Air-Water Heat Exchanger

Output Summary

Page 1

Released to the following HTRI Member Company:

Xist E Ver. 5.00

17-06-2015 17:35 SN: Vals100+

MKH Units

Rating - Horizontal Countercurrent Flow TEMA BEW Shell With Single-Segmental Baffles
No Data Check Messages.
No Data Check Messages.
Process Conditions

Hot Shellside

Fluid name
Flow rate
(1000-kg/hr)
Inlet/Outlet Y (Wt. frac vap.)
Inlet/Outlet T
(Deg C)
Inlet P/Avg
(kgf/cm2A)
dP/Allow.
(kgf/cm2)
Fouling
(m2-hr-C/kcal)

1.000
160.00
12.556
0.087

Cold Tubeside

Air
3.1409
0.977
40.00
12.512
0.200
0.000200

0.000
32.00
5.112
0.081

Water
27.2797
0.000
37.00
5.072
0.500
0.000300

Exchanger Performance
Shell h
Tube h
Hot regime
Cold regime
EMTD

(kcal/m2-hr-C)
(kcal/m2-hr-C)
(--)
(--)
(Deg C)

739.78
4977.19
Ann-Mist
Sens. Liquid
34.9

Actual U
Required U
Duty
Area
Overdesign

Shell Geometry
TEMA type
Shell ID
Series
Parallel
Orientation

Baffle type
Baffle cut
Baffle orientation
Central spacing
Crosspasses

Tube Geometry
Tube type
Tube OD
Length
Pitch ratio
Layout
Tubecount
Tube Pass

(--)
(mm)
(mm)
(--)
(deg)
(--)
(--)

Thermal Resistance, %
Shell
Tube
Fouling
Metal

62.26
11.38
26.22
0.14

460.60
400.86
0.1361
9.731
14.90

Baffle Geometry
BEW
205.000
1
1
0.00

(--)
(mm)
(--)
(--)
(deg)

(kcal/m2-hr-C)
(kcal/m2-hr-C)
(MM kcal/hr)
(m2)
(%)
(--)
(Pct Dia.)
(--)
(mm)
(--)

Single-Seg.
35.00
Perpend.
200.000
8

Nozzles
Plain
9.525
2000.
1.2598
30
166
1

Shell inlet
Shell outlet
Inlet height
Outlet height
Tube inlet
Tube outlet

(mm)
(mm)
(mm)
(mm)
(mm)
(mm)

Velocities, m/s
Shellside
Tubeside
Crossflow
Window

Flow Fractions
4.97
0.97
5.19
9.32

1-9

97.181
97.181
16.738
16.738
73.660
73.660

A
B
C
E
F

0.124
0.479
0.296
0.100
0.000

Air-Water Heat Exchanger

Final Results

Page 2

Released to the following HTRI Member Company:

Xist E Ver. 5.00

17-06-2015 17:35 SN: Vals100+

MKH Units

Rating - Horizontal Countercurrent Flow TEMA BEW Shell With Single-Segmental Baffles
Process Data

Hot Shellside

Fluid name
Air
Fluid condition
Total flow rate
(1000-kg/hr)
Weight fraction vapor, In/Out
(--)
1.000
Temperature, In/Out
(Deg C)
160.00
Temperature, Average/Skin
(Deg C)
100.00
Wall temperature, Min/Max
(Deg C)
33.91
Pressure, In/Average
(kgf/cm2A)
12.556
Pressure drop, Total/Allowed
(kgf/cm2)
0.087
Velocity, Mid/Max allow
(m/s)
4.97
Mole fraction inert
((--))
Average film coef.
(kcal/m2-hr-C)
Heat transfer safety factor
(--)
Fouling resistance
(m2-hr-C/kcal)

Cold Tubeside
Water

Cond. Vapor
3 1409
3.1409
0.977
40.00
46.90
64.22
12.512
0.200

0.000
32.00
34.50
33.90
5.112
0.081
0.97

Sens. Liquid
27 2797
27.2797
0.000
37.00
37.72
64.09
5.072
0.500

0.9582
739.78
1.000
0.000200

4977.19
1.000
0.000300

Overall Performance Data

Overall coef., Reqd/Clean/Actual
Heat duty, Calculated/Specified
Effective overall temperature difference
EMTD = ((MTD)) * ((DELTA)) * ((F/G/H))

(kcal/m2-hr-C)
(MM kcal/hr)
(Deg C)
((Deg
g C))

400.86 /
0.1361 /
34.9
36.40 *

624.29 /

0.9585

460.60

* 1.0000

205
mm

Exchanger Fluid Volumes

Approximate shellside (L)
Approximate tubeside (L)

2000
mm

44.2
40.6

Shell Construction Information

TEMA shell type
BEW
Shells Series
1 Parallel
Passes Shell
1 Tube
Shell orientation angle (deg)
0.00
Impingement present
No
Pairs seal strips
2
Shell expansion joint
No
Weight estimation Wet/Dry/Bundle

Shell ID
Total area
Eff. area

1
1

(mm)
(m2)
(m2/shell)

205.000
9.935
9.731

Passlane seal rods (mm) 0.000 No. 0

Rear head support plate
No
454.99 /
370.22 /
84.21 (kg/shell)
Baffle Information

Type
Perpend. Single-Seg.
Crosspasses/shellpass
8
Central spacing
(mm) 200.000
Inlet spacing
(mm) 379.490
Outlet spacing
(mm) 379.490
Baffle thickness
(mm)
5.000

Baffle cut (% dia) 35.00

No. (Pct Area) (mm) to C.L
1
33.75
30.750
2
0.00
0.000

Tube Information
Tube type
Overall length
Effective length
Total tubesheet
Area ratio
Tube metal

(mm)
(mm)
(mm)
((out/in))

Plain
2000.
1959.
41.000
1.2295
Copper

Tubecount per shell

Pct tubes removed (both)
Outside diameter
(mm)
Wall thickness
(mm)
Pitch ((mm))
12.0000 Ratio
Tube pattern (deg)

2-9

166
9.525
0.889
1.2598
30

Air-Water Heat Exchanger

Final Results

Page 3

Released to the following HTRI Member Company:

Xist E Ver. 5.00

17-06-2015 17:35 SN: Vals100+

MKH Units

Rating - Horizontal Countercurrent Flow TEMA BEW Shell With Single-Segmental Baffles
Shellside Performance
Nom vel, X-flow/window

5.19 / 9.32

Flow fractions for vapor phase

A=0.1238 B=0.4793 C=0.2965

E=0.1005

F=0.0000

Shellside Heat Transfer Corrections

Total
0.963

Beta
0.908

Cross
32.26
MOMENTUM

Window
31.97

Gamma
1.061

End
0.909

Fin
1.000

Pressure Drops (Percent of Total)

Ends
7.82
-0.61

Nozzle
Inlet
Outlet

Shell
16.84
11.72

Tube
22.10
14.08

Two-Phase Parameters
Method
RPM

Inlet
Sens Gas

Center
Ann-Mist

H. T. Parameters
Overall wall correction
Midpoint
Prandtl no.
Midpoint
Reynolds no.
Bundle inlet
Reynolds no.
Bundle outlet
Reynolds no.
Fouling layer
(mm)

Outlet
Ann-Mist

Mix F
0.0480

Shell

Tube

14510
20506
8697

1.014
5.07
9982
9827
10570

Thermal Resistance
Shell
Tube
62.26
11.38
Total fouling resistance
Differential resistance
Shell Nozzles
Inlet at channel end-No
Number at each position
Diameter
Velocity
Pressure drop
Height under nozzle
Nozzle R-V-SQ
Shell ent.

Fouling
26.22

Metal
0.14

Over Des
14.90
5.688e-4
3.236e-4

(mm)
(m/s)
(kgf/cm2)
(mm)
(kg/m-s2)
(kg/m-s2)

Inlet
1
97.181
12.05
0.015
16.738
1417.15
1614.91

Outlet
1
97.181
8.44
0.010
16.738
992.27
1130.73

(mm)
(m/s)
(kgf/cm2)
(kg/m-s2)

Inlet
RADIAL
73.660
1.79
0.018
3177.20

Outlet
RADIAL
73.660
1.79
0.011
3182.63

Inlet

Outlet

Tube Nozzle
Diameter
Velocity
Pressure drop
Nozzle R-V-SQ
Annular Distributor
Length
Height
Slot area

Liquid
Outlet
0

Liquid
Outlet

(mm)
(mm)
(mm2)
Diametral Clearances (mm)
Baffle-to-shell
3.1750

Bundle-to-shell
32.1468

3-9

Tube-to-baffle
0.7938

Air-Water Heat Exchanger

Supplementary Results

Page 4

Released to the following HTRI Member Company:

Xist E Ver. 5.00

17-06-2015 17:35 SN: Vals100+

MKH Units

Rating - Horizontal Countercurrent Flow TEMA BEW Shell With Single-Segmental Baffles
Externally Enhanced Tube Geometry
Type
Fin density
Fin height
Fin thickness
Root diameter
Area/length

Plain

Internally Enhanced Tube Geometry

Type
Thickness
Pitch

(fin/meter)
(mm)
(mm)
(mm)
(m2/m)

None
(mm)
(L/D)

Mean Metal Temperatures

Mean shell temperature

73.17 (C)
Mean tube metal temperature in each tubepass, (C)

Tube Pass
1

Inside
43.63

Outside
43.68

Radial
43.66

4-9

Air-Water Heat Exchanger

Page 5

HEAT EXCHANGER RATING DATA SHEET

MKH Units

Service of Unit
Type
BEW
Surf/Unit (Gross/Eff) 9.93 / 9.73 m2

Item No.
Orientation Horizontal
Connected In 1 Parallel 1 Series
Shell/Unit 1
Surf/Shell (Gross/Eff) 9.93 / 9.73 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation
Shell Side
Tube Side
Fluid Name
Air
Water
Fluid Quantity, Total
1000-kg/hr
3.1409
27.2797
Vapor (In/Out)
wt%
100.0
97.7
0.0
0.0
Liquid
wt%
0.0
2.3
100.0
100.0
Temperature (In/Out)
C
160.00
40.00
32.00
37.00
Density
kg/m3
9.7628
13.631 V/L 992.71
995.21
993.51
Viscosity
cP
0.0242
0.0194 V/L 0.6529
0.7644
0.6914
Specific Heat
kcal/kg-C
0.2565
0.2414 V/L 0.9981
0.9987
0.9985
Thermal Conductivity
kcal/hr-m-C
0.0312
0.0239 V/L 0.5412
0.5316
0.5375
Critical Pressure
kgf/cm2A
Inlet Pressure
kgf/cm2A
12.556
5.112
Velocity
m/s
4.97
0.97
Pressure Drop
Drop, Allow/Calc kgf/cm2
0 200
0.200
0 087
0.087
0 500
0.500
0 081
0.081
Average Film Coefficient kcal/m2-hr-C
739.78
4977.19
0.000200
0.000300
Fouling Resistance (min) m2-hr-C/kcal
Heat Exchanged
0.1361 MM kcal/hr MTD (Corrected) 34.9 C
Overdesign 14.90 %
Transfer Rate, Service
400.86 kcal/m2-hr-C Calculated 460.60 kcal/m2-hr-C
Clean 624.29 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL
Sketch (Bundle/Nozzle Orientation)
Shell Side
Tube Side
Design Pressure
kgf/cm2G
11.523
10.546
Design Temperature
C
No Passes per Shell
1
1
Flow Direction
Connections
In
mm
1 @ 97.181
1 @ 73.660
Size &
Out
mm
1 @ 97.181
1 @ 73.660
Rating
Liq. Out mm
@
@
Tube No.
166 OD 9.525 mm
Thk(Avg) 0.889 mm
Length 2000. mm
Pitch 12.000 mm
Layout 30
Tube Type Plain
Material COPPER
Pairs seal strips
2
Shell ID
205.000 mm
Kettle ID
mm
Passlane Seal Rod No 0
Cross Baffle Type PERPEND. SINGLE-SEG.
%Cut (Diam) 35.00
Impingement Plate
None
mm
Spacing(c/c) 200
200.000
000
mm
Inlet 379
379.490
490
No of Crosspasses
No.
8
Rho-V2-Inlet Nozzle 1417.15 kg/m-s2
Shell Entrance
1614.91
Shell Exit
1130.73 kg/m-s2
Bundle Entrance 198.76
Bundle Exit 139.17 kg/m-s2
Weight/Shell
370.22
Filled with Water
454.99
Bundle
84.21 kg
Notes:
Thermal Resistance, % Velocities, m/s
Flow Fractions
Shell
62.26 Shellside
4.97 A
0.124
Tube
11.38 Tubeside
0.97 B
0.479
205
mm

2000
mm

Fouling
Metal

5-9

26.22 Crossflow

5.19 C

0.296

0.14 Window

9.32 E
F

0.100
0.000

Air-Water Heat Exchanger

Input Reprint

Page 6

Released to the following HTRI Member Company:

Xist E Ver. 5.00

17-06-2015 17:35 SN: Vals100+

MKH Units

Rating - Horizontal Countercurrent Flow TEMA BEW Shell With Single-Segmental Baffles
Shell Data
Service type
TEMA type
Run mode
Hot fluid location
Number of shells in series
Number of shells in parallel
Shell inside diameter
Flow in 1st tubepass
Train flow direction

Generic Shell and Tube

BEW
Rating
Shellside
1
1
205.000 mm
Countercurrent
Countercurrent

Reboiler Data
Reboiler type
Inlet pressure location

No piping specified
Inlet nozzle

Tube Data
Tube type
Tube outside diameter
Tube wall thickness
Tube pitch
Tube pitch ratio
Tubepasses per shell
Tube pattern
Tube count method
Tube length
Tube material

Plain
9.525
0.889
12.000
1.260
1
30
Rigorous
2000.
Copper

mm
mm
mm

degrees
mm

Tubepass Arrangement Data

Force symmetric layout
Force cleaning lanes
Tubes to remove for tie rods

No
No
Calculated

Baffle Data
Baffle type
Baffle orientation
Baffle cut percent
Central baffle spacing
Variable baffle spacing
Baffle thickness
Window cut from baffles

Single segmental
Perpendicular
35 % shell ID
200.000 mm
No
5.000 mm
No

Clearance Data
Number of seal strip pairs
Baffle clearance type
Block A stream
Block E stream
Block F stream
Number of passlane seal rods

2
TEMA
No
No
No
Calculated

6-9

Air-Water Heat Exchanger

Input Reprint

Page 7

Released to the following HTRI Member Company:

Xist E Ver. 5.00

17-06-2015 17:35 SN: Vals100+

MKH Units

Rating - Horizontal Countercurrent Flow TEMA BEW Shell With Single-Segmental Baffles
Nozzle Data
Shellside inlet ID
Number of shellside inlet nozzles
Shellside outlet ID
Number of shellside outlet nozzles
Tubeside inlet ID
Number of tubeside inlet nozzles
Tubeside outlet ID
Number of tubeside outlet nozzles
Radial position on shell inlet nozzle
Longitudinal position on shell of inlet nozzle
Radial position on shell outlet nozzle
Tubeside entry type
Tubeside inlet position
Tubeside exit type
Front head location

97.181
1
97.181
1
73.660
1
73.660
1
Side
At rear head
Program decides
Radial
Front head
Same as inlet
Left

mm
mm
mm
mm

Impingement Data
Impingement device present
Impingement type

If required by TEMA
Circular plate

Optional Geometry Data

Small exchanger
Tubesheet type
Shell expansion joint
Floating head support type
Insulated longitudinal baffle

No
Single
No
None
No

Process Conditions Data

Hot Fluid

Cold Fluid

Phase condition
Flow rate
Inlet vapor fraction
Outlet vapor fraction
Inlet temperature
Outlet temperature
Inlet pressure
Allowable pressure drop
Duty multiplier

Two phase
3.1409
--160.00
40.00
12.556
0.200

Sensible liquid
-0
0
32.00
37.00
5.112
0.500
1

Hot Fluid

Cold Fluid

Process Fouling Data

Fouling resistance

2.000e-4

7-9

1000-kg/hr

C
C
kgf/cm2A
kgf/cm2

3.000e-4 m2-hr-C/kcal

Air-Water Heat Exchanger

Input Reprint

Page 8

Released to the following HTRI Member Company:

Xist E Ver. 5.00

17-06-2015 17:35 SN: Vals100+

MKH Units

Rating - Horizontal Countercurrent Flow TEMA BEW Shell With Single-Segmental Baffles
Hot Fluid Property Data
Fluid name
Physical property method
Heat release method
Flash type
Quantity units
Temperature interpolation option
Number of components
Property package

Air
Component by component properties
Program calculated
Integral
Weight
Program
2
HTRI

Hot Fluid Component Data

Component number
Component name
Comp. bank name
Component bank
Component code
Component phase
Component quantity

1
Air
Air
HTRI
3
Vapor
3057.9

2
Water (IAPWS 1997)
Water (IAPWS 1997)
HTRI
1
Mixed
82.97

Cold Fluid Property Data

Fluid name
Physical property method
Heat release method
Flash type
Quantity units
Temperature interpolation option
Number of components
Property package

Water
Component by component properties
Program calculated
Integral
Weight
Program
1
HTRI

Cold Fluid Component Data

Component number
Component name
Comp. bank name
Component bank
Component code
Component phase

1
Water (IAPWS 1997)
Water (IAPWS 1997)
HTRI
1
Liquid

Control Methods Data

Shellside friction factor method
Tubeside friction factor method
Pure longitudinal flow
Pure component condensation
Condensing correlation
Mole fraction inerts
Momentum exclusion
Pure component boiling
Check film boiling
Nucleate boiling method
Component boiling method

Commercial
Commercial
No
No
HTRI Proration
0
0%
No
Yes
Physical property/theoretical boiling range
Nucleate and convective

8-9

Air-Water Heat Exchanger

Input Reprint

Page 9

Released to the following HTRI Member Company:

Xist E Ver. 5.00

17-06-2015 17:35 SN: Vals100+

MKH Units

Rating - Horizontal Countercurrent Flow TEMA BEW Shell With Single-Segmental Baffles
Control User-Defined Methods Data
Add non-nucleate boiling

Yes

Control Vibration Data

Damping factor method
Include inlet vibration support
Include outlet vibration support

HTRI Method
No
No

9-9