Claxton Wellhead Systems Brochure1

Great Yarmouth - Main Base
Claxton
Bureside House
North River Road
Great Yarmouth
Norfolk, NR30 1TA
UK
T: +44 (0) 1493 744500
E: info@claxtonengineering.com
Aberdeen
Claxton
Tern Place House, Tern Place
Bridge of Don
Aberdeen
Scotland
AB23 8JX
T: +44 (0) 1224 452371
E: aberdeen@claxtonengineering.com
Dubai
Claxton
PO Box 262490
Jebel Ali Free Zone
Gate 5, South Side
FZS1 ALO5
Dubai
T: +971 4 8863540
E: dubai@claxtonengineering.com
www.claxtonengineering.com
Being independent
from the major Wellhead
manufactures enables
Claxton to respond
quickly to the needs
of our customers.
When Claxton was founded in 1985, we had a
Contents
single product line to offer customers Wellhead

Foreword
01
About Claxton
02
famous for responding quickly to the needs of customers.
Wellhead Systems
04
From this foundation of installing and maintaining Wellheads
Why choose our Wellheads?
06
Conventional Spool
Wellheads
08
Full Bore Drill-Through

Wellheads
10
Slim Hole Drill-Through

Wellheads
12
relationships that span two and a half decades and many
Wellhead Services
14
hundreds of projects is still going strong today.
Wellhead Maintenance
16
Its with great pride that I present our current Wellhead
Installation and Tooling
18
Services range a range which includes our proprietary
WAVE
19
Hot Tapping and Valve Boring
20
dramatically extend the operating life of your existing equipment.
Cold Cutting
21
As always, we look forward to hearing from you soon.
Case Studies
22
Wellhead Replacement
22
Laura Claxton
Claxton Wellheads meet

challenging delivery schedule
24
Managing Director
Other Services
25
Services. We used our experience of Wellheads

to offer a fast, personal service that made Claxton
weve grown to offer products that range across the entire

industry lifecycle from pre-drilling to decommissioning. These
products include everything from world-first 12,200psi drilling
riser systems to the Queens Award winning Suspended Well
Abandonment Tool.
However, the product range which enabled us to forge client
Wellheads (which are enhanced by our independence from the

major Wellhead suppliers) and Wellhead Maintenance that can
Warm regards,
01
About Claxton
Claxton, an Acteon company,

leads the way in engineering and
services for jack-up environments.
We combine experienced project
engineering and design teams
with a large rapid call-off inventory
to solve our clients operating
challenges with extraordinary pace.
An Acteon Company...
Acteon has an outstanding portfolio of complementary products and services for the subsea marketplace. The experience shared by Acteon companies
opens the opportunity for a fresh approach to subsea
operations and services.
To find out more about how Acteon companies can
work together to deliver a fresh approach to your
operating needs, visit www.acteon.com
Some names you might recognise:
25 Years of Service
Claxton has been working in the North Sea since 1985.
Since then weve grown from a family business to
become a flagship in the Acteon group and worked
on projects from the first-ever rigless abandonment, to
world-beating 12,200psi riser technology.
02
03
Wellhead Systems
04
Robust, high quality

Wellheads built to
enhance your project.
05
Why choose our Wellheads?

Any way you look at it, Claxton
Wellheads really stack up
Were agile
Were flexible
All of our designs can be rapidly modified to your

casing configuration or material specification.
Unlike other manufacturers we wont force you

toward a standard product if its not suitable for
your project.
Were independent
Claxton is not tied to one manufacturer or system. We can therefore provide equipment for
applications or interfaces not covered by other
manufactures. Or, as is often the case, we can
build interfaces to connect between different
manufacturers equipment.
Were faster
Our close links with fabricators mean we can
reduce your Wellhead lead time by weeks.
We have experience
Our team has worked with Wellheads for 25
years and will ensure you get the optimum
system for your application.
Were responsive
Claxton has a long held reputation for responding
to the operating needs of our clients. Well be
there when you need us.
When you see

Claxton, quality
is assured
Claxton Wellheads are available to meet
the complete API 6A material specifications
in pressures from 3,000 to 20,000psi.
Whats more, our systems are backed by
Claxtons robust quality management
covering both design and manufacture.
Claxton has the ISO/NQA triple crown of
ISO 9,001, 14,001 and QHSAS 18,001.
06
Learn more at: www.claxtonengineering.com Tel: +44 (0)1493 744500
07
Conventional Spool Wellheads
1
2
4
5
6
Offers a conventional, highly reliable

Wellhead assembly, without
compromising safety and flexibility.
Conventional Spool
Wellhead options
Conventional Spool
The Claxton Conventional Spool Wellhead

System is the result of over 25 years of working
intimately with Wellheads.
Design and manufacture meets with API 6A
standards and naturally systems can be
supplied to meet the complete material class,
temperature range and PSL level requirements.
3,000 PSI through to 20,000 PSI pressure
ratings are available.
Rig-time/commercial consideration
Tubing Bonnet
Mandrel & fluted mandrel casing hanger
Casing head with threaded bottom with

integral base plate
Control Line Non-Continuous

(Continuous available)
Corrosion Sleeve
Type H BPV Profile
API 11" Tubing Head Housing
Tubing Hanger
S Type Seals
API 11" Casing Head Housing
Casing Hangar and Primary

Pack-Off Annulus Seal
Casing head with slip-lock connector.
Flexibility
Wide range of casing programs available
Product features
Parallel bowl with a 45 load shoulder
which prevents wedge-locking of bowl
protectors and test plugs
Pack-off bushings with double seal
isolation with rough casing
Valve removal (VR) plug profile with metalmetal seal standard on all pressure rat-
ings.
10
Both slip type casing hangers and mandrel

type casing hangers can be utilised
Wide range of tubing programs available
Single and dual tubing hangers available
Insert tubing hangers available for smaller
work-over BOPs
10 API 13.38" Casing Head Housing
Single or dual control-line options
11 Casing Hangar and Primary

Pack-Off Annulus Seal
11
Continuous control-line or seal-gallery

control-line options
12
12 API 20.34" Lower Housing

Slip-On-Weld (SOW)
11
Tubing hangers available with feedthrough options for electric submersible

pump (ESP) penetrators
13 Support Base Plate

14 30" Conductor
Tension set tubing hangers available.
15 20" Casing
16 13.38" Casing
17 9.58" Casing
18 7" Casing
13
20
19 Tubing
20
15
4" Control Line
14
16
17
18
19
08
09
Full Bore Drill-Through Wellheads

1
A robust field proven assembly

that adds flexibility.
3
4

Wellhead options
10

standards. Systems can be supplied to meet
the complete API material class, temperature
range and PSL level requirements.
3,000 PSI through to 15,000 PSI pressure
ratings are available.
1 API 13.58" Tubing Bonnet
Simple Wellhead system installation

No removal of BOP/Diverter during drilling
through to completion
2 Control Line Non-Continuous

(Continuous Available)
No in-field welding necessary if using

slip-lock connector or threaded type lower
housing design.
4 API 13.58" Housing Tubing Head
Product features
Reduced number of BOP connections
Through BOP/Diverter operations
Minimal penetrations in Wellhead housings
Enhanced safety
5 Tubing Hanger
Flexibility
7 S Type Seals
Wellhead housings can be added or

removed if the casing program
requirements change
8 API 13.58" Housing

10
9 Casing Hanger
Slip type casing hangers can be utilised

without the need for internal casing cutting
Split multi-bowl design
Single and dual tubing hangers available
Valve removal (VR) plug profile with metalmetal seal standard on all pressure ratings.
6 Pack-Off Support Bushing

Annulus Seal
Wide range of casing programs available
Parallel bore with 45 load shoulder

Pack-off support bushings with double

seal isolation with rough casing & mandrel
hangers
3 Type H BPV Profile
10 Pack-Off Support Bushing

Annulus Seal
11

work-over BOPs
11 API 13.38" Lower Housing

(Threaded Bottom)
12 Casing Hanger
12
12
13 Wash Ports

14 Conductor Landing Ring

15 Slip-Lock Connector
Tubing hangers available with feed-through

options for electric submersible pump
(ESP) penetrators
13
14
16 20" Conductor
17 13.38" Casing
18 9.58" Casing
15
19 7" Casing
16
17
21
20 Tubing
18
21
19
4" Control Line
20
11
Slim Hole Drill-Through Wellheads
12
Offers a straightforward, reliable

assembly enhancing project
economics by reducing rig time.

Wellhead options
1
This system is the ideal Wellhead for smaller

diameter casing applications.
standards and systems can be supplied to
meet the complete material class, temperature
range and PSL level requirements, 3,000 PSI
through to 10,000 PSI pressure ratings
available.
Simple Wellhead system installation
No removal of BOP/Diverter during drilling
through to completion
1 API 11" Tubing Bonnet
2 Control Line Seal Gallery NonContinuous (Continuous Available)
4
5
No in-field welding necessary if using

slip-lock connector or threaded type lower
housing design.
3 Type H BPV Profile

4 API 11" Housing
5 Tubing Hanger
Enhanced safety
Flexibility
Reduced number of BOP connections
Comprehensive range of casing programs

available
Through BOP/Diverter operations

Minimal penetrations in Wellhead housings.
6 Pack-Off Bushing Annulus Seal

6
7 S Type Seals
8 API 11" Lower Housing
(Threaded Bottom)
Slip type casing hangers can be utilised

without the need for internal casing cutting
9 Casing Hanger
Features
Parallel bore with 45 load shoulder
Split multi-bowl design
Pack-off bushings with double seal
isolation with rough casing & mandrel
hangers
Valve removal (VR) plug profile with metalmetal seal standard on all pressure ratings.

work-over BOPs
10 Wash Ports
11 13.38" Conductor

13 7" Casing
Tubing hangers available with feed-through

options for electric submersible pump
(ESP) penetrators
12 9.58" Casing
14 Tubing
15
4" Control Line
10
11
15
12
13
14
13
Wellhead Services
14
High performance
tooling and experienced
personnel to support
your operating needs.
15
16
Compared to the cost of an emergency valve

body sealing job, a preventative maintenance
routine will quickly pay for itself
Claxton provides cost-effective Wellhead
maintenance services and because we're
independent of the major Wellhead
manufacturers, we have experience of all types
of Wellhead and Wellhead equipment.
Maintenance programmes are undertaken
either on an ad-hoc basis or under a long-term,
routine contract.
Long term maintenance

services include
Pressure bleeding/monitoring
Visual inspections
Function testing of valves, chokes and
actuators
Pressure testing of valves and interfaces
Inflow testing
Fast response
Claxton can rapidly mobilise technicians to
repair stuck or faulty valves.
Maintenance databases
Non-destructive testing
Lubrication.
Tailored tooling and service

We maintain a fleet of rapid call-off valve boring,
hot tapping, and cold cutting equipment to
facilitate Wellhead maintenance.
Retrofit parts
Our Wellhead design department can produce
retrofit parts for Wellhead configurations where
the manufacturer has ceased production.
These replacement parts can radically extend
the operating life of the equipment.
We've provided maintenance services to a

diverse mix of clients worldwide - All
maintenance activities are supported by
detailed procedures that reflect API
specifications, and risk assessments that take
account of recognised safety regulations.
Our team has been working with Wellheads for
25 years - a heritage which gives us working
knowledge of all major types of Wellhead
equipment.
Claxton valve saver

Claxton supplies a proprietary synthetic
lubricant with a proven record of freeing up
stuck valves and extending operating life.
Complete service
With trained technicians, 25 years of
experience, a Wellhead design unit that supplies full Wellhead systems and a bespoke Wellhead maintenance database (WAVE see page
19), Claxton is uniquely placed to provide a
complete Wellhead maintenance service.
Skilled personnel
Claxton can supply skilled on- and offshore
personnel to assist with your Wellhead maintenance
and installation all our personnel are rigorously
trained and have significant industry experience.
17
Installation and Tooling
WAVE Management System
Claxton has been installing Wellheads for over a quarter

of a century during this time weve developed tools and
processes to get the job done efficiently and safely.
WAVE is a powerful, unique solution for managing

the status, history and maintenance programs of
all your Well and Valve Equipment.
Running, testing and ancillary tools
Valve removal tools
Claxton maintains a fleet of proprietary

Wellhead running, testing and ancillary tools
all manufactured to the same exacting
standards as our Wellhead systems including:
Lift flanges
The WAVE (Wellhead and Valve equipment)

management system is a bespoke Claxton
developed database designed to manage all
Wellhead and production valve maintenance
activities.
BOP test plugs

Wellhead test plugs
Wearbushings
Bore/wearbushing protectors
Tubing hanger running tools
Casing hanger running tools
Packoff running tools
Test/running combinations tools
Polished rod lubricators (for installing
tubing hanger BPVs and VR plugs)
DSA's
Spools & crossover spools
Wellhead installation
Claxton has over 25 years experience of
completing surface Wellhead installation
projects all over the world using many
variations of equipment from all the major
manufacturers.
To ensure that your projects are completed
successfully and meet their environmental
mandate, we offer trained and fully competent
personnel who have both on- and offshore
experience.
In order to save time during installation
Claxton can provide multi-skilled engineers to
undertake cold cutting before each head
installation an example of how Claxton can
leverage its range of skills and services to meet
operators needs efficiently.
WAVE has been built from the ground up to be

user-friendly and compliant with standard
Microsoft packages. As such, WAVE is easy to
operate, user friendly and can be operated via
an internet connection from site locations or
the office.
WAVE builds on the proven experience of

Claxton in developing unique solutions that
enhance client operations. WAVE uses a
combination of Microsoft packages as its
base meaning ease of use and compatibility
with existing systems.
Like all software, WAVE benefits from a
hands-on demonstration contact us to
arrange to see WAVE in action.
Clients can access WAVE for

Compiling detailed equipment inventories
Monitoring systems over time trending
of well-specific data
Planning
Maintenance data storage
Creation of well-specific workpacks
Storage of platform and well-specific
data and images.
Test plug, combination

wearbushing running tool
assembly
18
19
Hot Tapping & Valve Boring
Cold Cutting
The Claxton Hot Tapping system is robust,

field-proven and backed by a business with
decades of oil and gas experience.
Claxton Cold Cutting equipment is widely

used in decommissioning, Wellhead
installation and in tieback operations.
Claxton designs, supplies and operates

systems for the provision of Hot Tapping into
valves on Wellheads, Christmas trees, check
valves and all types of tubulars for both surface
or subsea operations. We provide this service
for the global upstream oil and gas industry as
well as downstream petrochemical facilities
working on pipelines, flare lines, valves etc.
Benefits of the Claxton Hot

Tapping system
Full pressure containment to allow for
simultaneous operations
Proven to cut from standard steel pipe,
through to super-hard materials like
honeycomb stellite
Range of machines for applications up to
15,000 PSI
Modular systems provide flexible project
applications
Systems that enhance safety and
operational efficiency
Rapid mobilisation
Our fleet of Hot Tapping equipment, like
all of Claxtons rental inventory, is
available for rapid mobilisation from sites
in both the Middle East and the UK.
Hot tap size is limited only by the

pressure that may be present
Equalisation-controlling orifice valve
reduces dynamic shock to the pressure
retaining components.
Flexibility is always a key requirement for

offshore applications and our cold cutting
systems can be adjusted on request to suit
numerous applications. Our machines are
air-driven, which makes them suitable for use
in hazardous environments. In addition, our
cold-cutting operations are classified as
cold-work: no hot-work permit is required.
Benefits
Onsite machining
Lightweight, sectional design allows easy

installation and easy adjustment
Claxton can also provide a suite of tooling

compatible with its cold cutting machines to
enable on-site machining services including;
skimming of casings, flange facing and cutting
of API/ANSI ring type seal profiles.
Increases safety & improves operational

efficiency
Relies on a rugged, field-proven design
Simultaneous cutting and bevelling.
System options
Auto- and manual-feed systems
Surface and subsea systems
Pneumatic and hydraulic power options
About Hot Tapping

Hot Tapping allows work to be performed
on a live system without the need for
venting or shutting down operations.
Hot Tapping systems manufactured by
Claxton provide containment of the
pressure and a means to vent and
remove it. Additionally the Hot Tapping
process can be used to drain off
20
Standard boring sizes from 0.5 - 48 with

larger sizes accommodated on request
Variable drilling lengths
Split-T hot tap fittings, split-T line stops
and weldolets supplied
Crossover adaptors to interface with
in-situ equipment
Supplied with transportation skids.
In addition, Claxton provides a rapid
design-and-build service for project or
issue-specific applications.
21
Case Study
Wellhead Replacement - Middle East
The Problem
A client in the Middle East asked Claxton to
supply equipment and personnel to replace a
number of damaged Wellheads including
casing cutting, preparation and installation of
the new Wellhead.
Claxton rapidly mobilized a fleet of equipment
to meet this requirement. Heres how we
tackled the job:
22
The Solution
The Result
1. A Claxton Double Drilling

Unit was used to cut
through the outer casing,
allowing us to cut through
one string at a time.
4. The Cold Cutting

process was repeated to
provide the required
casing configuration.
2. Our Cold Cutting

equipment was used to
finish the cut and provide
the correct profile.
5. We supplied on-site
machining tools to provide
threads and machined
profiles to interface with
the new Wellheads.
3. Where the Wellhead

was still intact, A Claxton
Rapier Casing Bandsaw
was used to cut the
remaining casings and
remove the old Wellhead.
6. With the casing prepared,

Claxton was able to
install the new Wellheads
completing the job.
Claxton completed the project which involved

multiple casing configurations, working in
challenging desert environments on schedule
and under budget. The client, a major national
oil company, commented on the quality and
speed of the work.
23
Case Study
Other Services
Claxton Wellheads beat

challenging delivery schedule
Claxton was recently contracted to supply five

complete Wellhead systems for a major gas
storage project in the United Kingdom a
project that started out as a typical Wellhead
design and supply job... until faster than
expected progress meant the client was forced
to bring the delivery schedule forward by nearly
a month.
The project called for five Claxton Full Bore
Drill-Through Wellhead systems with mandrel
casing/tubing hangers and composite block
Xmas trees. In addition the systems were built to
withstand the potentially corrosive fluids they
were expected to encounter during their field
life.
Claxton was initially asked to work to an eight
week delivery schedule a short lead time that
would already challenge many of the major
Wellhead suppliers.
However, we were able to really step up to the
plate when the client requested an even shorter
schedule the new dates meant that the first
equipment would be supplied by Claxton just
four weeks from the initial order. With larger
suppliers, delivering to this kind of reduced
schedule would be difficult perhaps even
impossible. However Claxton was able to meet
the revised dates and the client was able to
capitalise on this to improve the economics of
their project.
Claxton also supplied installation and testing
services for the Wellheads and has
subsequently worked with the same operator
on a number of Wellhead supply jobs.
24
25
Great Yarmouth - Main Base

Claxton
Bureside House
North River Road
Great Yarmouth
Norfolk, NR30 1TA
UK
T: +44 (0) 1493 744500
E: info@claxtonengineering.com
Aberdeen
Claxton
Tern Place House, Tern Place
Bridge of Don
Aberdeen
Scotland
AB23 8JX
T: +44 (0) 1224 452371
E: aberdeen@claxtonengineering.com
Dubai
Claxton
PO Box 262490
Jebel Ali Free Zone
Gate 5, South Side
FZS1 ALO5
Dubai
T: +971 4 8863540
E: dubai@claxtonengineering.com
www.claxtonengineering.com

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Great Yarmouth - Main Base

When Claxton was founded in 1985, we had a

single product line to offer customers Wellhead

famous for responding quickly to the needs of customers.

From this foundation of installing and maintaining Wellheads

Why choose our Wellheads?

Full Bore Drill-Through

Slim Hole Drill-Through

relationships that span two and a half decades and many

hundreds of projects is still going strong today.

Its with great pride that I present our current Wellhead

Installation and Tooling

Services range a range which includes our proprietary

Hot Tapping and Valve Boring

dramatically extend the operating life of your existing equipment.

As always, we look forward to hearing from you soon.

Claxton Wellheads meet

Services. We used our experience of Wellheads

weve grown to offer products that range across the entire

Wellheads (which are enhanced by our independence from the

Claxton, an Acteon company,

Some names you might recognise:

Robust, high quality

Why choose our Wellheads?

All of our designs can be rapidly modified to your

Unlike other manufacturers we wont force you

When you see

Learn more at: www.claxtonengineering.com Tel: +44 (0)1493 744500

Conventional Spool Wellheads

Offers a conventional, highly reliable

The Claxton Conventional Spool Wellhead

Mandrel & fluted mandrel casing hanger

Casing head with threaded bottom with

Control Line Non-Continuous

Type H BPV Profile

API 11" Tubing Head Housing

API 11" Casing Head Housing

Casing Hangar and Primary

Casing head with slip-lock connector.

Both slip type casing hangers and mandrel

10 API 13.38" Casing Head Housing

Single or dual control-line options

11 Casing Hangar and Primary

Continuous control-line or seal-gallery

12 API 20.34" Lower Housing

Tubing hangers available with feedthrough options for electric submersible

13 Support Base Plate

Tension set tubing hangers available.

4" Control Line

Learn more at: www.claxtonengineering.com Tel: +44 (0)1493 744500

Full Bore Drill-Through Wellheads

A robust field proven assembly

Full Bore Drill-Through

Full Bore Drill-Through

Design and manufacture meets with API 6A

Simple Wellhead system installation

2 Control Line Non-Continuous

No in-field welding necessary if using

4 API 13.58" Housing Tubing Head

Wellhead housings can be added or

8 API 13.58" Housing

Slip type casing hangers can be utilised

Split multi-bowl design