 100L gun 10 ft. (3.0 m)
.025 in. (0.6 mm) Contact Tips (Qty. 3)
.035 in. (0.9 mm) Contact Tips (Qty. 3)
Gasless Nozzle for Innershield
Gas Nozzle for MIG
Spindle Adapter, 8 in. (203 mm) Dia. Spools
.025-.030 in. (0.6-0.7 mm) MIG Drive Roll
.035 in. (0.9 mm) MIG Drive Roll
.030-.045 in. (0.7-1.1 mm) Knurled
Drive Roll
Adjustable Gas Regulator & Hose
2 lb. (0.9 kg) Spool of SuperArc
L-56 MIG wire
1 lb. (0.45 kg) Spool NR-211-MP
Work Clamp & 10 ft. (3.0 m) Cable
Learn-To-Use DVD
Choose these great little welders for project or repair welding in your garage,
barn or shop using MIG or self-shielded flux-cored wire welding.
Flux-Cored
Shown:
K2471-1
POWER MIG 140C
Shown: K2473-1
POWER MIG 180C
Medium Duty
Output
Flux-Cored
CV DC
Input
60
PHASE
Hz
Unit Includes
Magnum 100L Gun, 10 ft. (3.0 m)
Gas and Gasless Nozzles
Cable Liner
Contact Tips
Work Cable and Clamp
Adjustable Gas Regulator & Hose
Spindle Adapter
2 lb. (0.90 kg) Spool of SuperArc
L-56 Mild Steel MIG Wire
1 lb. (0.45 kg) Spool NR-211-MP
Flux-Cored Wire
Learn-To-Use DVD
Key Options
K520 Utility Cart, 150 cu ft. bottle capacity
K2377-1 Small Canvas Cover
K2525-1 Spot Timer Kit
K2532-1 Magnum 100SG Spool Gun
More options at end of section
Magnum 100SG
Processes
MIG
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
K2471-1
120/1/60
90A/19.5V/20%
20A
K2473-1
208/230/1/60
208V: 130A/17V/30%
230V: 130A/20V/30%
20A
Literature
E7.23 (140C)
E7.24 (180C)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
30-140 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33V
14 x 10.15 x 18.6
(357 x 258 x 472)
58
(26.3)
30-180 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 34V
14 x 10.15 x 18.6
(357 x 258 x 472)
66
(30)
Output Range
www.lincolnelectric.com/mig-welders
17
Processes
MIG
TM
SM
Magnum 100SG
Magnum SG
Magnum 250LX
Medium Duty
Medium Duty
Heavy Duty
Product
Name
Shown:
K2816-1 POWER MIG 216
Product
Input Power
Rated Output
Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle
208/230/1/60
220/1/50
170A/24VDC/60%
216A/22VDC/30%
Input
50
60
Hz
PHASE
Key Options
K466-6 Magnum Connection Kit
K2703-1 POWER MIG Spool Gun
Adapter
K468 Spindle Adapter for 8 in.
O.D. Spools
K1702-1 Dual Cylinder Mounting Kit
K2378-1 Medium Canvas Cover
K2532-1 Magnum 100SG
Spool Gun
K487-25 Magnum SG Spool Gun
K2490-1 Magnum 250LX Spool Gun
More options at end of section
CV DC
Unit Includes
Magnum 250L Gun
Work Clamp and Cable,
10 ft. (3.0 m)
230V Input Power Cable w/Plug
(208/230V model only)
Drive Rolls & Guide for Steel
Adjustable Gas Regulator & Hose
The POWER MIG 216 offers the autobody and sheet metal fabrication industries
top welding performance with a host of professional features.
Output
Flux-Cored
Literature
E7.52
Input Current @
Rated Output
Max. Open
Circuit Voltage
Output
Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
208V:33A @ 170A/24VDC/60%
208V:40A @ 216A/22VDC/30%
230V:30A @ 170A/24VDC/60%
230V:36A @ 216A/22VDC/30%
36VDC
30-250A
50-700
(1.3-17.8)
206.5
(93.7)
Processes
MIG
Output
SM
Flux-Cored
CV DC
Input
60
PHASE
Hz
The POWER MIG 255XT sets the standard for MIG and flux-cored welding in industrial
production, job shop fabrication, maintenance or repair work.
Timer Functions Adds 4-step interlock, spot mode,
adjustable run-in speed for smoother arc starting and
adjustable burnback timer.
Unit Includes
Magnum 250L Gun
Work Clamp and Cable,
10 ft. (3.0 m)
230V Input Power Cable w/Plug
(208/230V model only)
Drive Rolls & Guide for Steel
Adjustable Gas Regulator & Hose
Magnum 250LX
Magnum SG
Heavy Duty
Medium Duty
Key Options
K1702-1 Dual Cylinder Kit
K2378-1 Medium Canvas Cover
K2490-1 Magnum 250LX
Spool Gun
K487-25 Magnum SG Spool Gun
K2445-1 POWER MIG SG Spool
Gun Control Cable Adapter
More options at end of section
Shown:
K2701-1 POWER MIG 255XT
Literature: E7.54
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
K2701-1
K2701-2
K2702-1
208/230/1/60
230/460/575/1/60
208/230/1/60
250A/26V/40%
56/52A
50/24/19A
56/52A
18
current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.
www.lincolnelectric.com/mig-welders
Output Range
30-300 Amps
50-700 ipm WFS
(1.3 -17.7 m/min)
Max. OCV: 40V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
240 (109)
(with gun)
Chopper Technology
SM
Processes
Stick
TIG
MIG
Output
When you want more than just a MIG machine, the POWER MIG 350MP is the choice for you.
Lincolns
Chopper Technology delivers more welding processes: Stick, TIG, MIG,
Flux-cored, and Advanced Processes such as Power Mode and Pulse-On-Pulse.
Pulse-on-Pulse Improves cleaning action when
welding aluminum and delivers a TIG-like appearance
to the MIG weld beads.
Synergic control of voltage and wire feed speed
allows you to set weld procedures with one control.
CC
CV
Pulsed
Flux-Cored
DC
Input
50
60
Hz
PHASE
Unit Includes
POWER MIG 350MP
Magnum 300 Gun
Work Clamp and Cable
230V Input Power Cable w/Plug
(208/230V model only)
Drive Rolls & Guide for Steel
Adjustable Gas Regulator & Hose
Key Options
K1702-1 Dual Cylinder Kit
K2378-1 Medium Canvas Cover
K3038-2 Python-Plus Air-Cooled
Gun, 25 ft. (7.6 m)
K2490-1 Magnum 250LX
Spool Gun
More options at end of section
Literature
E7.57
Magnum 250LX
Heavy Duty
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
K2403-1
208/230/460/575/1/50/60
300A/32V/60%(1)
72/62/31/25A
(1)40%
Output Range
5-350 Amps DC
50-700 ipm WFS
(1.3 -17.7 m/min)
Max. OCV: 67V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
255
(116)
Spool Gun
Push-Pull Gun
GOOD
BETTER
BEST
Order K2490-1
Order:
K2212-2 Python Water-Cooled, 25 ft. (7.6 m)
K3038-1 Python-Plus Air Cooled, 15 ft. (4.5 m)
K3038-2 Python-Plus Air Cooled, 25 ft. (7.6 m)
K3038-3 Python-Plus Air Cooled, 50 ft. (15.2 m)
K2704-2 Cougar Air Cooled, 25 ft. (7.6 m)
K2704-3 Cougar Air Cooled, 50 ft. (15.2 m)
www.lincolnelectric.com/mig-welders
19
General Options
K2275-1
K520
K2377-1
K2525-1
KP2529-1
General Options
K2378-1
K466-6
K468
K1702-1
KP1696-030S
General Options
KP1696-030S Drive Roll Kit, .023-.030 in.
(0.6-0.8 mm) Solid Wire
KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire
KP1696-1
Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid Wire
KP1696-2
Drive Roll Kit, .040 in. (1.0 mm) Solid Wire
KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire
KP1697-035C Drive Roll Kit, .030-.035 in.
(0.8-0.9 mm) Cored Wire
KP1697-045C Drive Roll Kit, .040-.045 in.
(1.0-1.1 mm) Cored Wire
KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm)
Aluminum Wire
K1702-1
Dual Cylinder Mounting Kit
K2378-1
Medium Canvas Cover
20
www.lincolnelectric.com/mig-welders
CV-655
CV-400
Hertz
CV
DC
50-400
60
CV-400
CV
DC
60-500
60
CV-655
KEY:
CV
Excellent
Good
DC
70-815
FEATURES
50,60
Stackable
Phase
CV-305
Current Range
(Amps)
MIG
Polarity
Arc Gouging
INPUT
Mode
Submerged Arc
PROCESS
OUTPUT
Flux-Cored
MODEL
7-Yr. Warranty
(on Power
Rectifier)
Digital Display
CV-305
315 Amps @ 100% Duty Cycle Rated for
All Day Long MIG Welding
Optional
Optional
www.lincolnelectric.com/mig-welders
21
Processes
MIG
Flux-Cored
Output
Reliability and exceptional wire welding performance set Lincoln Electric CV series welders apart.
Tackle MIG and flux-cored wire welding for fabrication and production in transportation, heavy
equipment, structural steel, railroad and furniture.
Shown:
K1346-13 CV-400
Shown:
K1480-1 CV-655
Shown:
K2400-1 CV-305
CV-400
CV-655
CV-305
Digital Ammeter/Voltmeter
view voltage presets.
CV DC
Input
60
PHASE
Hz
50
60
Hz
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
CV-305
K2400-1
K2400-2
208/230/460/3/60
230/460/575/3/60
315A/32.6V/100%
52/48/24A
48/24/19A
50-400A
7-37V
330
(149)
CV-305/LF-72
Ready-Pak Pkg.
K2395-2
208/230/460/3/60
448
(203)
CV-400
K1346-22
K1346-13
K2439-2
230/460/575/3/60
230/460/3/60
400A/36V/100%
450A/38V/60%
77/39/31A 80/40/32A
77/39A
80/40A
60-500A
12-42V
27.5 x 22.2 x 32
(699 x 564 x 813)
22.5 x 36.5 x 53
(571 x 927 x 1346)
27.5 x 36.5 x 53
(699 x 927 x 1346)
383
(174)
490
(222)
490
(222)
230/460/3/60
650A/44V/100%
94/47A
70-815A
13-44V
Max. OCV: 48V
652
(296)
CV-400/LF-72
Ready-Pak Pkg.
CV-400/LF-74
Ready-Pak Pkg.
CV-655
K2496-2
K1480-1
22
52/48/24A
www.lincolnelectric.com/mig-welders
CV-400
CV-655
General Options
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K1803-1
Work and Wire Feeder 2/0 Weld Cable
Package, 10 ft. (3.0 m)
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K484
Jumper Plug Kit
K867
Universal Adapter Plug
K874
Undercarriage Hand moving
General Options
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K841
Undercarriage Hand moving
K484
Jumper Plug Kit
K2149-1
Work Lead Package
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K842
Undercarriage Hand moving
K1737-1
All-Terrain Undercarriage
www.lincolnelectric.com/mig-welders
23
MULTIPROCESS
WELDERS
Invertec V350-PRO
Flextec 450
FLEXible TEChnologyTM
Idealarc DC-400
Idealarc DC-600
Idealarc DC-655
Idealarc DC-655
KEY:
24
Excellent
Good
7-Yr. Warranty
on Power
Rectifier
Inverter
Arc Gouge
Submerged Arc
Flux-Cored
MIG Pulsed
FEATURES
DC
5-425
1/3
50/60
DC
5-500
50/60
DC
60-500
50,60
DC
70-850
50/60
DC
50-815
50,60
Current Range
(Amps)
Optional
www.lincolnelectric.com/multi-process-welders
MIG
Hertz
Idealarc DC-600
INPUT
PROCESS
Phase
Idealarc DC-400
Polarity
Mode
Flextec 450
CC
CV
CC
CV
CC
CV
CC
CV
CC
CV
Stackable
OUTPUT
MODEL
Invertec V350-PRO
TIG
CONVENTIONAL
RECTIFIER
Stick
INVERTER
TECHNOLOGY
MULTI-PROCESS WELDERS
Processes
Stick
TIG
MIG
Invertec V350-PRO
www.lincolnelectric.com/green
Output
Pulsed (Advanced
Process Panel only)
Flux-Cored
Gouging
CC
CV
DC
Input
1 3 50
60
PHASE
Hz
All input voltages and frequencies are both single and three
phase ratedno phase derating necessary on single phase.
5-425 amp output range for all recommended processes from
DC TIG to arc gouging.
Input voltage from 208-575Vthis one machine is capable of
running on virtually any input power supply.
50 and 60 Hz operationcan be connected anywhere in the world.
Touch Start TIG for contamination-free starts.
Product
Name
Invertec V350-PRO
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
350A/34V/60%
3-ph: 50/42/28-26/23/18
1-ph: 94/85/54/42/37
3-ph: 41-39/36/23-22/19/16
1-ph: 76/69/41/36/31
K1728-5
Construction
200-208/230/380-415/
K1728-6
Factory
460/575/3/50/60
K1728-7 Advanced Process
208/230/415/
460/575/1/50/60
K1728-13 Factory (Tweco)
Model
Literature
E5.91
300A/32V/100%
200-220/380-400/
415-440/1/3/50/60
350A/34V/60% (3ph)
320A/33V/60% (1ph)
300A/32V/100% (3ph)
275A/31V/100% (1ph)
www.lincolnelectric.com/green
Processes
Stick
DC TIG
MIG
Output
This multi-process welder delivers up to 500 amps of welding power for a variety of
applications, including construction and fabrication. It features an IP23 rating for
outdoor operation and storage, and the latest inverter technology will save you
real dollars on the utility costs associated with your welding operations.
Flexible Multi-Process Capability Including stick, Touch Start TIG (DC), MIG,
flux-cored welding and carbon arc gouging with up to a 3/8 in. (9.5 mm) carbon.
The Future is NowSM You no longer have to pay a price premium to
gain the advantages of inverter technology over conventional welders.
- Faster Arc Response, Low Power Consumption and Enhanced Portability.
Compact, Durable Case Tough IP23 enclosure rating for extreme
field environments.
Selectable Hot Start Turn it off for thin material or flip it on to get
the extra starting amperage you need for thick, rusty or dirty material.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Flextec 450
Flextec 450/LF-72 Heavy Duty
Wire Feeder One-Pak Pkg. w/Cart
Flextec 450/LF-72 Standard Duty
Wire Feeder One-Pak Pkg.
Flextec 450/LF-74 Heavy Duty
Wire Feeder One-Pak Pkg. w/Cart
K2882-1
K2959-1
380/460/575/3/50/60
K2960-1
K3033-1
370
(168)
86.5
(37.4)
CC
CV
Flux-Cored
Gouging
DC
Input
3
PHASE
50
60
Hz
Variable Arc Control In stick mode, vary the arc force to obtain
a soft or crisp arc. In CV modes, vary the pinch or inductance
to control spatter, fluidity and bead appearance.
81
(36.7)
3ph: 41-37/28-22/22-21
Flextec 450
3ph: 48/28-27/26-24
FLEXible TEChnology
Net Weight
lbs.(kg)
5-425A
Max OCV:
80V DC
Factory
K1728-8
HxWxD
inches (mm)
Output Range
Shown:
K2882-1 Flextec 450
Wire Feeders
LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO,
LN-25 PRO Dual Power, LN-25 Pipe
(115 volt input wire feeders are not supported)
Literature
E5.95
Rated Output
Current/Voltage/Duty Cycle
450A/38V/60%
400A/36V/100%
Desert Duty Rated:
340A/34V/100%/55C
375A/35V/60%/55C
400A/36V/40%/55C
450A/38V/20%/55C
Input Current @
Rated Output
Output Range
37/27/22A
29/21/17A
5-500 Amps
HxWxD
inches (mm)
Net Weight
lbs.(kg)
18.8 x 14 x 26.5
(477 x 356 x 673)
125
(56.8)
www.lincolnelectric.com/multi-process--welders
25
MULTI-PROCESS WELDERS
Processes
Stick
TIG
MIG
Flux-Cored
Submerged Arc
Gouging
Output
CC
CV
DC
Input
3
PHASE
50 60
Hz
Hz
Key Options
DC-400
K804-1 Multi-Process Switch
K841 Undercarriage
DC-600
K804-1 Multi-Process Switch
K1611-1 Paralleling Kit
(for codes above 10500)
K842 Undercarriage
DC-655
K1482-1 Digital Meter Kit
K1528-1 Dual Process Switch
K1611-1 Paralleling Kit
K842 Undercarriage
More options at end of section
Shown:
K1308-25
Idealarc DC-400
Shown:
K1609-2
Idealarc DC-655
Literature
E5.20 (Idealarc DC-400)
E5.40 (Idealarc DC-600)
E5.46 (Idealarc DC-655)
Shown:
K1288-17
Idealarc DC-600
Idealarc DC-400
Idealarc DC-655
Idealarc DC-600
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc DC-400
K1308-25
K1308-12
w/Multi-Process Switch
K1288-18
w/Multi-Process Switch
K1288-17
K1288-22
K1288-28
230/460/3/60
400A/36V/100%
(450A/38V/60%)
(500A/40V/50%)
600A/44V/100%
680A/44V/60%
Idealarc DC-600
Idealarc DC-600
w/Meters
Idealarc
DC-600 VRD
Idealarc DC-655
26
K1609-2
www.lincolnelectric.com/multi-process-welders
230/460/3/60
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
78/39A
60-500A
12-42V
473
(215)
108/54A
CV:
70-850A, 13-44V
CC:
90-850A, 24-42V
30.7 x 22.2 x 38
(781 x 565 x 965)
522
(237)
50-815A
13-44V
Max. OCV: 46V (CV)
68V (CC)
27.5 x 22.2 x 38
(699 x 564 x 965)
720
(327)
230/460/575/3/60
108/54/43.2A
230/460/575/3/60
650A/44V/100%
(815A/44V/60%)
Shown:
K804-1 Multi-Process Switch
122/61/49A
MULTI-PROCESS WELDERS
Flextec 450
General Options
K1763-1
Advanced Process Panel
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K1803-1
Work and Wire Feeder 2/0 Weld Cable Package,
10 ft. (3.0 m)
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm2 cable
K2176-1
Twist Mate to Lug Cable Adapter
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K867
Universal Adapter Plug
General Options
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
K1764-1
Inverter and Wire Feeder Cart
Idealarc DC-400
General Options
K804-1
Multi-Process Switch
K841
Undercarriage Hand moving
K2149-1
Work Lead Package
Idealarc DC-600
General Options
K804-1
Multi-Process Switch
K842
Undercarriage Hand moving
K1737-1
All-Terrain Undercarriage
K1611-1
Paralleling Kit (codes above 10500)
K1897-1
Paralleling Kit (codes below 10500)
Idealarc DC-655
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K1611-1
Paralleling Kit
K842
Undercarriage Hand moving
K1737-1
All-Terrain Undercarriage
www.lincolnelectric.com/multi-process-welders
27
ADVANCED
PROCESS WELDERS
A Wide Variety Of Welding Waveforms
For Every Application
Fast, Reliable Digital Communication
Multi-Process Welding On A Variety Of
Materials
PROCESS
Excellent
5-570
50,60
STT
DC
N/A
CC
CV
CC
CV
CC
CV
CC
CV
DC
5-300
1,3
50,60
DC
5-350
1,3
50,60
DC
5-425
1,3
50,60
DC
5-570
50,60
Good
www.lincolnelectric.com/multi-process-welders
Optional
N/A
Inverter
Efficiency
DC
ArcLink Digital
Communication
Arc Gouge
50,60
Flux-Cored
CC
CV
Pulsed
0-450 PEAK
0-125 BKGRND
MIG/STT
DC
Current Range
(Amps)
MIG
Waveform Control
Technology
KEY:
STT
Hertz
Phase
FEATURES
INPUT
Polarity
PROCESS
Mode
TIG
MULTI-PROCESS
OUTPUT
Invertec STT II
STT
MODEL
MULTI-PROCESS
Shown:
K2921-1 CE Model
Shown:
K2902-1 US/International Model
Stick
INCLUDES STT
28
Invertec STT II
Invertec STT II
www.lincolnelectric.com/green
Output
Invertec STT II
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
208/230/460/3/60
225A/29V/60%
200A/28V/100%
32/30/16A
33/30/15/17/16A
36/34/20/19/18A
33/30/18/17/16A
36/34/20/19/18A
200-208/220-230/380-415/440-460/3/50/60
60
Hz
Hz
Shown:
K1525-1 Invertec STT II
Adjustable Hot Start controls the heat at the start of the weld.
K1525-1
K1526-1
K1526-2
K1527-1
K1527-2
50
60
Literature
E4.52
Invertec STT II
3
PHASE
Key Options
K1560-2 STT 10 Wire Feeder
K2614-1 LN-25 PRO Dual Power
K1759-xx Twist Mate Cable
Receptacles
K2593-100 Coaxial Power #1
Cable, 100 ft. (30.5 m), 300 amps
K852-xx Twist Mate Welding
Cable Plugs
More options at end of section
Product
Number
Input
Unit Includes
Twist Mate Cable Plugs (qty.2)
STT II Sense Lead Kit,
25 ft. (7.6 m)
The Invertec STT II power source combines high frequency inverter technology with advanced
Waveform Control Technology to provide a better welding solution than traditional short arc MIG.
Product
Name
STT DC
200/208/380/400/415/3/50/60
200/220/380/415/440/3/50/60
200/208/380/400/415/3/50/60
HxWxD
inches (mm)
Net Weight
lbs.(kg)
117
(53)
Output Range
Peak Current: 0-450A
Background Current:
0-125A
Max. OCV: 85V
www.lincolnelectric.com/green
Processes
Stick
DC TIG
Pulsed
DC TIG
Output
Pulsed MIG
MIG
Flux-Cored
CC
CV
DC
Input
1 3 50
60
PHASE
Hz
Unit Includes
Drive Roll Kit, .035/.045 in.
(0.9/1.2 mm)
Input Cord, 10 ft. (3.0 mm)
Work Lead & Clamp, 10 ft. (3.0 m)
Key Options
K2734-2 Understorage Cart
Pro-Torch TIG Torches
K870-2 Foot Amptrol
K963-4 Hand Amptrol
More options at end of section
Literature: E5.100
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Power Wave
C300
K2675-2
3 Ph 50/60:
208/220-230/380-415/
460/575
300A/29V/40%
250A/27V/100%
50-700
(1.27-17.8)
18.8 x 14 x 27.4
(478 x 356 x 697)
100
(47.6)
Power Wave
C300 Steel
Ready-Pak Pkg.
K2774-2
Solid:
.023-.045
(0.6-1.2)
Cored:
.035-.045
(0.9-1.2)
40.2 x 24 45.2
(1021 x 609 x 1148)
180
(81.6)
Power Wave
C300 Educational
Ready-Pak Pkg.
K2774-4
1 Ph 50/60:
208/220-230
www.lincolnelectric.com/multi-process-welders
29
The multi-process Power Wave S350 provides an extremely fast arc response, includes over 65
standard welding waveforms for optimized performance on almost any application and efficiently
converts input power to reduce operational costs all in a compact, rugged case.
Output
CC
CV
DC
MIG
Pulsed MIG
Flux-Cored
1 3 50
60
Input
Hz
PHASE
Wire Feeders
Power Feed 10M, Power Feed 25M
Shown: K2823-1
Power Wave S350
Literature
E5.110
Product
Number
Input
Voltage
Input Current
@ Rated Output
Power Wave
S350
K2823-3
208/230/380415/460/575/
1/3/50/60
Power Wave
S350
One-Pak
(steel)
(1)
K3005-1
Rated Output
Current/Voltage/Duty Cycle
Output
Range(3)
5-350A
GMAW: 350A/31.5V/40%2 SMAW: 250A/30V/100%
GMAW: 300A/29V/100% GTAW-DC: 350A/24V/40%
2
GTAW-DC: 300A/22V/100%
SMAW: 325A/33V/40%
208/230/380415/460/575/
1/3/50/60
(2)
230 Volt/1 Phase inputs, the peak rating is at 30% duty cycle, except for GTAW.
(3)
Net Wt.
lbs. (kg)
20.40 x 14 x 24.80
(518 x 356 x 630)
85
(38.6)
52 x 39 x 26
(1321 x 991 x 660)
450
(204.1)
HxWxD
inches (mm)
Processes
GMAW-STT
Output
STT DC
Input
40
VDC
U.S./International Model
(K2902-1) Includes
Power Source Output Pigtail Adapter
Cable (Tweco-style)
Remote Voltage Sense Lead,
25 ft. (3.7 m)
CE Model (K2921-1) Includes
Sync Tandem/STT Receptacle
ArcLink Receptacle
Sense Lead
Literature
E5.190
Shown: K2921-1
CE Model
Shown: K2902-1
US/International Model
Product
Number
Power Wave
STT Module
K2902-1
US/International
K2921-1
CE Model
30
www.lincolnelectric.com/multi-process-welders
Input Power
40V DC
Rated Output(1)
Current/Voltage/Duty Cycle
HxWxD
inches (mm)
Net Weight
lbs.(kg)
47
(21.3)
(1)
COMMUNICATIONS PROTOCOL
Processes
Stick
TIG
MIG
Output
Choose the compact, efficient Power Wave 355M inverter-based welding power source for
advanced process semiautomatic welding, including aluminum push-pull capability.
Pulsed
Flux-Cored
Gouging
CC
CV
DC
Input
1 3 50
60
PHASE
Hz
Waveform Control Technology gives you the ability to select the right waveform for each applicationthat
means the arc has been optimized for each wire type and size for exceptionally smooth arc performance.
Utilizes ArcLinkthe leading digital communication protocol for welding, making
it the best choice for seamless, time critical integration with the wire feeder.
Push-pull capability for ultimate aluminum welding with
the Power Feed 10M or Power Feed 25M wire feeder.
www.lincolnelectric.com/green
Shown:
K2368-1 Power Wave 355M
Wire Feeders
Power Feed 10M, Power Feed 25M
Literature: E5.146
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
K2368-1
3 ph: 200/208-230/380-400/
415-460/575/3/50/60
350A/34V/60%
(300A/32V/100%)
3 ph: 50/50-42/28-27/26-23/18A
1 ph: 94-85/64-42/37A
K2372-1
(for steel)
1 ph: 208-230/415-460/575/
1/50/60
350A/34V/60%
(300A/32V/100%)
COMMUNICATIONS PROTOCOL
www.lincolnelectric.com/green
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
K2202-1
208/230/460/575/3/50/60
60Hz: 450A/38V/100%
(570A/43V60%)
50Hz: 400A/36V/100%
(500A/40V/60%)
60Hz:
58/53/25/22A
(82/78/37/31A)
50Hz:
49/45/23/18A
(67/61/31/25A)
60Hz & 50Hz: 36/33A
(48/44A)
K2202-2
K2203-2
380/415/3/50/60
5-425A
81.5
(37)
250
(113)
Processes
Stick
TIG
MIG
Pulsed
Output
CC
CV
Input
3
PHASE
50
60
Hz
Wire Feeders
Power Feed 10M, Power Feed 25M
Literature: E5.161
Product
Name
K2375-1
K2203-1
K2792-1
Net Weight
lbs.(kg)
Key Options
K2149-1 Work Lead Package
K2207-2 Ethernet/DeviceNet Module
K1570-1 Dual Cylinder Undercarriage
K1813-1 Cool Arc 40
More options at end of section
HxWxD
inches (mm)
Output Range
Output Range
5-570A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
286 (130)
477 (216)
293 (133)
549 (249)
280 (127)
340 (154)
www.lincolnelectric.com/multi-process-welders
31
www.lincolnelectric.com/multi-process-welders
MULTI
OPERATOR
WELDING SYSTEMS
Multi-Weld 350
MULTI-ARC
SYSTEMS
Invertec V350-PRO
Flextec 450
COMING SOON
OUTPUT
Hertz
DC+ Welding
Only
CC
DC
5-275
1/3
50,60
Invertec V350-PRO
CC
CV
CC
CV
DC
5-425
1/3
50/60
DC
10-500
50/60
Flextec 450
KEY:
Excellent
Good
Touch-Start
TIG
Phase
Invertec V275-S
Arc Gouge
Flux-Cored
Pulsed
MIG
30-350
TIG
DC+
only
Current Range
(Amps)
Stick
Polarity
CC
CV
Multi-Weld 350
RACKS
FEATURES
INPUT
PROCESS
Mode
MULTI
ARC
MODEL
POWER SOURCE
RACK SYSTEMS
One Disconnect
Switch
Invertec V275-S
Optional
www.lincolnelectric.com/racks
33
Multi-Weld 350
Chopper Technology
Output
The Multi-Weld 350 system offers a cleaner, safer job site, and allows operators to have high
performance welding control right where they need it at the arc.
Independent arcs. Starting or stopping one Multi-Weld
doesnt affect the welding of the others.
Multi-Weld
350
K1735-1
80V DC
Input
80
VDC
Wire Feeders
LN-25 PRO
Input Volts
DC
Power Sources
Idealarc DC-655, Idealarc DC-1000,
Idealarc DC-1500, SAE-400,
SAE-500, Vantage 500
Product
Number
CC
CV
Key Options
K1736-1 Distribution Box
K852-70 Twist Mate Welding
Cable Connectors
K1759-70 Twist Mate Female
Plug
K857 Remote Output Control
More options at end of section
Product
Name
Literature
E5.302
Shown:
K1735-1 Multi-Weld 350
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
350A/34V/100%
(DC+ only output)
165A
Output Range
15-40 Volts
30-350 Amps
Max. OCV: 76V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
11.6 x 10 x 21.5
(295 x 254 x 546)
59
(27)
Processes:
Inverter Racks
www.lincolnelectric.com/green
Invertec V275-S
Stick
TIG
Gouging
Output
CC DC
Input
3
PHASE
50 60
Hz
Hz
Invertec V350-PRO
Stick
Flux-Cored
TIG
Gouging
MIG
Output
CC
CV
DC
Input
3
PHASE
50
60
Hz
Key Options
K2665-1 Caster Kit
More options at end of section
Literature
E5.92
Shown:
K2667-2 V350-PRO Tweco 6-Pack Rack
Product
Number
4-Pack Rack
V275-S
8-Pack Rack
V275-S
K2666-1
4-Pack Rack
V350-PRO
6-Pack Rack
V350-PRO
K2667-1
K2666-2
Rated Output
Current/Voltage/Duty Cycle(2)
208/230/460/575/3/60
220/380/400/415/440/3/50
208/230/460/575/3/60
220/380/400/415/440/3/50
275A/31V/35%
250A/30V/35%
275A/31V/35%
250A/30V/35%
96/89/46/39A
89/53/53/50/46A
161/149/77/65A
149/89/89/83/77A
208/230/380-415/460/575/3/50/60
350A/34V/60%
128/67/57A
K2667-2
(1)
Fused for 380/460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed.
34
www.lincolnelectric.com/racks
HxWxD
in. (mm)
Net Weight
lbs.(kg)
5-275A
483
(219)
986
(447)
5-425A
796
(361)
1,039
(471)
Output Range
171/90/76A
(2)
Output
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Input Current
@ Rated Output
Output Range
4-Pack Rack
Flextec 450
K2956-1
380/460/575/3/50/60
450A/38V/60%
400A/36V/100%
103/75/61A
5-500 Amps
6-Pack Rack
Flextec 450
K2957-1
138/100/81A
CC
CV
DC
Input
50
60
Hz
PHASE
HxWxD
in. (mm)
Net Weight
lbs.(kg)
800
(363)
1,100
(499)
Multi-Operator Options
See the Recommended Equipment Options section for descriptions.
Multi-Weld 350
Inverter Racks
General Options
K1736-1
Distribution Box
K852-70
Twist Mate Cable Plug for 1/0-2/0,
50-70 mm2 cable
K852-95
Twist Mate Cable Plug for 2/0-3/0,
70-95 mm2 cable
K1759-70 Twist Mate Receptacle for 1/0-2/0,
50-70 mm2 cable
K1759-95 Twist Mate Receptacle for 2/0-3/0,
70-95 mm2 cable
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
www.lincolnelectric.com/racks
35
ENGINE DRIVES
COMMERCIAL
Ranger 305 D
300 Amps for more DC Stick/Pipe/
Tube Frame
Chopper Technology
Reactor Technology
Arc Gouge
in. (mm)
70-140 AC
5,500(S)/4,000(C)
Outback 145
CC
DC
50-145 DC
4,750(P)/4,250(C)
Outback 185
CC
DC
50-185 DC
5,700(P)/5,200(C)
Ranger 225
CC/CV
DC
50-225 DC
CC/CV AC/DC
Ranger 305 G
CC/CV
50-250 DC
50-250 AC
10,500(P)/9,000(C)
5/32
(4.0)
11,000(P)/10,000(C)
3/16
(4.8)
10,500(P)/9,500(C)
3/16
(4.8)
10,000(P)/9,000(C)
3/16
(4.8)
10,000(P)/9,500(C)
3/16
(4.8)
20-305 DC
DC
40-300 DC Pipe
MIG
AC
AC TIG
CC
Pipe
Bulldog 140
Current Range
(Amps)
Stick
Polarity
Flux-Cored
FEATURES
Mode
(C)=Continuous
(P)=Peak
(S)=Surge
AC Generator
Power (In Watts)
Gasoline
PROCESS
OUTPUT
MODEL
140-225 AMP
MODELS
250-300 AMP
MODELS
Digital Meters
Hot Start
Ranger 305 G
Welding / AC Generator
Remote Capable
Ranger 225
Outback 185
Weld Thicker Material Using DC
Outback 145
Enclosed Case
Bulldog 140
20-250 DC TIG
LPG
Diesel
20-300 DC
DC
40-300 DC Pipe
20-250 DC TIG
20-305 DC
CC/CV
DC
40-300 DC Pipe
20-250 DC TIG
KEY:
36
CC/CV
Excellent
www.lincolnelectric.com/engine-drives
Good
Optional
Bulldog 140
Processes
Stick
Output
CC AC
Input
5.5s
kW
Key Options
K875 Accessory Kit
K2722-1 Undercarriage
K2819-1 Lift Bail Kit
K2804-1 Canvas Cover
K2471-1 POWER MIG 140C
K2473-1 POWER MIG 180C
K2532-1 Magnum 100SG Spool
Gun (Requires POWER MIG 140C
or 180C)
More options at end of section
Its great for homeowners and anyone who needs portable AC stick welding
and AC generator power!
Low-Lift Grab Bars (patent-pending) More leverage
for lifting unit on and off truck beds. Provides extra
protection against product damage.
1-1/4 in. (32 mm) Diameter Rugged Tube Frame
Great for all-around sturdy protection. Largest diameter
tube frame in its class!
6.8 Gallon (25.7 Liter) Fuel Tank For extended run
times, less frequent re-fueling. Large fuel fill opening
for easy re-fueling, too!
Literature
E6.31
Product
Number
Bulldog 140
K2708-1
Rated Output
Current/Voltage/Duty Cycle
125A AC/20V/30%
100A AC/25V/60%
Shown:
K2708-1 Bulldog 140
Output Range
Engine Model
70 - 140A AC
5,500 Watts Surge
4,000 Watts Continuous
Subaru
EX30
Number of
Cylinders
HP@ Speed
(rpm)
Dimensions - H x W x D
inches (mm)
Net Weight
lbs. (kg)
10 @ 3,600
205
(93)
Processes
Stick
Output
Outback models are great for service trucks, fence contractors, maintenance crews, farmers,
ranchers and anyone who needs portable DC stick welding and AC generator power!
Low-Lift Grab Bars More leverage for lifting unit on and off truck beds. Provides
extra protection against product damage.
Outback 185 model includes electric start switch and choke control. All engine
controls on front control panel for easy access, especially when mounted on truck beds.
1-1/4 in. (32 mm) Diameter Rugged Tube Frame for all-around sturdy protection.
6.8 Gallon (25.7 Liter) Fuel Tank for extended
run times and less frequent re-fueling. Large
fuel fill opening for easy re-fueling, too!
DC Welding with up to 1/8 in. (3.2 mm) stick
electrode on Outback 145 and 5/32 in. (4 mm)
stick electrode on Outback 185.
Versatile AC Generator Power 4,750 Watts
Peak (4,250 Watts Continuous) on Outback 145
and 5,700 Watts Peak (5,200 Watts Continuous)
on Outback 185. Use for many tasks, including
powering a grinder, work lights, pump, motor
starting, or emergency power. Plug in a Lincoln
POWER MIG 140C or POWER MIG 180C
for wire welding!
CC DC 4.7
(1)
kW
5.7P
kW
(2)
Input
Key Options
K875 Accessory Kit
K2793-1 Spark Arrestor Kit
(Outback 185 only)
K2722-1 Undercarriage
K2819-1 Lift Bail Kit
K2804-1 Canvas Cover
K1690-1 GFCI Receptacle Kit
(2 Kits Required)
K2471-1 POWER MIG 140C
K2473-1 POWER MIG 180C
K2532-1 Magnum 100SG Spool
Gun (Requires POWER MIG 140C
or 180C)
More options at end of section
Literature
E6.65 (Outback 145)
E6.70 (Outback 185)
(1)
Outback 145
Outback 185
(2)
Shown:
K2707-1 Outback 145
Shown:
K2706-1 Outback 185
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output Range
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Outback 145
K2707-1
80A DC/25V/100%
100A DC/25V/60%
125A DC/25V/30%
50-145 DC
4,750 Watts Peak
4,250 Watts Continuous
Subaru EX30
10 @ 3,600
238
(108)
Outback 185
K2706-1
100A DC/25V/100%
130A DC/25V/60%
150A DC/25V/20%
50-185 DC
5,700 Watts Peak
5,200 Watts Continuous
Kohler CS 12.75
12.75 @ 3,600
310
(141)
www.lincolnelectric.com/engine-drives
37
Ranger 225
Output
A great choice for getting the job done! For construction contractors, maintenance crews,
farmers or ranchers, the Ranger 225 does a variety of basic welding jobs.
DC
10.5P
kW
Input
Key Options
K1898-1 Spark Arrestor Kit
K886-2 Canvas Cover
K1737-1 All-Terrain Undercarriage
K704 Accessory Kit
K2613-1 LN-25 PRO Wire Feeder
K126-12 K126-PRO 350 amp
Innershield Gun
KP1697-068 Drive Roll and Guide
Tube Kit
K2473-1 POWER MIG 180C
K1816-1 Full KVA Adapter Kit
K2532-1 Magnum 100SG Spool
Gun (requires POWER MIG 140C
or 180C)
More options at end of section
CC
CV
Flux-Cored
Gouging
Shown:
K2857-1 Ranger 225
Literature
E6.89
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Ranger 225
K2857-1
225A DC CC/25V/40%
210A DC CC/25V/100%
200A DC CV/20V/100%
Output Range
Engine Model
50-225A DC
15-25V CV
10,500 watts peak
9,000 watts continuous
Kohler
OHV Command
CH23S
Number of
Cylinders
HP@ Speed
(rpm)
Dimensions - H x W x D
inches (mm)
Net Weight
lbs. (kg)
23 @ 3600
514
(233)
Processes
Stick
TIG
MIG
Flux-Cored
Gouging
Output
The Ranger 250 GXT has all of the Xtras you need for
construction and maintenance work250 amps
for AC or DC stick and wire welding, 11,000
watts peak AC generator power and a
Lincoln Electric enclosed case.
11
kW
Input G
Literature
E6.96
Shown:
K2382-4
Ranger 250 GXT
Shown: K2382-5
Stainless Roof, Sides, Doors
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Ranger
250 GXT
K2382-4
K2382-5
50-250A AC/DC
14-28V CV
11,000 watts peak
10,000 watts continuous
23 @ 3600
602
(273)
38
AC
DC
Key Options
K886-2 Canvas Cover
K930-2 TIG Module
K1737-1 All-Terrain Undercarriage
K704 Accessory Kit, 400 Amp
K857-1 Remote Output Control,
100 ft. (30 m)
More options at end of section
CC
CV
www.lincolnelectric.com/engine-drives
Processes
Stick
TIG
MIG
Output
Whether you run a gasoline or diesel fleet, or require LPG power, these powerful stick, TIG, wire
and pipe welders are ready for all day, everyday performance. Rugged and dependable, Ranger
305 G, 305 D and 305 LPG models feature a totally enclosed case for maximum protection and
a 12 gallon (45 L) fuel tank to last the entire day.
Input
CC
CV
(1)
Flux-Cored
Gouging
DC
L
P
G
10.5P
(1)
(2)
10
(2)(3)
kW
kW
(3)
Chopper Technology
www.lincolnelectric.com/green
Shown:
K2937-1
Ranger 305 LPG
Shown:
K1726-5
Ranger 305 G
Shown:
K1727-3
Ranger 305 D
A portable powerhouse
- Ranger 305 G :
10,500 watts peak and 9,500 continuous watts.
- Ranger 305 LPG :
10,000 watts peak and 9,000 continuous watts.
- Ranger 305 D :
10,000 watts peak and 9,500 continuous watts.
Key Options
K886-2 Canvas Cover
(Ranger 305 G and LPG)
K704 Accessory Kit, 400 Amp
K857-1 Remote Output Control,
100 ft. (30 m)
More options at end of section
Literature
E6.117 (Ranger 305 G)
E6.119 (Ranger 305 LPG)
E6.118 (Ranger 305 D)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Ranger 305 G
K1726-5
305A DC CC/29V/100%
300A DC CV/29V/100%
23 @ 3600
K2353-2
510
(231)
Ranger 305 G
One-Pak Package
Ranger 305 LPG
20-305A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,500 watts peak
9,500 watts continuous
20-300A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,000 watts peak
9,000 watts continuous
20-305A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,000 watts peak
9,500 watts continuous
480
(218)
698
(317)
Ranger 305 D
One-Pak Package
K2937-1
300A DC CC/25V/100%
300A DC CV/25V/100%
K2944-1
K1727-3
K2352-1
305A DC CC/29V/100%
300A DC CV/29V/100%
25 @ 3600
18.8 @ 3600
(1)
Ranger 305 G
(2)
(3)
Ranger 305 D
www.lincolnelectric.com/engine-drives
39
Ranger 225
General Options
K875
Accessory Kit, 150 Amp
K2722-1
Undercarriage
K2819-1
Lift Bail Kit
K2804-1
Canvas Cover
Wire Feeder Options
K2471-1
POWER MIG 140C
K2473-1
POWER MIG 180C
Spool Gun Options
K2532-1
Magnum 100SG Spool Gun
General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small Two-Wheel Road Trailer with Duo-Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V (25ft 2pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K2535-1
Precision TIG 225 Ready-Pak
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Solid/Cored Wire
OR
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid Wire
K2473-1
POWER MIG 180C
K1816-1
Full-KVA Adapter Kit (1-phase)
K2532-1
Magnum 100SG Spool Gun
General Options
K802N
Power Plug Kit, 20 Amp
T12153-9 Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small 2-Wheel Road Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-4
Pro-Torch TIG Torch PTA-26,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-3
Control Cable (9-pin to 6-pin and 115V plug)
K937-45
Control Cable Extension, 45 ft. (13.7 m)
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K938-1
Contactor Kit
K939-1
Docking Kit
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
K2473-1
POWER MIG 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum 100SG Spool Gun
Outback 145
General Options
K875
Accessory Kit, 150 Amp
K2722-1
Undercarriage
K2819-1
Lift Bail Kit
K2804-1
Canvas Cover
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
Wire Feeder Options
K2471-1
POWER MIG 140C
K2473-1
POWER MIG 180C
Spool Gun Options
K2532-1
Magnum 100SG Spool Gun
Outback 185
General Options
K875
Accessory Kit, 150 Amp
K2793-1
Spark Arrestor Kit
K2722-1
Undercarriage
K2819-1
Lift Bail Kit
K2804-1
Canvas Cover
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
Wire Feeder Options
K2471-1
POWER MIG 140C
K2473-1
POWER MIG 180C
Spool Gun Options
K2532-1
Magnum 100SG Spool Gun
40
www.lincolnelectric.com/engine-drives
Ranger 305 D
General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small 2-Wheel Road Trailer and Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26
Series Torches
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K2535-1
Precision TIG 225 Ready-Pak
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder with Internal
Contactor & Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin
MS-type & Lug, 10 ft. (3.0 m)
K2473-1
POWER MIG 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum 100SG Spool Gun
General Options
K802N
Power Plug Kit, 20 Amp
T12153-9 Full-KVA Power Plug (1-phase)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2361-1
LPG Tank Strap (requires K1745-1)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30.5 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30.5 m)
TIG Options
K1783-9
PTA-26V Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K2535-1
Precision TIG 225 Ready-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Solid/Cored Wire
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Solid/Cored Wire
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 & .045 in. (0.9 & 1.1 mm)
Solid Wire
Spool Gun Options
K2473-1
POWER MIG 180C
K1816-1
Full-KVA Adapter Kit (1-phase)
K2532-1
Magnum 100SG Spool Gun
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type &
Lug, 10 ft. (3.0 m)
General Options
K802N
Power Plug Kit, 20 Amp
T12153-9 Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K2635-1
Small 2-Wheel Road Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), qty. 2
KP509
Parts Kit For PTW-18 and PTA-26
Series Torches
K963-3
Hand Amptrol (Rotary Track Style)
K870
Foot Amptrol
K2535-1
Precision TIG 225 Ready-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder with Internal
Contactor & Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 m) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
K2473-1
POWER MIG 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum 100SG Spool Gun
www.lincolnelectric.com/engine-drives
41
ENGINE DRIVES
INDUSTRIAL
Pipeliner 200D
Cross-Country Pipe DC 200 Amp Diesel
Classic 300D
Excellent for Pipe, Construction
and Maintenance
Construction Welding
500 AMP
MODELS
Corrosive Environments
Vantage
500
Vantage 500 and AirThree
in One Welder,
500 (Compact Case) Generator and Air Compressor
Vantage
High Output Multi-Process Powerhouse for
Classic 300D
CC
DC
40-350 DC
3/16
(4.8)
Vantage 300
CC/CV
DC
3-Phase: 12,500(P)/11,000(C)
1-Phase: 11,500(P)/10,000(C)
1/4
(6.3)
3-Phase: 19,000(P)/17,000(C)
1-Phase: 12,000(P)/11,000(C)
5/16
(8.0)
5/16
(8.0)
40-300 DC Pipe
30-500 DC
Vantage 400
CC/CV
DC
40-300 DC Pipe
20-250 DC TIG
Optional
CC
DC
SAE-500
CC
DC
80-575 DC
3/8
(10)
SAE-500
Severe Duty
CC
DC
80-575 DC
3/8
(10)
Vantage 500
CC/CV
DC
30-575 DC
40-300 DC Pipe
3/8
(10)
3/8
(10)
3-Phase: 20,000(C)
1-Phase: 12,000(C)
3/8
(10)
60-500 DC
20-250 DC TIG
Vantage 500
(Compact Case)
CC/CV
DC
30-575 DC
40-300 DC Pipe
CC/CV
DC
40-300 DC Pipe
20-250 DC TIG
KEY:
Excellent
20-250 DC TIG
30-575 DC
Air Compressor
Voltage Reduction
Device (VRD)
5/32
(4.0)
Corrosive
Environments
Weld Meters
Chopper Technology
Pure DC Generator
1,750 DC
Arc Gouge
in. (mm)
40-300 DC
(C)=Continuous
Flux-Cored
DC
(P)=Peak
MIG
CC
AC Generator Power
(Watts)
AC TIG
Pipeliner 200D
Current Range
(Amps)
Pipe
Polarity
Reactor Technology
FEATURES
Mode
PROCESS
DC TIG Scratch Start
OUTPUT
20-250 DC TIG
Diesel
30-400 DC
Vantage
400
Compact, Multi-Process,
SAE-500 SAE-500
Severe Duty
Heavy Duty Pipe and
Offshore and Other
MODEL
42
Vantage
300
Compact, Multi-Process
Stick
200-400 AMP
MODELS
Good
www.lincolnelectric.com/engine-drives
Optional
Pipeliner 200D
www.lincolnelectric.com/green
Output
The Pipeliner 200D is a direct descendant of Lincolns industryrespected 200 amp pure DC generator welders for cross-country
pipeline welding. It features a DC exciter and runs slower
than the common 1800 RPM, as requested by the most
discriminating cross-country pipeline operators.
CC CV
(1)
DC 1.75
kW
Input
Key Options
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit, 400 Amp
K924-4 Remote Control Kit,
100 ft. (30.5 m) (for use w/o Wire
Feed Module)
K623-1 Wire Feed Module
More options at end of section
Literature
E6.132
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Pipeliner 200D
K6090-11
200A/40V/60%
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
27.8 @ 1600
1,302
(590)
Output Range
40-300A DC
1,750 watts DC
Auxiliary Power
(1)
With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.
Classic 300D
Processes
Stick
TIG
MIG(1)
www.lincolnelectric.com/green
Output
Shown:
K1643-9
Classic 300D
With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.
Rated Output
Current/Voltage/Duty Cycle
K1643-7
K1643-8
K1864-3
K2242-3
250A/30V/100%
300A/32V/60%
K1643-9
K1643-10
K2386-3
K2387-3
(1)
DC 3
kW
Input
Key Options
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit, 400 Amp
K924-4 Remote Control Kit,
100 ft. (30.5 m) (for use w/o Wire
Feed Module)
More options at end of section
Literature
E6.155
(1)
Product
Number
CC CV
The Classic 300D, with proven, rugged construction, is recommended for pipeline,
construction and maintenance welding. It features Lincolns pure DC
generator design for outstanding performance on pipe. Choose Perkins
or Kubota 4-cylinder, water-cooled industrial diesel engines
and add CV wire welding with the optional Wire Feed Module.
Product
Name
Flux-Cored(1)
Gouging
Output Range
40-350A DC
3000 watts
AC Power
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
32.7 @ 1800
1354 (614)
1389 (630)
35.5 @ 1800
1320 (599)
1355 (615)
www.lincolnelectric.com/engine-drives
43
Chopper Technology
Processes
Stick
TIG
MIG
Output
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Vantage 300
K2409-3
300A/32V/100%
350A/28V/100%
K2452-3
K2453-3
CC
CV
DC
12.5P
(1)
kW
19
(2)
kW
Input
Shown:
K2409-3
Vantage 300
Shown:
K2410-3
Vantage 400
www.lincolnelectric.com/green
Flux-Cored
Gouging
Key Options
K2636-1 Medium Two-Wheel Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K2627-2 Remote Output Control
w/120V AC, 100 ft. (30.5 m),
20A capacity
More options at end of section
Literature
E6.206 (Vantage 300)
E6.210 (Vantage 400)
Vantage 400
19 kW peak (17 kW continuous)
3-phase 240V AC
12 kW peak (11 kW continuous)
1-phase 120/240V AC
(1)
Vantage 300
(2)
Vantage 400
Output Range
30-400A DC
40-300A Pipe
20-250A DC TIG
14-32V CV
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
22 @ 1800
1,035 (469)
35.9 x 25.3 x 60
(913 x 642 x 1524)
1,230 (559)
3-Phase AC Power:
12.5 kW Peak , 11 kW Continuous
1-Phase AC Power:
11.5 kW Peak , 10 kW Continuous
Vantage 400
K2410-3
K2508-3
K2509-3
K2711-1
K2717-3
K2718-3
44
www.lincolnelectric.com/engine-drives
400A/36V/100%
450A/32V/100%
30-500A DC
40-300A Pipe
20-250A DC TIG
14-36V CV
3-Phase AC Power:
19 kW Peak , 17 kW Continuous
1-Phase AC Power:
12 kW Peak , 11 kW Continuous
Kubota V2403M
EPA Tier 4i
32.7 @ 1800
35.5 @ 1800
1,245 (565)
Processes
Stick
TIG
Gouging
Output
Built for operation in remote locations, the Big Red 500 is a simple, rugged diesel engine
driven welder for stick welding, TIG and arc gouging.
CC DC 3.6
kW
Input
Key Options
K2861-1 Remote Control Kit
100 ft. (30 m)
K2636-1 Two-Wheeled Road Trailer
with Duo-Hitch: Ball/Eye Hitch
Combo
K2639-1 Fender & Light Kit
K2640-1 Cable Rack
K2863-1 Analog Weld Meters Kit
K2864-1 Spark Arrestor Kit
K704 Accessory Kit, 400 Amp
More options at end of section
Literature
E6.225
Product
Number
Rated Output
Current/Voltage/Duty Cycle
K2810-1
At 40 C (104F):
500A/30V/40%
450A/34V/60%
400A/40V/100%
Shown:
K2810-1 Big Red 500
Output Range
Engine Model
65-500A DC
3600 watts
Deutz D2011L3i
Diesel
EPA Tier 4i
Number of
Cylinders
HP@ Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs. (kg)
32 @ 1800
1538
(697)
www.lincolnelectric.com/engine-drives
45
SAE-500 &
SAE-500 Severe Duty
www.lincolnelectric.com/green
Processes
Stick
TIG
Flux-Cored(1)
Gouging
Output
CC CV
(1)
DC 3
kW
Input
SAE-500 Ready-Pak
Package Includes
SAE-500
Road Trailer with Duo-Hitch:
Ball/Eye Hitch Combo
Fender and Light Kit
Cable Rack
Cable Connectors (qty. 2)
Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
Electrode Cable 3/0, 10 ft. (3 m)
Work Cable 3/0, 50 ft. (15.3 m)
400A Electrode Holder
500A Work Clamp
For high amperage stick applications in demanding environments, the SAE-500 and
SAE-500 Severe Duty deliver 500 amps for DC stick welding and 3,000 watts of AC
power. Both models are powered by a heavy duty Kubota industrial turbo-charged
diesel engine, offering low maintenance and a long service life.
For offshore salt spray and other corrosive environments, the SAE-500 Severe Duty
(Silver Bullet) is the preferred choice featuring great arc performance, design
simplicity, high reliability and extreme ruggedness.
Key Options
K924-4 Remote Control Kit,
100 ft. (30 m)
K2637-1 Large Two-Wheeled Road
Trailer with Duo-Hitch: Ball/Eye
Hitch Combo
K704 Accessory Kit, 400 Amp
K385-2 CV Adapter
More options at end of section
Literature
E6.182 (SAE-500)
E6.184 (SAE-500 Severe Duty)
(1)
Shown:
K1278-11 SAE-500
Shown:
K1278-12
SAE-500 Severe Duty
Both Models
Product
Number
Rated Output
Current/Voltage/Duty Cycle
SAE-500
K1278-11
400A/40V/100%
500A/40V/60%
SAE-500 One-Pak
SAE-500 Ready-Pak
K2726-3
K2730-3
SAE-500
Severe Duty
K1278-12
46
www.lincolnelectric.com/engine-drives
400A/40V/100%
500A/40V/60%
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
80-575A DC
3,000 Watts
AC Power
57.8 @ 1800
45.8 x 28 x 83
(1164 x 711 x 2109)
2,048
(928)
80-575A DC
3,000 Watts
AC Power
Output Range
57.8 @ 1800
45.8 x 28 x 83
(1164 x 711 x 2109)
To top of exhaust tube:
54.3 (1379)
2,048
(928)
Vantage 500
Processes
Stick
TIG
MIG
Chopper Technology
www.lincolnelectric.com/green
Shown:
K2405-2
Vantage 500
Shown:
K2686-1
Vantage 500
(Compact Case)
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Vantage 500
K2405-2
500A/40V/100%
550A/36V/60%
575A/35V/50%
K2288-3
K2290-3
K2686-1
CC
CV
Output
DC 20
kW
Input
Flux-Cored
Gouging
Output Range
Type of
Engine
K2724-3
K2728-3
HxWxD
inches (mm)
Net Weight
lbs.(kg)
48 @ 1800
1,532
(695)
43 @ 1,850
1,290
(586)
Chopper Technology
Processes
Stick
TIG
Output
CC
CV
MIG
Flux-Cored
Gouging
DC 20
kW
Input
When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy duty
construction, and rental fleet use. A compressor pumps plenty of air for arc gouging with
up to 3/8 in. (10 mm) carbons, plasma cutting or other air tools. A powerful 500 amps @
100% duty cycle is enough for almost any stick, TIG, MIG or flux-cored welding project.
Rotary screw compressor rated at
60 CFM, 100 PSI, 100% duty cycle.
www.lincolnelectric.com/green
Key Options
K2636-1 Medium Two-Wheel Road Trailer
with Duo-Hitch: Ball/Eye Hitch Combo
K704 Accessory Kit, 400 Amp
K857-1 Remote Control, 100 ft. (30.5 m)
More options at end of section
Literature:
E6.216 (Vantage 500)
E6.214 (Vantage 500, Compact Case)
HP & Speed
(rpm)
Key Options
K2636-1 Medium Two-Wheel Road Trailer
with Duo-Hitch: Ball/Eye Hitch Combo
K704 Accessory Kit, 400 Amp
K857-1 Remote Control, 100 ft. (30.5 m)
More options at end of section
No. of
Cyl.
30-575A DC
Deutz D2011 L4i
40-300A Pipe
Diesel
20-250A DC TIG
EPA Tier 4i
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous
30-525A DC
Perkins 404D-22T
40-300A Pipe
Turbo Diesel
20-250A DC TIG
EPA Tier 4i
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous
500A/40V/100%
525A/38V/60%
Shown:
K2325-2
Air Vantage 500
Literature: E6.217
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
K2325-2
500A/40V/100%
550A/36V/60%
575A/35V/50%
K2725-3
Air Vantage 500 One-Pak
Air Vantage 500 Ready-Pak K2729-3
Output Range
30-575A DC
40-300A Pipe
20-250A DC TIG
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous
Compressor: 60 CFM, 100 PSI
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Kubota V3600-T
Turbo Diesel
EPA Tier 4i
58 @ 1,850
1,730
(785)
www.lincolnelectric.com/engine-drives
47
General Options
K903-1
Spark Arrestor Kit
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2423-1
Stainless Steel Sheet Metal Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K924-4
Remote Control Kit, 100 ft. (30.5 m)
Wire Feeder Options
K623-1
Wire Feed Module
K2464-1
Remote Control Kit, 100 ft. (30.5 m)
(use when Wire Feed Module is installed)
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126-PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full KVA Power Plug (1-Phase)
T12153-10 Full KVA Power Plug (3-Phase)
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K1898-1
Spark Arrestor Kit
K2467-1
Digital Weld Meters Kit (for K2409-1 & K2499-1)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30.5 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K2535-1
Precision TIG 225 Ready-Pak Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-Phase)
T12153-10 Full-KVA Power Plug (3-Phase)
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K903-1
Spark Arrestor Kit
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
K2679-1
Cold Weather Heater and Tarp Kit (Perkins)
K2735-1
Cold Weather Heater and Tarp Kit (Kubota)
48
www.lincolnelectric.com/engine-drives
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K2535-1
Precision TIG 225 Ready-Pak Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm)
Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 in. and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
General Options
K802D
Power Plug Kit
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp
K2637-1
Large Two-Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-1
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K1735-1
Multi-Weld 350 (See Bulletin E5.302)
Stick Options
K704
Accessory Kit, 400 Amp
K924-4
Remote Control Kit, 100 ft. (30.5 m)
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft.
K814
Arc Start Switch
K938-1
Contactor Kit
Wire Feeder Options
K385-2
CV Adapter (with MS-Type connection,
local/remote switch)
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in. Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-Phase)
T12153-10 Full-KVA Power Plug (3-Phase) (Perkins)
K2636-1
Medium Two Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K887-1
Ether Start Kit (Deutz)
K899-1
Spark Arrestor Kit (Deutz)
K903-1
Spark Arrestor Kit (Perkins)
K2679-1
Cold Weather Heater & Tarp Kit (Perkins)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K2535-1
Precision TIG 225 Ready-Pak Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in.
(1.7-1.8 mm) Cored/Solid
KP1697-3/32 Drive Roll Kit, 3/32 in. (2.4 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled,
w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
General Options
K802N
Power Plug Kit, 20 amp
T12153-9 Full-KVA Power Plug (1-Phase)
K2636-1
Medium Two Wheel Trailer & Duo-Hitch
Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch
Ball/Eye Hitch
K2354-2
Air Dryer Kit (Kubota)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch TIG Torch PTA-26V,
25 ft. (7.6 m), 2 pc
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol
K963-3
Hand Amptrol (Rotary Track Style)
K2350-2
Invertec V205-T AC/DC One-Pak
K1816-1
Full-KVA Adapter Kit (1-phase)
K2535-1
Precision TIG 225 Ready-Pak Package
Wire Feeder Options
K2613-1
LN-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-12
K126 PRO FCAW-SS Gun, 15 ft (4.6 m),
.062-5/64 in. (1.6-2.0 mm)
KP1697-068 Drive Roll Kit, .068-.072 in.
(1.7-1.8 mm) Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid
K2652-2-10-45 Magnum PRO 350 Ready-Pak, 15 ft. (4.6 mm),
.035-5/64 in. (0.9-2.0 mm). Includes K466-10
Connector Kit
KP1696-1 Drive Roll Kit, .035 and .045 in.
(0.9 and 1.1 mm) Solid
Spool Gun Options
K487-25
Magnum SG Spool Gun, Air-Cooled, w/Remote,
25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable,
14-pin MS-type & Lug, 10 ft. (3.0 m)
www.lincolnelectric.com/engine-drives
49
LN -10
Enhanced Control, Single 4
DH-10
Enhanced Control, Dual 4 Roll
STT -10
Specifically for STT II Power
LN -23P
FIELD
CONSTRUCTION
LN -15
DIGITAL ARCLINK
COMPONENT
COMMUNICATION
Power
Feed 10M Dual
Dual 4 Roll Drive, Bench or Boom
Digital Display
FEATURES
4-Roll Drive
2-Roll Drive
Submerged Arc
Flux-Cored
MIG-STT
WIRE FEED
SPEED RANGE
ipm (m/min)
High Speed
Low Speed
LF-72
50-800 (1.3-20.3)
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
LF-74
100-800 (2.5-20.3)
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
50-400 (1.3-10.1)
.023-1/16 (0.6-1.6)
.030-3/32 (0.8-2.4)
50-600 (1.3-15.2)
.040-3/32 (1.0-2.4)
.045-.120 (1.2-3.0)
LN-10
35-750 (0.8-19.0)
.023-3/32 (0.6-2.4)
.023-5/64 (0.6-2.4)
.035-1/8 (0.9-3.2)
DH-10
35-750 (0.8-19.0)
.023-3/32 (0.6-2.4)
.030-1/8 (0.8-3.2)
STT -10
35-500 (0.8-12.7)
.023-.052 (0.6-1.4)
LN-15
50-700 (1.3-17.7)
.035-1/16 (0.9-1.6)
LN-23P
30-170 (0.76-4.3)
.023-.052 (0.6-1.3)
.068-5/64 (1.7-2.0)
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
.023-1/16 (0.6-1.6)
.030-3/32 (0.8-2.4)
MIG
Analog
Pulsed MIG
PROCESS
Field
MODEL
50-700 (1.3-17.7)
50-200 (1.3-5.0)
50-400 (1.3-10.1)
50-200 (1.3-5.0)
50-700 (1.3-17.7)
LN-25 PRO
50-800 (1.3-20.3)
30-400 (0.76-10.1)
75-1200 (2.0-30.5)
50-800 (1.27-20.3)
75-1200 (2.0-30.5)
50-800 (1.27-20.3)
LN -25ForPipe
& LN -25 PRO
construction, ship, rental.
Lightweight, intended
for erection & pipe.
LF-72
and LF-74 LN
-8 and LN-9
2 or 4 Roll MAXTRAC Drives,
Heavy Duty Recommended
50
WIRE FEEDERS
ArcLink
ANALOG
SHOP MODELS
SEMIAUTOMATIC
Excellent
Good
www.lincolnelectric.com//wire-feeders
Optional
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
.023-1/16 (0.6-1.6)
.030-3/32 (0.8-2.4)
.030-5/64 (0.8-2.0)
.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)
.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)
.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)
LN-9
(1)
Output
Designed for MIG and cored wire welding in job shop and manufacturing environments, the
rugged LF-72 and LF-74 wire feeders are built to deliver reliable performance day after day.
Select the LF-74 for large diameter wires, longer gun cables or long boom conduits.
(2)
Input
24-42 50
60
VAC
Hz
Required Options
Weld Power Cable
Key Options
K2330-1 Postflow and Burnback
Timer Kit
K2329-1 Remote Voltage Control Kit
K1546-1 Incoming Bushing for
Lincoln Conduit
More options at end of section
Literature
E8.11
(1)
LF-72
LF-74
(2)
Shown:
K2327-2 LF-72
Bench Model, Standard Duty
(shown with optional wire.)
Shown:
K2426-3 LF-74
Bench Model Heavy Duty, Extra Torque
(shown with optional wire.)
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
HxWxD
in. (mm)
Net Weight
lbs.(kg)
K2327-4
24-42 VAC
50/60 Hz
9 Amps
500A/60%
50-800
(1.3-20.3)
24
(11)
52
(24)
69
(31)
63
(29)
27
(12)
63
(29)
LF-74
Base Model
LF-74 Bench Model
Heavy Duty
K2327-5
K2327-6
K2327-7
K2426-4
600A/60%
K2426-5
MODEL SELECTION
Model
Product Number
Application
Drive Roll & Wire Guide Kit
.035/.045 in. (0.9/1.2 mm)
LF-72
Base Model
K2327-4
K2327-5
K2327-6
K2327-7
Boom or Bulk Pack General, 45 lb (20 kg) spool General, 60 lb (27 kg) spool General, 60 lb (27 kg) spool
K2426-4
K2426-5
Control Cable,
10 ft. (3.0 m)
LF-74
Base Model
www.lincolnelectric.com/wire-feeders
51
Processes
Flux-Cored
Submerged Arc
Output
The LN-8 and LN-9 are semiautomatic wire feeders that deliver
dependable performance and reliable operation, making
them ideal for shop or field operations. Heavy-Duty,
recommended for larger size wires.
Required Options
Drive Roll Kit
Control Cable
Terminal Strip Adapter Cable
Control Extension Cable
Weld Power Cable
115
VAC
Key Options
K1524-3 Heavy Duty
Wire Reel Stand
K1555-1 Insulated Lift Bail
K1556-1 Light Duty Caster Kit
K1557-1 Swivel Platform
More options at end of section
Input
Shown:
K357-1 LN-9
(shown with options.)
Literature
E8.30
Shown:
K297 LN-8
(shown with options.)
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LN-8
K297
115 VAC
50/60 Hz
600A/60%
50-600
(1.3-15.2)
36
(16.2)
LN-9
K357-1
42
(19)
Processes
MIG
Pulsed
Flux-Cored
Output
The LN-10 and DH-10 semiautomatic wire feeders feature our revolutionary split wire guide and
rugged 4 roll drive to deliver precisely aligned, fully supported wire through the entire feeding
system. Modular construction provides for many mounting options, including boom mounting.
Choose the dual feeder DH-10 to weld with two different wires or welding procedures
using one power source.
Split wire guide and 4 driven rolls deliver
positive, high traction wire feeding.
Standard Preflow/Postflow/Burnback
and Spot Timer.
42
VAC
50
60
Hz
Input
Literature
E8.200
Shown:
K1559-3
LN-10 Bench Model
(shown with optional wire.)
Shown:
K1499-3 DH-10 Bench Model
(shown with optional wire.)
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
HxWxD
in. (mm)
Net Weight
lbs.(kg)
K1559-3
42 VAC
50/60 Hz
6 amps
600A/60%
500A/100%
35-750
(0.8-19.0)
16 x 15 x 31
(406 x 381 x 787)
65
(29.5)
LN-10
Generic Boom Package
K1564-4
K1499-3
K1521-7
42 VAC
50/60 Hz
6 Amps
600A/60%
500A/100%
35-750
(0.8-19.0)
21 x 20 x 32
(533 x 508 x 813)
98
(44.4)
NOTE: All units include 10 ft. (3.0 m) control cable. Boom packages also include a 25 ft (7.6 m) control cable/welding cable (3/0) assembly.
52
www.lincolnelectric.com//wire-feeders
STT -10
Output
Input
42
VAC
Required Options
Drive Roll Kit
Key Options
K1758-50 Control Cable,
50 ft. (15.2 m).
K940-25 Sense Lead Kit,
25 ft. (7.6 m)
More options at end of section
Literature
E4.52
Product
Name
Product
Number
HxWxD
in. (mm)
Net Weight
lbs.(kg)
STT-10
K1560-2
35-500
(0.8-12.7)
16 x 15 x 31
(406 x 381 x 787)
65
(29.5)
Processes
MIG
Pulsed
MIG-STT
(Control Cable Model only)
Flux-Cored
LN-15
Portable, Semiautomatic Wire Feeder
The LN-15 is available in both Across-The-Arc and Control Cable versions. Both offer
outstanding welding performance, including pulse welding, on a wide variety of
steel, stainless steel, and alloy materials.
Output
Input
15-110 (1)
VDC
42 (2)
VAC
Unit Includes
K1500-2 Gun Receiver Bushing
Carrying Strap
Spindle Adapter for 8 in. (203.2 mm)
O.D. Spools
Required Options
Drive Roll Kit
Key Options
K1500-1 Gun Receiver Bushing
K1500-2 Gun Receiver Bushing
K1797-25 Control Extension
Cable, 25 ft. (7.6 m)
K1797-50 Control Extension
Cable, 50 ft. (15.2 m)
More options at end of section
Literature
E8.60
Shown:
K1870-1 LN-15
Across-The-Arc
Shown:
K1871-1 LN-15
Control Cable
(1)
LN-15 Across-The-Arc
LN-15 Control Cable
(2)
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LN-15
Across-The-Arc
K1870-1
15-110 VDC
300A/60%
50-700
(1.3-17.8)
12.7 x 8.7 x 23
(356 x 188 x 533)
30
(15.4)
LN-15
Control Cable
K1871-1
42 VAC
500A/60%
28
(12.7)
www.lincolnelectric.com/wire-feeders
53
LN-23P
Output
Input
VDC
Unit Includes
25 ft. (7.6m) Control Cable
25 ft. (7.6m) 1/0 Electrode Cable
3/32 in. (2.4 mm) Drive Rolls and
Guide Tubes
Required Options
Adapter Kit
FCAW-SS 90 Nozzle
More options at end of section
Literature
E8.90
Shown:
K316L-1 LN-23P
(shown with options)
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LN-23P
K316L-1
14-50V DC
(90V DC Max. OCV)
350A/60%
30-170
(0.76-4.3)
.068-5/64
(1.7-2.0)
20.5 x 9 x 19
(520 x 230 x 480)
27
(12.3)
Processes
LN-25 PRO
MIG
Pulsed
Flux-Cored
The LN-25 PRO is designed to be simple, reliable and easy to service. Its ideal
for field construction and fabrication, shipyards, and rental companies.
Output
Input
15-110
VDC
24-42
VAC
Shown:
K2614-5
LN-25 Pipe
K2613-5
LN-25 PRO Standard
Required Options
Drive Roll and Guide Kit
Key Options
K3016-1 Flowmeter
More options at end of section
Power Sources
All electric or engine drive welders
with CV capability.
Literature E8.105
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Gas Solenoid
LN-25 PRO
Standard
K2613-5
15-110V DC
450A/60%
YES
LN-25 PRO
Extra Torque
K2613-7
LN-25 PRO
Dual Power
K2614-6
LN-25 Pipe
K2614-5
54
.023-1/16 .030-5/64
(0.6-1.6) (0.8-2.0)
.030-3/32
(0.8-2.4)
15-110V DC
or
24-42V AC
50-700 (1.3-17.7)
.030-5/64
(0.8-2.0)
15-110V DC
50-700 (1.3-17.7)
.023-1/16 .030-5/64
(0.6-1.6) . (0.8-2.0)
www.lincolnelectric.com/wire-feeders
.035-1/16
(0.9-1.6)
.
.
HxWxD
in. (mm)
Net Weight
lbs.(kg)
15 x 8 x 22
(381 x 203 x 558)
37
(17)
Stick
TIG
Gouging
COMMUNICATIONS PROTOCOL
Output
Lincoln offers this full featured design in a robust package that can meet industry
challenges. The lightweight construction, durable case, as well as the patented
design of the MAXTRAC wire drive system delivers the results you need.
Key Options
Magnum Gun & Cable Assemblies
Self-Shielded Gun & Cable
Assemblies
K1543-25 ArcLink/Linc-Net
Control Cables
K1733-4 Micro Wire Straightner
More options at end of section
Input
Power
K2536-2
40 VDC
(Aluminum Case)
K2536-3
Gearing
Standard Speed
(factory setting)
Extra Torque
(Plastic Case)
Shown:
K2536-3
Power Feed 25M
(Plastic Case)
Shown:
K2536-2
Power Feed 25M
(Aluminum Case)
40
VDC
Unit Includes
Electrode Pigtail
MSP4 Panel
Dual Procedure/Memory Panel
Push-Pull Gun Connector
Remote Control Connector
Gun Receiver Bushing
Standard & Extra Torque Gearing
Product
Name
Input
Literature
E8.271
HxWxD
in. (mm)
Net Weight
lbs.(kg)
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
35
(15.9)
.023-1/16 (0.6-1.6)
.030-3/32 (0.8-2.4)
When you need a versatile, multi-process industrial wire feeder for welding virtually any material,
you need the Power Feed 10M. Choose the Power Feed 10M for automotive manufacturing,
shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction.
World-class arc performance on steel, stainless steel,
aluminum and other materials.
Waveform Control Technology featuring patented processes
like Pulse-On-Pulse, for a TIG-like bead appearance, and
Power Mode, for a stable arc at low current levels.
Utilizes ArcLinkthe leading digital communication
protocol for welding, making it the best choice for
seamless, time critical integration with the power source.
Processes
MIG
Pulsed
STT
Flux-Cored
Output
Stick
TIG
Gouging
Input
40
VDC
Shown:
K2230-1 Power Feed 10M
(shown with optional
coil adapter and wire)
Literature
E8.266
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
HxWxD
in. (mm)
Net Weight
lbs.(kg)
K2230-1
40 VDC
600A/60%
500A/100%
62
(28.1)
K2234-1
High Speed:
Solid: .025-1/16 (0.6-1.6)
Cored: .035-5/64 (0.9-2.0)
Low Speed:
Solid: .025-3/32 (0.6-2.4)
Cored: .035-.120 (0.9-3.0)
High Speed:
75-1200 (2.0-30.5)
Low Speed:
50-800 (1.27-20.3)
90
(40.8)
www.lincolnelectric.com/wire-feeders
55
COMMUNICATIONS PROTOCOL
The Power Feed 10M single or dual industrial wire feeders are recommended for multi-process
wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop
fabrication industries, particularly when code quality work is required.
Waveform Control Technology featuring patented processes like Pulse-On-Pulse, for
a TIG-like bead appearance, and Power Mode, for a stable arc at low current levels.
ArcLink capability for networking welding equipment.
Pulsed MIG processgreat for low spatter,
low heat input and out-of-position applications
makes virtually any operator a better welder!
Stick
TIG
Gouging
Output
Input
40
VDC
Processes
MIG
Pulsed
STT
Flux-Cored
Shown:
K2314-1 Power Feed 10M
Single Boom Model
Literature:
E8.267
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
HxWxD
in. (mm)
Net Weight
lbs.(kg)
K2314-1
40 VDC
600A/60%
500A/100%
High Speed:
75-1200 (2.0-30.5)
Low Speed:
50-800 (1.27-20.3)
K2316-1
High Speed:
Solid: .025-1/16 (0.6-1.6)
Cored: .035-5/64 (0.9-2.0)
Low Speed:
Solid: .025-3/32 (0.6-2.4)
Cored: .035-.120 (0.9-3.0)
8.5
(3.8)
30
(13.6)
8.5
(3.8)
50
(22.7)
56
www.lincolnelectric.com//wire-feeders
Required Options
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
General Options
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
Required Options
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the
Recommended Equipment Options section.
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
K1524-3
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K363P
22-30 lb. (10-13.6 kg) Readi-Reel Adapter
K1504-1
50-60 lb. (22.7-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K435
14 lb. (6.4 kg) Innershield Coil Adapter
K468
8" (203.2 mm) O.D. Spool Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg)
K1634-2
Plastic Wire Cover, up to 60 lbs. (27.2 kg)
K425
Gas Solenoid Kit (for codes above 9131)
K261
Wire Feed Speed Meter Kit
K202
Burnback Kit
K305
Wire Reel and Flux Tank Assembly
K163
Undercarriage
K110
Mechanized Hand Travel Unit
K161-50
Squirtmobile Power Pack, 50 ft. (15.2 m)
K283
Portable Digital Wire Feed Speed Meter
Power Source Options
Multi-Process Welders (CC/CV) (excludes Invertec V350-PRO and Flextec 450)
Invertec STT II
www.lincolnelectric.com/wire-feeders
57
LN-25 Pipe
Required Options
Drive Roll and Wire Guide Kits
See chart in Recommended Equipment Options section.
General Options
K2330-2
Preflow, Postflow and Burnback Timer Kit
K468
8 in. (203.2 mm) O.D. Spool Adapter
K852-95
Twist Mate Plug, For 2/0-3/0,
70-95 mm2 Cable
K3016-1
Flowmeter
58
58
www.lincolnelectric.com//wire-feeders
General Options
Push-Pull Guns
See Push-Pull Guns chart in the Recommended Equipment
Options section.
K590-6
Water Connection Kit
K2339-1
Push-Pull Gun Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit,
4.3 ft. (1.3 m)
ArcLink/Linc-Net Control Cables
See ArcLink/Linc-Net Control Cables chart in the
Recommended Equipment Options section.
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the
Recommended Equipment Options section.
K1796-25
Coaxial Weld Power Cable
(350A), 25 ft. (7.6 m)
K1796-50
Coaxial Weld Power Cable
(350A), 50 ft. (15.2 m)
K1796-75
Coaxial Weld Power Cable
(300A), 75 ft. (22.9 m)
K1796-100
Coaxial Weld Power Cable
(300A), 100 ft. (30.5 m)
K2593-100
Coaxial Weld Power Cable
(#1, Lug to Lug), 100 ft. (30.5 m)
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate Adapter 10 Series
K1733-4
Micro Wire Straightner
K2429-1
ArcLink T Cable Connector
K2596-2
Replacement Case (Polycarbonate)
SUBMERGED ARC
EQUIPMENT
LN -8 and LN -9
LT-7 Tractor
ADVANCED
PROCESS DIGITAL
EQUIPMENT
FEEDER /
HEADS /
DRIVES
Idealarc DC-600 Idealarc DC-655 Idealarc DC-1000 Idealarc DC-1500 Idealarc AC-1200
Idealarc DC-655
Idealarc DC-1000
Idealarc DC-1500
Idealarc AC-1200
Digital
Power Wave
AC/DC 1000 SD
KEY:
Excellent
INPUT
POWER
SOURCES
FEATURES
ArcLink
Arc Gouge
PROCESS
TIG
Polarity
Mode
Analog
Idealarc DC-600
Current Range
(Amps)
40
VDC
Waveform
Control
Technology
OUTPUT
WELDER
MODEL
Submerged Arc
.045-5/32
(1.2-4.0)
Flux-Cored
AC-1200
DC-600, DC-655,
DC-1000, DC-1500
.045-5/32
(1.2-4.0)
Pulsed
MIG
DC-600, DC-655,
DC-1000, DC-1500
Stick
SemiMechanized automatic
(Tractors) (Hand-held)
Automatic
Cruiser Tractor
Power Wave
AC/DC 1000 SD
Digital Display
.045-7/32
(1.1-5.6)
DC-600, DC-655,
DC-1000
7-Yr. Warranty
on Power
Rectifier
10-500
(0.25-12.7)
LT-7 Tractor
Waveform
Control
Technology
Power Wave
AC/DC 1000 SD
LN-9 Feeder
115
VAC
115
VAC
115
VAC
40
VDC
115
VAC
115
VAC
115
VAC
40
VDC
Stackable
.040-3/32
(1.0-2.4)
.040-3/32
(1.0-2.4)
3/32-3/16
(2.4-4.8)
1/16-7/32
(1.6-5.6)
1/16-7/32
(0.8-5.6)
1/16-7/32
(0.8-5.6)
.035-7/32
(0.9-5.6)
.045-7/32
(1.1-5.6)
.045-.120
(1.2-3.0)
.045-.120
(1.2-3.0)
Power Wave
AC/DC 1000 SD
50-600
(1.3-15.2)
50-600
(1.3-15.2)
100-400
(2.5-10.2)
15-200
(0.4-5.0)
25-600
(0.6-15.2)
Subject to arc
voltage used
25-775
(0.6-19.7)
10-500
(0.25-12.7)
DC-600,
DC-655
DC-600,
DC-655
LN-8 Feeder
ArcLink
Cored Wire
Size Range
in. (mm)
Power
Solid Wire
Size Range
in. (mm)
Submerged Arc
Wire Feed
Speed Range
ipm (m/min)
FEATURES
INPUT
PROCESS
MIG
OUTPUT
Power Source
Required
Specifically
designed for
NA-4 equipment.
1200 amps @
100% duty cycle.
Flux-Cored
WIRE FEEDER
MODEL
1500 amps
@ 100%
duty cycle
Production
Monitoring
Hertz
Phase
CC
CV
CC
CV
CC
CV
CC
CV
CC
CV
DC
70-680
3 50/60
DC
50-815
3 50,60
DC
150-1300
3 50,60
DC
200-1500
3 50,60
AC
200-1500
1 50,60
CC
CV
AC/
DC
100-1000
3 50/60
Good
Optional
Analog
Digital
www.lincolnelectric.com/subarc
59
Processes
DC+ Submerged Arc
DC- Submerged Arc
Balanced AC Submerged Arc
Variable AC Submerged Arc
www.lincolnelectric.com/green
Output
CC
CV
AC
DC
Input
50
60
3
PHASE
Hz
Key Options
K3048-1 Cruiser Tractor
K2814-1 MAXsa 10 Controller
K2370-2 MAXsa 22 Feed Head
K2626-2 MAXsa 19 Controller
K2312-2 MAXsa 29 Feed Head
More options at end of section
Literature
E9.181
COMMUNICATIONS PROTOCOL
Integrated Solutions
Robotic Solutions
Shown:
K2803-1 Power Wave
AC/DC 1000 SD
Product
Number
Input
Power
Rated Output
Current/Voltage/Duty Cycle
Input Current
@ Rated Output
Output
Range
Dimensions - H x W x D
inches (mm)
Net Weight
lbs. (kg)
Power Wave
AC/DC 1000 SD
K2803-1(1)
380/400/460/500/575/3/50/60
1000A/44V/100%
82/79/69/62/55
100-1000A
800
(363)
(1)
Filter is required to meet CE conducted emission requirements. The K2444-3 must be used with the K2803-1.
Processes
Submerged Arc
Cruiser Tractor
COMMUNICATIONS PROTOCOL
Output
Input
40
VDC
60
Product
Name
Product
Number
Input Power
Rated Output
Current/Duty Cycle
Gear Box
Cruiser Tractor
K3048-1
40 VDC
1000A/100%
142:1
www.lincolnelectric.com/subarc
HxWxD
inches (mm)
Net Weight
lbs.(kg)
15-200
(0.4-5.0)
1/16-7/32
(1.6-5.6)
29 x 23 x 36
(737 x 584 x 914)
140
(63.5)
MAXsa 10 Controller
COMMUNICATIONS PROTOCOL
Processes
Submerged Arc
Output
40
VDC
Input
40
VDC
Key Options
K2462-1 MAXsa 10 Mounting
Bracket (Only required for TC-3
Travel Carriage)
More options at end of section
The MAXsa 10 controller offers a single monitoring and control point for the entire hard
automation welding system. Operators have full control over AC and DC welding parameters
and easy PLC interfacing to control fixture travel, timers and other system commands.
Literature
E9.181
Severe Duty Ready The controller is IP23 rated and ready for operation in
harsh environments.
Pendant Box Mount the controller in the standard protective box or
remove the pendant for hand-held operation. Extend hand-held operation from
4 feet (1.2 m) up to 100 feet (30.5 m) with an ArcLink extension cable.
Eight Procedure Memories Pre-set and save your optimal welding
parameters for repeating applications and recall later for fast changeovers.
User-Friendly Controls Clear digital display and controls make it easy
to set weld modes, AC operation, strike/start/end options, travel stop/start,
timers and other parameters.
Shown:
K2814-1
Limit Control Apply operator procedure limits or lockout on any or all parameters.
Waveform Control Technology Allows the user to choose from a library of
pre-programmed weld modes. Parameters for each mode can be adjusted within a
limited range to achieve optimal balance between deposition rate and penetration.
Product
Name
Product
Number
Input Power
Rated Output
Current / Duty Cycle
Dimensions - H x W x D
inches (mm)
Net Weight
lbs. (kg)
MAXsa 10
K2814-1
40 VDC
N/A
15 x 13 x 4
(381 x 259 x 102)
25
(11.3)
Processes
Submerged Arc
COMMUNICATIONS PROTOCOL
Output
Designed specifically for hard automation applications, the MAXsa 22 Wire Drive delivers accurate
wire feeding of large diameter submerged arc wires. Based on Lincolns proven gearbox and cast
aluminum feedplate, the MAXsa 22 model features a 32VDC permanent magnet, high torque motor
that delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. A top speed of up
to 500 ipm (12.7 m/min) can be achieved by changing the gear ratio.
Flexible Configuration Can be used in single, tandem, Twinarc or multiple arc applications.
Input
40
VDC
Key Options
K325HCS TC-3 Self-Propelled
Travel Carriage (5-75 ipm)
K389 Flux Hopper for Tandem Arc
K231-1 Submerged Arc Contact
Nozzle Assembly
More options at end of section
Literature
E9.181
Shown:
K2370-2
TC-3
The TC-3 travel carriage allows the mounting of up
to two feed heads/controllers and wire reels to a
beam for basic hard automation installations.
Product
Number
Input
Power
Rated Output
Current / Duty Cycle
MAXsa 22 Head
(includes flux hopper)
K2370-2
40 VDC
1000A / 100%
Wire Feed
Speed Range(1)
imp (m/min.)
Dimensions
HxWxD
inches (mm)
Net Weight
lbs. (kg)
142:1(1)
10-200 (.25-5.08)
5/32-7/32 (4.0-5.6)
95:1(1)
10-300 (.25-7.62)
1/8-5/32 (3.2-4.0)
12 x 14 x 10
(305 x 355 x 254)
80
(36.3)
57:1(1)
40-500 (1-12.7)
.045-1/16 (1.1-1.6)
Gear
Box
(1)
142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-2, K2312-2, or K2311-1)
www.lincolnelectric.com/subarc
61
MAXsa 19 Controller
COMMUNICATIONS PROTOCOL
Output
40
Input
VDC
40
VDC
Key Options
More options at end of section
Processes
Submerged Arc
The MAXsa 19 controller is specifically designed to relay wire feed commands to the MAXsa 29
when a customer-supplied user interface is used in place of the MAXsa 10 controller. Typically,
this occurs in a variety of third party integrator solutions that include integration hardware
like turning rolls, panel lines, seamers and pipe mills fixturing.
Literature
E9.181
Shown: K2626-2
Product
Name
Product
Number
Input Power
Rated Output
Current / Duty Cycle
Dimensions - H x W x D
inches (mm)
Net Weight
lbs. (kg)
MAXsa 19
K2626-2
40 VDC
1000A/100%
9 x 10.5 x 3
(229 x 267 x 76)
7
(3.2)
COMMUNICATIONS PROTOCOL
Output
Processes
Submerged Arc
The compact MAXsa 29 Feed Head is intended for integrator solutions as well as the latest
submerged arc robotic applications.
Closed Loop Speed Control Facilitates full control
over starting, running and stopping wire feed speed.
Input
40
VDC
Key Options
K231-1 Submerged Arc Contact
Nozzle Assembly
More options at end of section
Literature
E9.181
Shown:
K2312-2
Contact us at automation@lincolnelectric.com
for more information on robotic applications.
Product
Number
Input
Power
Rated Output
Current / Duty Cycle
MAXsa 29 Head
K2312-2
40 VDC
1000A / 100%
()
Gear
Box
Wire Feed
Speed Range(1)
imp (m/min.)
142:1
95:1
57:1
40-500 (1-12.7)
142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-2, or K2311-1)
62
www.lincolnelectric.com/subarc
Dimensions
HxWxD
inches (mm)
Net Weight
lbs. (kg)
13 x 16 x 10
(330 x 406 x 254)
35
(15.9)
Processes
Stick
TIG
MIG
Key Options
DC-600
K804-1 Multi-Process Switch
K1611-1 Paralleling Kit
(for codes above 10500)
K1897-1 Paralleling Kit
(for codes below 10500)
K842 Undercarriage
DC-655
K1482-1 Digital Meter Kit
K1528-1 Dual Process Switch
K1611-1 Paralleling Kit
K842 Undercarriage
DC-1000
K1897-1 Paralleling Kit
K857 Remote Output Control
K843 Amptrol Adapter Kit
K1798 Terminal Strip Adapter Cable
More options at end of section
Output
Rugged construction, simple controls and rated 100% duty cycle output make these machines
a sound investment for heavy duty shop applications.
Shown:
K1288-17
Idealarc DC-600
Shown:
K1609-2
Idealarc DC-655
Idealarc DC-600
Idealarc DC-655
Idealarc DC-1000
Input
50
60
Hz
PHASE
DC
Literature
E5.40 (Idealarc DC-600)
E5.46 (Idealarc DC-655)
E5.50 (Idealarc DC-1000)
Shown:
K1386-3
Idealarc DC-1000
CC
CV
Flux-Cored
Submerged Arc
Gouging
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc DC-600
w/Multi-Process Switch
Idealarc DC-600
K1288-18
230/460/3/60
600A/44V/100%
680A/44V/60%
108/54A
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
30.7 x 22.2 x 38
(781 x 565 x 965)
522
(237)
K1288-17
K1288-22
230/460/575/3/60
Idealarc
DC-655
K1609-2
230/460/575/3/60
650A/44V/100%
(815A/44V/60%)
122/61/49A
13-44V
50-815A Max.
OCV: 46V (CV)
68V (CC)
27.5 x 22.2 x 38
(699 x 564 x 965)
720
(327)
Idealarc
DC-1000
K1386-3
K1386-4
230/460/3/60
575/3/60
1000A/44V/100%
193/96.5A
16-46V
150-1300A
30.7 x 22.5 x 39
(781 x 572 x 991)
821
(372)
108/54/43.2A
NOTE: 50 Hertz models available for the Idealarc DC-600, DC-655 and DC-1000.
www.lincolnelectric.com/subarc
63
Idealarc DC-1500
Processes
Flux-Cored
Submerged Arc
Output
The precise output of the DC-1500 enhances productivity and quality control when used
with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors.
CC
CV
DC
Input
60
PHASE
Hz
Key Options
K1900-1 Paralleling Kit
K857 Remote Output Control,
25 ft. (7.6 m)
K857-1 Remote Output Control,
100 ft. (30.5 m)
K843 Amptrol Adapter Kit
More options at end of section
Literature
E5.60
Shown:
K1275
Idealarc DC-1500
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc
DC-1500
K1275
460/3/60
1500A/44V/100%
1500A/60V/100%
184A
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
200-1500A
20-60V
57.2 x 22.3 x 38
(1453 x 566 x 965)
1420
(644)
Processes
Submerged Arc
Idealarc AC-1200
Output
CC AC
Input
60
PHASE
Hz
Key Options
Weld Fume Control System
More options at end of section
The AC-1200 submerged arc power source is specifically designed for operation with
Lincoln Electrics NA-4 automatic wire feeder. It is a power source that you can
count on day-in and day-out to provide proven performance.
Literature
E5.70
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Output Range
Idealarc
AC-1200
K1276
460/1/60
1200A/44V/100%
182A
200-1500A
64
www.lincolnelectric.com/subarc
HxWxD
inches (mm)
Net Weight
lbs.(kg)
57.2 x 22 x 38
(1453 x 560 x 965)
1570
(712)
Output
Input
115
VAC
50
60
Hz
Required Options
Nozzle Assembly
Control Cable
Weld Power Cable
Power Source
Wire Reel(s) and mounting
Key Options
More options at end of section
Literature
E9.10 (NA-3S, NA-4)
E9.30 (NA-5)
Shown:
K356-2 NA-5
Product
Name
Product
Number
NA-3S Controller
NA-4 Controller
K210-2
25-650 (0.6-16.5)
.035-7/32 (0.9-5.6)
K388-2
.035-7/32 (0.9-5.6)
NA-5 Controller
K356-2
25-775 (0.6-16.5)
.035-7/32 (0.9-5.6)
NA-3S/NA-4 Head
K208A
3/32-7/32 (2.4-5.6)
NA-3S/NA-4 Head
K208B
.035-3/32 (0.9-2.4)
NA-3SF/NA-4F Head
K209A
3/32-7/32 (2.4-5.6)
NA-3SF/NA-4F Head
K209B
.035-3/32 (0.9-2.4)
NA-5S Head
K346A
15-290 (0.4-7.4)
3/32-7/32 (2.4-5.6)
NA-5S Head
K346B
22-425 (0.6-10.8)
1/16-3/32 (1.6-2.4)
NA-5SF Head
K347A
15-290 (0.4-7.4)
3/32-7/32 (2.4-5.6)
NA-5SF Head
K347B
22-425 (0.6-10.8)
1/16-3/32 (1.6-2.4)
www.lincolnelectric.com/subarc
65
Processes
Flux-Cored
Submerged Arc
Output
Required Options
Drive Roll Kit
Control Cable
Terminal Strip Adapter Cable
Control Extension Cable
Weld Power Cable
Shown:
K357-1 LN-9
115
VAC
Key Options
K1524-3 Heavy Duty
Wire Reel Stand
K1555-1 Insulated Lift Bail
K1556-1 Light Duty Caster Kit
K1557-1 Swivel Platform
More options at end of section
Input
Literature
E8.30
Shown:
K297 LN-8
( K357-1 LN-9 and K297 LN-8
shown with options.)
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LN-8
K297
115 VAC
50/60 Hz
600A/60%
50-600
(1.3-15.2)
36
(16.2)
LN-9
K357-1
42
(19)
Processes
Submerged Arc
LT-7 Tractor
Output
Input
115
VAC
Unit Includes
Control Cable, 25 ft. (7.6 m)
Required Options
Nozzle Assembly
Control Cable
Weld Power Cable
Key Options
More options at end of section
Literature
E9.70
66
Shown:
K395-1 LT-7 Track Model
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
HxWxD
inches (mm)
Net Weight
lbs. (kg)
LT-7
Standard
K227-1
115 VAC
50/60 Hz
600A/100%
1100A/100% (with
water cooling)
100 - 400
(2.5 - 10.2)
3/32 - 3/16
(2.4 - 4.8)
27.5 x 33 x 14
(698 x 838 x 356)
120
(54)
LT-7
Track Model
K395-1
www.lincolnelectric.com/subarc
130
(59)
NA-5
Required Options
Submerged Arc Gun and Cable Assemblies
See Submerged Arc Guns in the Guns and Torches section.
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the
Recommended Equipment Options section.
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
K1524-3
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K1504-1
50-60 lb. (22.4-27.2 kg) Coil Adapter,
2 inch (50.8 mm) spindle
K1634-2
Plastic Wire Cover - up to 60 lbs. (27.2 kg)
K261
Wire Feed Speed Meter Kit
K202
Burnback Kit
K305
Wire Reel and Flux Tank Assembly
K163
Undercarriage
K110
Mechanized Hand Travel Unit
K161-50
Squirtmobile Power Pack, 50 ft. (15.2 m)
K283
Portable Digital Wire Feed Speed Meter
Required Options
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
Weld Power Cables
See Weld Power Cables chart in the
Recommended Equipment Options section.
General Options
Drive Roll /Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the
Recommended Equipment Options section.
K221
Start Controls P.C. Board for Automatics
K245
Crater Fill Controls P.C. Board for Automatics
K96
Horizontal Adjuster, 2 in. (50.8 mm)
K29
Vertical Lift Adjuster, 4 in. (101.6 mm)
K325HCS
TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
K219
Automatic Flux Hopper Assembly
K299
Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg)
Coils (without high frequency insulation)
K278-1
Spreadarc Oscillator
K1733-5
Wire Straightener (Automatics)
Single Electrode Options
K231-1
Contact Nozzle Assembly for 3/32, 1/8 and
5/32 in. (2.4, 3.2 and 4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 in.
KP2082-2B1 Contact Tip, 5/64 in. (2.0 mm),
3/8-24 in. (9.5-609.6 mm) thread
KP1962-3B1 Nozzle Tip, 3/32 in. (2.4 mm) wire diameter
KP1962-1B1 Nozzle Tip, 1/8 in. (3.2 mm) wire diameter
KP1962-4B1 Nozzle Tip, 5/32 in. (4.0 mm) wire diameter
KP1962-2B1 Nozzle Tip, 3/16 in. (4.8 mm) wire diameter
KP1962-5B1 Nozzle Tip, 7/32 in. (5.6 mm) wire diameter
K148A
Positive Contact Nozzle Assembly for
3/32-1/8 in. (2.4-3.2mm) Wire
K148B
Positive Contact Nozzle Assembly for
5/32-3/16 in. (4.0-4.8mm) Wire
K285
Concentric Flux Cone Assembly
K386
Narrow Gap Deep Groove Nozzle
K226R
Contact Jaw Assembly for 1/8-7/32 in.
(3.2-5.6 mm) Wire
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
Twinarc Options
K129-1/16 Tiny Twinarc Assembly for 1/16 in.
(1.6 mm) Wire
K129-5/64 Tiny Twinarc Assembly for 5/64 in.
(2.0 mm) Wire
K129-3/32 Tiny Twinarc Assembly for 3/32 in.
(2.4 mm) Wire
K225
Submerged Arc Twinarc Nozzle for 5/64, 3/32
and 1/8 in. (2.0, 2.4 and 3.2 mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
Tandem Arc Options
K387
Tandem Arc Framework Assembly
K390
Tandem Arc Wire Reels and Mountings
K389
Flux Hopper Assembly
Power Source Options
For NA-3S Idealarc DC-600, DC-655, DC-1000
and DC-1500
For NA-4
Idealarc AC-1200
General Options
Control Cables and Adapters
See Control Cables and Adapters chart and Drive Roll and Wire
Guide Kits Chart in the Recommended Equipment Options
section.
K2163-35 Weld Power Cable,
Lug to Lug (4/0), 35 ft. (10.7 m)
K2163-60 Weld Power Cable,
Lug to Lug (4/0), 60 ft. (18.3 m)
K1842-110 Weld Power Cable,
Lug to Lug (4/0, 600A, 60%), 110 ft. (33.5 m)
K338-46
Control to Head Cable Extension, 46 ft. (14.0 m)
K335-26
Control to Head Cable Extension, 26 ft. (7.9 m)
K231-1
Contact Nozzle Assembly for 3/32, 1/8 and
5/32 in. (2.4, 3.2, 4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 in. (127 mm)
K226R
Contact Jaw Assembly for 1/8-7/32 in.
(3.2-5.6 mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8 in. (2.4-3.2 mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32.-3/16 in. (4.0-4.8 mm) Wire
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
K386
Narrow Gap Deep Groove Nozzle
KP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in.
(3.4 mm ID, 6.1 mm OD, 320.0 mm)
KP2108-1B1 Nozzle Tip
KP1966-2B1 Contact Tip, Pressure Shoe Type, 1/16 in.
(1.6 mm) wire diameter
K285
Concentric Flux Cone Assembly
K225
Sub Arc Twinarc Nozzle for 5/64, 3/32 & 1/8 in.
(2.0, 2.4, 3.2 mm) Wire
K129-1/16 Tiny Twinarc Assembly, 1/16 in. (1.6 mm) Wire
K129-5/64 Tiny Twinarc Assembly, 5/64 in. (2.0 mm) Wire
K129-3/32 Tiny Twinarc Assembly, 3/32 in. (2.4 mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
K223
Solenoid Kit
K325HCS
TC-3 High Capacity Travel Carriage,
Multiple Heads & Controls, 5-75 ipm.
K299
Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg)
Coils (without high frequency insulation).
K162-1
Spindle Kit, 2 Inch (50.8 mm) Hub
K29
Vertical Lift Adjuster, 4 in. (101.6 mm)
K96
Horizontal Adjuster, 2 in. (50.8 mm)
K278-1
Spreadarc Oscillator
K334
Start or Crater Module
K337-10
Weld Timer Module - maximum time 9.99 sec.
K336
Remote Interface Module
K219
Automatic Flux Hopper Assembly (NA-5N only)
K1733-5
Wire Straightener (Automatics)
LT-7 Tractor
Required Options
Weld Power Cables
See Weld Power Cables chart in the Recommended
Equipment Options section.
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8 in. (2.4-3.2 mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16 in. (4.0-4.8 mm) Wire
General Options
KP2268-1 LT-7 Drive Roll 052-1/16 (2 required)
KP2268-2 LT-7 Drive Roll 068-3/32 (2 required)
KP2268-3 LT-7 Drive Roll 3/32-3/16 (2 required)
KP2268-4 LT-7 Drive Roll 045-052 (2 required)
KP1890-1 Drive Roll Center 5/64-3/32 Tiny Twin
KP1890-2 Drive Roll Side 5/64-3/32 Tiny Twin
KP1984-1 Guide Tube Assembly 068-3/16 Incoming
KP1985-1 Guide Tube 3/32-3/16 Outgoing
KP1986-1 Guide Tube Outgoing Tiny Twinarc
KP2127-1 Guide Tube Incoming TinyTwin Tractor
Control Cables and Adapters
See Control Cables and Adapters chart in the
Recommended Equipment Options section.
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
K232
Horizontal Fillet and Lap Adapter Kit
K229
Flat Fillet Adapter Kit
K230
Butt Seam Guide Kit
K396
Track Section - 70 in (1.8m)
K285
Concentric Flux Cone Assembly
www.lincolnelectric.com/subarc
67
Idealarc DC-600
Idealarc DC-1500
General Options
K2163-35 Weld Power Cable, Lug to Lug (4/0),
35 ft. (10.7 m), two cables per package
K2163-60 Weld Power Cable, Lug to Lug (4/0),
60 ft. (18.3 m), two cables per package
K1842-110 Weld Power Cable, Lug to Lug
(4/0, 600A, 60%), 110 ft. (33.5 m)
Weld Power Cables, 0-250 ft @ 100% Duty Cycle
K1842-10 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),
10 ft. (3.0 m), Requires Qty. 3
K1842-35 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),
35 ft. (10.7 m), Requires Qty. 3
K1842-60 Weld Power Cable, Lug to Lug (3/0, 600A, 60%),
60 ft. (18.3 m), Requires Qty. 3
K387
Tandem Arc Framework Assembly
K390
Tandem Arc Wire Reels and Mountings
K389
Flux Hopper Assembly
K219
Automatic Flux Hopper Assembly
Submerged Arc Contact Nozzle Assembly
K231-1
Contact Nozzle Assembly for 3/32, 1/8 and
5/32 in. (2.4, 3.2, 4.0 mm) Wire
KP2721-1 Nozzle Extension, 5 inches
K226R
Contact Jaw Assembly for 1/8-7/32in.
(3.2-5.6 mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8 in. (2.4-3.2 mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16 in. (4.0-4.8 mm) Wire
K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire
K386
Narrow Gap Deep Groove Nozzle
KP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in.
(3.4 mm ID, 6.1 mm OD, 320.0 mm)
KP2108-1B1 Nozzle Tip
KP1966-2B1 Contact Tip, Pressure Shoe Type,
1/16 in. (1.6 mm) wire diameter
K285
Concentric Flux Cone Assembly
K225
Sub Arc Twinarc Nozzle for 5/64 in., 3/32 in.
and 1/8 in. Wire
K129-1/16 Tiny Twinarc Assembly, 1/16 in. (1.6 mm) Wire
K129-5/64 Tiny Twinarc Assembly, 5/64 in. (2.0 mm) Wire
K129-3/32 Tiny Twinarc Assembly, 3/32 in. (2.4 mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
TC-3 Travel Carriage
K325HCS
TC-3 High Capacity Travel Carriage, 5-75 ipm
K299
Wire Reel Assembly for 50-60 lb.
(22.7-27.2 m) Coils.
K162-1
Spindle Kit, 2 Inch Hub
K29
Vertical Lift Adjuster, 4 in. (101.6 mm)
K96
Horizontal Adjuster, 2 in. (50.8 mm)
K278-1
Spreadarc Oscillator
K2462-1
Mounting Bracket for TC-3
K1733-5
Wire Straightener (Automatics)
General Options
K804-1
Multi-Process Switch
K842
Undercarriage - Hand moving
K1737-1
All-Terrain Undercarriage
K1611-1
Paralleling Kit
K1897-1
Paralleling Kit
Wire Feeder Options
General Options
K1900-1
Paralleling Kit
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30.5 m)
K843
Amptrol Adapter Kit
Wire Feeder Options
68
www.lincolnelectric.com/subarc
Idealarc DC-655
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K1611-1
Paralleling Kit
K842
Undercarriage - Hand moving
K1737-1
All-Terrain Undercarriage
Wire Feeder Options
Idealarc DC-1000
General Options
K1897-1
Paralleling Kit
K1520-1
42 Volt Transformer Kit
K857
Remote Output Control, 25 ft., (7.6 m)
K857-1
Remote Output Control, 100 ft., (30.5 m)
K843
Amptrol Adapter Kit
K1798
Adapter Cable - Male 14-pin Control Cable to
Terminal Strip
K1770-1
Factory Undercarriage
K1737-1
All-Terrain Undercarriage
Wire Feeder Options
Idealarc AC-1200
General Options
NA-4
MAXsa Controllers
PLASMA CUTTING
SYSTEMS
Tomahawk 625
1 - PHASE
Maximum
14 ipm (0.36 m/min)
Severance
5 ipm (0.13 m/min)
10-25 DC
5/16 (7.9)
3/8 (9.5)
1/2 (12.7)
10-40 DC
1/2 (12.7)
5/8 (15.9)
3/4 (19.1)
1
Phase
KEY:
Excellent
Good
FEATURES
Parts-In-Place
Safety
CUTTING CAPABILITY
Contact Cut
OUTPUT
Standard Cut
MODEL
Optional
www.lincolnelectric.com/plasma
69
Output
DC
Input
60
PHASE
Hz
Unit Includes
Internal air compressor (external air
connection also standard)
Lincoln Electric LC25 Torch with
10 ft. (3.0 m) cable
Air regulator and pressure gauge
Internal water separator
Work clamp and cable
Spare consumables
Shoulder strap
Input power cord
Key Options
K2886-1 Plasma Circle Cutting Guide Kit
K2377-1 Small Canvas Cover
K2846-1 LC25 Handheld Plasma Torch,
10 ft. (3 m)
Consumables Options
KP2842-1 Electrode (LC25)
KP2842-2 Nozzle, 25A (LC25)
KP2842-3 Retaining Cap (LC25)
KP2842-4 Swirl Ring (LC25,LC40)
KP2842-5 Spacer (LC25)
Shown:
K2806-1
Tomahawk 375
Literature
E11.100
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current
@ Rated Output
Pilot
Current
Output
Range
Air Pressure
Required
Air Flow
Rate
HxWxD
in. (mm)
Net Weight
(w/o Torch) lbs.(kg)
Tomahawk
375 Air
K2806-1
208/230/1/60
13A@85.2V 100%
18A@87.2V 60%
25A@90V 35%
21.7A
17A
10-25A
80-110 PSI
(6-7.5 Bar)
70 psi@
125-200 SCFH
5 Bar@80 L/min
40
(18)
Processes
Plasma Cutting
Tomahawk 625
Output
www.lincolnelectric.com/green
Tomahawk plasma cutting systems are portable enough to carry to any jobsite.
Hook up the compressed air, grab the torch and start cutting right away.
DC
Input
1
PHASE
50
60
Hz
Unit Includes
Lincoln Electric LC40 torch,
20 ft. (6.0 m) cable
Air regulator and pressure gauge
Internal water separator
Work clamp and cable
Spare consumables
Shoulder strap
Input power cord
Key Options
K2886-1 Plasma Circle Cutting Guide Kit
K2377-1 Small Canvas Cover
K2847-1 LC40 Handheld Plasma Torch,
20 ft. (6 m)
Shown:
K2807-1
Tomahawk 625
Consumables Options
KP2843-1 Electrode (LC40)
KP2843-2 Nozzle, 40A (LC40)
KP2843-3 Nozzle (Direct Contact),
40A (LC40)
KP2843-5 Retaining Cap (LC40)
KP2842-4 Swirl Ring
KP2843-9 Nozzle (Direct Contact),
25A (LC40)
KP2843-10 Spacer (LC40, LC65)
Literature
E11.200
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current
@ Rated Output
Pilot
Current
Output
Range
Air Pressure
Required
Air Flow
Rate
HxWxD
in. (mm)
Net Weight
(w/o Torch) lbs.(kg)
Tomahawk
625
K2807-1
208/230/1/50/60
24A@89.6V 100%
29A@91.8V 60%
40A@96.0V 35%
36.8A
17A
10-40A
80-110 PSI
(6-7.5 Bar)
70 psi @
125-200 SCFH
5 Bar@80 L/min
34
(15.42)
70
www.lincolnelectric.com/plasma
AUTO-DARKENING
WELDING
HELMETS
1840 Black
Cruzin Sticks
K3024-1
1840 Patriot
K3025-1
Amp Angel
K3026-1
K3027-1
1840 SERIES
K3023-1
Tribal
2450 Black
Heavy Metal
Hemisfear
K3029-1
2450 Patriot
K3030-1
Street Rod
K3032-1
K3035-1
TIG AMP
RATING
(amps)
4.33 x 3.54
(110 x 90)
3.78 x 1.85
(96 x 47)
4.5 x 5.25
(114 x 133)
3.82 x 2.44
(97 x 62)
DC: 3
AC: 5
FEATURES
User Replaceable
Batteries
2450 Series
DIN 9-13
Internal
VIEW SIZE
in. (mm)
Standard
4.5 x 5.25 Lens
DIN 9-13
External
CARTRIDGE
SIZE
in. (mm)
Cheater Lens
Capable
1840 Series
ARC
SENSORS
Bonus Pak
SHADE
Grind Mode
MODEL
Hard Hat
Adapter Capable
2450 SERIES
K3028-1
www.lincolnelectric.com/helmets
71
WELDING HELMETS
Processes
Stick
TIG
MIG
Cutting
Replacement Parts
KP2929-1 Headgear w/Sweatband
KP2930-1 Sweatband
KP3043-1 Outside Clear Cover Lens
KP3046-100 Cheater Lens, 1.0 MAG
KP3046-125 Cheater Lens, 1.25 MAG
KP3046-150 Cheater Lens, 1.5 MAG
KP3046-175 Cheater Lens, 1.75 MAG
KP3046-200 Cheater Lens, 2.0 MAG
KP3046-225 Cheater Lens, 2.25 MAG
KP3046-250 Cheater Lens, 2.5 MAG
KP2853-1 ADF Cartridge Kit
KP2897-1 Inside Clear Cover Lens
KP3047-1 Hard hat Adapter
Flux-Cored
Pulsed MIG
Gouging
Grinding
Solar Powered
(with battery assist)
Literature
E12.208
Shown:
K3024-1 Tribal
Variable Sensitivity:
TIG Amp Rating:
Arc Sensors:
Power Supply:
Operating Temperature:
Storing Temperature:
Total Weight:
Compliance:
Warranty:
Fully Adjustable
5 amps
2
Solar Cells with battery assist
+14F (-10C) to 131F (+55C)
-4F (-20C) to 158F (+70C)
Black: 18 oz. (510 g)
Graphics: 19 oz. (539 g)
ANSI Z87.1 and CSA Z94.3
2 Year
Processes
Stick
TIG
MIG
Cutting
Flux-Cored
Pulsed MIG
Gouging
Grinding
Replacement Parts
KP2929-1 Headgear w/Sweatband
KP2930-1 Sweatband
KP2931-1 Inside Clear Cover Lens
KP2932-1 ADF Cartridge Kit
KP3046-100 Cheater Lens, 1.0 MAG
KP3046-125 Cheater Lens, 1.25 MAG
KP3046-150 Cheater Lens, 1.5 MAG
KP3046-175 Cheater Lens, 1.75 MAG
KP3046-200 Cheater Lens, 2.0 MAG
KP3046-225 Cheater Lens, 2.25 MAG
KP3046-250 Cheater Lens, 2.5 MAG
KP2898-1 Outside Clear Cover Lens
KP3047-1 Hard hat Adapter
Sport-pak style
helmet bag
Lincoln Electric
Tribal bandana.
Replaceable
Lithium Batteries
Literature
E12.208
www.lincolnelectric.com/helmets
Arc Sensors:
Power Supply:
Low Battery Warning:
Battery:
Operating Temperature:
Storing Temperature:
Total Weight:
Compliance:
Warranty:
4
Solar Cells w/replaceable batteries
Red Light
CR2450 Lithium (2 required)
+14F (-10C) to 131F (+55C)
-4F (-20C) to 158F (+70C)
Black: 20 oz. (567 g)
Graphics: 21 oz. (595 g)
ANSI Z87.1 and CSA Z94.3
2 Year
Sport-pak style
helmet bag
Lincoln Electric/
Foose bandana.
WELDING TOOLS
Processes
Stick
Input
50
60
Hz
PHASE
Unit Includes
6 ft. (1.8 m) Input Cord
(K2939-1 includes plug)
Rod Elevator
Drying Guidelines
Literature
E12.230
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
HydroGuard
Rod Oven
K2939-1
K2939-2
115/120/1/50/60
208/230/240/1/50/60
Capacity
Chamber Size
inches (cm)
Insulation
inches (cm)
Temperature
Range
Heating
Element
H x W xD
inches (mm)
Net Weight
lbs.(kg)
Dia. / Depth
3 x 20
(7.6 x 50.8 cm)
1.5 (3.8)
Fiberglass
Preset at 300F
(149C)
75 Watt Wire
Wrapped
23.25 x 5.5 x 8
(518 x 356 x 630)
10.5
(4.8)
Critical projects demand precise control over the arc. In fact, code
requirements in the power generation, shipbuilding and construction
industries often require the use of a rod oven to help prevent moisture
pick up in stick electrode. On many projects, you may only have one
chance. Get it right the first time.
HydroGuard rod ovens simple, portable and reliable.
www.lincolnelectric.com
73
Submerged
Arc Guns
Hand-Held Semiautomatic Guns
Fume
Extraction Guns
Remove welding fume at the source
Sub
Arc
SelfShielded
Fume
Extraction
Push-Pull
Spool Guns
Gas-Shielded
100%
.035-5/64 (0.9-2.0)
550
100%
.035-1/8 (0.9-3.2)
200
60%
.035-.045 (0.9-1.2)
300
60%
.035-.045 (0.9-1.2)
400
60%
.035-.045 (0.9-1.2)
450
100%
.035-5/64 (0.9-2.0)
130
30%
.030-.035 (0.8-0.9)
250
60%
.023-3/64 (0.6-1.2)
300
60%
.023-3/64 (0.6-1.2)
200
100%
.030-1/16 (0.8-1.6)
400
100%
.030-1/16 (0.8-1.6)
300
60%
.035-1/16 (0.9-1.6)
350
100%
.035-5/64 (0.9-2.0)
550
100%
.035-1/8 (0.9-3.2)
350
60%
.062-3/32 (1.6-2.4)
450
60%
3/32-.120 (2.4-3.0)
600
60%
7/64-.120 (2.8-3.0)
600
60%
5/64-3/32 (2.0-2.4)
Excellent
www.lincolnelectric.com
Good
Optional
Locking Trigger
450
Fume Extraction
.035-5/64 (0.9-2.0)
Water-Cooled
.035-5/64 (0.9-2.0)
100%
Dual Procedure
100%
350
FEATURES
Dual Schedule
250
Submerged Arc
Flux-Cored,
Self-Shielded
Aluminum MIG
Duty
Cycle
PROCESS
MIG
Current Range
(Amps)
KEY:
74
OUTPUT
Flux-Cored,
Gas-Shielded
MODEL
SPECIAL
PROCESS /
PRO-TORCH
Light and easy to use.
TIG TORCHES
Push-Pull Guns
APPLICATIONS
Magnum
PRO Semiautomatic
Heavy Duty 100% Duty Cycle, 250-550 Amps
Spool Guns
Self-Contained Small Spool Aluminum
ALUMINUM
WELDING
GUNS
K126 PRO
Welding Guns
Magnum PRO Semiautomatic Guns
Gun
Type
Product
Number
Cable
Length
ft. (m)
Gun
Connector
Gun
Liner
10 (3.0)
15 (4.5)
10 (3.0)
15 (4.5)
10 (3.0)
15 (4.5)
25 (7.6)
10 (3.0)
15 (4.5)
25 (7.6)
15 (3.0)
Order
Separately
Order
Separately
K466-6
KP44-3545-15
(0.9 - 1.2)
15 (3.0)
K466-10
KP44-3545-15
(0.9 - 1.2)
15 (3.0)
K466-10
KP44-3545-15
K2651-1
K2651-2
K2652-1
K2652-2
K2653-1
K2653-2
K2653-4
K2655-1
K2655-2
K2655-4
K2651-2-6-45
CO2
250
250
350
350
450
450
450
550
550
550
250
Mixed
250
250
285
285
325
325
325
375
375
375
250
in.
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 5/64
.035 - 1/8
.035 - 1/8
.035 - 1/8
.035 - .045
(mm)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 2.0)
(0.9 - 3.2)
(0.9 - 3.2)
(0.9 - 3.2)
(0.9 - 1.2)
K2652-2-10-45
350
285
.035 - .045
K2653-2-10-45
450
325
.035 - .045
Current Rating
60% Duty Cycle
CO2
Mixed
Cable
Wire Diameter Range Length
ft. (m)
in.
(mm)
Product
Name
Product
Number
Gun
Connector
Gun
Liner
Magnum PRO
Curve 200
Ready-Pak
Magnum PRO
Curve 300
Ready-Pak
Magnum PRO
Curve 300
Ready-Pak
Magnum PRO
Curve 400
Ready-Pak
K2950-2-10-45
200A
.035-.045
(0.9-1.2)
15 (3.0)
K466-10 KP42-4045-15
K2951-2-6-45
300A
.035-.045
(0.9-1.2)
15 (3.0)
K466-6
K2951-2-10-45
300A
.035-.045
(0.9-1.2)
15 (3.0)
K466-10 KP44-3545-15
K2952-2-10-45
400A
.035-.045
(0.9-1.2)
15 (3.0)
K466-10 KP44-3545-15
KP44-3545-15
www.lincolnelectric.com
75
Wire Diameter
.025-.035 in. (0.6-0.9 mm)
Gun Type
Open-End
Fast-Mate Package
Open-End Fast-Mate
10 (3.0)
Magnum 200
10 (3.0)
15 (4.5)
Magnum 250L
12 (3.6)
15 (4.5)
Magnum 250SP
12.5 (3.8)
Magnum 300
Magnum 400
STANDARD
K497-2
K497-1
K470-1
15 (4.5)
K470-2
10 (3.0)
12 (3.6)
15 (4.5)
K471-1
20 (6.1)
25 (7.6)
K471-10
K471-13
K471-2
Magnum 400
DUAL SCHEDULE
15 (4.5)
Magnum 400
DUAL PROCEDURE
15 (4.5)
K1722-2
Magnum 400
SHORT NECK
15 (4.5)
K541-3
Magnum 450WC
15 (4.5)
K684-12(4)
(2)
Gun Type
Wire Diameter
.035-.045 in. (0.9-1.2 mm)
Gun Connector
600A Open-End
Magnum 550
15 (4.5)
25 (7.6)
K598-4
www.lincolnelectric.com
K498-1
K479-2
K497-21(3)
K1802-1(2)
K470-4
K2286-1(2)
K471-21(3)
K471-4
K470-6
K479-4
K471-11
K471-14
K471-22(3)
K471-6
K479-6
K471-15
K575-2
Cable
Length
ft. (m)
76
Wire Diameter
1/16-5/64 in. (1.6-2.0 mm)
K530-5
K530-6(1)
10 (3.0)
Wire Diameter
.052-1/16 in. (1.3-1.6 mm)
Package
Magnum 100L
(1)
Cable Length
Wire Diameter
.035-.045 in. (0.9-1.2 mm)
(3)
K684-12(4)
(4)
.035-1/16 in. (0.9-1.6 mm) Solid Wire, .045-5/64 in. (1.2-2.0 mm) Flux-Cored Wire.
Wire Diameter
.052-1/16 in. (1.3-1.6 mm)
Gun Connector
600A Open-End
500A Open-End
K598-7
K684-12(4)
Wire Diameter
5/64-3/32 in. (2.0-2.4 mm)
Gun Connector
600A Open-End
500A Open-End
K598-11
Spool Guns
Spool Guns
Model
Product
Number
Length
ft. (m)
Rated Output
Current/Duty Cycle
Machine
Adapter
Magnum 100SG
K2532-1
10 (3.0)
.030-.035
(0.8-0.9)
130A/30%
None
Magnum SG
K487-25
25 (7.5)
.025-3/64
(0.6-1.2)
250A/60%
K2703-1
K2445-1
Magnum 250LX
K2490-1
25 (7.5)
.025-3/64
(0.6-1.2)
CO2: 300A/60%
Ar: 280A/60%
Ar: 200A/100%
None
None
K2703-1
SG Control Module
Provides control of wire speed and gas flow.
For use with CV power sources and CV
Engine Drives with output contactor.
Order K488
www.lincolnelectric.com
77
Push-Pull Guns
Product
Name
Product
Number
Python-Plus Air-Cooled
Python-Plus Air-Cooled
Python-Plus Air-Cooled
Python Water-Cooled
Cougar Air-Cooled
Cougar Air-Cooled
K3038-1
K3038-2
K3038-3
K2212-2
K2704-2
K2704-3
Current Rating
100% Argon
200A @ 100% Duty Cycle
200A @ 100% Duty Cycle
200A @ 100% Duty Cycle
400A @ 100% Duty Cycle
300A @ 60% Duty Cycle
300A @ 60% Duty Cycle
Cable Length
ft. (m)
15 (4.5)
25 (7.6)
50 (15.2)
25 (7.6)
25 (7.6)
50 (15.2)
Fume Extraction
350A Gun
For welding with Innershield or Lincore
electrodes. Rated 350 amps at 60% duty
cycle. Use .062-3/32 in. (1.6-2.4 mm)
diameter wires. 62 gun tube angle.
Includes 15 ft. cable.
Order K206
500A Gun
For welding with Innershield or Lincore
electrodes. Rated 500 amps at 60% duty
cycle. Use 5/64-.120 in. (2.0-3.0 mm)
diameter wires. 82 gun tube angle.
Includes 15 ft. cable.
Order K289-1
(See Weld Fume Control Section for other Fume Extraction attachments and accessories)
78
www.lincolnelectric.com
K126 PRO:
Lincoln Electric has been the leader in self-shielded wire, feeders and guns for
more than 50 years. The K126 PRO guns feature replaceable liners, interchangeable
backends, long life Magnum PRO contact tips, improved heat resistant gun tubes
and better trigger lead protection. Select the Lincoln K126 PRO series for your
construction welding applications.
K126 Classic:
Rated 350 amps. Use .062-3/32 in. (1.6-2.8 mm) diameter
wires. Choose from 10 or 15 ft. (3 or 4.5 m) cable lengths.
K115:
Rated 450 amps. Use .068-.120 in. (1.7-3.0 mm)
diameter wires. Choose from 10 or 15 ft.
(3 or 4.5 m) cable lengths.
K345:
Rated 350 amps. Use .068-5/64 in. (1.7-2.0 mm)
diameter wires. Cable is 10 ft. (3.0 m) in length.
Reduced wire feed speed thumb switch.
K116:
Rated 600 amps. Use 7/64-.120 in.
(2.8-3.0 mm) diameter wire. 15 ft. (4.5 m)
cable length. Adjustable grip angle.
Product
Name
Rated Amps
@60% Duty Cycle
Length
ft. (m)
K126-11 PRO
350
15 (4.5)
K126-12 PRO
350
15 (4.5)
K126-1 Classic
350
10 (3.0)
K126-2 Classic
350
15 (4.5)
K345-10
350
10 (4.5)
K115-1
450
10 (4.5)
82
K115-2
450
15 (4.5)
82
K115-3
450
10 (4.5)
82
K115-4
450
15 (4.5)
82
K115-8
450
15 (4.5)
K115-10
450
15 (4.5)
K116-2
600
15 (4.5)
.062 (1.6)
1/16 (1.6)
.120 (3.0)
Tube
Angle
62
62
62
62
90
45
Straight
45
www.lincolnelectric.com
79
TIG Torches
Water-Cooled
Air-Cooled
PTA-17, PTA-17V ,
PTA-17F & PTA-17FV
Air-cooled TIG torch, rated
150 amps at 60% duty
cycle. The PTA-17V is
equipped with a valve
for gas flow control. The
PTA-17F is equipped with
a flexible head for easy
maneuverability into tight
spaces. The PTA-17FV is
equipped with both a gas
valve and a flexible head.
PTA-26, PTA-26V,
PTA-26F & PTA-26FV
Air-cooled TIG torch, rated
200 amps at 60% duty
cycle. The PTA-26V is
equipped with a valve
for gas flow control. The
PTA-26F is equipped with
a flexible head for easy
maneuverability into tight
spaces. The PTA-26FV is
equipped with both a gas
valve and flexible head.
Model
Length
ft. (m)
Number
of Cables
Product
Number
.020-1/8
12.5 (3.8)
25.0 (7.6)
1
1
K1781-1
K1781-3
125
.020-1/8
(0.8-3.2)
12.5 (3.8)
K1781-9
PTA-17
150
150
150
150
.020-5/32
(0.5-4.0)
12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)
1
2
1
2
K1782-1
K1782-2
K1782-3
K1782-4
150
.020-5/32
(0.5-4.0)
25.0 (7.6)
K1782-10
.020-5/32
(0.5-4.0)
25.0 (7.6)
PTA-17FV
PTA-17V
150
150
150
150
150
PTA-17
Ultra-Flex
150
PTA-26
.020-5/32
(0.5-4.0)
12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)
1
1
2
1
2
1
K1782-11
K1782-6
K1782-7
K1782-8
K1782-9
.020-5/32
(0.5-4.0)
12.5 (3.8)
K1782-12
200
200
200
200
.020-5/32
(0.5-4.0)
12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)
1
2
1
2
K1783-1
K1783-2
K1783-3
K1783-4
PTA-26F
200
.020-5/32
(0.5-4.0)
25.0 (7.6)
K1783-10
PTA-26FV
200
.020-5/32
(0.5-4.0)
25.0 (7.6)
K1783-11
PTA-26V
200
200
200
(0.5-4.0)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)
2
1
2
K1783-7
K1783-8
K1783-9
(1)
PTW-18
350
350
.020-5/32
(0.5-4.0)
12.5 (3.8)
25.0 (7.6)
3
3
K1784-1
K1784-2
PTW-20
250
250
.020-1/8
(0.5-3.2)
12.5 (3.8)
25.0 (7.6)
3
3
K1784-3
K1784-4
Pre-configured package with K1622-1 Twist Mate adapter and 1/16 in. (1.6 mm)
gas lens collet body, collet, and gas lens installed.
80
www.lincolnelectric.com
PTW-20
Water-cooled TIG torch, rated
250 amps at 100% duty cycle.
Lincoln Adapters
Tungsten
Range
in. (mm)
PTA-9F
Ultra-Flex(1)
PTA-17F
PTW-18
Water-cooled TIG torch, rated
350 amps at 100% duty cycle.
Model
Product
Number
K2166-1
PTA-9, -17
(one-piece power cable)
K2166-3
K2166-2
PTW-18, -20
No adapter required.
For Invertec V160-T, V205-T AC/DC, V205-T DC & Precision TIG 225 Power Sources
PTA-9, -17
K1622-1
PTW-18, -20
K1622-4
PTA-26
K1622-3
For TIG Module & Power Sources with 1/2 in. (50.8 mm) Stud Output Terminals
PTW-18, -20
PTA-26, -26V
PTA-9, -17
No adapter required
For Invertec V160-S, V275-S, V350-PRO and Power Sources with Twist Mate Power and Separate Gas
PTA-9FV, -17V, -17FV
For Invertec V155-S and Power Sources with small Twist Mate Power and Separate Gas
PTA-9FV, -17V, -17FV
K960-2
AUTOMATED
SOLUTIONS
System 30HS
System 50HP
System 55
System 20
OUTPUT
Hertz
Waveform
Control
Technology
ArcLink
Production
Monitoring 2
50,60
DC
5-570
50,60
DC
5-570
50,60
DC
20-880
50, 60
(1)
DC
100-1000
50, 60
MIG
STT
Current Range
(Amps)
Pulsed
5-420
Polarity
Phase
CC
CV
CC
CV
CC
CV
CC
CV
CC
CV
FEATURES
INPUT
PROCESS
DC
Mode
Submerged Arc
System 35
System 30
FIXED TABLE
SYSTEMS
System 10
Flux-Cored
eCell LR
POSITIONING
SYSTEMS
(1) See Submerged Arc and Automatic Equipment section for details.
FEATURES
50-1200 (1.3-30.5)
50-1200 (1.3-30.5)
AutoDrive 4R100
50-800 (1.3-20.3)
50-800 (1.3-20.3)
75-1200 (2.0-30.5)
50-800 (1.3-20.3)
75-1200 (2.0-30.5)
50-800 (1.3-20.3)
STT
AutoDrive 4R220
Flux-Cored
Pulsed
MIG
4-Roll Drive
ArcLink
WIRE FEED
SPEED RANGE
ipm (m/min)
MAXTRAC
Metal-Cored
PROCESS
KEY:
Excellent
Good
Optional
www.lincolnelectric.com/automated-solutions
81
AUTOMATED SOLUTIONS
SYSTEM 10
Product #: AD1222-36
Literature: E10.121
Product #: AD1310-3
Literature: E10.140
Includes:
Includes:
Handshields
Self-Enclosed Cart
eCELL LR
SYSTEM 30
Product #: AD1222-42
Literature: E10.250
Product #: AD1310-4
Literature: E10.160
Includes:
Includes:
SYSTEM 5
SYSTEM 35
Product #: AD1310-2
Literature: E10.130
Product #: AD1310-5
Literature: E10.170
Includes:
Includes:
82
www.lincolnelectric.com/automated-solutions
AUTOMATED SOLUTIONS
POSITIONING SYSTEMS
SYSTEM 15
SYSTEM 30HS
Product #: AD1222-44
Literature: E10.145
Product #: AD1310-7
Literature: E10.162
Includes:
Includes:
SYSTEM 20
SYSTEM 50HP
Product #: AD1222-29
Literature: E10.150
Product #: AD1310-8
Literature: E10.190
Includes:
Includes:
SYSTEM 40
SYSTEM 55
Product #: AD1310-6
Literature: E10.180
Product #: AD1310-9
Literature: E10.200
Includes:
Includes:
AutoDrive 4R100
Wire Drive
FANUC ARC Mate
120iC/10L Robot
500 Amp Air-Cooled
Welding Torch
Torch Guard Software
www.lincolnelectric.com/automated-solutions
83
AUTOMATED SOLUTIONS
Custom Systems
Pre-engineered systems
Emergency welder/robot
part delivery
Return on investment
calculations
Operator training
Robot repair/rebuild
Long-term preventative
maintenance programs
Automation Division
Nashville, TN
Phone: (615) 291-9927
Fax: (615) 291-9928
84
www.lincolnelectric.com/automated-solutions
AUTOMATED SOLUTIONS
www.lincolnelectric.com/green
Processes
TIG (Lift Start Only)
MIG
Pulsed-MIG
Flux-Cored
Metal-Cored
COMMUNICATIONS PROTOCOL
The Power Wave i400 delivers Lincolns best performance technologies and
welding processes all rolled into one highly efficient inverter power source.
Output
CV DC
Input
50
60
Hz
PHASE
Key Options
K1785-25 14-pin to 14-pin
Control Cable
K2670-1 CE Filter Kit
K2677-1 Integration Kit
More options at end of section
Flexible Design Designed for simple, seamless integration with the FANUC Robotics R-30iA Controller,
or use as a separated configuration to meet your weld cell requirements.
Quality and Consistent Welding Results Lincolns
Waveform Control Technology gives you the ability to
select the right waveform for each application.
High Performance Digital Communications The
Power Wave i400 can communicate via traditional
ArcLink over a CAN-based network or via ArcLink XT
over an industrial Ethernet connection.
Wire Feeders
K2685-1 AutoDrive 4R220
K3002-1 AutoDrive 4R100
K1780-2 Power Feed 10R
Literature
E10.11
Shown:
Power Wave i400 Power Source
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
K2669-1
200-208/230/380-415/460/575/3/50/60
350A/31.5V/100%
400A/34V/60%
420A/35V/40%
40/37/21/18/15A
50/45/26/23/18A
54/49/28/25/20A
(380-415/3/50/60
with CE Filter Kit installed)
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
5-420A
10-37V
209
(95)
Processes
MIG
Pulsed
STT (K2263-1 only)
Flux-Cored
Metal-Cored
Output
These digitally-controlled inverter-based welding power sources are specifically intended for
robotic and hard automation applications while retaining semiautomatic welding capabilities.
Select the Power Wave 455M/STT Robotic model with Lincolns STT (Surface Tension Transfer)
process for applications in which precise heat input control, minimal distortion, reduced spatter
and low fumes are essential.
CC
CV
DC
Input
50
60
PHASE
Hz
Key Options
K2207-2 Ethernet/DeviceNet
Interface Module
K1570-1 Dual Cylinder Platform
Undercarriage
K1813-1 Cool Arc 40 115/1/50/60
More options at end of section
Wire Feeders
K2685-1 AutoDrive 4R220
K3002-1 AutoDrive 4R100
K1780-2 Power Feed 10R
Literature
E10.90
www.lincolnelectric.com/green
Shown:
K2263-1 Power Wave
455M/STT Robotic
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Power Wave
455M Robotic
Power Wave
455M/STT Robotic
K2262-1
208/230/460/575/3/50/60
60Hz:
450A/38V/100%
570A/43V/60%
50Hz:
400A/36V/100%
500A/40V/60%
60Hz:
58/53/25/22A
82/78/37/31A
50Hz:
49/45/23/18A
67/61/31/25A
K2263-1
Output Range
5-570A
COMMUNICATIONS PROTOCOL
HxWxD
inches (mm)
Net Weight
lbs.(kg)
286
(130)
293
(133)
www.lincolnelectric.com/automated-solutions
85
AUTOMATED SOLUTIONS
Processes
MIG
Pulsed MIG
Tandem MIG
Flux-Cored
Metal-Cored
CC
CV
Output
COMMUNICATIONS PROTOCOL
DC
Input
50
60
Hz
PHASE
Key Options
K1570-1 Dual Cylinder Platform
Undercarriage
K1813-1 Cool Arc 40
115/1/50/60
K2187-1 Cool Arc 40
220-240/1/50/60
More options at end of section
Wire Feeders
K2685-1 AutoDrive 4R220
K3002-1 AutoDrive 4R100
K1780-2 Power Feed 10R
Literature
E10.95
Shown:
K1519-2 Power Wave
655 Robotic
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Power Wave
655 Robotic
K1519-2
460/575/3/60
400/3/50
60Hz:
650A/44V/100%
815A/44V/60%
460/575/60Hz:
41/33A
53/42A
Output Range
20-815A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
306
(139)
Processes
MIG
Pulsed MIG
STT
Flux-Cored
Metal-Cored
www.lincolnelectric.com/green
Output
Input
40
VDC
COMMUNICATIONS PROTOCOL
Key Options
KP1505-035S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
KP1505-045S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
More options at end of section
Literature
E10.12
86
Shown:
K2685-1
AutoDrive 4R220
(mounted on FANUC arm)
Product
Name
Product
Number
HxWxD
inches (mm)
Net Weight
lbs.(kg)
AutoDrive 4R100
K3002-1
50-800
(1.3-20.3)
.023-.045
(0.6-1.2)
.035-.045
(0.9-1.2)
13.2
(6.0)
AutoDrive 4R220
K2685-1
30-1200
(0.8-30.5)
.023-1/16
(0.6-1.6)
.035-5/64
(0.9-2.0)
20.9
(9.5)
www.lincolnelectric.com/automated-solutions
AUTOMATED SOLUTIONS
Processes
MIG
Pulsed
STT
Flux-Cored
Metal-Cored
Output
Input
40
VDC
COMMUNICATIONS PROTOCOL
Key Options
K1785-25 Control Cable, Heavy
Duty, 25 ft.
K590-7 Water Connection Kit
K1733-1 Wire Straightner
K1546-1 Incoming Conduit
Bushings, .025 in.-1/16 in.
K1546-2 Incoming Conduit
Bushings, 1/16 in.-3/32 in.
More options at end of section
Literature
E9.160
Shown:
K1780-2 Power Feed 10R mounted on
FANUC Robot Arm.
Product
Number
HxWxD
inches (mm)
Net Weight
lbs.(kg)
K1780-2
50-800 (1.3-20.3)
75-1200 (2.0-30.5)
.025-3/32 (0.6-2.4)
.025-1/16 (0.6-1.6)
.035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0)
22.4
(10.2)
Welding Booth
Effective Production or Training Space
with Integrated Weld Fume Control
The Lincoln Electric Welding Booth is ideal for use in
stationary production welding applications, vocational
centers, and training facilities. It can be configured
with shelving, brackets, hooks, lighting, and air/gas
connections to meet the needs of the welding operator
or student. Source extraction weld fume control can
be easily integrated into the booth, with an extraction
arm and connection to a Central System.
Welding Booth
Processes
(Power Source Controlled)
Stick
TIG
MIG
Flux-Cored
Metal-Cored
Submerged Arc
Key Options
Work Table with Adjustable Overhead
Welding Bracket
Welding Curtain
Tool Shelves with Torch Holders
Locker Box
Literature
MC10-87
www.lincolnelectric.com/automated-solutions
87
AUTOMATED SOLUTIONS
Simulates Processes:
SMAW: 6010 and 7018
GMAW: Short arc, spray, pulse & STT
FCAW: Gas-shielded & self-shielded
VRTEX 360
Input
Flexibility
Performance
Service and
Support
Eco Friendly
50
115V 230V
60
Hz
System includes:
VRTEX Welding machine
VRTEX Welding Stand
VRTEX Welding Helmet
VRTEX Coupons
- Flat Plate
- Tee Joint
- Groove Joint
- 2 in. (50.8 mm) diameter XXS Pipe
- 6 in. (152.4 mm) diameter
Sch 40 Pipe
Powered by:
Literature
MC09-98 (VRTEX 360)
MC10-31 (Upgrade Package)
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Input Current
AD1332-1
AD1332-2
AD1332-3
115/230/1/50/60
4/2A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
We
W
e
eld
Ins
spection
St dent
Stud
Stude
entt Score
Score Summary
Su
y
Desert Base
Welding Booth
Construction Site
WWW.VRTEX360.COM
88
www.lincolnelectric.com/automated-solutions
AUTOMATED SOLUTIONS
VERNON Tool Abrasive Saw (VAS)
MECHANIZED
CNC CONTROLLED
VAS
SCC
PPM
MPM
MTC
Pantograph
MasterTube Cutter
Number of Axes: 1
Number of Axes: 1
Number of Axes: 2
Number of Axes: 5
Operation: Semi-Automatic
Operation: Mechanized
Operation: Mechanized
Software: NA
Software: NA
Software: NA
Software: WinMPM
Software: WinMPM
Weld Prep/Bevel:
Abrasive
Weld Prep/Bevel:
Manual
Weld Prep/Bevel:
Manual
Weld Prep/Bevel:
Automatic, Manual
Weld Prep/Bevel:
Automatic
Loading/Unloading:
Conveyor Assisted
Loading/Unloading:
Automated Option
Loading/Unloading:
Automated Option
Loading/Unloading:
Automated Option
Loading/Unloading:
Manual
89
AUTOMATED SOLUTIONS
Processes:
Plasma cutting
Oxyfuel cutting
System includes:
Straight
Miter
Saddle
Centerline Offset
Multiple Intersection
Round, Rectangular and
Overlapping Pipe Holes
Gusset Slot
Input1
PHASE
60
Hz
Literature
MC10-112
Input Power
Voltage/Phase/Hertz
MasterPipe
Profiler (MMP)
120/1/60
Pipe Capacity
Dimensional
Weight
OD: 1-12 in.
Length: up to 40 ft.
Cutting Speed
ipm (m/min)
HxWxD
feet (m)
Net Weight
lbs.(kg)
6 x 12 x 4
(1.83 x 3.66 x 1.22)
2,500
(1,134)
K2391-1
Power REAM Torch Maintenance Center
General Options
KP2435-1 Reaming Bit, 1/2 in. (12.7 mm) with Washer
KP2435-3 Reaming Bit, 5/8 in. (15.9 mm) with Washer
KP2435-5 Reaming Bit, 3/4 in. (19.1 mm) with Washer
KP2457-1 Anti-Spatter Fluid, 1 gallon (3.8 L)
K2433-1
Power REAM Robotic Cable, 20 ft. (6.1 m)
K2434-1
Remote Power REAM Reservoir Kit
90
www.lincolnelectric.com/automated-solutions
General Options
K1570-1
Dual Cylinder Platform Undercarriage
K2681-1
22-pin to 14-pin Adapter Cable Assembly
K1813-1
Cool Arc 40 Water Cooler 115/1/50/60
WELD FUME
CONTROL
Reduces Welding Fume and Dust in The Workplace.
Engineering Solution to Help Meet OSHA Requirements.
Portable, Wall Mounted or Shop-Wide Systems.
Visit www.lincolnelectric.com/safety for more information.
Mobiflex 200-M
& 400 MS
Low vacuum systems
PORTABLE
SYSTEMS
Mobiflex 100-NF
Portable low vacuum exhaust-only
Miniflex
Portable light duty high vacuum
PROCESS
Mobile
Start/Stop
Sensor
Mobiflex 100-NF
115V/1/60
Mobiflex 200-M
Disposable
115V/1/60
Mobiflex 400-MS
Self-Cleaning
538 ft2
(50 m2)
325 ft2
(30 m2)
115V/1/60
DownFlex 100-NF
Non-Filtration
Central System
DownFlex 200-M
Disposable
DownFlex 400-MS/A
Statiflex 200-M
Statiflex 400-MS
Self-Cleaning
Disposable
Self-Cleaning
Size
System
Non-Filtration
MIG
115V/1/60
TIG
130 ft2
(12 m2)
Stick
Mobile
FEATURES
Disposable
Miniflex
Stationary
INPUT
FILTER
Flux-Cored
MODEL
560 ft2
(52 m2)
560 ft2
(52 m2)
538 ft2
(50 m2)
325 ft2
(30 m2)
The operation of welding fume control equipment is affected by various factors including proper use and
positioning of the equipment, maintenance of the equipment and the specific welding procedure
and application involved. Worker exposure level should be checked upon installation and periodically
thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.
STATIONARY
SYSTEMS
Modular
Extraction Hood
Ideal for robotic, hard automation
208/230/460/3/60
208/230/460/3/60
Dual Arm
System
Single Arm
System
Statiflex 200-M
& 400 MS
Wall mounted low vacuum
Filter Indicator
Guage
DownFlex 100-NF,
200-M
& 400-MS/A
Workbench/Downdraft extraction
KEY:
Excellent
Good
Optional
www.lincolnelectric.com/weld-fume-control
91
Miniflex
Processes
Stick (light duty)
TIG
MIG
Flux-Cored (light duty)
Input
Lincoln Electrics Miniflex is a high vacuum system designed for the removal and filtration of
welding fumes from light duty welding applications. The Miniflex excels in performance and
ease of handling. It can be completely disassembled in a matter of minutes for cleaning and
maintenance. The convenient automatic start/stop function can extend the life of the motor
brushes and reduces energy consumption.
1
PHASE
50
60
Hz
Unit Includes
9 ft. (2.7 m) cord (AWG 14) with
15 amp plug (NEMA 5-15).
8 ft. (2.4 m) length x 1-3/4 in.
(44.5 mm) O.D. extraction hose.
LongLife-H main filter.
HEPA filter.
2 spare sets of carbon brushes and
seals for motors.
Key Options
K2389-8 16 ft. (4.9 m) Extraction
Hose
K2389-9 8 ft. (2.4 m) Extraction
Hose
K2389-5 EN 20 Extraction Nozzle
K2389-6 EN 40 Extraction Nozzle
More options at end of section
Literature
E13.11
Shown:
K2376-1 Miniflex
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Input Current
Miniflex
K2376-1
115/1/50/60
15A
HxW
inches (mm)
Net Weight
lbs.(kg)
28-3/4 x 16-1/2
(730 x 420)
38
(17)
Processes
Stick
TIG
MIG
Flux-Cored
X-Tractor 1GC
Input
1
PHASE
50
60
Hz
Unit Includes
Adapter for 1-3/4 in. (44.5 mm)
hose (S20591-8).
8 ft. (2.4 m) long x 1-3/4 in.
(44.5 mm) diameter flexible hose.
2 spare sets of carbon brushes
for motors.
Filter cartridge.
12 ft. (3.6 m) power cord.
Key Options
K2389-5 EN 20 Extraction Nozzle
K2389-6 EN 40 Extraction Nozzle
K639-5 SHFA Flat Suction Nozzle
K2389-9 8 ft. (2.4 m) Extraction
Hose
More options at end of section
Literature
E13.17
92
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Input Current
X-Tractor 1GC
K652-1
120/1/50/60
15A
K652-2
220/1/50/60
9A
www.lincolnelectric.com/weld-fume-control
HxWxD
inches (mm)
Net Weight
lbs.(kg)
37
(17)
Input
60
PHASE
Hz
Unit Includes
Extraction Unit
Filter Cartridge
Automatic Filter Cleaning System
Internal Compressed Air Regulator
Automatic Operation Connection
Starter/Overload Switch
Key Options
K2389-5 EN 20 Extraction Nozzle
K2389-6 EN 40 Extraction Nozzle
K639-5 SHFA Flat Suction Nozzle
More options at end of section
Literature
E13.19
Product
Number
Input Power
Voltage/Phase/Hertz
Input Current
CFM
X-Tractor 3A
L12810-1
L12810-2
L12810-3
L12810-4
L12810-5
L12810-6
230/3/60
460/3/60
230/3/60
460/3/60
230/3/60
460/3/60
14A
6.5A
20A
10A
40A
21A
165
X-Tractor 5A
X-Tractor 8A
285
475
H x W xD
inches (mm)
Net Weight
lbs.(kg)
192
(87)
242
(110)
309
(140)
Processes
Stick
TIG
MIG
Flux-Cored
Plasma Cutting
Grinding(1)
Input
The Lincoln Electric DownFlex table is a rugged welding workbench and extraction system,
all in one self-contained unit. Great for welding, plasma cutting and grinding(1).
DownFlex 200-M and 400-MS/A Models:
Strong Backdraft (80%) and Downdraft (20%) Extraction Capacity
Ideal for welding, grinding(1), and light duty plasma cutting.
60
PHASE
Hz
Unit Includes
Sturdy Welding Table
Backdraft Panel
Side Panels
Filters & Controls
Key Options
(for 200-M and 400-MS/A Models)
K2752-1 HEPA Filter Kit
K2752-2 Plasma Cutting Work Grid
K2752-3 Working Light Kit
K2752-6 Wheel Kit
More options at end of section
Literature
E13.50
UL Approved
DownFlex 100-NF:
Available for customers who need a rugged downdraft table, but
prefer to build their own customized extraction system. (no filtration,
fan or electrical controls supplied).
(1)
Shown:
K2751-3
DownFlex 400-MS/A
Product
Name
Product
Number
Filter Type/
Filter Size
Input Power
Voltage/Phase/Hertz
Input Current
DownFlex 200-M
K2751-2
208/230/460/3/60
11/10/5A
DownFlex 400-MS/A
K2751-3
DownFlex 100-NF
K2751-1
HxWxD
inches (mm)
Net Weight
lbs. (kg)
540 (245)
562 (255)
No Filtration
N/A
330 (150)
www.lincolnelectric.com/weld-fume-control
93
Mobiflex 100-NF
Input
The Mobiflex 100-NF is a portable, lightweight welding fume extraction unit that provides
source capture exhaust only capability. Great for field construction sites, repair & maintenance
operations and/or shop welding applications where removing welding fumes at the source is
needed. No filtration.
60
Hz
Unit Includes
Exhaust Fan Unit
Carrying Handle
Sturdy Base/Stand
Required Options
K1668-1 Hose & Hood Set,
16 ft. (4.9 m)
More options at end of section
Literature
E13.42
Shown:
Mobiflex 100-NF with
K1668-1 Hose & Hood Set and
K1668-2 Extension Hose Kit
Product
Number
Filter Type/
Filter Size
Input Power
Voltage/Phase/Hertz
Input Current
Mobiflex 100-NF
K1666-1
115/1/60
10A
HxWxD
inches (mm)
Net Weight
lbs. (kg)
37.5
(17)
Processes
Stick
TIG
MIG
Flux-Cored
Input
60
PHASE
Hz
Unit Includes
Filter
Plastic housing
8 in. (203 mm) Flexible Hose
19 ft. (6 m) 115 VAC Input
Power Cord
Required Options
Extraction Arm
- K2633-1 LFA 3.1
- K2633-2 LFA 3.1 w/Lamp &
Arc Sensor
- K2633-3 LFA 4.1
- K2633-4 LFA 4.1 w/Lamp &
Arc Sensor
1
PHASE
Key Options
K1494-3 Starter Overload Switch
for 230V
More options at end of section
Literature
E13.12
400-MS Model
Shown:
Mobiflex 400-MS with
required Extraction Arm
ft2
(30
m2).
(1)
Shown:
Mobiflex 200-M with
required Extraction Arm
94
Product
Name
Product
Number
Filter Type
Mobiflex 200-M
Base Unit
K1653-2
K1653-3
Mobiflex 400-MS
Base Unit
K1741-1
K1741-2
www.lincolnelectric.com/weld-fume-control
Input Power
Voltage/Phase/Hertz
Input Current
HxWxD
inches (mm)
Net Weight
lbs. (kg)
Cellulose
High Efficiency Cellulose/Polyester
115/1/60
12A
36 x 32 x 48
(900 x 810 x 1210)
243
(111)
Cellulose
High Efficiency Cellulose/Polyester
115/1/60
12A
40 x 32 x 48
(1020 x 810 x 1210)
286
(130)
Required Options
Extraction Arm(s)
Stationary Fan
Overload Switch
Lamp Kit with Arc Sensor
Key Options
K1534-2 Air Exhaust Silencer
K1750-1 230V Conversion Kit
for SF 2400 Fan
More options at end of section
All Models
Generous airflow 735 CFM with LFA 3.1 or 4.1
extraction arms and SF 2400 fan(2).
Internal spark arrestor Also functions as a
pre-filter for larger-sized particulate.
Literature
E13.14
200-M Model
Filter status indicator Visual guide to remaining
filter life.
Shown:
Statiflex 400-MS
Base Unit
(1)
(2)
400-MS Model
Product
Name
Product
Number
Filter Type
Filter Size
ft2 (m2)
HxWxD
in. (mm)
Net Weight
lbs. (kg)
Statiflex 200-M
Single Arm Base Unit
K1654-1
K1654-3
Cellulose
High Efficiency Cellulose/Polyester
538
(50)
36 x 32 x 29
(900 x 810 x 730)
66
(30)
Statiflex 200-M
Dual Arm Base Unit
K1654-2
Pretreated Cellulose
538
(50)
36 x 32 x 29
(900 x 810 x 730)
66
(30)
Statiflex 400-MS
Base Unit
K1742-1
K1742-2
Cellulose
High Efficiency Cellulose/Polyester
325
(30)
41 x 27 x 26
(1040 x 670 x 660)
187
(85)
Processes
Stick
TIG
MIG
Flux-Cored
Literature
E13.16
These flexible extraction arms are built the Lincoln Electric way, rugged and reliable. Designed
with the welder in mind, the arms come equipped with the 360 rotatable hood for optimal
positioning to the welding point.
Ultra-light positioning.
Minimal maintenance.
Dent and scratch resistant material.
Unique spring-balanced internal
mechanism: LFA 3.1/4.1/4.1-LC.
Unique advanced friction internal
mechanism: LTA 2.0/LFA 2.0.
360 rotatable hood.
LFA 4.1-LC
LFA 3.1
LTA 2.0
One-year warranty.
LFA 4.1
LFA 2.0
Product
Name
Product
Number
Arm Length
ft. (m)
HxW
inches (mm)
Net Weight
lb. (kg)
LFA 3.1
K2633-1
K1655-1
K2633-2
K2633-3
K1655-2
K2633-4
K1655-6
K1655-5
K1655-3
10 (3.1)
33 (15)
760
10 (3.1)
13 (4.1)
35 (16)
37.5 (17)
760
760
13 (4.1)
13 (4.1)
6.5 (2.0)
Retracts from 3-4.5 (1-1.5)
39.5 (18)
37.5 (17)
33 (15)
15.4 (7)
760
760
760
780
Use With:
Mobiflex
Statiflex
Mobiflex
Mobiflex
Statiflex
Mobiflex
Statiflex
Statiflex
Statiflex
www.lincolnelectric.com/weld-fume-control
95
Processes
Stick
TIG
MIG
Flux-Cored
Plasma Cutting
Arc Gouging
Grinding(1)
Key Options
S28058-24 Light Kit
S28058-25 Leg, 6.56 ft. (2.0 m)
S28058-26 Leg, 8.2 ft. (2.5 m)
S28058-27 Leg, 9.84 ft. (3.0 m)
S28058-52 Leg, 11.48 ft. (3.5 m)
S28058-28 Leg Mounting Kit
S28058-22 Curtain Bracket Kit
S28058-53 Semi-transparent (red)
Curtain Strip: 82 ft. Roll (25 m)
S28058-59 Non-transparent (green)
Curtain Strip: 82 ft. Roll (25 m)
Literature
E13.60
(1)
Product Number/Sizes
Recommended
Extraction Capacity
2,000 feet/minute
(FPM)
Processes
TIG
MIG
Flux-Cored
Metal-Cored
Lincoln Electric robotic extraction hoods are the ideal solution for welding fume extraction
on robotic cells. Theres a model for each of our pre-engineered cells or one can be
customized to fit a nonstandard cell.
Key Options
Interior lighting
Statiflex Filter Bank
Preventive maintenance contract
Literature
E10.295
Lightweight design.
Sized to fit Lincoln Electric pre-engineered cells.
Modular-style hood also available for custom cell designs.
Shown:
System 20 shown with extraction hood,
Statiflex filter bank, interior lighting,
and Power REAM Robotic Torch Maintenance Center.
96
www.lincolnelectric.com/weld-fume-control
Processes
Stick
TIG
MIG
Flux-Cored
Input
60
PHASE
Hz
Plasma Cutting
Arc Gouging
Grinding(1)
Unit Includes
Filter Bank
Filters
Fan
Cleaning Controls
Starter Controls
Dust Drum
Literature
E13.60
(1)
Shown:
Statiflex Filter Bank,
4-Bank
Product
Name
Filter
Type
Fan Sizes
HP
1-1/2, 3, 5, 7-1/2, 10
www.lincolnelectric.com/weld-fume-control
97
Push/Pull Systems
For Welding and Fabrication Facilities
Fume and metal particulate from metalworking operations such as welding, plasma cutting, arc
gouging and grinding can build-up as a layer in the air of a facility. Eventually, the particulate
may settle back to the floor. Lincoln Electric Automations Push/Pull System can remove this
layer in a controlled manner, filter it and circulate the filtered air back into the facility.
Use a Push/Pull System when:
Workers are in spaces where effective source capture is difficult.
Fabricating large weldments and when the welder needs to frequently shift positions.
Improvement of general workplace air quality by removing welding particulate layer is desired.
Literature: MC08-88
Push/Pull System installed at Elgin Sweeper Company
For further information, contact the Environmental Team at: weldfumecontrol@lincolnelectric.com or call 216-383-2667
98
www.lincolnelectric.com/weld-fume-control
Expendable Parts
KP2390-1 LongLife-H Filter
KP2390-2 HEPA Filter
KP2390-3 Pre-filter
General Options
K2389-5
EN 20 Nozzle
K2389-6
EN 40 Nozzle
K639-1
SHM-300 Suction Head
for Manual Welding, 12 in. (300 mm)
K639-2
SHM-400 Suction Head
for Manual Welding, 16 in. (400 mm)
K639-3
SHM-500 Suction Head
for Manual Welding, 20 in. (500 mm)
K639-4
SHMS Low Noise Suction Nozzle
K639-5
SHFA Flat Suction Head with Flexible Arm
K639-6
UNM Suction Head for Heavy Smoke
K2389-3
NKT Nozzle Kit, 1 in. x 8 ft. Hose,
1-3/4 in. (44.5 mm) Hose Adapter
K2389-4
NKC Nozzle Kit, 1 in. x 8 ft. Hose,
1-3/4 in. (44.5 mm) Hose Adapter
K2389-8
Extraction Hose, 1-3/4 in. x 16 ft.
(44.5 mm x 4.9 m)
K2389-9
Extraction Hose, 1-3/4 in. x 8 ft.
(44.5 mm x 2.4 m)
K2389-10 Hose-to-Hose Adapter,
1-3/4 x 1-3/4 in. (44.5 x 44.5 mm)
K2389-2
Hose Connection Outlet
K2389-1
Activated Carbon Filter
K2389-7
Wall Mounting Bracket
General Options
K2752-1
HEPA Filter Kit
K2752-2
Plasma Cutting Work Grid
K2752-3
Working Light Kit
K2752-4
Current Activated Start/Stop Sensor
(400-MS/A only)
K2752-5
Motion Activated Start/Stop Sensor
(400-MS/A only)
K2752-6
Wheel Kit (max. load 330 lb./149.7 kg)
K2752-7
Silencer/Outlet Duct
K2752-8
Mounting Kit for Bench Vice
K2752-9
Dust Tray Lid
Expendable Parts
K2752-13 LongLife Filter
K2752-14 HEPA Filter
DownFlex 100-NF
X-Tractor 1GC
General Options
K639-1
SHM-300 Suction Head for Manual Welding,
12 in. (300 mm)
K639-2
SHM-400 Suction Head for Manual Welding,
16 in. (400 mm)
K639-3
SHM-500 Suction Head for Manual Welding,
20 in. (500 mm)
K639-4
SHMS Low Noise Suction Nozzle
K639-5
SHFA Flat Suction Head with Flexible Arm
K639-6
UNM Suction Head for Heavy Smoke
K639-20
Gun Mounted Nozzle Kit (OT-25)
Expendable Parts
KP2069-1 Filter Cartridge for K652-XX
( See Guns and Torches section for weld fume extraction guns. )
General Options
K2752-10 Central System Connection Kit
K2752-11 Dust Container
K2752-12 Spark Arrestor
K2752-2
Plasma Cutting Work Grid
K2752-3
Working Light Kit
K2752-8
Mounting Kit for Bench Vise
Mobiflex 100-NF
Required Options
K1668-1
Hose and Hood Set, 16 ft. (4.9 m)
K1668-2
Exhaust or Extension Hose Set, 16 ft. (4.9 m)
www.lincolnelectric.com/weld-fume-control
99
Modular Extraction
Hood Size - ft. (m)
3.28 x 4.92 (1.0 x 1.5)
3.28 x 6.56 (1.0 x 2.0)
3.28 x 8.20 (1.0 x 2.5)
3.28 x 9.84 (1.0 x 3.0)
3.28 x 11.48 (1.0 x 3.5)
3.28 x 13.12 (1.0 x 4.0)
4.92 x 4.92 (1.5 x 1.5)
4.92 x 8.20 (1.5 x 2.5)
4.92 x 9.84 (1.5 x 3.0)
4.92 x 11.48 (1.5 x 3.5)
4.92 x 13.12 (1.5 x 4.0)
6.56 x 4.92 (2.0 x 1.5)
6.56 x 6.56 (2.0 x 2.0)
6.56 x 8.20 (2.0 x 2.5)
6.56 x 9.84 (2.0 x 3.0)
6.56 x 11.48 (2.0 x 3.5)
6.56 x 13.12 (2.0 x 4.0)
3.28 x 14.76 (1.0 x 4.5)
3.28 x 16.40 (1.0 x 5.0)
3.28 x 18.04 (1.0 x 5.5)
4.92 x 14.76 (1.5 x 4.5)
4.92 x 16.40 (1.5 x 5.0)
4.92 x 18.04 (1.5 x 5.5)
6.56 x 14.76 (2.0 x 4.5)
6.56 x 16.40 (2.0 x 5.0)
Product
Number
AD1234-106
AD1234-107
AD1234-108
AD1234-109
AD1234-110
AD1234-111
AD1234-112
AD1234-113
AD1234-114
AD1234-115
AD1234-116
AD1234-117
AD1234-118
AD1234-119
AD1234-120
AD1234-121
AD1234-122
AD1234-123
AD1234-124
AD1234-125
AD1234-126
AD1234-127
AD1234-128
AD1234-129
AD1234-130
Modular Extraction
Hood Size - ft. (m)
6.56 x 18.04 (2.0 x 5.5)
8.20 x 8.20 (2.5 x 2.5)
9.84 x 8.20 (3.0 x 2.5)
9.84 x 9.84 (3.0 x 3.0)
9.84 x 14.76 (3.0 x 4.5)
11.48 x 8.20 (3.5 x 2.5)
11.48 x 9.84 (3.5 x 3.0)
11.48 x 11.48 (3.5 x 3.5)
11.48 x 14.76 (3.5 x 4.5)
11.48 x 16.40 (3.5 x 5.0)
13.12 x 8.20 (4.0 x 2.5)
13.12 x 9.84 (4.0 x 3.0)
13.12 x 11.48 (4.0 x 3.5)
13.12 x 13.12 (4.0 x 4.0)
13.12 x 14.76 (4.0 x 4.5)
13.12 x 16.40 (4.0 x 5.0)
13.12 x 18.04 (4.0 x 5.5)
14.76 x 8.20 (4.5 x 2.5)
14.76 x 14.76 (4.5 x 4.5)
16.40 x 8.20 (5.0 x 2.5)
16.40 x 9.84 (5.0 x 3.0)
16.40 x 14.76 (5.0 x 4.5)
16.40 x 16.40 (5.0 x 5.0)
18.04 x 8.20 (5.5 x 2.5)
18.04 x 9.84 (5.5 x 3.0)
Product
Number
AD1234-131
AD1234-132
AD1234-133
AD1234-134
Modular Extraction
Hood Size - ft. (m)
18.04 x 11.48 (5.5 x 3.5)
18.04 x 14.76 (5.5 x 4.5)
18.04 x 16.40 (5.5 x 5.0)
18.04 x 18.04 (5.5 x 5.5)
General Options
S28058-24
Light Kit
S28058-25
Leg, 6.56 ft. (2.0 m)
S28058-26
Leg, 8.2 ft. (2.5 m)
S28058-27
Leg, 9.84 ft. (3.0 m)
S28058-52
Leg, 11.48 ft. (3.5 m)
S28058-28
Leg Mounting Kit
S28058-22
Curtain Bracket Kit
S28058-53
Semi-transparent (red),
Curtain Strip: 82 ft. (25 m) Roll
S28058-59
Non-transparent (green),
Curtain Strip: 82 ft. (25 m) Roll
Modular
M
odular EExtraction
xtraction H
Hood
ood
For Containing and Extr
Extracting
acting Fume from Metalw
Metalworking
orking Oper
Operations
ations
Challenge
Contain and extract fume from metalworking
operations including:
Robotic Welding Systems
Hard Automation
Manual Welding Applications
Plasma Cutting and Grinding Applications
Solution
Modular Extraction
Hoods from
Lincoln Electric
Results
Innovative perimeter pull technology maximizes
fume extraction effectiveness at lower overall
airflow rates.
Large selection of hood sizes (up to 18 ft. x 18 ft.)
covers a wide variety of applications.
Modular, extruded aluminum construction
makes the hood easy to assemble.
Multiple installation options minimize
interference with application.
100
www.lincolnelectric.com/weld-fume-control
RECOMMENDED
EQUIPMENT OPTIONS
www.lincolnelectric.com
101
Stick
ACCESSORY KITS
REMOTE CONTROLS
Stick Electrode
Holder & Cable
Includes 12.5 ft. (3.8 m)
electrode cable with
Twist Mate connectors.
Order K2374-1
for Precision TIG 225
102
www.lincolnelectric.com
Remote Control
Remote control rheostat
permits machine output
changes up to 100 ft.
(30.5 m) from the machine.
Includes local/remote switch
and receptacle for older
machine control panels.
Order K924-4 for Pipeliner
200D, Classic 300D,
SAE-500
TIG
TIG GENERAL OPTIONS
TIG WATER-COOLED
OPTIONS
Cool Arc 40 Water Cooler
Reliable and affordable water
cooler for water-cooled MIG,
TIG, or plasma cutting
applications.
Order K1813-1 for
115/1/50/60
Order K2187-1 for
220-240/1/50/60
Water Cooler Hoses
(CGA to CGA)
For 5/8 in. (15.9 mm) LH CGA
fitting applications at both
cooler and wire feeder. Kit
contains two 25 ft. (7.6 m)
hoses with 5/8 in. left hand
CGA fittings on both ends
of hose.
Order K1859-2 for Precision
TIG 275, Precision TIG 375
TIG MODULES
TIG Module
Portable, high frequency unit
with gas valve for TIG welding.
Rated at 300 amps/60% duty
cycle.
Order K930-2
Control Cable
Connects TIG Module to
power source.
Order K936-1 for 9-pin to
14-pin
Order K936-3 for 9-pin to
6-pin plus 115V
Order K936-4 for 9-pin to
115V
Docking Kit
Allows you to dock the TIG
Module on top of a flat-roofed
power source, or any other flat
surface measuring at least
10 x 15 in. (254 x 381 mm).
Includes a latch and provisions
for a user-supplied padlock to
lock the TIG Module in place.
Order K939-1
Contactor Kit
Installs in the K930-2 TIG
Module for use with welders
without a contactor. Makes the
TIG torch electrode electrically
cold until the Amptrol is
activated.
Order K938-1
Foot Amptrol
Provides 25 ft. (7.6 m) of
remote output control for
TIG welding. (6-pin plug
connection).
Order K870
Hand Amptrol
Provides 25 ft. (7.6 m) of
remote current control for
TIG welding. (6-pin plug
connection). Velcro straps
secure it to the torch.
Order K963-3 (One size fits
all Pro-Torch TIG Torches.)
TIG-MATE STARTER
PACKS
Includes
Ultra-Flex
Torch!
Includes
Ultra-Flex
Torch!
TIG-Mate 17 Air-Cooled
TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying case.
Includes: PTA-17 Ultra-Flex
torch, parts kit, Harris
flowmeter/regulator, 10 ft.
(3.0 m) gas hose, Twist Mate
adapter, and work clamp and
cable. Order K2266-1
TIG-Mate 20 Water-Cooled
TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying case.
Includes: PTW-20 torch, parts
kit, Harris flowmeter/
regulator, 10 ft. (3.0 m) gas
hose, Twist Mate adapter,
work clamp and cable and
10 ft. (3.0 m) water hose.
Order K2267-1
www.lincolnelectric.com
103
104
www.lincolnelectric.com
Power Sources
UNDERCARRIAGES
AND CARTS
Wheel Kit
Includes axle, two wheels,
and assembly hardware.
Can be installed in minutes.
Order K761 for AC-225,
AC/DC-225/125
Undercarriage
For hand moving. Includes
handle, axle, wheels, front
bracket and mounting
hardware.
Order K866 for Idealarc 250
Understorage Cart
Adds easy shop mobility and
provides shielding gas bottle
platform, handy storage
drawer and two filler rod
holders.
Order K2348-1 for
Precision TIG 225
Undercarriage
Platform undercarriage with
mounting for two gas cylinders
at rear of welder.
Order K841 for R3R-400,
R3R-500, CV-400, DC-400
Order K842 for CV-655,
DC-600, DC-655
Order K874 for CV-305
Utility Cart
Heavy duty cart stores and
transports welder, 150 cubic
foot shielding gas cylinder,
welding cables and
accessories. Includes stable
platforms for welder and gas
bottle, lower tray for added
storage capacity and
adjustable height handle.
Order K520 for AC-225C,
SP-140T, SP-180T, POWER
MIG 140C, POWER MIG
180C
Undercarriage
Includes a dual bottle rack
with chain and front casters,
rear wheels and a handle.
Order K1869-1 for Precision
TIG 275, Precision TIG 375
Welding Cart
Lightweight cart stores and
transports welder, 80 cubic
foot shielding gas cylinder,
welding cables and
accessories. Includes an
angled top shelf for easy
access to controls, lower tray
for added storage capacity,
a sturdy fixed handle and
convenient cable wrap hanger.
Order K2275-1 for Invertec
V155-S, Invertec V160-S,
Invertec V160-T, Invertec
V205-T AC/DC, Invertec
V205-T DC, SP-140T,
SP-180T, POWER MIG 140C,
POWER MIG 180C
Caster Kit
Used on Invertec Racks.
Order K2665-1
www.lincolnelectric.com
105
Outback/Bulldog
Canvas Cover
To protect your machine when
not in use. Made from attractive red canvas material that is
flame retardant, mildew resistant and water repellent.
Order K2804-1
for Outback 145, Outback
185, Bulldog 140
Multi-Process Switch
3-position switch allows quick
and easy change from
electrode positive or negative
semiautomatic/automatic wire
feed welding to stick or air
carbon arc gouging.
Order K804-1 for Idealarc
DC-400, Idealarc DC-600
106
www.lincolnelectric.com
Paralleling Kit
Permits paralleling of two
power sources.
Order K1611-1 for Idealarc
DC-600 and Idealarc DC-655
Order K1897-1 for
Idealarc DC-1000
Order K1900-1 for
Idealarc DC-1500
Ethernet/DeviceNet
Interface Module
This module provides all
DeviceNet functionality,
networking capabilities for
Weld Development, Data
Logging, Systems Updates,
Diagnostics, Weld Settings
and Weld Mode Selection.
Order K2207-2
for Power Wave 455M,
Power Wave 455M/STT
Engine Drive
120V
115V
www.lincolnelectric.com
107
108
www.lincolnelectric.com
MISCELLANEOUS KITS
Air Dryer Kit
Minimizes water content in
supply air. Avoids cold weather
air hose ice up and water
condensation in air tools
during humid weather. Highly
recommended for use with
plasma cutter. Installs inside the
machine for compact operation.
Order K2354-2 for
Air Vantage 500 (Kubota)
Docking Kit
Secures the K2642-1 Polarity/
Multi-Process Switch to the
engine-driven welder roof.
Release latch permits removal
of K2642-1 Polarity/MultiProcess Switch. Made from
stainless steel for rust-free
operation. For all Lincoln
Chopper Technology
engine-driven welders.
Order K2663-1 for Ranger
305 G, Ranger 305 LPG,
Ranger 305 D, Vantage 300,
Vantage 400, Vantage 500,
Air Vantage 500.
UNDERCARRIAGES
Stainless Steel Sheet
Metal Kit
Stainless steel roof and doors.
Also includes decals (mounted),
door latches, door hooks,
bumpers and all required
mounting hardware.
Order K2423-1 for Pipeliner
200D, (K6090-9 thru -11),
Classic 300D (K1643-1
thru -10)
Undercarriage
Puncture-proof (foam-filled)
tires for easy transport and
durability. Fold downs handles
for easy storage when not
needed, and convenient
holders for wrapping welding
output cables.
Order K2722-1 for Bulldog
140, Outback 145, Outback
185
Polarity/Multi-Process
Switch
For easy polarity switching.
6-pin and 14-pin remote
connections can be made to
this unit. For all Lincoln Chopper
Technology engine-driven
welders. Mounts on roof with
K2663-1 Docking Kit.
Order K2642-1 for Ranger
305 G, Ranger 305 LPG,
Ranger 305 D, Vantage 300,
Vantage 400, Vantage 500,
Air Vantage 500
All-Terrain Undercarriage
For moving by hand at
construction sites. Maneuvers
over obstacles. Heavy-duty
puncture-resistant tires.
Order K1737-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G
Factory Undercarriage
For moving by hand on smooth
surface floors. Heavy-duty,
puncture-resistant tires and
front caster. Convenient
steering handle.
Order K1770-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G, Ranger 305
LPG
ROAD TRAILERS
UNDERCARRIAGES, CONT.
Welding Gas Cylinder/LPG
Tank Holder
Holds welding gas cylinder or
LPG tank (for products with
LPG engine). For LPG: Use
one holder for LPG tank and a
second holder for welding gas
cylinder. Both holders will
attach to the K1770-1
Undercarriage.
Order K1745-1 for Ranger
225, Ranger 250 GXT,
Ranger 305 G,
Ranger 305 LPG
Four-Wheeled Steerable
Yard Trailer
For off-road, plant and yard
use. Includes an automatically
engaging drawbar lock when
the drawbar is raised to the
vertical position. 13 in.
wheels. Wheel bearings are
packed with high viscosity,
high pressure, low washout
Lubriplate grease. Assembles
directly to the base of the
SAE-500 or SAE-500
Severe Duty welder. Also
includes a Duo-Hitch (a 2"
Ball/Lunette Eye combination
hitch). Overall width 55".
Order K2641-1 for
SAE-500, SAE-500 Severe
Duty
Four-Wheeled Steerable
Yard Trailer
For off-road, plant and yard
use. Includes an automatically
engaging drawbar lock when
the drawbar is raised to the
vertical position. 13 in.
wheels. Wheel bearings are
packed with high viscosity,
high pressure, low washout
Lubriplate grease. Stiff 3/16
in. welded rectangular steel
frame construction is phosphate etched and powder-coat
painted for superior rust and
corrosion resistance. Also
includes a Duo-Hitch ( a 2"
Ball/Lunette Eye combination
hitch). Overall width 55".
Order K2641-2 for Vantage
300, Vantage 400, Vantage
500, Air Vantage 500, Big
Red 500
www.lincolnelectric.com
109
Wire Feeder
DUAL PROCEDURE KITS
AND REMOTE PENDANTS
Dual Procedure Switch
Allows the use of two welding
procedures with one Lincoln
Magnum gun. 15 ft. (4.5m).
Order K683-3 for LN-10,
DH-10, STT-10, Power
Feed 10M
Foot Amptrol
Connector Kit
Provides 25 ft. (7.6 m) of
remote output control for
TIG welding. (6-pin plug
connection).
Order K2320-1 for
Power Feed 10M
Burnback Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking in
crater when using high wire
feed speeds. Includes a cold
inch switch.
Order K202 for LN-8, LN-9
Preflow, Postflow and
Burnback Timer Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking in
crater when using high wire
feed speeds.
Order K2330-2 for LN-25
PRO, LN-25 PRO Dual Power
110
www.lincolnelectric.com
Description
Connection
Order No.
K1798
14-pin Cables
Submerged Arc Equipment
www.lincolnelectric.com
111
112
www.lincolnelectric.com
Description
Order No.
Twist-Mate to Lug
Lug to Lug
Order K1840-10
Order K1842-10
Order K1842-35
Order K1842-60
Order K1842-110
Twist-Mate to Twist-Mate
Order K1841-25
Order K1841-50
Swivel Platform
Mounts to the lift bail on the
power source and bottom of
the Heavy Duty Wire Reel
Stand. Wire feeder may be
lifted off if needed. Compatible
with Light Duty Caster Kit.
Includes lazy susan parts
tray.
Order K1557-1 for
LF-72, LF-74, LN-7, LN-8,
LN-9, LN-10, STT-10,
Power Feed 10
STANDS AND
UNDERCARRIAGES
Heavy Duty Wire Reel
Stand
For use with Lincoln 10-60
lb. (4.5-27.2 kg) wire packages that use a 2 in. (51 mm)
spindle. Hole in stand fits over
lift bail.
Order K1524-3 for LF-72,
LF-74, LN-7, LN-8, LN-9
Insulated Lift Bail
Allows the entire wire feeder
to be hung from a crane or
hook. Use with Heavy Duty
Wire Reel Stand.
Order K1555-1 for
LF-72, LF-74, LN-7, LN-8,
LN-9, LN-10, STT-10,
Power Feed 10
Undercarriage
Includes mounting frame, front
casters, rear wheels and handle for hand towing. For use
with Wire Reel Stand.
Order K163 for LF-72, LF-74,
LN-7, LN-8, LN-9
Wire Straightener
Straightens wire for better,
smoother feeding.
Order K1733-1 for LN-10,
DH-10, Power Feed 10M,
Power Feed 10R
Accu-Trak Drum
Payoff Kit
A Payoff Kit must be used with
Accu-Trak Drums to ensure
precise feeding. The fitting on
the top of the Payoff Kit has
a 1/2-14 NPT internal pipe
thread to facilitate the
connection of the conduit.
Order K884-5 for 500 lb.
Accu-Trak Drums
Order K884-6 for 250 lb. and
1,000 lb. Accu-Trak Drums
Polycarbonate Portable
Feeder Case
Replace a damaged case
without replacing the
entire unit.
Order K2596-2 for Power
Feed 25M, LN-25 PRO
(shown), LN-25 PRO Dual
Power
Flux Cone
Fits K113 submerged arc guns
for welding without the
Continuous Flux Feed Tank
Assembly.
Order K119
www.lincolnelectric.com
113
2-Roll
Wire
Drive
Systems
Product Number
Description
Solid Wire
.023-.025 in. (0.6-0.9 mm)
.030 in. (0.8 mm)
.035-.040 in. (0.9-1.0 mm)
.045-.052 in. (1.2-1.4 mm)
KP653-025S
KP653-030S
KP653-035S
KP653-052S
Cored Wire
.035 in. (0.9 mm)
.045-.052 in. (1.2-1.4 mm)
KP653-035C
KP653-052C
KP653-1/16
KP653-3/32(2)
Hardfacing
7/64 in. (2.8 mm)
KP653-7/64H(1)
Product Number
KP1697-035C
KP1697-045C
KP1697-052C
KP1697-1/16C
KP1697-068
KP1697-5/64
KP1505-3/32(2)
Aluminum Wire
.035 in. (0.9 mm)
.040 in. (1.0 mm)
3/64 in. (1.2 mm)
1/16 in. (1.6 mm)
KP1695-035A
KP1695-040A
KP1695-3/64A
KP1695-1/16A(1)
2-Roll
Wire
Drive
Systems
LN-8, LN-9
Solid Wire
.040, .045-.052 in.
(1.0, 1.2-1.4 mm)
1/16 in. (1.6 mm)
Product Number
KP1505-030S
KP1505-035S
KP1505-045S
KP1505-052S
KP1505-1/16S
114
www.lincolnelectric.com
KP502-052
KP502-1/16
Cored Wire
.045-.052 in. (1.0-1.4 mm)
1/16-.062 in. (1.6 mm)
7/64-.120 in. (2.8-3.0 mm)
KP502-052C
KP502-1/16C
KP502-120
KP502-3/32
Hardfacing
7/64 in. (2.8 mm)
KP502-7/64H
(1) Not for use with the LN-25 PRO and LN-25 PRO Dual Power
(2) For LN-7 only.
Product Number
KP1899-1
KP1899-2
KP1899-3
KP1899-4
KP1885-1
KP1886-1
Outgoing Guide
3/32-7/32 in. (2.4-5.6 mm)
KP1963-1
Incoming Guide
3/32-7/32 in. (2.4-5.6 mm)
KP2116-2
WELDING CONSUMABLES
www.lincolnelectric.com
115
SMAW
STICK
Jetweld
CONSUMABLES
Jetweld
Fleetweld 5P+
(AWS E6010)
Pipeliner 6P+
Fleetweld 180
Fleetweld 35
Fleetweld 35LS
Fleetweld 37
(AWS E6013)
(1)
www.lincolnelectric.com
5/32
(4.0)
3/16
(4.8)
7/32
(5.6)
1/4
(6.4)
(AWS E6011)
1/8
(3.2)
(AWS E6011)
3/32
(2.4)
(AWS E6011)
5/64
(2.0)
Designed for root pass welding of up to X80 and hot, fill and cap
pass welding of up to X60 grade pipe
Easy slag removal
Lot controlled and Q2 tested
(AWS E6010)
116
Diameters Available
in (mm)
Key Features
(1)
STICK CONSUMABLES
Diameters Available
in (mm)
Key Features
3/32
(2.4)
Mild Steel
Fleetweld 22
(AWS E6022)
Jetweld 2
Fleetweld 47
(AWS E7014)
Jetweld 1
Pipeliner 16P
(AWS E7016 H4)
Lincoln 7018AC
(AWS E7018 H8)
Excalibur 7018 MR
Jet-LH 78 MR
(AWS E7018 H4R)
Excalibur 7018-1 MR
(AWS E7018-1 H4R)
1/8
(3.2)
Shield-Arc 85
(AWS E7010-A1)
Pipeliner 7P+
Shield-Arc 70+
(AWS E8010-G)
Pipeliner 8P+
(AWS E8010-P1, E8010-G (3))
Shield-Arc 90
(AWS E9010-G)
(2)
1/4
(6.4)
Low hydrogen
Smooth arc performance
Premium arc performance and strikeability
Charpy V-Notch impact properties tested to -46C (-50F)
Square coating burn-off and effortless slag removal
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
3/16
(4.8)
Designed for root pass welding up to X80 grade pipe; and hot, fill
and cap pass of up to X65 grade pipe
High stacking efficiency for increased productivity
Lot controlled and Q2 tested
Cellulosic electrode designed for pipe welding
Deep penetration
Clean, visible weld puddle
7/32
(5.6)
3/16
(4.8)
Excalibur 7028
5/32
(4.0)
AC polarity welding
H8 diffusible hydrogen levels
Minimal spatter
(1)
Designed for hot, fill and cap pass welding of up to X65 grade pipe
Charpy V-Notch impact properties tested to -46C (-50F )
Lot controlled and Q2 tested
Pipeliner 17P
Low hydrogen
Smooth arc performance
Jetweld LH-70
1/4
(6.4)
Designed for root pass welding of up to X80 grade pipe; hot, fill and
cap pass welding of up to X60 grade pipe
Charpy V-Notch impact properties tested to -40C (-40F)
Lot controlled and Q2 tested
7/32
(5.6)
3/32
(2.4)
3/16
(4.8)
(AWS E7024-1)
5/32
(4.0)
(AWS E6027)
(1)
1/8
(3.2)
(2)
(3)
1/4
(6.4)
Designed for root pass welding of up to X80 grade pipe; and hot, fill
and cap pass welding of up to X70 grade pipe
High stacking efficiency for increased productivity
Lot controlled and Q2 tested
7/32
(5.6)
(2)
(2)
Also meets.
www.lincolnelectric.com
117
STICK CONSUMABLES
Diameters Available
in (mm)
Key Features
3/32
(2.4)
Excalibur 8018-B2 MR
Excalibur 8018-C1 MR
(AWS E8018-C1 H4R)
Excalibur 8018-C3 MR
(AWS E8018-C3 H4R)
Pipeliner 18P
(AWS E8018-G H4R)
Pipeliner LH-D80
(AWS E8045-P2 H4R)
Excalibur 9018-B3 MR
(AWS E9018-B3 H4R)
Excalibur 9018M MR
(AWS E9018M H4R)
Pipeliner LH-D90
(AWS E9045-P2 H4R)
Excalibur 10018-D2 MR
(AWS E10018-D2 H4R)
Excalibur 11018M MR
(AWS E11018M H4R)
Pipeliner 19P
(AWS E10018-G H4R)
Pipeliner LH-D100
(AWS E10045-P2 H4R)
(1)
1/8
(3.2)
1/4
(6.4)
Designed for fill and cap pass welding of up to X70 grade pipe
Charpy V-Notch impact properties tested to -46C (-50F)
Lot controlled and Q2 tested
Designed for vertical down, hot, fill and cap pass welding of up to
X70 grade pipe
High productivity
Lot controlled and Q2 tested
Designed to produce a 2.25% chromium, 1% molybdenum weld
deposit for elevated temperature applications
Premium arc performance and strikeability
Square coating burn-off and easy slag removal
Capable of exceeding 620 MPa (90 ksi) tensile strength deposit
Premium arc performance
Square coating burn-off and easy slag removal
Designed for vertical down, hot, fill and cap pass welding of up to
X80 grade pipe
High productivity
Lot controlled and Q2 tested
(1)
(1)
Designed for hot, fill and cap pass welding of up to X80 grade pipe
Charpy V-Notch impact properties tested to -46C (-50F)
Lot controlled and Q2 tested
Designed for vertical down, hot, fill and cap pass welding of up to
X90 grade pipe
High productivity
Lot controlled and Q2 tested
Plastic Tube
Cardboard Carton
Easy Open Hermetic Can
www.lincolnelectric.com
7/32
(5.6)
(1)
3/16
(4.8)
118
5/32
(4.0)
SuperGlide S6
(AWS ER70S-6)
SuperArc L-56
(AWS ER70S-6, EH11K)
SuperArc L-59
(AWS ER70S-6)
Pipeliner 70S-G
(AWS ER70S-G)
0.025
(0.6)
0.030
(0.8)
0.035
(0.9)
0.040
(1.0)
0.045
(1.1)
Diameters Available
in (mm)
Key Features
0.025
(0.6)
0.030
(0.8)
0.035
(0.9)
0.040
(1.0)
0.045
(1.1)
0.052
(1.3)
1/16
(1.6)
0.052
(1.3)
1/16
(1.6)
www.lincolnelectric.com
119
Diameters Available
in (mm)
Key Features
0.035
(0.9)
Pipeliner 80Ni1
(AWS ER80S-G)
SuperArc LA-75
(AWS ER80S-Ni1 & ENi1K)
SuperArc LA-90
(AWS ER80S-D2,
ER90S-D2, EA3K)
SuperArc LA-100
(1)
0.040
(1.0)
Root pass capability up to X100 and hot, fill and cap pass up to
X80 grade pipe
Less than 1% Nickel for NACE applications
0.045
(1.1)
0.052
(1.3)
1/16
(1.6)
Root pass capability up to X100 and hot, fill and cap pass up to
X80 grade pipe
Impact toughness capable of exceeding 69 -95 J (51 - 70 ftlbf)
at -50C (-58F)
(1)
Coil
Accu-Pak Box
Accu-Trak Drum
Speed-Feed Reel
Precise-Trak Reel
Diameters Available
in (mm)
Key Features
1/16
(1.6)
3/32
(2.4)
1/8
(3.2)
Mild Steel
Lincoln ER70S-2
(AWS ER70S-2)
Lincoln ER70S-6
(AWS ER70S-6)
120
www.lincolnelectric.com
GMAW-C
METAL-CORED
CONSUMABLES
Diameters Available
in (mm)
Key Features
0.045
(1.1)
0.052
(1.3)
1/16
(1.6)
0.045
(1.1)
0.052
(1.3)
1/16
(1.6)
Mild Steel
Metalshield MC-6
(AWS E70C-6M H4)
Metalshield MC-706
(AWS E70C-6M H4)
Metalshield MC-710XL
(AWS E70C-6M H16)
Low Alloy
Metalshield MC-900
(AWS E90C-G H4)
Metalshield MC-1100
(AWS E110C-G H4)
Coil
Accu-Trak Drum
www.lincolnelectric.com
121
FLUX-CORED
CONSUMABLES
Innershield NS-3M
(AWS E70T-4)
Innershield NR-305
(AWS E70T-6)
Innershield NR-311
(AWS E70T-7)
Innershield NR-131
(AWS E70T-10)
122
www.lincolnelectric.com
Diameters Available
in (mm)
Key Features
0.068
(1.7)
5/64
(2.0)
3/32
(2.4)
0.120
(3.0)
7/64
(2.8)
FLUX-CORED CONSUMABLES
Diameters Available
in (mm)
Key Features
Innershield NR-211-MP
(AWS E71T-11)
Innershield NR-203MP
(AWS E71T-8J)
Innershield NR-232
(AWS E71T-8)
Innershield NR-233
(AWS E71T-8)
(AWS E71T8-Ni1)
Innershield NR-311 Ni
(AWS E70T7-K2, E80TG-K2)
Innershield NR-207
(AWS E71T8-K6)
Pipeliner NR-207+
(AWS E71T8-K6)
Innershield NR-212
(AWS E71TG-G)
Pipeliner NR-208-P
(AWS E81T8-G)
Pipeliner NR-208-XP
(AWS E81T8-G)
Innershield NR-208-H
(AWS E91T8-G-H8)
0.068 0.072
(1.7) (1.8)
5/64
(2.0)
3/32
(2.4)
7/64
(2.8)
Low Alloy
Innershield NR-203
Nickel (1%)
1/16
(1.6)
1/16
(1.6)
0.068 0.072
(1.7) (1.8)
5/64
(2.0)
3/32
(2.4)
7/64
(2.8)
Designed for vertical down hot, fill and cap passes on X42 to
undermatched X70 grade pipe
Increased productivity
Designed for vertical down hot, fill and cap pass welding of
up to X70 grade pipe
Charpy V-Notch impact properties tested at -29C (-20F)
Lot controlled and Q2 tested
Accommodates a wide range of mild steels up to 3/4 in. (19
mm) plate thickness
Fast freeze characteristics accommodate poor fit-up
Smooth arc performance
Designed for vertical down hot, fill and cap pass welding of
up to X80 grade pipe
Charpy V-Notch impact properties tested at -29C (-20F)
Lot controlled and Q2 testing
Designed for vertical down hot, fill and cap pass welding of
up to X80 grade pipe
Micro alloyed for more consistent impact properties to meet
higher single minimum requirements
Lot controlled and Q2 tested
Coil
Coil in Vacuum Sealed Foil Bag
Coil in a Hermetically Sealed Pail
Speed-Feed Reel
Speed-Feed Drum
www.lincolnelectric.com
123
FLUX-CORED CONSUMABLES
UltraCore 71C
(AWS E71T-1C H8, E71T-9C H8)
UltraCore 712C
(AWS E71T-1C-JH8, E71T-9C-JH8,
E71T-12C-JH8)
UltraCore 712A80
(AWS E71T-1M-JH8, E71T-9M-JH8,
E71T-12M-JH8)
UltraCore 712A80-H
(AWS E71T-1M-JH4, E71T-9M-JH4,
E71T-12M-JH4)
Outershield 71 Elite
(AWS E71T-1C H8, E71T-9C H8,
E71T-1M H8, E71T-9M H8)
Outershield 71M
(AWS E71T-1C-J, E71T-1M-J,
E71T-9C-J, E71T-9M-J )
Pipeliner G70M
(AWS E71T-1M-JH8,
E71T-9M JH8)
UltraCore 75C
(AWS E70T-5C-JH4)
Outershield 70
(AWS E70T-1C, E70T-9C)
Outershield XLH70
(AWS E70T-1C H8, E70T-9C H8)
124
www.lincolnelectric.com
0.035
(0.9)
0.045
(1.1)
0.052
(1.3)
1/16
(1.6)
Designed for welding with either 100% CO2 or 75% Argon/balance CO2
shielding gas
Premium arc performance and bead appearance
Fast freezing slag for out-of-position welding
Designed for welding with either 100% CO2 or 75% Argon/balance CO2
shielding gas
Charpy V-Notch impact toughness tested to -40C (-40F)
High travel speeds
5/64
(2.0)
3/32
(2.4)
5/64
(2.0)
3/32
(2.4)
Designed for hot, fill and cap pass welding on up to X70 grade pipe
Charpy V-Notch impact properties tested to exceed 27 J (20 ftlbf)
at -40C (-40F)
Lot controlled and Q2 tested
Diameters Available
in (mm)
Key Features
0.035
(0.9)
0.045
(1.1)
0.052
(1.3)
1/16
(1.6)
FLUX-CORED CONSUMABLES
Diameters Available
in (mm)
Key Features
0.045
(1.1)
0.052
(1.3)
1/16
(1.6)
Designed for hot, fill and cap pass welding of up to X80 grade pipe
Tensile strength capable of exceeding 690 MPa (100 ksi)
Lot controlled and Q2 tested
Designed for hot, fill and cap pass welding of up to X80 grade pipe
Tensile strength capable of exceeding 760 MPa (110 ksi)
Lot controlled and Q2 tested
UltraCore 81Ni1C-H
(AWS E81T1-Ni1C-JH4)
UltraCore 81Ni2A75-H
(AWS E81T1-Ni2M-JH4)
UltraCore 81Ni2C-H
(AWS E81T1-Ni2C-JH4)
UltraCore 81K2A75-H
(AWS E81T1-K1M-JH4)
UltraCore 81K2C-H
(AWS E81T1-K2C-JH4)
Outershield 91K2-H
(AWS E91T1-K2M H8)
Pipeliner G80M
(AWS E101T1-GM-JH8)
Pipeliner G90M
(AWS E111T1-K3M-JH8)
(1)
(1)
Steel Spool
Steel Spool in Vacuum Sealed Foil Bag
Speed-Feed Drum
Speed-Feed Reel
Accu-Trak Drum
www.lincolnelectric.com
125
SAW
SUBMERGED ARC
CONSUMABLES
Key Features
126
Packaging Available
Paper
Bag
Plastic
Bag
Lincolnweld 760
Lincolnweld 761
Lincolnweld 780
Lincolnweld 781
Features fast follow characteristics that allow for uniform welds at high speeds
without undercut or voids
Recommended for high speed, limited pass welding on clean plate and sheet steel
Paper
Bag
Lincolnweld 860
Lincolnweld 865
General purpose flux designed to weld butt joints and flat and horizontal fillets
When used with Lincolnweld L-50 or L-61, it is capable of producing
480 MPa (70 ksi) tensile strength after stress relief
Lincolnweld 880
www.lincolnelectric.com
Plastic
Bag
Steel
Drum
Bulk
Bag
Steel
Drum
Key Features
A basic flux which features industry proven results in multiple pass applications
Recommended for welding with solid mild steel and low alloy electrodes, as
well as Lincolns LAC series of low alloy flux-cored electrodes
Lincolnweld 882
Lincolnweld 888
Lincolnweld MIL800-H
Lincolnweld 8500
Capable of providing impact properties necessary for thick weld joints from root
to cap pass
Operates well on AC and multiple arcs with good resistance to nitrogen porosity
Packaging Available
Paper
Bag
Hermetically
Sealed Pail
Bulk
Bag
Paper
Bag
Lincolnweld 960
Low cost, general purpose flux designed to weld butt joints and both single and
multiple pass fillets
Recommended for automatic and semiautomatic submerged arc welding
Lincolnweld 980
Combines many of the features of the 700 and 800 series fluxes and is ideal
for semiautomatic submerged arc welding
Exceptional resistance to flash-through and porosity caused by arc blow in a
variety of applications
Lincolnweld WTX
Neutral submerged arc welding flux designed to meet the specific requirements
of wind tower welding applications
Recommended for use with Lincolnweld L-61 electrode on both longitudinal
and circumferential seam welds
Plastic
Bag
Plastic
Bag
Hermetically
Sealed Pail
Bulk
Bag
Hermetically
Sealed Pail
Bulk
Bag
Paper
Bag
Plastic
Bag
Lincolnweld 761-Pipe
Features the chemical composition of 761 with a particle size optimized for
seam welding
Low-melting slag system produces wide flat welds with superior resistance
to cracks and pockmarking
Lincolnweld P223
Lincolnweld SPX80
Lincolnweld 995N
Paper
Bag
Lincolnweld AXXX-10
Lincolnweld MIL800-HPNi
When used with Lincolnweld LA-85 the nickel content will increase from a
nominal 1% to a minimum 1%
Use on high performance steel applications, including HPS70W or HPS100W
Plastic
Bag
Hermetically
Sealed Pail
Bulk
Bag
www.lincolnelectric.com
127
1/16
(1.6)
Mild Steel
Lincolnweld L-50
(AWS EM13K)
Lincolnweld L-56
(AWS EH11K)
Lincolnweld L-60
(AWS EL12; EN 756: S 1)
Lincolnweld L-61
(AWS EM12K; EN 756: S 2Si)
Lincolnweld L-S3
Lincolnweld LA-71
(AWS EM14K)
Lincolnweld LA-75
(AWS ENi1K)
Lincolnweld LA-81
(AWS EG)
Lincolnweld LA-82
(AWS EF2)
Lincolnweld LA-84
(AWS EF3; EN 756: S3 Ni1Mo)
Lincolnweld LA-85
(AWS ENi5)
Lincolnweld LA-90
(AWS EA3K)
Lincolnweld LA-92
(AWS EB2R; EN 12070: Cr Mo1)
Lincolnweld LA-93
(AWS EB3R; EN 12070: Cr Mo2)
Lincolnweld LA-100
(AWS EM2)
128
www.lincolnelectric.com
5/64
(2.0)
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
1/16
(1.6)
5/64
(2.0)
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used
for single or multiple pass welds
A standard choice for pipe fabrication and other limited pass applications
3/16
(4.8)
A low carbon, high manganese, medium silicon electrode designed for use with
the Lincolnweld 800 series of neutral fluxes
Capable of producing impact properties exceeding 27 J (20 ftlbf) at -62C
(-80F) when used with Lincolnweld 888, 8500, and MIL800-H neutral fluxes
Low Alloy
Lincolnweld L-70
Diameters Available
in (mm)
Key Features
3/16
(4.8)
A low carbon, high manganese wire with nickel and molybdenum designed
to weld high strength steels such as HY-80 and HSLA-80
Delivers yield strength greater than 690 MPa (100 ksi)
Low H2 hydrogen levels can be achieved when used with MIL800-H flux
Diameters Available
in (mm)
Key Features
Mild Steel
Lincolnweld LC-72
(AWS EC1)
Low Alloy
Lincolnweld LAC-B2
(AWS ECB2)
Lincolnweld LAC-M2
(AWS ECM2)
Lincolnweld LAC-Ni2
(AWS ECNi2)
Lincolnweld LAC-690
(AWS ECG)
5/64
(2.0)
3/32
(2.4)
5/64
(2.0)
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
1/8
(3.2)
5/32
(4.0)
A flux-cored wire designed to weld with either single or tandem arcs using a
neutral flux
A cost-effective choice when welding 1-1/4% chromium, 1/2% molybdenum
steels where a low Bruscato factor (X-factor) is not required
Capable of delivering 690 MPa (100 ksi) yield strength when welded with
Lincolnweld 880, 880M, 888 or MIL800-H fluxes
www.lincolnelectric.com
Speed-Feed Stem
Speed-Feed SlimReel
129
Diameters Available
in (mm)
Key Features
3/32
(2.4)
Stainless Steel
Excalibur 308/308L-15
(AWS E308-15 & E308L-15)
Excalibur 308L-16
(AWS E308L-16)
Excalibur 308/308H-16
Excalibur 308L-17
(AWS E308-17, E308L-17)
Excalibur 309/309L-15
(AWS E309-15, E309L-15)
Excalibur 309/309L-16
(AWS E309-16 & E309L-16)
Excalibur 309/309L-17
(AWS E309-17, E309L-17)
Excalibur 316/316L-15
(AWS E316-15, E316L-15)
Excalibur 316/316L-16
(AWS E316-16, E316L-16)
Excalibur 316/316L-17
www.lincolnelectric.com
3/16
(4.8)
Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Versatile electrode designed to weld several types of austenitic steels
Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Versatile electrode designed to weld several types of austenitic steels
Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is
self-peeling for easy removal
Versatile electrode designed to weld several types of austenitic steels
Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal
Smooth bead appearance with evenly spaced ripples and flat face
Designed for joining stainless steel to mild or low alloy steel
Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Designed for joining stainless steel to mild or low alloy steel
Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is
self-peeling for easy removal
Designed for joining stainless steel to mild or low alloy steel
Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal
Smooth bead appearance with evenly spaced ripples and flat face
Molybdenum grade for increased corrosion resistance
Flux coating provides smooth arc transfer and slag is self-peeling for easy removal
Molybdenum grade for increased corrosion resistance
Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is
self-peeling for easy removal
Molybdenum grade for increased corrosion resistance
5/32
(4.0)
Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal
Smooth bead appearance with evenly spaced ripples and flat face
Versatile electrode designed to weld several types of austenitic steels
130
1/8
(3.2)
Tube
Diameters Available
in (mm)
Key Features
Stainless Steel
Blue Max MIG 308LSi
0.035
(0.9)
0.045
(1.1)
1/16
(1.6)
(AWS ER2209)
Manufactured to 1.2 mm diameter.
(1)
(AWS ER347-Si)
(1)
0.030
(0.8)
(2)
(1)
(2)
(1)
Plastic Spool
Diameters Available
in (mm)
Key Features
0.045
(1.1)
1/16
(1.6)
Designed for flat and horizontal welding of 304L and other common
18/8 stainless steels
Enhanced operator appeal and superior weld performance
Designed for all position welding 304L and other common 18/8
stainless steels
Enhanced operator appeal and superior weld performance
Stainless Steel
UltraCore FC 308L
(AWS E308LT0-1, E308LT0-4,
E308T0-1, E308T0-4)
UltraCore FC 309L
(AWS E309LT0-1, E309LT0-4,
E309T0-1, E309T0-4)
UltraCore FC 316L
(AWS E316LT0-1, E316LT0-4,
E316T0-1, E316T0-4)
Packaging Available for Lincoln Electric Stainless Gas-Shielded Flux-Cored (FCAW-G) Wires:
Plastic Spool
NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.
www.lincolnelectric.com
131
Diameters Available
in (mm)
Key Features
5/64
(2.0)
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
Designed to be used primarily with basic fluxes that recover nearly all of the
wire chromium in the deposit
Provides good resistance to hot cracking
Designed to be used primarily with basic fluxes that recover nearly all of the
wire chromium in the deposit
Provides good resistance to hot cracking
Stainless Steel
Lincolnweld S308/308L
(AWS ER308, ER308L)
Lincolnweld S309/309L
(AWS ER309, ER309L)
Lincolnweld S316/316L
Packaging Available for Lincoln Electric Stainless Submerged Arc (SAW) Wire:
Coil
Key Features
Packaging Available
Plastic
Bag
Flux
Hermetically
Sealed Pail
Lincolnweld P2000
Produces sound welds with excellent slag removal and bead appearance
Exhibits superior resistance to moisture pickup
Designed for maximum toughness and ductility with duplex stainless steels
Lincolnweld P3000
Lincolnweld P4000
A neutral flux designed for cladding applications using the electroslag process with
stainless steel or nickel-based alloy strip electrodes
Lincolnweld ST-100
An alloy flux designed for use with solid stainless steel electrodes to compensate for
chromium in the wire that is not recovered in the weld deposit
Slag removal characteristics are exceptionally good, even on niobium (columbium) bearing
steels which normally cause slag to adhere to the weld metal
Good performance on seamer applications
Diameters Available
in (mm)
Key Features
1/16
(1.6)
3/32
(2.4)
1/8
(3.2)
Stainless Steel
Lincoln ER308/308L
(AWS ER308, ER308L)
Lincoln ER309/309L
(AWS ER309, ER309L)
Lincoln ER316/316L
(AWS ER316, ER316L)
Packaging Available for Lincoln Electric Stainless TIG (GTAW) Cut Lengths:
Cardboard Carton
Tube
NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.
132
www.lincolnelectric.com
Diameters Available
in. (mm)
Key Features
0.045
(1.1)
Stainless Steel
Outershield MC-409
(AWS EC-409)
Diameters Available
in. (mm)
Key Features
Nickel-Based
Designed for joining nickel-based alloys for applications with
both high and low temperatures
0.040
(1.0)
0.045
(1.1)
(1)
(1)
Diameters Available
in. (mm)
Key Features
Nickel-Based
LNS NiCro 60/20
(AWS ERNiCrMo-3)
1/16
(1.6)
3/32
(2.4)
1/8
(3.2)
Packaging Available for Lincoln Electric Nickel-Based Submerged Arc (SAW) Wire:
Coil
Steel Spool
Diameters Available
in. (mm)
Key Features
3/32
(2.4)
1/8
(3.2)
Nickel-Based
LNT NiCro 60/20
(AWS ERNiCrMo-3)
Packaging Available for Lincoln Electric Nickel-Based TIG (GTAW) Cut Lengths:
Cardboard Carton
NOTE: All Lincoln Electric stainless products are Q2 Lot controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.
www.lincolnelectric.com
133
HARDFACING
CONSUMABLES
HARDFACING ELECTRODES
LINCORE
HARDFACING WIRE
HARDFACING ELECTRODES
LINCORE
HARDFACING WIRE
1/8
(3.2)
Build-Up
Wearshield BU
Wearshield Mangjet
3/16
(4.8)
1/8
(3.2)
5/32
(4.0)
3/16
(4.8)
1/8
(3.2)
5/32
(4.0)
3/16
(4.8)
Severe Impact
134
5/32
(4.0)
Metal-to-Metal Wear
Wearshield MI
Diameters Available
in (mm)
Key Features
1/4
(6.4)
1/4
(6.4)
Wearshield 15CrMn
www.lincolnelectric.com
HARDFACING CONSUMABLES
Diameters Available
in (mm)
Key Features
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
3/16
(4.8)
Wearshield ABR
Wearshield 44
1/8
(3.2)
5/32
(4.0)
3/16
(4.8)
1/8
(3.2)
5/32
(4.0)
3/16
(4.8)
3/16
(4.8)
3/32
(2.4)
Metal-to-Earth Wear
Wearshield ME
Severe Abrasion
Wearshield 60
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
(1)
(1)
Cardboard Carton
Diameters Available
in (mm)
Key Features
Build-Up
Lincore BU-G
Metal-to-Metal
Lincore 55-G
0.045
(1.1)
1/16
(1.6)
0.045
(1.1)
1/16
(1.6)
Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire:
Plastic Spool
Accu-Trak Drum
Diameters Available
in (mm)
Key Features
0.045
(1.1)
Abrasion
Lincore 60-G
Deposits feature higher alloy levels than to resist both abrasion and moderate
impact
Can be used at temperatures up to 704C (1300F)
To be used on carbon, low alloy, manganese and stainless steels and cast iron
135
HARDFACING CONSUMABLES
Diameters Available
in (mm)
Key Features
0.045
(1.1)
Build-Up
Lincore BU
Lincore 33
Delivers tough machinable deposits for build-up or final overlay intended for
metal-to-metal wear
Use for build-up of steel mill parts such as rougher couplings
Build-up deposit on carbon steel and low alloy steel base metals
Metal-to-Metal
Lincore 40-O
Lincore 55
Severe Impact
Lincore T & D
Lincore 15CrMn
Lincore 50
Severe Abrasion
Lincore 60-O
Deposits feature higher alloy levels than Lincore 50 to resist both severe
abrasion and moderate impact
Can be used at temperatures up to 704C (1300F)
To be used on carbon, low alloy, manganese and stainless steels and cast iron
Lincore 65-O
0.045
(1.1)
1/16
(1.6)
5/64
(2.0)
7/64
(2.8)
0.045
(1.1)
1/16
(1.6)
5/64
(2.0)
7/64
(2.8)
0.045
(1.1)
1/16
(1.6)
5/64
(2.0)
7/64
(2.8)
0.045
(1.1)
1/16
(1.6)
5/64
(2.0)
7/64
(2.8)
Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire:
136
www.lincolnelectric.com
Accu-Trak Drum
Speed-Feed Drum
Highest abrasion resistance and hardness of all the Lincore flux-cored line
Deposits include higher carbon and chrome levels than Lincore 60-O
Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools,
and on slurry pipe and elbows
Plastic Spool
Coil
Steel Spool
7/64
(2.8)
Provides an austenitic manganese deposit which exhibits very good crack resistance
Work-hardens for overlay or joining austenitic manganese steel to itself or to
carbon steel
Can be used as a build-up layer before capping with abrasion resistant alloys
5/64
(2.0)
Lincore M
1/16
(1.6)
HARDFACING CONSUMABLES
Diameters Available
in (mm)
Key Features
Build-Up
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
Lincore 30-S
Intended for build-up before final overlay, and as a final surface for
metal-to-metal wear with moderate impact
For automatic and semiautomatic operation on mild and low alloy steels
Lincore 32-S
Designed for build-up on 4140 drill stems in the deep hole drilling industry
For automatic and semiautomatic operation on mild and low alloy steels
Metal-to-Metal, Build-Up
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
Lincore 35-S
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
Intended for rolling and sliding metal-to-metal wear with moderate impact
and abrasion
For automatic and semiautomatic operation on mild and low alloy steels
Metal-to-Metal
Lincore 40-S
Lincore 42-S
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
Lincore 20
Metal-cored wire with moderate hardness for build-up before stainless overlay
Good crack resistance and high compressive strength
Lincore 4130
Lincore 8620
3/32
(2.4)
1/8
(3.2)
5/32
(4.0)
Lincore 410
Lincore 410NiMo
Metal-cored wire with low carbon deposit, which forms softer, tougher
martensite than other roll alloys
Recommended flux is Lincolnweld 801 and 802
Lincore 423L
Lincore 423Cr
Metal-cored wire with a higher chrome deposit than Lincore 423L for
improved corrosion resistance
Recommended flux is Lincolnweld 802
Lincore 420
Metal-cored wire that is most widely used for caster roll rebuilding
Flux recommendation is Lincolnweld 801 and 802
Lincore 96S
Metal-cored wire which produces a high carbon, 420 stainless steel deposit
Use where a higher hardness is required
Lincore 102W
Metal-cored wire which produces a tool steel deposit that retains hardness
at high working temperatures
Used for guide rolls and work rolls
Lincore 102HC
Packaging Available for Lincoln Electric Hardfacing Submergerd Arc (SAW) Metal-Cored Wire:
Coil
Speed-Feed Drum
www.lincolnelectric.com
137
HARDFACING CONSUMABLES
Key Features
Hardfacing
Lincolnweld A-96-S
Modified Type 420 stainless deposit with a carbon content near the high side
for as-welded hardness
Carbon will be about 0.23%, with about 13% chromium, with proper procedures
Lincolnweld H-535
Lincolnweld H-560
Lincolnweld 801
Lincolnweld 802
Lincolnweld 803
www.lincolnelectric.com
Plastic
Bag
Steel
Drum
Bulk
Bag
Steel
Drum
Bulk
Bag
Paper
Bag
Neutral Flux
138
Packaging Available
Paper
Bag
Plastic
Bag
ALUMINUM,
CAST IRON &
NON-FERROUS
CONSUMABLES
Diameters Available
in (mm)
Key Features
1/8
(3.2)
Cast Iron
(AWS ENiFe-Cl)
Softweld 99Ni
Softweld 55Ni
(AWS ENi-Cl)
Ferroweld
(AWS ESt)
Packaging Available for Lincoln Electric Cast Iron & Non-Ferrous Stick (SMAW) Electrode:
Easy Open Hermetic Can
Tube
www.lincolnelectric.com
139
Diameters Available
in (mm)
Key Features
0.030
(0.8)
Aluminum
SuperGlaze 4043
0.035
(0.9)
0.040
(1.0)
3/64
(1.2)
1/16
(1.6)
(AWS ER5183)
SuperGlaze 5356
(AWS ER4043)
SuperGlaze 4047
(AWS ER4047)
SuperGlaze 5183
0.052
(1.3)
(AWS ER5356)
SuperGlaze 5554
(AWS ER5554)
SuperGlaze 5556
(AWS ER5556)
Diameters Available
in (mm)
Key Features
1/16
(1.6)
3/32
(2.4)
1/8
(3.2)
Aluminum
SuperGlaze 4043
(AWS ER4043)
SuperGlaze 5356
(AWS ER5356)
Packaging Available for Lincoln Electric Aluminum TIG (GTAW) Cut Lengths:
Cardboard Carton
140
www.lincolnelectric.com
FACTORS TO CONSIDER
PRECAUTION SUMMARY
Wetness
Welder in or on workpiece
Confined space
Electrode holder and
cable insulation
Insulate welder from workpiece and ground using dry insulation. Rubber
mat or dry wood.
Wear dry, hole-free gloves. (Change as necessary to keep dry.)
Do not touch electrically hot parts or electrode with bare skin or wet
clothing.
If wet area and welder cannot be insulated from workpiece with dry
insulation, use a semiautomatic, constant-voltage welder or stick welder
with voltage reducing device.
Keep electrode holder and cable insulation in good condition. Do not
use if insulation damaged or missing.
Confined area
Positioning of welders head
Lack of general ventilation
Electrode types, i.e.,
manganese, chromium,
etc. See MSDS
Base metal coatings,
galvanize, paint
Welding sparks
can cause fire or
explosion
www.lincolnelectric.com/weld-fume-control
141
HAWAII
Contact LOS ANGELES, CA
(562) 906-7700
MASSACHUSETTS
BOSTON 01581-2658
(508) 788-9353
IDAHO
Contact SALT LAKE CITY, UT
(801) 233-9353
MICHIGAN
DETROIT 48393-4700
(248) 348-2575
GRAND RAPIDS 49512-3924
(616) 942-8780
ILLINOIS
CHICAGO 60440-3538
(630) 783-3600
BLOOMINGTON 61704-1510
(309) 838-3717
INDIANA
FT. WAYNE 46825-1551
(260) 484-4422
INDIANAPOLIS 46250-5536
(317) 845-8445
EVANSVILLE 47711-2340
(216) 287-0227
SOUTH BEND 46530-7384
(574) 271-3473
CALIFORNIA
FRESNO 93722-5268
(559) 276-0110
LOS ANGELES 90670-4062
(562) 906-7700
NORTHERN CALIFORNIA
95762-5706
(916) 939-8788
IOWA
CEDAR RAPIDS 52402-3160
(319) 362-6804
DAVENPORT 52806-1344
(563) 386-6522
DES MOINES 50021-6835
(563) 386-6522
COLORADO
DENVER 80112-5115
(303) 792-2418
CEDAREDGE 81413-8266
(970) 856-4581
KANSAS
KANSAS CITY 66214-1629
(913) 894-0888
WICHITA 67235-9261
(316) 789-5954
OMAHA 68046-7031
(402) 203-6401
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4501 Quality Place, Mason, Ohio 45040 U.S.A. Web Site: www.harrisproductsgroup.com
Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 Equipment: ph: 1-800-241-0804, fax: (770) 535-0544
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www.lincolnelectric.com
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Welding Safety
INTERACTIVE DVD
M
C1
IN
CO
LN ELECT
RI
C
Warranty Commitment
0-
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8/1
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0T
he L
inco
ln Ele
ctric Com
er ved
Drop Test
3 Year Warranty
You have a right to expect that the welding and cutting equipment,
electrode and flux you purchase will be free of defects in workmanship
and material. Standing behind the high quality of our products, Lincoln
Electrics warranty commitment to its customers leads the industry in
breadth and scope.
For example, our limited warranty extends to 7 Years on many of our
main power rectifiers. With few exceptions, all industrial welders and
power sources carry a full 3 Year Lincoln warranty. Electrode, wire and
flux are warranted for 1 full year, as are environmental systems.
Extended Warranty Available
If you choose, you can extend the duration of the Lincoln warranty on
your Lincoln welder or power source by two years with the Lincoln
Electric Extended Warranty. Available only in the United States and
Canada. Visit our web site for more information.
ISO
9001:2008
14001:2004
Environmental Chamber
Quality Systems
Choose welding suppliers wisely. . . look for third party certifications on
the companies and products you select. In fact, some of your projects
or customers may require it. Many Lincoln manufacturing sites have
been inspected and registered to the worlds ISO standards. In fact,
Lincoln Electric was the first welding manufacturer to be registered to
the tough ISO 9001 and 14001 standards.
However, theres more. Equipment destined for harsh environments is
often tested to IP21, IP23 and IP23S standards. Products intended for
the Canadian market meet stringent CSA (Canadian Standards
Association) standards. Electrode is tested to comply with AWS
(American Welding Society) and often ASME Boiler Pressure codes,
ABS (American Bureau of Shipping), CWB/CSA (Canadian Welding
Bureau) and MIL qualifications. Certificates of Conformance are
available at our web site.
www.lincolnelectric.com
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