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By using megger.
By using arc reflection method.
By using pin pointing method.
By using twist method. Etc.
There are many types of cables are used in underground connections Power supply networks
are growing continuously and their reliability is getting more important than ever. The
complexity of the whole network comprises numerous components that can fail and interrupt the
power supply for the end user. Cables have been in use for over 80years.
The number of different designs as well as the variety of cable types and accessories used in a
cable network is large. The ability to determine all kind of different faults with widely different
fault characteristics is turning on the suitable measuring equipment as well as on the operators
skills. The right combination enables to reduce the expensive time that is running during a cable
outage to a minimum.
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1.1.1 Single core, XLPE insulated medium voltage cables 6kV up to 36kV
A cable fault can be defined as any defect, inconsistency, weakness or non-homogeneity that
affects the performance of a cable. All faults in underground cables are different and the success
of a cable fault location depends to a great extent on practical aspects and the experience of the
operator.
To accomplish this, it is necessary to have personnel trained to test the cables successfully and
to reduce their malfunctions. The development of refined techniques in the field of high voltage
testing and diagnosis, in addition to the variety of methods for locating power cable faults, makes
it imperative that qualified and experienced engineers and service operators be employee.
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Product :
Urea
Ammonia
Bio-fertilizer
Argon
Seeds
Services:
Farmers Services
KBSK
KrishiPramarsh Kendra
Kisan Helpline
KrishiKarya
Soil Testing Report
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Objectives:
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SOLIDS FORMATION:
Prilling is a process by which solid particles are produced from molten urea. Molten urea is
sprayed from the top of a prill tower. As the droplets fall through a countercurrent air flow, they
cool and solidify into nearly spherical particles.
ELECTRICAL ENGG. DEPT.
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The main problem location is shown below. In this bagging system is connected with electric
power through underground cables.the cables are damaged or breakage due to heat loss etc. To
solve this problem quickly and easily by using different instruments and methods.
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To locate the fault, there are different instruments & methods for this. It is list below: METHODS:1. By using megger,
2. By using arc reflection method,
3. By using pin pointing method,
4. By using twist method.
INSTRUMENTS:1. Megger ,
2. Pin pointing set etc.
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Most of the cable faults occur between cable core and sheath. Furthermore, very frequently
blown up open joint connections or vaporized cable sections can cause the core to be interrupted.
To figure out whether such a fault is present, the loop resistance test shall be done.
By using a simple multimeter, the continuity in general can be measured. The easiest way to
perform this test is to keep the circuit breaker at the far end grounded. Corrosion of the cable
sheath may increase the line resistance.
This is already an indication for possible part reflections in the TDR (TIME DOMAIN
REFLECTOR) result. As a rough guidance, a line resistance of 0.7 Ohm/km can be considered as
normal condition.
In dependence of the fault characteristic, the suitable cable fault prelocation and pinpointing
methods need to be selected by the operator.
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Fault Indication
Disconnecting and Earthing
Fault Analyses and Insulation Test
Cable Fault Prelocation
Cable Route Tracing
Precise Cable Fault Location (Pinpointing)
Cable Identification
Fault Marking and Repair
Cable Testing and Diagnosis
Switch on Power
There are many methods to locate the fault, but we choose the four methods to locate the
underground fault in cable. They are listed below:-
1.
2.
3.
4.
By using megger,
By using arc reflection method,
By using pin pointing method,
By using twist method.
All the methods are briefly explained below:
Megger works on the principle of ohms law. First of all its generates high voltage through its
generator or D.C. /A.C. converter and voltage multiplier.
More the voltage generated by generator more accurate the results. It calculates the insulation
resistance of the circuit under test by supplying high voltage of the ends.
When the circuit has high internal resistance more voltage drop and less current flows and vice
versa. It supplies the voltage at the ratings of 1KV, 2KV, 5KV, 10KV, 20KV & so on.
ELECTRICAL ENGG. DEPT.
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3.2.1 Megger
Megger cable fault location solutions include : low voltage TDR underground cable fault
locators, surge generator fault locators, cable fault pinpointing, high voltage DC test sets and
high voltage (11kV-33kV-66kV-132kV) underground cable fault locators.
By using megger we can locate the underground faults in cable. As shown in figure two leads of
megger are connected to cable. If the cable is faulty its indicated on megger display.
There are different types of megger used to locate the faults. We used the Megger-PPL20-1500
series to locate the fault. It is very simple & easy method to locate the fault.
3.2.2 Megger With Its Internal Circuit & Connected With Cable
The instrument includes a set of outstanding new features including a simple-to-operate MTDR
built into the lid and an inductive arc reflection filter to deliver more energy to the fault. An onboard inverter provides the user a choice of input power options.
ELECTRICAL ENGG. DEPT.
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Features:
New style MTDR is mounted in the lid for easier viewing with a large, bright screen
Inductive arc reflection filter delivers more energy where it's needed
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3.3.1 Equivalent Circuit and Low-Voltage TDR Trace with Open End
If the cable end is grounded, a short circuit, the pulses see a low resistance and a downward (100%) reflection is caused. See Figure 2.
3.3.2 Equivalent Circuit And Low-Voltage Tdr Trace With Grounded End
The arc reflection method of fault prelocating combines the use of a TDR (cable radar) and a
surge generator (thumper).
By using an arc reflection filter, a low voltage TDR and a high voltage surge generator can both
be connected to the faulted cable and the TDR can be looking down the cable while thumping.
The filter protects the TDR from the surge generator high voltage pulses and routes the low
voltage pulses down the cable.
TDR - TIME DOMAIN REFLECTOR: TDR can be used to localize low resistance faults
( short circuit or bolted faults) were the insulation resistance measures less than approximately
200 ohms. The technique is equally successfully in localizing series faults such as open
conductors due to dig-ins, blow-outs or splice failure.
This method utilizes the fact that when an arc is created at the fault, its resistance is reduced to a
very low value, less than 200 ohms, which will reflect radar pulses.
The arc location will appear as a downward going reflection on the TDR cable trace. See Figure
3.
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The cable analysis systems should capture and store the complete trace including the downward
going fault location in memory so measurements can be made easily.
Rather than thumping and walking the cable route to discover the fault location, the cable
analysis system should provide a Prelocation measurement with as little as one or two thumps
and about 95% of the time gets you within 10 to 20 feet of the fault.
Pinpointing efforts can then be concentrated within a well defined section of the cable. This
technique substantially reduces the amount of high voltage exposure to the cable, preventing the
initiation of new faults, which will surface after the cable is put back into service.
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Depending on the pulse energy, the intensity of the acoustic signal varies. These noises are
detected on the ground surface by means of a ground microphone, receiver and headphone.
The closer the distance from the fault to the microphone, the higher is the amplitude of flashover
noise. At the fault position the highest level of flashover noise can be detected.
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Therefore, every flashover activates two trigger situations. magnetic trigger and acoustic
trigger. The two signals are of different propagation velocity.
Further the distance to the fault influences the difference in trigger of acoustic trigger compared
to the trigger of the electromagnetic signal.
As soon as the magnetic trigger is reacting on the bypassing HV impulse in the cable underneath,
a timer is started.
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When the ground microphone receives the delayed acoustic signal, the measuring cycle is
stopped. The receiver UL automatically indicates the measured time distance (propagation time)
to the fault via a digital meter indication.
According to the meter indication, the faulty position, where the distance indication is lowest,
can be found. By means of the audible acoustic signal the final exact location of the cable fault
can be determined.
This special feature increases the performance compared to convenient acoustic pick-up sets, as
the magnetic indication offers an integrated tracing feature.
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Due to the twisted design of a multi core cable the field amplitude continuously changes by
following the core position.
When a search coil is moved along the cable trace a typical twist field is detected. The field
amplitude is alternating between high and low signal.
Furthermore, the twist method can be used for detection of cable joints, where the twisted field is
interrupted according to the length of the joint.
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3. Short-circuit fault:When two conductors of a multi-core cable come in electrical contact with
each other due to insulation failure, it is called a short-circuit fault. Again, we can seek the help
of a megger to check this fault.
For this purpose, the two terminals of the megger are connected to any two conductors. If the
megger gives zero reading, it indicates short circuit fault between these conductors. The same
step is repeated for other conductors taking two at a time.
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3. Earth fault:When the conductor of a cable comes in contact with earth, it is called earth fault
or ground fault.
To identify this fault, one terminal of the megger is connected to the conductor and the other
terminal connected to earth.
If the megger indicates zero reading, it means the conductor is earthed. The same procedure is
repeated for other conductors of the cable.
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ground. The moisture can enter the insulation and it results in line to ground fault or line to line
fault.
2. When the cable is laid near the railway line, cracks may develop in the sheath due to continuous
vibrations. Insulation gets punctured due to the entry of moisture and it results in line to ground
or line to line fault.
3. When the soil near the cable is of chemical salt it damages the exterior of the cable and after
sometimes the sheath is damaged and the faults discussed above may result.
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Procedures:
End of the faulty cable (assume F is a location fault) was connectedwith a sound cable from F to
b location test through D connector.
At location test, end of cable a connected to b through agalvanometer and S1 switch. Bridge is
balanced by adjusting theresistances of ratio arms P and Q until the galvanometer indicateszero.
Assume the sound and faulty cables have same cross-section and length; thereby r /m is same.
In balanced condition of bridge:
QX(Cable resistance aF) = PX(Cable resistance bd + DF)
QX(rLx) = PX[ rl + r(L-Lx) ]
rQLx = rp(2L-Lx)
rQLx + rPLx = r2PL
rLx ( Q + P) = r2PL
Lx = 2PL
Q+P
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When the switch is in position (a), S is adjusted so that the bridgeresistors in a balanced
situation. Suppose that in a balanced situation isfound S = S1.
PxS1= Q (R + X)
PS1 = QR + QX (1)
When the switch is in position (b), S is adjusted so that the bridgeresistors in a balanced
situation. Suppose that in a balanced situationis found S = S2
P(S2 + X) = QR
PS2 + PX = QR (2)
Solve equation (1) and (2)
PS1 = PS2 + PX + QX
X(P + Q) = PS1 PS2
X = P(S1 S2)
ELECTRICAL ENGG. DEPT.
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The circuit consumes 3 mA during the sensing of AC mains voltage. For audio-visual
indication, one may use a small buzzer (usually built inside quartz alarm time pieces) in
parallel with one small (3mm) LCD in place of LED1 and resistor R5.
In such a case, the current consumption of the circuit will be around 7 mA. Alternatively, one
may use two 1.5V R6- or AA-type batteries.
Using this gadget, one can also quickly detect fused small filament bulbs in serial loops
powered by 230V AC mains. The whole circuit can be accommodated in a small PVC pipe
ELECTRICAL ENGG. DEPT.
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Features:
2. BC547 Transistor :
ELECTRICAL ENGG. DEPT.
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47 Ohm Resistor
1M Ohm Resistor
560 Ohm Resistor
220 Ohm Resistor
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4. LED:
LEDs are semiconductor devices. Like transistors, and other diodes, LEDs are made out of
silicon. What makes an LED give off light are the small amounts of chemical impurities that
are added to the silicon, such as gallium, arsenide, indium, and nitride.
ELECTRICAL ENGG. DEPT.
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Not long ago LEDs were only bright enough to be used as indicators on dashboards or
electronic equipment. But recent advances have made LEDs bright enough to rival traditional
lighting technologies. Modern LEDs can replace incandescent bulbs in almost any
application.
Types of LEDS
LEDs are produced in an array of shapes and sizes. The 5 mm cylindrical package is the most
common, estimated at 80% of world production. The color of the plastic lens is often the
same as the actual color of light emitted, but not always. For instance, purple plastic is often
used for infrared LEDs, and most blue devices have clear housings. There are also LEDs in
extremely tiny packages, such as those found on blinkers and on cell phone keypads. The
main types of LEDs are miniature, high power devices and custom designs such as
alphanumeric or multi-color.
5.2.4 RESULTS
Thus the circuit was made successfully which can easily detect broken point in the wire
inside the PVC cover without disturbing it.
The whole circuit can be accommodated in a small PVC pipe and used as a handy broken
wiredetector. This will make the circuit more compact and easy to handle. The handy broken
wire detector can be taken anywhere and everywhere and becomes less prone to damage.
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There is 7-pin of high frequency generator of rating 016. The 1st pin is connected to the
supply.2,3&4th pin is for oscillation.5&6th pin is not in used, & 7th pin is connected to ground.
The base of transistor C-2073 is connected to the pin-1 of the high frequency generator of
rating 016.
The pin-2 of the high frequency generator of rating 016 is connected to the positive terminal
ofd.c. supply.
ELECTRICAL ENGG. DEPT.
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RESISTORS
Resistor: 1k
Resistor: 1k
Resistor: 1k
Resistor: 47k
Resistor: 4k7
Resistor: 100k,
Resistor: 47k,
Variable resistor: 30k
CAPACITORS
SWITCHES
Red on/off switch: 230v
Green on/off switch: 230v
ELECTRICAL ENGG. DEPT.
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RESISTORS
1Kohm and 0.067Kohm resistor are used in this circuit. To find value of resistor color coding
method is use. Resistor are used for oppose the current so to decrease the current value required
value of resistors are use. In figure how to find value of resistor is displayed.
A resistor is a two-terminal electronic component designed to oppose an electric current by
producing a voltage drop between its terminals in proportion to the current, that is, in accordance
with Ohm's law:
V = IR
Resistors are used as part of electrical networks and electronic circuits. They are extremely
commonplace in most electronic equipment. Practical resistors can be made of various
compounds and films, as well as resistance wire (wire made of a high-resistivity alloy, such as
nickel/chrome).
The primary characteristics of resistors are their resistance and the power they can dissipate.
Other characteristics include temperature coefficient, noise, and inductance. Less well-known is
critical resistance, the value below which power dissipation limits the maximum permitted
current flow, and above which the limit is applied voltage. Critical resistance depends upon the
materials constituting the resistor as well as its physical dimensions; it's determined by design.
Resistors can be integrated into hybrid and printed circuits, as well as integrated circuits.
Size, and position of leads (or terminals) are relevant to equipment designers; resistors must be
physically large enough not to overheat when dissipating their power.
A resistor is a two-terminal passive electronic component which implements electrical resistance
as a circuit element. When a voltage V is applied across the terminals of a resistor,
a current I will flow through the resistor in direct proportion to that voltage. The reciprocal of
the constant of proportionality is known as the resistance R, since, with a given voltage V, a
larger value of R further "resists" the flow of current I as given by Ohm's law:
ELECTRICAL ENGG. DEPT.
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Resistors are common elements of electrical networks and electronic circuits and are ubiquitous
in most electronic equipment. Practical resistors can be made of various compounds and films, as
well as resistance wire (wire made of a high-resistivity alloy, such as nickel-chrome). Resistors
are also implemented within integrated circuits, particularly analog devices, and can also be
integrated into hybrid and printed circuits.
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Units
The ohm (symbol: ) is the SI unit of electrical resistance, named after Georg Simon Ohm.
An ohm is equivalent to a volt per ampere. Since resistors are specified and manufactured over a
very large range of values, the derived units of milliohm (1m = 10 3 ), kilo ohm (1k = 103
), and mega ohm (1 M = 106 ) are also in common usage.
The reciprocal of resistance R is called conductance G = 1/R and is measured in Siemens (SI
unit), sometimes referred to as a mho. Thus a Siemens is the reciprocal of an ohm: S = 1.
Although the concept of conductance is often used in circuit analysis, practical resistors are
always specified in terms of their resistance (ohms) rather than conductance.
CAPACITORS
A capacitor or condenser is a passive electronic component consisting of a pair of conductors
separated by a dielectric. When a voltage potential difference exists between the conductors, an
electric field is present in the dielectric. This field stores energy and produces a mechanical force
between the plates. The effect is greatest between wide, flat, parallel, narrowly separated
conductors.
ELECTRICAL ENGG. DEPT.
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Capacitors are widely used in electronic circuits for blocking direct current while allowing
alternating current to pass, in filter networks, for smoothing the output of power supplies, in the
resonant circuits that tune radios to particular frequencies and for many other purposes.
ELECTRICAL ENGG. DEPT.
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The capacitance is greatest when there is a narrow separation between large areas of conductor,
hence capacitor conductors are often called "plates", referring to an early means of construction.
In practice the dielectric between the plates passes a small amount of leakage current and also
has an electric field strength limit, resulting in a breakdown voltage, while the conductors and
leads introduce an undesired inductance and resistance.
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6.1ADVANTAGES
1. By using this types of methods/instruments fault can be located easily & quickly.
2. By using this type of advanced instruments we can locate the fault in process system,
industries, transmission lines etc. where the underground cables are buried.
3. We can also locate the fault in twist cables buried under the ground.
4. By using circuit named invisible broken wire detector and 2.5khz high frequency
generator we find exact location of fault occurred in cable.
5. Initial cost of the project is very less.
6.2 DISADVANTAGES
ELECTRICAL ENGG. DEPT.
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6.3 APPLICATIONS
1. This types of methods is used in industries/company where the underground cables are
located.
2.
3.
Used where the underground cables are located to find the faults when occurring.
4.
In process system to eliminate the fault quickly and start the process immediately.
5. This types of advanced methods & instruments are very useful nowadays to locate the fault
easily & quickly.
6. It is also used at airport, to find the fault in underground lighting system.
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7.1 CONCLUSION
Using the combination of a cable analysis, a frequency generator and a invisible broken wire
detector, the process of underground fault locating becomes more efficient gets service restored
quicker and minimizes the possibility of programming the cable for additional faults while
finding the present fault.
The circuit made is cheap and best. It would not only be able to reduce wastage of time but also
resources. Thus using just a hex inverter and few resistors we are able to construct a device
which can easily detect a faulty broken wire and thus save the extra cost of user which is
incurred on replacing the faulty wire and not repairing it which is difficult.
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Websites
www.wikipedia.com
www.indiamart.com
www.scsmptc.com
www.electricityforum.com
www.windows2universe.com
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www.capcabindia.com
Book Name
Author Name
Publicatio
n name
A .C. Distribution
& Utilization
V.K.Mehta
S. Chand
Modern Electronic
Instrumentation And
Measurement
Techniques
William d. Cooper
PHI
Publication
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