PDVSA

ENGINEERING DESIGN MANUAL

VOLUME 4I
ENGINEERING SPECIFICATION

PDVSA N

TECHNICAL SPECIFICATION FOR TEFC SQUIRREL

CAGE INDUCTION MOTORS 500 hp AND BELOW

N251

0
REV.
APPD.

E1994

TITLE

DEC.98

ORIGINAL

DATE

Alexis Arvalo

16
DESCRIPTION
DATE

DEC.98

Y. K.

PAG. REV.
APPD. Jess E. Rojas

A. A.

J. E. R.

APPD.

APPD.

DATE

DEC.98

ESPECIALISTAS

ENGINEERING SPECIFICATION

PDVSA
.Men Principal

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW
Indice manual

Indice volumen

PDVSA N251
REVISION

FECHA

DEC.98

Pgina 1
Indice norma

Index
1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.3
1.4

Scope (Exception) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exceptions (Addition New Subclause) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Responsibilities (Addition New Subclause) . . . . . . . . . . . . . . . . . . . . . . .

2
2
3

REFERENCES (ADDITION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SERVICE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2
3.3

Unusual Service Conditions (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Guarantee (Addition New Subclause) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3
3

ELECTRICAL PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2
5.4

Motor design and starting characteristics (Addition) . . . . . . . . . . . . . . . . . .

Insulation system and temperature rise (Addition) . . . . . . . . . . . . . . . . . . .

3
4

6 MECHANICAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1
6.2
6.4
6.5

Bearings and Lubrication (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rotor and Shaft (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fans (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal boxes and terminal leads (Addition) . . . . . . . . . . . . . . . . . . . . . . .

4
5
6
6

7 CORROSIONRESISTANT TREATMENT . . . . . . . . . . . . . . . . . . . . . .

7.1
7.4

Frame Paint (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Miscellaneous (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6
6

8 EFFICIENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1

Economical Evaluation (Addition New Subclause) . . . . . . . . . . . . . . . . .

9 TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3

Additional tests (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 SPACE HEATERS REQUIREMENTS (ADDITION) . . . . . . . . . . . .

12 DATA EXCHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1 Data Supplied by User (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2 Data Supplied by Manufacturer (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . .

7
7

13 PREPARATION FOR SHIPMENT (ADDITION NEW CLAUSE) . .

ENGINEERING SPECIFICATION

PDVSA

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

PDVSA N251
REVISION

FECHA

DEC.98

Indice volumen

Pgina 2
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OVERVIEW
This specification covers the Particular Requirements for the design,
manufacture, testing and shipment of Squirrel Cage Induction Motors as detailed
in IEEE Std 841 (Standard for Petroleum and Chemical Industry Severe Duty
Totally Enclosed FanCooled (TEFC) Squirrel Cage Induction Motors up to and
including 500 hp), for use in oil refineries, gas plants, chemical plants, exploration
and production facilities, and supply/marketing installations owned by PDVSA.
This specification along with the Owners Induction Motor Data Sheet (Appendix
A) and the requirements of IEEE Std 841 shall be considered complementary.
Any conflict among them shall be referred to the Owner for clarification before
proceeding with design and manufacture.
The following clauses are amendments, supplements or additions to IEEE Std
841. Clauses that are not mentioned herein shall remain applicable as written.
When the word should appears in the IEEE Std 841, it must be substituted by
shall and, therefore, considered mandatory.
The additional requirements or clarifications specified herein are required in order
to:
a.

Make selections from the options given in the IEEE Std 841.

b.

Specify additional and more stringent requirements, as necessary, to

operate and maintain motors according to PDVSA practices.

The following paragraph numbers refer to those used in IEEE Std 841 or added
in this specification.

1.1

Scope (Exception)
This standard applies to high efficiency total enclosed fancooled (TEFC),
horizontal and vertical, single speed, squirrel cage polyphase induction motors,
up to and including 500 hp, in NEMA frame sizes 143T and larger, for petroleum,
chemical, and other severe duty applications (commonly referred to as severe
duty motors). Excluded from the scope of this standard are motors with sleeve
bearings, except as required in subclause 6.1.d, and additional specific features
required for explosionproof motors.

1.2

Exceptions (Addition New Subclause)

Bidder shall state in his offer that the motor complies with the requirements of this
Specification without exception, or shall declare the exceptions and/or deviations
giving a clear explanation and proposed options (see Appendix D).
If permitted in the requisition, the Bidder may offer alternative proposals for price
or technical advantage, but such proposals shall constitute a supplement to the
main offer.

ENGINEERING SPECIFICATION

PDVSA
.Men Principal

1.3

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW
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PDVSA N251
REVISION

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Responsibilities (Addition New Subclause)

When the motor is supplied as part of equipment packages (e.g. compressor, fan
and pump sets), driven equipment Manufacturer shall be responsible for the
operation of motordriven equipment combination according to this specification.
Therefore, he is responsible for obtaining the Motor Data and submit it to the
Owner.
When motor is ordered to replace an existing motor, Manufacturer shall be
responsible for supplying the motor that best matches the driven equipment data
supplied by Owner.

REFERENCES (ADDITION)
For any details not mentioned in the referenced standard, the Manufacturer shall
submit his proposed standards for Owners approval. If required, the
Manufacturer shall provide a copy of them.
Written approval must be obtained for the construction of motors using other
standards (IEC, DIN, etc.).

SERVICE CONDITIONS
3.1

Unusual Service Conditions (Addition)

g) Starting method other than acrosstheline starting.
h) Automatic reacceleration with full opposite residual voltage, under full load
conditions, and at any voltage between 80% and 100% of the rated voltage
applied at the motor terminals.

3.2

Guarantee (Addition New Subclause)

Manufacturer shall furnish motor and accessories of proper design and
construction, electrically and mechanically suitable for the particular operating
and service conditions as specified in Appendix A. The motor expected life time
shall be, at least, 20 years, excepting the antifriction bearing mentioned in 6.1.d.

ELECTRICAL PERFORMANCE
4.1

Motor Design and Starting Characteristics (Addition)

c) If it is specified in Appendix A that the medium voltage motors will be
controlled by circuit breakers, the motor Manufacturer shall furnish a suitable type
of insulation, if it is applicable. Manufacturer shall also specify the characteristics
of surge suppressors, if they are necessary to prevent failure due to high
frequency oscillations on closing .

ENGINEERING SPECIFICATION

PDVSA

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

Indice volumen

PDVSA N251
REVISION

FECHA

DEC.98

Pgina 4
Indice norma

If surge suppressors are required at the motor terminals, motor Manufacturer

shall supply them. On the other hand, if the surge suppressors at switchgear are
needed, they will be supplied and installed by others.

4.2
5.4.a

Insulation System and Temperature Rise (Addition)

Insulation System
5.4.a3 All motors above 200 hp shall use vacuumpressure impregnated
(VPI) form windings. Motors up to 200 hp shall use high quality enameled
wire, as a minimum.
5.4.a4 Immersion test is not required.
5.4.a7 The stator winding material shall be copper.

5.4.c

Temperature Sensing Devices (Addition New Subclause)

If specified in Appendix A, winding temperature detectors (RTDs) shall be
provided for motors above 200 hp. These devices shall be, threewire
platinum type with a resistance of 100 ohms at 0 C. These elements shall
have tetrafluoroethyleneinsulated, stranded, tinned copper wire leads at
least 22 AWG in size with a calibration ratio of 1.3926. The leads shall meet
the requirements of NFPA 70 and they should be wired to an independent
terminal box.

MECHANICAL FEATURES
5.1

Bearings and Lubrication (Addition)

b) (Addition) Grease packed bearings shall only be provided if the dN factor is less
than 50000 (the dN factor is the product of bearing size (bore) in millimeters and
the rated speed in revolutions per minute). If the grease relubrication interval is
smaller than 1000 hours, bearings shall be oil lubricated.
d) (Exception) Bearings shall be selected to provide an L10 life of 40000 hrs
minimum per ANSI/ABMA 91990 or ANSI/ABMA 111990, at rated radial and
axial loads and rated speeds.
Sheave size and belted applications for motors above 200 hp and belted
applications for twopole motors above 25 hp shall be approved by Owner.
Motors above 200 hp shall use hydrodynamic (sleeve) bearings if L10 life rating
is shorter than 40000 hours.

ENGINEERING SPECIFICATION

PDVSA
.Men Principal

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW
Indice manual

Indice volumen

PDVSA N251
REVISION

FECHA

DEC.98

Pgina 5
Indice norma

e) (Addition) For oil lubricated bearings, oil sump temperature shall not exceed
82 C (180 F) based on the specified operating condition and an ambient
temperature of 40 C (104 F). The housing shall be provided with tapped and
plugged fill openings at least 1/2 inch National Pipe Thread (NPT) size. Housings
shall be equipped with constant level sightfeed oilers at least 8 ounces (0.25 liter)
in size, with a positive level positioner (not a set screw), transparent containers
(not subject to sunlightor heat induced opacity or deterioration) and protective
wire cages. A permanent indication of the proper oil level shall be accurately
located and clearly marked on the outside of the bearing housing with permanent
metal tags, marks inscribed in the castings, or another durable means. If the oil
level indicator breaks accidentally, the resulting drop in oil level shall not result in
loss of bearing lubrication, that is, reduction of the oil level below the level required
for normal operation.
f) (Exception) Bearings and bearings housing shall be coated with a rust
preventive compound, compatible to the type of oil or grease required by the
bearing in operation.
g) (Exception) Oil mist lubrication systems are not acceptable.
h) (Addition) Bearings for motors above 200 hp shall be electrically insulated. A
removable shorting device shall be provided in the bearing housing on the drive
end. For doubleend motors, the bearing and coupling on one end shall be
electrically insulated. Motors below 250 hp with a shaft voltage higher than 250
mV (peak), when tested per IEEE Std 112, require grounding the shaft and/or
insulating a bearing.
i) (Addition) Oil lubricated bearings shall use standard hydrocarbon oils.
Synthetic oils are not acceptable.
j) (Addition) Antifriction bearings shall be retained on the shaft and fitted into
housings in accordance with the requirements of ABMA Standard 7. The device
used to lock ball thrust bearings to shafts shall be restricted to a nut with a
tonguetype lock washer.
k) (Addition) If specified in Appendix A, bearing temperature sensing devices
shall be supplied.

5.2

Rotor and Shaft (Addition)

Rotor cage construction of all medium voltage motors shall be copper or a copper
alloy (aluminium are not acceptable). Furthermore, it shall permit the addition of
weights for balancing.
For low voltage motors, aluminium die cast construction is acceptable, unless
otherwise specified in Appendix A.
Motors shall withstand overspeeds according to NEMA MG1 (20.44).

ENGINEERING SPECIFICATION

PDVSA

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

Indice volumen

PDVSA N251
REVISION

FECHA

DEC.98

Pgina 6
Indice norma

Direction of rotation for motors shall be marked when facing motor from opposite
drive end (according to NEMA MG1, section 2.24). The direction of rotation
required will be indicated in Appendix A.

5.3

Fans (Addition)
Fans shall be bidirectional, unless otherwise specified in Appendix A.

5.4

Terminal Boxes and Terminal Leads (Addition)

6.5.b

Material of terminal boxes for voltages above 600V or for frame sizes exceeding
445T shall be as indicated in Appendix A.

6.5.e

Stator winding lead terminals of copper alloy seamless compression type shall be
supplied.

6.5.f

Motor mounting and location of terminal housing shall be as shown in assembly

symbol F1, Fig. 46 of NEMA MG1. Where other motor mounting and terminal
housing locations are required, they shall be designated in accordance with the
symbols shown in such figure.

CORROSIONRESISTANT TREATMENT
6.1

Frame Paint (Addition)

If special treatment is required for a particular application, it will be indicated in
Appendix A.

6.2

Miscellaneous (Addition)
A cast iron drip cover shall be installed in every vertical motor.

EFFICIENCY
7.1

Economical Evaluation (Addition New Subclause)

Motors will be evaluated on the basis of lifecycle cost (LCC) (purchase price plus
present net worth of losses) at the evaluation factor (dollars per kilowatt) shown
in Appendix A.
The economical evaluation will be performed at rated full load, unless otherwise
specified in Appendix A.

TESTS
8.1

Additional Tests (Addition)

No additional tests are required.

ENGINEERING SPECIFICATION

PDVSA

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

Indice volumen

PDVSA N251
REVISION

FECHA

DEC.98

Pgina 7
Indice norma

SPACE HEATERS REQUIREMENTS (ADDITION)

Singlephase, 120 VAC space heaters shall be supplied for motors 75 hp and
above or as indicated in Appendix A.

10 DATA EXCHANGE
10.1

Data Supplied by User (Addition)

See Appendix A: Owners Induction Motor Data Sheet

10.2

Data Supplied by Manufacturer (Addition)

12.2.1

Bidder shall submit the information requested in Appendix B (Bidders

Induction Motor Proposal Data Sheet) to consider the offer valid. If there is any
deviation and/or exception, Bidder shall submit the Appendix D to consider the
offer valid.

12.2.2

Manufacturer shall supply the information requested in Appendix A (Owners

Induction Motor Data Sheet) and shall indicate in Appendix C the drawings
supplied with the motor. If specified in Appendix A, motor documentation shall
be submitted for Owners approval before beginning manufacture.

11 PREPARATION FOR SHIPMENT (ADDITION NEW CLAUSE)

13.1

Each unit shall be suitably prepared for the type and mode of shipment specified
in Appendix A. The preparation shall make the equipment suitable for at least
6 months of outdoor storage from the time of shipment, with no disassembly
required before operation, except for inspection of bearings and seals. Motors
disassembled for shipment or storage shall be provided with marinetype
plywood over all openings and sloped for proper watershed when protected with
exterior covering.

13.2

Manufacturer shall provide the Owner with the instructions necessary to preserve
the integrity of the storage preparation after the equipment arrives at the job site
and before startup.

13.3

Motors shall be prepared for shipment after all testing and inspection have been
completed and it has been released for shipment by the Owners Inspector. As
a minimum, the preparation shall include the following:

13.3.a

Exterior surfaces, except for machined surfaces, shall be coated with

Manufacturers standard paint unless otherwise specified.

13.3.b

Exterior machined surfaces, except for corrosion resistant material, shall be

coated with a suitable rust preventive.

ENGINEERING SPECIFICATION

PDVSA
.Men Principal

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW
Indice manual

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PDVSA N251
REVISION

FECHA

DEC.98

Pgina 8
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13.3.c

After thorough cleaning, internal areas of bearings and carbon steel oil systems
auxiliary equipment shall be coated with a suitable oil soluble rust preventive.

13.3.d

Flanged openings shall be provided with metal closures at least 4.8 millimeters
thick, with synthetic rubber gaskets and at least four fulldiameter bolts.

13.3.e

Threaded openings shall be provided with steel caps or solid shank steel plugs.
In no case shall nonmetallic caps or plugs be used.

(13.3.f)

When specified, motor shall be mounted on a rigid skid or base suitable for
handling by forklift, truck, or crane. This skid shall extend beyond all surfaces of
the motor.

13.3.g

Rotor shall be blocked to prevent axial and radial movement.

13.3.h

Space heater leads shall be accessible without disturbing the shipping package
and shall be suitably tagged for easy identification.

13.4

Lifting points and lifting lugs shall be clearly marked. Each motor shall be properly
identified with item and serial numbers. Material shipped in separate crates shall
be suitable identified with securely affixed, corrosionresistant metal tags,
indicating the item and serial number of the equipment for which it is intended.
The recommended lifting arrangement shall be identified on boxed equipment.

13.5

The fitup and assembly of motormounted piping, coolers, and other equipment
shall be completed in the Manufacturers shop before shipping, unless specifically
approved by the Owner.

13.6

Exposed shaft and shaft couplings shall be wrapped with waterproof, moldable
waxed cloth or vapor phase inhibitor paper. The seams shall be sealed with
oilproof adhesive tape.

13.7

Components (both individual pieces and packaged sets) shipped with mounted
preassembled piping, tubing, or wiring shall comply with the requirements of the
Occupational Safety and Health Administration.

13.8

Auxiliary piping connections furnished on the purchased motor shall be

impression stamped or permanently tagged to agree with the Manufacturers
connection table or general arrangement drawing. Service and connection
designations shall be indicated.

13.9

Bearing assemblies shall be fully protected from the entry of moisture and dirt.
If vapor phase inhibitor crystals in bags are installed in large cavities to absorb
moisture, the bags must be attached in an accessible area for case of removal.
Where applicable, bags shall be installed in wire cages attached to flanged

ENGINEERING SPECIFICATION

PDVSA
.Men Principal

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW
Indice manual

Indice volumen

PDVSA N251
REVISION

FECHA

DEC.98

Pgina 9
Indice norma

covers, and bag locations shall be indicated by corrosionresistant tags attached

with stainless steel wire.

13.10

One copy of the Manufacturers standard installation instructions shall be packed

and shipped with the motor.

ENGINEERING SPECIFICATION

PDVSA

PDVSA N251

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

REVISION

FECHA

DEC.98

Pgina 1

Indice volumen

Indice norma

APPENDIX A
OWNERS INDUCTION
MOTOR DATA SHEET
APPLICABLE TO:

PROJECT No.
1

PAGE

PURCHASE

PROPOSAL

ITEM No.
3

OF

DATE

BY
REVISION

PLANT

DRIVEN EQUIPMENT

LOCATION

QUANTITY REQUIRED

SERVICE

TAG No.
MOTOR DESIGN DATA

RESPONSIBILITIES (1.4)

MOTOR PURCHASE CONDITION:

INDEPENDENT

AS PART OF EQUIPMENT PACKAGES
FOR REPLACEMENT

DATA FOR REPLACEMENT OF EXISTING MOTOR:

DRIVEN EQUIPMENT OPERATING CURVE

MOTOR AND DRIVEN EQUIPMENT LAYOUT AND DIMENSIONAL DRAWINGS

OTHER:

SERVICE CONDITIONS (3):

AMBIENT TEMPERATURE (3.1 a/3.2 a7): __________C MAX

ALTITUDE (3.1 b/3.2 a7):_______________ METERS ABOVE SEA LEVEL

INSTALLATION (3.1c) :
INDOOR
OUTDOOR

9
10

RELATIVE HUMIDITY (3.1c): _________________ % MIN. _________________ % MAX.

11

ATMOSPHERE (3.1c):
CHEMICAL

12

SALINE
OTHER ____________________

AREA CLASSIFICATION (3. 2a): CLASS___________ DIVISION __________ GROUP________ TEMP. CLASS

13

NONCLASSIFIED AREA (3. 2a)

14

VARIABLE SPEED APPLICATION (3. 2 d/e)

15

STARTING CONDITION (3.2f):
PER NEMA MG1/12.54
OTHER

16

STARTING METHOD (3.2g):

SOFT START
DELTA WYE
AUTOTRANSFORMER ________%
OTHER:

MOTOR CONTROLLER (5.2.c):

CONTACTOR

AUTOMATIC REACCELERATION

CONDITION:

CIRCUIT

BREAKER

REQUIRED

TYPE:
SF6

VACUUM

17

OTHER:

19

NOT REQUIRED

20

RATINGS (4)

NAMEPLATE HP (4.1):__________________

FRAME SIZE (4.2):_______________________

VOLTAGE (4.3): _____________VOLTS, ______________ PHASES, _____________ HERTZ

SYNCHRONOUS RPM (4.4):___________RPM AT 60 HZ

ENCLOSURE (4.5):

18

SERVICE FACTOR:

1.0 (PREFERRED)

1.15

21
22

ACCORDING TO DRIVEN EQUIPMENT MANUFACTURER

23
24
25

TEFC

26

ELECTRICAL PERFORMANCE (5)

NEMA TORQUE DESIGN (5.2a):
NEMA B
MOTOR STARTING CAPABILITY (5.2b):

NEMA D

OTHER:

PER NEMA MG1/12.44.2

OTHER:

27
28

POWER SUPPLY VARIATION (5.3a/3.2b): _____________%Vn,_____________%Hz

29

VOLTAGE UNBALANCE CONDITION (5.3b/3.2c):____________%

30

VARIABLE SPEED APPLICATION RANGE (5.3c):____________RPM MIN._____________RPM MAX. OTHER CONDITIONS:

31
32

INSULATION CLASS (5.4.a.1)

F

OTHER

STATOR WINDING MATERIAL (5.4.a7): COPPER

33
34

ENGINEERING SPECIFICATION

PDVSA

PDVSA N251

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

REVISION

FECHA

DEC.98

Pgina 2

Indice volumen

Indice norma

APPENDIX A
OWNERS INDUCTION
MOTOR DATA SHEET
APPLICABLE TO:

PROPOSAL

PROJECT No.
2

PAGE

PURCHASE

ITEM No.
OF

DATE

BY
REVISION

PLANT

DRIVEN EQUIPMENT

LOCATION

QUANTITY REQUIRED

SERVICE

TAG No.
MOTOR DESIGN DATA

TEMPERATURE RISE (5.4.b): 80 C

WINDING TEMPERATURE SENSING DEVICE (5.4.c):

NOT REQUIRED

REQUIRED

2
3

MECHANICAL FEATURES (6)

BALL

BEARING TYPE (6.1.a):

ROLLER

MANUFACTURERS STANDARD

SLEEVE

REQUIRED

BEARING TEMPERATURE SENSING DEVICE (6.1.k):

BEARING TEMPERATURE SENSING DEVICE LOCATION:

NOT REQUIRED

DRAIN

5
6

BEARING

BEARING TEMPERATURE SENSING DEVICE SPECS:

MOUNTING (6.1.c):

VERTICAL

HORIZONTAL


FOOT MOUNTED

SHAFT UP

SHAFT DOWN

FLANGE MOUNTED, FLANGE TYPE:

10

VERTICAL MOTOR THRUST LOADS:

NONE (WHEN DRIVEN EQUIPMENT TRUST IS TAKEN BY ITS OWN THRUST BEARING)

11

RATED THRUST ACCORDING TO DRIVEN EQUIPMENT MANUFACTURER:

12
13

RATED THRUST OF EXISTING DRIVEN EQUIPMENT:

DRIVE SYSTEM (6.1.e):
COUPLED DRIVE:
DIRECT

COUPLING MANUFACTURER:

ROTOR CAGE CONSTRUCTION (6.2):

DIRECTION OF ROTATION (6.2):

CCW

FANS (6.4):
BIDIRECTIONAL

UNIDIRECTIONAL

GEAR

BELT
TYPE OF COUPLING:

COPPER

CW

ALUMINUM

MANUFACTURERS STANDARD

BIDIRECTIONAL
ACCORDING TO DRIVEN EQUIPMENT MANUFACTURER

LARGER CABLE TERMINATION

LOCATION OF TERMINAL BOX (6.5.f):

F1

17

19

STEEL PLATE
OTHER:

SURGE SUPPRESSORS (IF NEEDED)

OTHER:

20
21
22

FRAME PAINT (7.1):

23

SPECIAL CORROSION RESISTANT TREATMENT:

24

ECONOMICAL EVALUATION (8.1): LOSSES EVALUATION FACTOR ($/kW): __________________ AT ____________________% FULL LOAD

25

SPACE HEATERS (11)

26

SPACE HEATER LEADS:
MAIN TERMINAL BOX
HEATER TERMINAL BOX

16

18

OTHER:

u 600 V OR s 445T FRAME:
CAST IRON
CAST STEEL

OVERSIZED BOX FOR (6.5.b):

14
15

MAIN TERMINAL BOX (6.5.b): p 600 V AND t 445T FRAME:
CAST IRON

NOT REQUIRED

27

SPACE HEATER MAXIMUM SURFACE TEMPERATURE: ______C

28

DATA EXCHANGE (12)

29

DOCUMENTATION APPROVAL BEFORE CONSTRUCTION:

REQUIRED

NOT REQUIRED

30

SLIDE RAILS (12.1.i):
REQUIRED
NOT REQUIRED

31

SPECIAL LOAD CONDITIONS (12.1.n):

32

DRAWINGS REQUESTED:

33
34

ENGINEERING SPECIFICATION

PDVSA

PDVSA N251

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

REVISION

FECHA

DEC.98

Pgina 3

Indice volumen

Indice norma

APPENDIX A
OWNERS INDUCTION
MOTOR DATA SHEET
APPLICABLE TO:

PROPOSAL

PROJECT No.
PAGE

PURCHASE

ITEM No.
OF

BY

DATE

PLANT

DRIVEN EQUIPMENT

LOCATION

QUANTITY REQUIRED

SERVICE

TAG No.

REVISION

MOTOR DESIGN DATA

PREPARATION FOR SHIPMENT (13)

DOMESTIC
EXPORT

EXPORT BOXING REQUIRED

OUTDOOR STORAGE FOR MORE THAN 6 MONTHS. CONDITIONS:

SPECIAL SHIPPING BEARINGS

MOUNTED ON SKID

OTHER REQUIREMENTS:

_______________________________________________________________________________________________________________________

_______________________________________________________________________________________________________________________

10

_______________________________________________________________________________________________________________________ 11
_______________________________________________________________________________________________________________________ 12
REMARKS: ___________________________________________________________________________________________________________

13

_______________________________________________________________________________________________________________________ 14
_______________________________________________________________________________________________________________________ 15
_______________________________________________________________________________________________________________________ 16
_______________________________________________________________________________________________________________________ 17
_______________________________________________________________________________________________________________________ 18
REQUIRED

WITNESSED

OBSERVED

19

REVIEW OF QUALITY CONTROL PROGRAM

20

STATOR INSPECTION PRIOR TO VACUUMPRESSURE IMPREGNATION

21

ROUTINE TEST

22

__________________________________________________________________________________

24

__________________________________________________________________________________

25

__________________________________________________________________________________

26

__________________________________________________________________________________

27

__________________________________________________________________________________

28

__________________________________________________________________________________

29

__________________________________________________________________________________

30

__________________________________________________________________________________

31

__________________________________________________________________________________

32

SHOP, INSPECTION AND TESTS

23

OTHER:

ENGINEERING SPECIFICATION

PDVSA

PDVSA N251

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

REVISION

FECHA

DEC.98

Pgina 1

Indice volumen

Indice norma

APPENDIX B

1.
BIDDERS INDUCTION
MOTOR PROPOSAL DATA SHEET
(REQUIRED WITH PROPOSAL)

PROJECT No.
1
PAGE

ITEM No.
1

OF

BY

DATE

REVISION

PROPOSAL No.

BIDDER

PURCHASE BY
OWNER
TAG No.
HORSEPOWER_____________FULL LOAD SPEED (RPM)

DESIGN DATA

FRAME No. __________________ENCLOSURE

LOAD

LOCKED ROTOR:

AMPERES

AMPS AT RATED VOLTAGE

EFFICIENCY

AMPS AT 80% VOLTAGE

POWER FACTOR

CODE LETTER

GUARANTEE EFF .

POWER FACTOR

IEEE METHOD

MOTOR ROTOR

Wk2

NO LOAD CURRENT ________ AMPS

1/2

3/4

FULL

SF

SPECIAL ENVIRONMENT PROTECTION

FULLLOAD TORQUE, kgM

1
2

8
9

LOCKEDROTOR TORQUE, % FLT

PULLUP TORQUE, % FLT

NET WEIGHT

11

BREAKDOWN TORQUE, % FLT

DIMENSIONS (M): LENGTH: ____ WIDTH: _____ HEIGHT:

12

10

SPEEDTORQUE CURVE No.

MAX. SOUND PRESSURE LEVEL AT 1 METER, dB(A) (2.1.3)

13

SPEEDCURRENT CURVE No.

DATA REQUIRED FROM PURCHASER

14

ESTIMATED STARTING TIME AT ______ % VOLTAGE: ______ SEC.

15

CURVE No.

LOCKEDROTOR WITHSTAND TIME, COLD AT:

16

LIST OF OPTIONAL TESTS :

17

70% VOLTAGE, ______________SEC

18

80% VOLTAGE, ______________SEC

19

90 % VOLTAGE, ______________SEC

20

100 % VOLTAGE, _____________SEC

21

LOCKEDROTOR WITHSTAND TIME AT RATED TEMPERATURE AT:

22

70 % VOLTAGE, ______________SEC

23

80% VOLTAGE, ______________SEC

24

90 % VOLTAGE, ______________SEC

25

100 % VOLTAGE, _____________SEC

26

BEARING TYPE

27

BEARING TEMP. SENSING DEVICE

28
29

REMARKS:

30
31
32
33
34
35

ENGINEERING SPECIFICATION

PDVSA

PDVSA N251

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

REVISION

FECHA

DEC.98

Pgina 1

Indice volumen

Indice norma

APPENDIX C
MANUFACTURERS INDUCTION1.
MOTOR CONTRACT DATA SHEET

PROJECT No.
1
PAGE

ITEM No.
BY

OF

DATE

REVISION

CONTRACT No.
TAG No.

AS BUILT

AS DESIGNED

GENERAL INFORMATION
PLANT

MODEL

LOCATION

UNIT

SERVICE

DRIVEN EQUIPMENT

MANUFACTURER

QUANTITY REQUIRED
SERIAL No.
MOTOR DATA

NAMEPLATE HP ___________SERVICE FACTOR

PHASETOPHASE RESISTANCE _________OHM, @ ________C

VOLTS _________ PHASE ____________

SUBTRANSIENT REACTANCE X

TOTAL WINDING CAPACITANCE TO GROUND__________________mF

FRAME SIZE _____________ ENCLOSURE TYPE

RESIDUAL VOLTAGE OPENCIRCUIT TIME CONSTANT:

MANUFACTURES TYPE

MOTOR ONLY: ________________ SECONDS

ROTATION WHEN FACING MOTOR OPPOSITE DRIVE END:

MOTOR WITH SURGE CAPACITORS: ______________SECONDS

BI DIRECTIONAL

BEARING, COUPLING END:

FULL

MANUFACTURERS TYPE _________PART No.

HERTZ

FULL LOAD SPEED (RPM)

CLOCKWISE

COUNTERCLOCKWISE

LOAD

1/2

3/4

SF

AMPERES

BEARING, OUTBOARD END:

EFFICIENCY

MANUFACTURERS TYPE _________PART No.

10

POWER FACTOR

BORE LENGTH ____ BORE DIAM ______ MIN _____________MAX.

11

NO LOAD CURRENT _________________________ AMPS.

DESIGN CLEARANCE WITH SHAFT: _________MIN.________MAX.

12

LOCKED ROTOR (CURRENT) AT RATED VOLTAGE

BEARING LOADING:____________PSI

13

LOCKED ROTOR (CURRENT) AT ___% RATED VOLTAGE:

THRUST BEARING:

14

CODE LETTER:

MANUFACTURERS TYPE _________PART No.

15

ALLOWABLE TIME AT LOCKED ROTOR:

BEARING LUBRICATION:

16

LOCKEDROTOR WITHSTAND TIME, COLD:

BEARING TEMP. SENSING DEVICE

17

80% VOLTAGE, ______________SEC

TORQUE % OF RATED:

18

10% VOLTAGE, ______________SEC

LOCKED ROTOR__________PULL UP

19

TOP

BOTTOM

OIL

GREASE

BREAKDOWN ______________

20

80 % VOLTAGE, _____________SEC

ROTOR Wk2: ________________kgm @ __________________RPM

21

100 % VOLTAGE, ____________SEC

TEST REPORT REFERENCE No.

22

THERMAL CAPABILITY CURVES:

MOTOR OUTLINE DRAWING No.

23

CURVE NUMBERS:

STARTING PERFORMANCE THERMAL LIMIT CURVE No.

24

INSULATION SYSTEM:

SPEED TORQUE, SPEED CURRENT, SPEED TIME, SPEED PF

25

CLASS _____________

NET WEIGHT ______________

26

TEMPERATURE RISE ____________ C ABOVE _______C AMBIENT

MAX. SOUND PRESSURE LEVEL AT 1 METER, dBA:

28

LOCKED ROTOR WITHSTAND TIME,

AT ________________SF

RATED TEMPERATURE:

BY
RESISTANCE
RTD

29
30

ENGINEERING SPECIFICATION

PDVSA

PDVSA N251

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW

.Men Principal

Indice manual

REVISION

FECHA

DEC.98

Pgina 2

Indice volumen

Indice norma

APPENDIX C
MANUFACTURERS INDUCTION1.
MOTOR CONTRACT DATA SHEET

PROJECT No.
2
PAGE

ITEM No.
OF

BY

DATE
CONTRACT No.
TAG No.

REVISION

ACCESSORIES
1

WINDING TEMPERATURE DETECTOR:

RESISTANCE RATING, OHM/MATERIAL

2WIRE SYSTEM

RECOMMENDED ALARM SETTING, C ______________________

3WIRE SYSTEM
RECOMMENDED TRIP SETTING, C ___________________________________

NORMALLY OPEN

NORMALLY CLOSED

4
6

THERMAL TEMPERATURE SWITCH CONTACTS:

OPENING SETTING, C _________CLOSED SETTING, C___________________________

7
9

BEARING TEMPERATURE DETECTOR:

RTD _____OHMS _______MATERIAL _________OTHER __________

10

RECOMMENDED ALARM SETTING, C__________________ RECOMMENDED TRIP SETTING, C _________________________________________

12

SURGE PROTECTION:

14

LIGHTNING ARRESTER TYPE ______________VOLTAGE ___________

16

CAPACITOR TYPE _____________________________________ CAPACITANCE ________________________________________________________

17

OTHER INFORMATION

18

DRAWING REFERENCES

WINDING THROW

19

ACCESSORIES OUTLINE

WINDING CONNECTION

20

WIRING DIAGRAM

SLOT FILLER DESCRIPTION / THICKNESS: TOP

21

SPECIAL ENVIRONMENT PROTECTION

SIDE _________ BETWEEN TOP / BOTTOM COILS

22

WINDING / ROTOR REPAIR DATA:

SPECIAL ENDTURN BRACING

23

DIMENSIONS:

OTHER INFORMATION:

24
25

COIL INFORMATION: TOTAL COPPER WEIGHT ___ kg.

COPPER STRAND SIZE__________________INSULATION:

ROTOR INFORMATION: NUMBER OF ROTOR BARS

26

NUMBER PER COIL TURN

BAR ALLOY __________________________ LENGTH

27

TURN INSULATION DESCRIPTION

CROSSSECT DIMENSION. (ALSO GIVE TOLERANCES):

28
29

NUMBER OF TURNS PER COIL

SHORT CIRCUIT ENDRING ALLOY

30

ROUGH FORGING OR CAST DIMENSIONS

31

FINISHED COIL DIMENSION IN SLOT REGION, W x H x L=

OD__________________ID ______________THICKNESS

32

(ALSO GIVE TOLERANCES):

NONMAGNETIC RETAINING RING ALLOY

33

COIL GROUNDWALL INSULATION DESCRIPTION

34

TOTAL NUMBER OF STATOR SLOTS

DRAWINGS REQUESTED:

SHAFT MATERIAL

35

GRADE OF CASTINGS

36
37
38
39
40

REMARKS:

41
42
43

ENGINEERING SPECIFICATION

PDVSA
.Men Principal

TECHNICAL SPECIFICATION FOR TEFC

SQUIRREL CAGE INDUCTION MOTORS 500 HP
AND BELOW
Indice manual

PDVSA N251
REVISION

FECHA

DEC.98

Indice volumen

Pgina 1
Indice norma

APPENDIX D
DEVIATIONS AND EXCEPTIONS TAKEN BY BIDDER

CLAUSE

EXCEPTIONS/DEVIATIONS

BIDDER:

EXPLANATION AND
PROPOSED OPTION

BIDDERS AUTHORIZED SIGNATURE

DATE:

Note:

Exceptions/Deviations shall be numbered according to the

clause/subclause numbers of this specification.