Tuesday, July 28, 2015

By Alessandro Sartori

www.italtechwind.it

ITALTECH WIND is part of Italtech Group, the group that has been a world leader
in the construction of injection molding machines for the automotive sector since
1984 and which currently has over 300 employees with a network of support
centers located throughout the world.
Thanks to 25 years of experience in one of the more technologically advanced
sectors, such as the automotive, and by taking advantage of the synergy arising
from the construction of large-tonnage injection molding machines in this field, the
Italtech Group has been able to invest more than 3 million euro into Research and

Development in the wind-power industry in the last 3 years.

www.italtechwind.it

INNOVATIVE PATENTED MULTISTAGE PERMANENT

MAGNET GENERATOR

The generator is the result of the cooperation between ITALTECH WIND

and the Polytechnic of Milan - Electrical department.

ITALTECH WIND has the sole right to use the patent of the Polytechnic of
Milan:

SYNCHRONOUS ELECTRICAL CONCENTRATED COIL MACHINE

International Publication Number WO 03/103114 A1

www.italtechwind.it

INNOVATIVE PATENTED MULTISTAGE PERMANENT

MAGNET GENERATOR

FROM

THE

ELECTROMAGNETIC

PRINCIPLE,

ITALTECH

WIND

DEVELOPED AN INNOVATIVE GENERTOR INTRODUCING NEW

CONCEPTS FOR:
INSULATION
COOLING

MANUFACTURING AND ASSEMBLING

ESPECIALLY FOR WIND ENERGY APPLICATION

www.italtechwind.it

INNOVATIVE PATENTED MULTISTAGE PERMANENT

MAGNET GENERATOR

THE NEW ELECTRICAL MACHINE IS SUITABLE FOR VARIOUS FIELD:

WIND ENERGY

HYDROELECTRIC

MARINE

AND OTHER FIELDS FOR THE VERSATILITY OF THE ELECTRICAL

MACHINE

www.italtechwind.it

GENERATOR MANUFACTURING CHARACTERISTIC

STATOR
Compact and concentrated coils structure,

winded around stator teeth

ROTOR

Multiple discs structure filled by permanent

magnets.
Bearings stack system, in order to facilitate
the generator assembling.

www.italtechwind.it

GENERATOR PERFORMANCE

Higher efciency thanks to the absence of the eld excitation

Higher winding factor and good electromotive force waveform

Absence of torque ripple

Absence of teeth harmonics

Absence of magnetic noise

Axial magnetic ux

Low operating temperatures

absence of forced ventilation

www.italtechwind.it

ITALTECH WIND presents the new IW200-35 direct drive

wind turbine provided by an innovative multistage
permanent magnet synchronous generator capable of 200

kW power.

www.italtechwind.it

ITALTECH WIND WIND TURBINE INNOVATION

The

ITALTECH

WIND

wind

turbines,

unlike

conventional turbine generators, do not have a

gearbox: the turbine shaft is the same as that of
the generator.
This means that the production of electric energy
occurs at the same speed of the turbine.

www.italtechwind.it

DIRECT DRIVE
Benets:
mechanical friction reduction;
noise reduction;
number of machine components reduction.

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HIGH PERFORMANCE AND ENERGY EFFICIENCY

Direct drive: low friction and the reduction of rotating parts

The absence of the excitation current

Extremely high performance generators even at partial
load
Blade designed together with the
generator and specially for the application

An advanced control system able to

handle the variable speeds and the
variation of the blade pitch

www.italtechwind.it

TECHNICAL DATA IW200/35 WIND TURBINE

ROTOR

DESIGN DATA
Hub height

40 m

Type

upwind

Rated power

200 kW

Direction of rotation

clockwise

Tower

conical steel

Number of blade

Cut-in wind speed

3 m/s

Swept area

962 m

Rated power wind

9,3 m/s

Rotational speed

35,57 rpm

Cut-out wind speed

25 m/s

Tip speed

64 m/s

Rotor diameter

35 m

Pitch control: one independent system per

Yaw control system

active

blade with emergency power

Wind class

IEC 61400-1 IIA

supply

BRAKING SYSTEM
Main brake aerodynamic
Rotor brake

POWER ELECTRONIC

Rotor lock

Converter type

GENERATOR
Direct drive. Synchronous generator, with
permanent magnets
IGBT

Rated power and frequency 3 690 V +/- 10% 50 Hz

www.italtechwind.it

CERTIFICATION
The IW200-35 wind turbine is under certification at
Tuev Sued of Munich for obtaining the type
certification
according
to
the
guidelines
Germanischer Lloyd 2010

www.italtechwind.it

ITALTECH WIND PATENTS:

Executive and assembling aspects for axial flux

permanent magnets motor or generator
Request no. PD2014A000281 dated 2014-10-27

Ventilation system for axial flux permanent magnets

motors and generators and for wind turbines nacelles
Request no. PD2014A000282 dated 2014-10-27

Integrated braking systems, especially for wind

turbines generators
Request no. PD2014A000271 dated 2014-10-16

www.italtechwind.it

TEST BENCH FOR GENERATORS UP TO 250 kW

www.italtechwind.it

HUB PITCH SYSTEM

3 INDEPENDENT
PITCH DRIVES
CONTROLLED BY
INVERTER
WITH SUPERCAPS
SUPPLY

www.italtechwind.it

NACELLE
All the nacelle zones are

easily accessible, in order to

facilitate the maintenance

Internal access also to

the hub zone

Accessibility from internaltop tower

www.italtechwind.it

16.3 m BLADES
The blades of a ITALTECH WIND turbine are the result of the
cooperation between ITALTECH WIND, the Aerospace Department of
the Polytechnic of Milan, an English company expert in composite
materials (GURIT) and a German manufacturer (EUROS)

www.italtechwind.it

16.3 m BLADES

www.italtechwind.it

TOWER

www.italtechwind.it

TOWER

www.italtechwind.it

INSTALLATION

www.italtechwind.it

INSTALLATION

www.italtechwind.it

REDUCED MAINTENANCE AND RELIABILITY

ITALTECH WIND wind turbines are characterized by a reduced number

of extremely efcient components and are extremely reliable with
reduced maintenance and service needs

www.italtechwind.it

Thanks to these features, together with reduced maintenance

requirements, ITALTECH WIND wind turbines are able to offer

excellent energy efciency, particularly in sites with low-intensity winds.

www.italtechwind.it

FUTURE APPLICATION

IW200 GENERATOR CAN WORK

PERFORMANCE UP TO 300 kW

WITH

THE

SAME

NEW GENERATOR SIZES WITH THE SAME TECHNOLOGY AND

MANUFACTURING OF IW200 FOR THE RANGE:
10 kW 800 kW

www.italtechwind.it

COMPARISON
IW200-35

ENERCON E33

NPS 100-24

RATED POWER
[kW]

200

335

100

ROTOR
DIAMETER [m]

35

33

24

CONCEPT

DIRECT DRIVE

DIRECT DRIVE

DIRECT DRIVE

GENERATOR

PERMANENT
MAGNETS
AXIAL FLUX

DOUBLE FIELD
RADIAL FLUX

PERMANENT
MAGNETS
RADIAL FLUX

PITCH

VARIABLE
INDEPENDENT
ELECTRICAL

VARIABLE
INDEPENDENT
ELECTRICAL

FIXED

RAYLEIGH AEP
@ 6 m/s [MWh]

630

770

250

www.italtechwind.it

THANK YOU FOR YOUR ATTENTION

Italtech Wind S.r.l.

Viale Enrico Mattei, 16 25080 Mazzano Brescia
Tel. +39 030 2060400 Fax. +39 030 2594668
info@italtechwind.it www.italtechwind.it
www.italtechwind.it