TYPES OF COMPRESSOR
C O M PR ESSO R S
P O S IT IV E D IS P L A C E M E N T
C O M P R E S S IN G F L U ID B Y R E D U C IN G V O L U M E O F C O M P R E S S IO N C H A M B E R
R E C IP R O C A T IN G
H E L IC A L S C R E W
R O TAR Y TYPE
S T R A IG H T L O B E
D Y N A M IC T Y P E
A C C E L E R A T IN G A N D D E C E L E R A T IN G O F F L U ID
C E N T IF U G A L C O M P R E S S O R
VANE BLO W ER
A X IA L C O M P R E S S O R S
SRL Compressor
2 BCL 306 a
Functional Feature (Compressor. Stages in series)
Constructional Feature (Barrel Type)
Nominal Dia of impeller (30 cms)
No. of Impellers ( 6 impellers on rotor)
Pr. Rating ( up to 200 ata)
Gas Compressed
Syn Gas, NH3.Air, Co2, Nitrogen, Oxygen
Air, Wet Gas, Hydrogen
Propane, Propylene, ethylene
Oxygen, Air, Gas
DISADVANTAGES
with
compressed
OF CENTRIFUGAL
gas
is
almost
COMPRESSOR
CURVE
% Head
CONSTANT SPEED
PERFORMANCE
Head
**
Efficiency
%HP
Efficiency
Horsepower
**
Volumetric flow
FOR
Discharge Press psia
SELECTION
CRITARIA
COMPRESSORS
Centrifugal
Reciprocating
DESIGN
Axial
flow
EQUATIONS
Inlet
flow, acfm
DESIGN
EQUATIONS
Q1 = W V1 = W / 1 = W z 1 R T / P1 144
Defines the volumetric flow under inlet conditions.
HP = Z m R T1 {K n P /(K - 1)} [{P2 / P1}
Polytropic Head Equation.
(K - 1) / K n
(1)
- 1]
(2)
G . HP = W HP / 3300 nP
Gas horsepower equation
Q1
W
V1
1
Z1
R
T1
P1
HP
Zm
K
P2
nP
G.HP
MULTISTAGE
COMRESSION
Pressure
=
=
=
=
=
=
=
=
=
=
=
=
=
=
(3)
Adiabatic
compression
Isothermal
compression
Volume
Interstage separator is
used after the cooler to remove moisture/
condensate, which may cause damage to the machine e.g. high vibration,
rotor unbalance, pitting, corrosion of impellers, and clogged
diffuser
passages, etc.
Better mechanical balance is achieved by back-to-back arrangement of
adjacent stages.
The shaded portion represents the work saved in multistage compression
with intercoolers.
SEALS
UNSTABLE
PRESSURE RATIO
STABLE
100%
SPEED
90%
SURGE LINE
80%
INLET VOLUME
AT
SPEED
CONSTANT
UNSTABLE
b
PRESSURE
STABLE
a
d
*
c
110%
100% SPEED
90%
SURGE LINE
80%
FLOW (Q)
SURGE
CONSTANT
CONDITION
UNDER
PRESSURE
PRESSURE
UNSTABLE
STABLE
b
*
*
d
*
* c
110%
100% SPEED
90%
SURGE LINE
FLOW (Q)
80%
WHAT
IS
SURGE
CYCLE
EFFECT
OF
SURGE
When a machine is operated under surge conditions for a long time, The
pressure force can damage the internals of machine.
It absorbs approximately 10% more powe. Excess power is converted into
heat, causes excessive temp. rise inside the compressor, if conditions are
severe enough, can damage shaft & balance piston labyrinth. This will affect
the rotor balancing and overload thrust bearing. If thrust
bearing
fails
the rotor will shift axially and impeller will rub against stationary
parts of casing causing severe damage.
STONE
WALL
EFFECT
PERFORMANCE
OF
VARIABLE SPEED
CENTRIFUGAL
COMPRESSORS
WITH
as square of the speed, and the required horse power as the cube of
speed.
With variable speed, the compressor easily can deliver constant capacity
at variable pressure, variable capacity at constant pressure, or a
combination of variable capacity and variable pressure.
By varying speed, the centrifugal compressors will meet any load and
pressure demanded by the process within the operating limits of the
compressor and the driver.
Speed control.
Inlet throttling.
Adjustable inlet guide vanes.
Antisurge control
CRITICAL
Percent 100%
horsepower
Unthrottled
Suction throttling
Surge
limit
line
Adjustable
guidevane
Speed control
100%
SPEED
ANTISURGE CONTROL
Safety
on
Hp * Ps
RT
SO
Ps = Suction pressure
Surge limit line represents the locus of all points where flow is minimum
and pressure is maximum.
Control action starts at a point located at the design margin of safety from
the surge limit line. Locus of all such points is called surge control line.
Distance of operating point from the SCL is known as deviation. It has a
positive value at the right side of the SCL, negative at the left side.
If the combined PID response of the controller is not able to maintain a
minimum margin of safety, the open loop Recycle Trip response opens the
antisurge valve in rapid, repetitive steps.
If
unanticipated
circumstances
do
produce a surge, Safety On response
redefines the surge limits to stop the
surge after a single cycle.
RT output
Flow input
Margin of
safety
Suction pressure
Discharge pressure
F low through the machine
Speed of rotation
Hp = Polytropic head
Recycle trip
line
Surge control
line
Surge
limit
line
Slow closing
Quick
opening
Time