Copyright 2012
By
Donald G. Southerton
All rights reserved.
10 9 8 7 6
Contents
Acknowledgements
Foreword
Chapter 1
The Pony
Chapter 2
The Excel
Chapter 3
Brisa to the Pride
Chapter 4
The Pride, Sephia, and Sportage
Chapter 5
The IMF and Rebirth
Chapter 6
The Road to Recovery
Endnotes
About the Author
Acknowledgements
This book s content is built upon considerable historical and contemporary
research. In crafting this work, I have benefited enormously from many. My first
thanks must go to the Hyundai and Kia Motors organization for sharing their
culture and accomplishments.
I also owe a special thanks to Mark Juhn, longtime Hyundai and Kia Motors
senior executive and international automotive authority. His ongoing support and
assistance is deeply appreciated.
This book would also not be possible without the strong support of family and
friends; I would like to express my appreciation to Diana Southerton Rudloff for
proof reading and editing, and Anna Cash-Mitchell for design and eBook
formatting.
Foreword
Considerable content for this eBook came from the forthcoming publication The
Hyundai Way, which will provide readers deep insights into the carmaker s past,
present, and future. Moreover, The Hyundai Way captures for the first time in the
English language, Hyundai s unique corporate culture, management model,
expectations, and vision.
For more details, see
http://www.facebook.com/TheHyundaiWay
the new mandate or face restrictions in their current operations. Hyundai, a strong
adherent of the state-corporate alliance, soon submitted a master plan for a new
plant with a capacity of 80,000 Korean cars per year.
To meet the challenge, Hyundai approached 26 firms in five countries to acquire
required technologies:
10 firms in Japan and Italy for car design
4 firms in Japan and the United States for stamping shop equipment
5 firms in the United Kingdom and Germany for casting and forging plants
2 firms in Japan and U.K. for engines
and 5 U.S. and U.K firms for an integrated parts/components plant.
As with the company s entry into shipbuilding and other technology ventures,
Hyundai looked to the West for expertise. They soon hired former British Leyland
Motor president Sir George Henry Turnbull as their new vice president. Turnbull,
in turn, hired five other top British car engineers: Kenneth Barnett for body design,
engineers John Simpson and Edward Chapman, John Crosthwaite as chassis
engineer and Peter Slater as chief development engineer.
Turnbull s exit from his position at British Leyland followed in the wake of the
merger/restructuring of BMH and Leyland Motors. As a parting gift, he was,
however, allowed any car from the lineup. He left with two Morris Marinas, a
sedan and a coupe cars Turnbull had developed. The Hyundai team used the
Marinas as a base to develop the Hyundai Pony. Turnbull also brought with him
the vision of using standard chassis to produce varying cars.
In addition to Turnbull and his engineering team, the exterior design would come
from the West with noted craftsman Giorgetto Giugiaro and the ItalDesign studio.
Founded in 1968 by Giugiaro and Aldo Mantovani as Studi Italiani Realizzazione
Prototipi S.p.A., the studio would become best known for its automobile design
work, along with offering project management, styling, packaging, engineering,
modeling, prototyping and testing services to manufacturers worldwide.
Hyundai s new Pony was a true collaboration of design, engineering, and
production. For example, the engine, transmission, and suspension were all from
a previous model of the Mitsubishi Lancer. Mitsubishi Motors supplied the
engines in 1200cc and 1400cc sizes. ITAL designed three and five-door
(hatchback) body styles to fit on the basic Marina-styled floor pan.
The Hyundai cars borrowed heavily from Cortina design with MacPherson strut
front suspension but retained the rear leaf springs. Parts costs were kept low by
sourcing locally whenever possible. Parts also came from Hyundai s Ford Cortina
plant supply line. (The Ford relationship had been severed in part due to the
government mandate for independent production.)
Hyundai continued its reputation to meet government mandate deadlines and by
late 1975 the Pony with 90% domestic content was in production. This made
Korea the second nation in Asia, in addition to Japan, to have its own domestic
automobile. The car was officially released to the public in January 1976.
Brisa Pickup
In conjunction with manufacturing the Brisa pickup, Kia Motors also began
production of 1-liter gas engines. While the competition sourced engines from
their foreign partners, this marked the first Korean company to manufacture its
own engines. In the first year of production, 65 percent of the parts in the Brisa,
including the engine, drive shaft and clutch, were manufactured in Korea. This
local sourcing was strongly encouraged by the Korean Government and the ratio
of locally produced parts increased steadily over the years.
In the fall of 1974, the first Kia Brisa S-1000 four-door sedans rolled off the Sohari
production line. Overall the Brisa was a success with 75,987 sold between 1974
and 1981. In 1975 the Brisa pick-up also became the first Kia to be exported when
a number were shipped to Qatar in the Middle East.
between GM and Shinjin Motors. Juhn shared that with high gas prices Korean
consumers favored the Kia Brisa and its smaller more economical engine over
GM Korea s first production model, the Chevrolet 1700 with a larger 1700cc
engine. Juhn points out, I could say the oil shock brought good luck to Kia but
GM Korea struggled.
Steady Growth
By 1976 Kia also strengthened its position in the commercial vehicle sector by
purchasing Asia Motors based in Kwangju, South Korea. Asia Motors
manufactured heavy trucks, buses, and a line of military vehicles. In addition, to
meet growing demand in Korea for cars, Kia even started CKD assembly of the
Fiat 132 sedan, along with the Peugeot 604, a larger model sedan.
Government Intervention
Despite Kia s successes, government intervention imposed new mandates over
much of the growing Korean economy. Direct competition was regulated across
many sectors of industry. In 1981, Kia Motors was told to stop producing cars and
concentrate instead on light commercial vehicles. In turn, more light truck and van
models were added, including the 1-ton Bongo, the Ceres pick-up and some
larger truck models.
Ford Alliance
By the mid-1980s the Korean Government decided to change policy and relax its
restrictions on the car and truck companies. Kia was allowed to return to car
production. Working with the Mazda s Ford alliance, Kia Motors began to produce
the Festiva (known as the Pride in Korea). Export to the U.S. began in 1988. The
venture was extremely successful with 300,000 Festivas being shipped overseas
between 1988 and 1993.
Meanwhile Kia invested heavily in the early 1990s to expand their production
capacity. This expansion included a steel plant and a second manufacturing
facility in Hwasong.
During this timeframe, plans also called for establishing a US subsidiary Kia
Motors America. In part, Kia was confident in its ability to enter the US market
since the company was already selling cars in about 80 foreign countries and
building a total of more than 500,000 cars annually. Moreover, for the US market,
Kia bet heavily on its ability to market the Sephia and another new model, the
Sportage (launched in 1993 in Korea). The big draw for Kia products was their low
price compared to other cars with similar performance and quality. Over the next
few years overseas sales would improve steadily. That said, by early 1997, the
Asian Financial Crisis, called the IMF Crisis in South Korea, would rip through the
region. Kia s debt load would make the automaker extremely vulnerable.
Motors and most Korean chaebol of seeking market share regardless of the
impact on financial markers, such as high debt-equity ratios and cross loan
guarantees to affiliates. To gain a better understanding we need to look deeper.
First, the company s profitability suffered prior to the IMF Crisis. In particular,
excessive domestic market competition was triggered by Daewoo s interest-free
sales campaigns from the early 1990s. Kia also carried a growing burden of debt
as a result of over-expansion of production capacity in its domestic and overseas
plants. Moreover, Kia made huge investments to develop and then ramp-up
production of their own passenger car models, the Sephia and Sportage.
Next, following the model of Korea s most successful industrial groups, such as
Hyundai, Daewoo and Samsung, the company sought to diversify their core
business by acquiring a steel-manufacturing firm (renamed Kia Special Steel),
establish a constructing company (named the Kisan), and form a trading company
(named Kia Inter-trade). Most of these new affiliates operated at huge losses and
contributed significantly to the mother company s financial crisis.
In addition, and rarely discussed, was the adversarial and costly takeover attempt
by the Samsung Group. Kia management barely defended themselves against
Samsung s M&A attempts. More damaging, Kia s vulnerability was widely
exposed to the finance community during the takeover attempt, causing a sharp
drop in their stock market value between 1996 and 1997.
Finally, as a smaller professionally managed and not family-run company, Kia was
viewed more harshly by the Korean banks than larger, more diversified and
politically connected Hyundai, Samsung and Daewoo. In fact, unlike Kia, the
larger chaebol were seen as too big to fail and so critical to the Korean economy
that the government would take extreme measures to support and bolster them
financially.
Re-birth
Once in receivership Kia Motors was soon joined by a growing number of Korean
companies. The government was not in a position to manage the growing list of
failed firms and, therefore, sought a buyer for Kia Motors. A few foreign investors,
including GM and Ford, considered bidding for the company. When terms set by
the creditors were seen as unfavorable, both GM and Ford stepped aside, leaving
Hyundai, Daewoo, and Samsung still highly engaged in a bidding war.
Posturing itself well, Hyundai eventually won the bid and purchased a controlling
interest in its former rival Kia Motors. Fortunately, for Kia Motors the Hyundai
Group acquisition was an opportunity for a new start.
By 1998 the situation in the U.S. worsened. This was due in part to the fallout of
the IMF Crisis in Korea rippling into Hyundai s overseas operations and also to the
discontent among Hyundai customers and dealers over quality issues. In a bold
move at a historic dealer conference, Hyundai Motor America announced
America's Best Warranty a 10 year, 100,000 mile coverage of the brand.
Industry experts have long suggested the warranty marked the turnaround of
Hyundai in the U.S. market. Mark Juhn, Hyundai Motor America s CEO at the
time of the announcement notes, When Hyundai announced the 10 years 100,00
miles warranty in October, 1998, it was like burning its boat, no way out. If the
crew could not put out the fire, they [Hyundai] would burn and die. Juhn further
explained that the warranty compelled the OEM to improve quality or the company
would suffer huge financial consequences covering the warranty repairs.
Santa Fe
Concurrent with the restructuring, Hyundai began production of its first SUV.
Introduced for the 2001 model year, the Santa Fe became a milestone for the
company, not only since it was developed during restructuring, but also because
the SUV was a huge hit with the American buyer. Marking a trend we see today,
the Santa Fe was so popular that Hyundai dealers had trouble at times meeting
demand. For Hyundai Motor America, the Santa Fe was a needed addition to the
brand s U.S. subsidiary with just four models in its line up (the Accent, the Elantra,
the Tiburon, and the Sonata).
remarked, "Everyone had to go through restructuring during the IMF crisis. But
ours was the toughest .
That said, sales domestically and abroad drove much of the recovery thanks to
the popularity in Korea of the Carnival, Carstar, and Carens minivans, and in the
overseas markets, the U.S. included, to the Sephia and Sportage.
Expectations
Internally Chung Mong Koo replaced Kia s old leadership with handpicked and
trusted Hyundai management. Expectations were for these teams to make Kia
profitable and efficient as soon as possible. For example, after his tenure as
Hyundai Motor America CEO Mark Juhn returned to HMC HQ in Seoul. By late
2000 he was transferred to Kia Motors as COO for their Export Division. Meeting
the challenge, Juhn first addressed operational issues. In particular, the existing
process for ordering and supplying distributers with vehicles was labor intensive
with unpredictable lead times and huge back orders. Seeking an innovative
solution, Juhn and his team developed a streamlined production order processing
system, the KDCS (Kia Distributor Communication System). The new system
provided a dependable method for distributors to track their orders and reduce
errors.
COO Juhn s next mission was building the brand image and enhancing global
awareness. While pondering how to improve Kia s brand recognition Juhn came
upon the idea to contact the promoters of the Australian Open Tennis
Tournament, one of world s top tennis events. The Open was looking sponsors so
with Chairman Chung Mong Koo s approval Kia became a major sponsor of the
Grand Slam tennis tournament.
The event was a big hit in Australia and for Kia s distributors and dealers
worldwide. As Juhn had hoped, associating the brand with such a high profile
event boosted brand recognition along with company-wide pride among teams
and management.
Rio
Similar to Hyundai, Kia s restructuring marked the introduction of new car models.
Launched in 2000, the sub-compact Rio replaced the Pride. This new model was
developed independently by Kia and ended Kia s reliance on long time partners
Mazda and Ford.
When released in America, the Rio was one of the lowest-priced vehicles
available. The Rio also was a welcome addition to Kia Motors U.S. lineup that
included the Sephia, Sportage SUV, Sportage 2-Door Convertible, and the new
Spectra hatchback.
Endnotes
i
The hatchback model version of the X-1 was also sold in the Mitsubishi Motors in the U.S. from
1987 to 1994 as the Mitsubishi Pr cis.
ii
Interestingly, Mazda s first production Familia was styled by a young Giorgetto Giugiaro who
would go on to design rival Hyundai Motor s Pony.
iii
Starting in 1979 with a 7-percent financial stake, Ford began a partnership with Mazda resulting
in various joint projects. During the 1980s, Ford gained another 20-percent financial stake. Further
financial difficulties at Mazda during the 1990s (partly caused by losses related to the 1997 Asian
financial crisis) caused Ford to increase its stake to a 33.4-percent controlling interest in May
1996.