Instruction Manual
This equipment contains Fluorinated Greenhouse Gas (SF6) covered by the Kyoto Protocol, which has a Global Warming Potential (GWP)
of 22200.
SF6 should be recovered and not released into the atmosphere.
For further information on the use and handling of SF6, please refer to IEC 62271: High-Voltage Switchgear and Controlgear - Part 303: Use
and Handling of Sulphur Hexafluoride (SF6).
Administrator
First issue
Compiled by
Approved by
AHT
14/09/2012
D. CHERRABEN
R. DUPONT
D5517EN01
1/4
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or
should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial
circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties,
without express written authority, is strictly prohibited.
Content
Instruction Manual
EN
D5517EN01
2/4
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or
should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial
circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties,
without express written authority, is strictly prohibited.
Content
Instruction Manual
Safety
Product safety sheets
PS0000EN04
Technical data
Technical characteristics
G10-100EN04
G12-001EN10
G12-053EN02
G12-109EN03
G13-001EN02
48-020-212EN02
M14-005EN05
M20-002EN03
S22-001EN05
Cases identification
G25-001EN02
Installation
Erection general instructions
S30-001EN03
Tightening torques
S31-001EN05
G31-061EN04
G31-080EN05
Circuit-breaker erection
G31-201EN12
G31-401EN02
G31-501EN04
M32-001EN06
D5517EN01
3/4
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or
should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial
circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties,
without express written authority, is strictly prohibited.
Content
Instruction Manual
Commissioning
Pre-commissioning inspections
Commissioning test report
Acceptance criteria
G34-001EN04
RES337EN003
CA400321-3EN006
Maintenance
Maintenance plan
G51-001EN07
G51-051EN03
G51-101EN03
G51-161EN02
G51-202EN06
G51-500EN01
Troubleshooting
G52-001EN03
G60-001EN14
G61-001EN06
Tooling
G80-000EN02
G80-001EN02
G81-001EN03
Client drawings
General arrangement
VS133690GAD03D
Elementary diagram
VS133690EDD03D
Nameplate engraving
VS133690NPD03D
VS133690SPD03D
Interlocking diagram
VS133690IDD03D
D5517EN01
4/4
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or
should be relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial
circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties,
without express written authority, is strictly prohibited.
GRID
High Voltage Switchgear
SUMMARY
SUBJECT
Reference N
Revision
Summary
PS 0000EN
04
Working environment
PS 0001EN
03
Handling Operations
PS 0002EN
03
Pressurized Equipment
PS 0003EN
03
PS 0004EN
03
Chemicals
PS 0005EN
03
Electrical Equipment
PS 0006EN
03
Machinery
PS 0007EN
04
Operation
PS 0008EN
04
Maintenance
PS 0009EN
04
Remarks
PS 0000EN
04
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Signature
J. VIAT
2001-03-21
Approved by
Date
1/1
Signature
Page
GRID
High Voltage Switchgear
GRID
High Voltage Switchgear
SAFETY SHEET
WORKING
ENVIRONMENT
WORK REQUIREMENTS.
All remedial action, for all life-cycles of the equipment, must be carried out in a safe working
environment.
SAFETY INSTRUCTIONS.
PS 0001EN
03
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Signature
J. VIAT
2011-03-21
Approved by
Date
1/2
Signature
Page
TRANSPORT
INSTALLATION
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
SAFETY INSTRUCTIONS
PACKING
GRID
High Voltage Switchgear
1 Personnel :
-
2 Handling Equipment :
-
3 Tools in General :
-
4 Working Area :
-
PS 0001EN
Sheet N
03
Revision
1996-03-18
1st issue
2011-03-21
Revision date
2/2
Page
GRID
High Voltage Switchgear
SAFETY SHEET
HANDLING OPERATIONS
WORK REQUIREMENTS.
As a general rule, handling operations must be carried out by personnel familiar with the basic
handling regulations, using equipment in good working order, and wearing the appropriate
protective clothing or equipment.
Ensure that the condition of the cases is such that they can be safely handled (state of the wood,
shock-resistance, etc.).
SAFETY INSTRUCTIONS.
PS 0002EN
Sheet N
03
Revision
1996-03-18
1st issue
2011-03-21
Revision date
1/3
Page
SAFETY INSTRUCTIONS
PACKING
TRANSPORT
INSTALLATION
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
GRID
High Voltage Switchgear
lifting
Type of sling(s),
Operator Safety :
-
PS 0002EN
Sheet N
03
Revision
1996-03-18
1st issue
2011-03-21
Revision date
2/3
Page
SCRAPPING &
RECYCLING
operated
PS 0002EN
Sheet N
03
Revision
1996-03-18
1st issue
OPERATION
Before
handling
any
mechanically
component, disable the springs.
START-UP
INSTALLATION
TRANSPORT
Before
handling
any
hydraulically
operated
component, bring oil pressure back to atmospheric
pressure.
SAFETY INSTRUCTIONS
PACKING
MAINTENANCE
GRID
High Voltage Switchgear
2011-03-21
Revision date
3/3
Page
GRID
High Voltage Switchgear
GRID
High Voltage Switchgear
SAFETY SHEET
PRESSURIZED EQUIPMENT
WORK REQUIREMENTS.
Comply with the storage, transport and operating instructions supplied with our equipment.
Before initial filling and pressurizing, check the overall condition of the shielding concerned :
-
no visible damage to hoses and/or rigid pipes (cuts, folds, corrosion, etc.) or to fittings and
metal protection (accumulators, tank, etc.).
SAFETY INSTRUCTIONS.
OBSERVE ALL GENERAL INSTRUCTIONS GOVERNING INSTALLATION, COMMISSIONING AND
OPERATION IN ACCORDANCE WITH CURRENTLY ACCEPTED PRACTICES AS WELL AS THOSE LAID
DOWN IN THE DOCUMENTATION SUPPLIED WITH THE EQUIPMENT.
As a general rule, all work on pressurized equipment must be carried out by qualified personnel.
PS 0003EN
03
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Signature
J. VIAT
2011-03-21
Approved by
Date
1/3
Signature
Page
INSTALLATION
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
TRANSPORT
SAFETY INSTRUCTIONS
PACKING
GRID
High Voltage Switchgear
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
PS 0003EN
Sheet N
03
Revision
1996-03-18
1st issue
2011-03-21
Revision date
2/3
Page
MAINTENANCE
SCRAPPING &
RECYCLING
START-UP
INSTALLATION
TRANSPORT
PACKING
OPERATION
GRID
High Voltage Switchgear
2.1
2.2
2.3
2.4
2.5
SAFETY INSTRUCTIONS
Hydraulic Equipment.
3.1
Circuit Purging.
This must be done under pressure. Use the
appropriate equipment.
3.2
PS 0003EN
Sheet N
03
Revision
1996-03-18
1st issue
2011-03-21
Revision date
3/3
Page
GRID
High Voltage Switchgear
GRID
High Voltage Switchgear
SAFETY SHEET
SF6
Use and Handling
maintenance involving the opening of circuit breakers containing old SF6 (decomposition
products),
WORK REQUIREMENTS.
Follow the instructions for the transport of pressurized containers.
The storage of these containers is governed by the same storage regulations as compressed gas
bottles :
-
keep away from any source of heat and in a cool, dry and well-ventilated area,
always fit a pressure reducing valve.
PS 0004EN
03
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Signature
J. VIAT
2011-03-21
Approved by
Date
1/3
Signature
Page
GRID
High Voltage Switchgear
Whilst SF6 in its pure state is not toxic, the decomposition products have varying degrees of toxicity.
They may irritate the skin, the eyes and the mucous membranes; and in massive amounts may
cause serious lesions (oedema, heart failure, circulatory disorders and unconsciousness).
However, very rapidly and before there is any real danger, signs such as a pungent smell, irritation
of the mucous of the nose, the eyes and the mouth will give a warning and the personnel
concerned will have sufficient time to take the necessary safety actions.
Where the gas is used or handled within enclosed premises, ensure adequate ventilation,
especially low down.
If the gas is inhaled, the area concerned must be evacuated immediately.
Under normal operating conditions, leaks are exceptionally minor and not critical, even when the
gas contains impurities (due to the regenerating filters in the circuit breaker).
Filling and where necessary topping up operations must be carried out using the appropriate tools.
During maintenance operations, or at the end of the life-cycle, dust inside the equipment must be
removed by a vacuum extractor and the operator should wear a mask. Gas recovery must be
carried out using the appropriate gas recovery equipment.
Gases and decomposition products must be treated and/or disposed of by specialist organizations.
Under extremely abnormal conditions (e.g. break in the shielding) in an enclosed space, individual
protective equipment is recommended.
Lastly, it is forbidden to smoke, drink, eat or keep food in the vicinity of open SF6 equipment,
whether indoors or outside (harmful dust).
SAFETY INSTRUCTIONS.
OBSERVE ALL GENERAL INSTRUCTIONS GOVERNING INSTALLATION, COMMISSIONING AND
OPERATION IN ACCORDANCE WITH CURRENTLY ACCEPTED PRACTICES AS WELL AS THOSE LAID
DOWN IN THE DOCUMENTATION SUPPLIED WITH THE EQUIPMENT.
It is essential that both the fitter and the user read IEC Technical Report 1634 regarding the use and
handling of sulphur hexafluoride gas.
PS 0004EN
Sheet N
03
Revision
1996-03-18
1st issue
2011-03-21
Revision date
2/3
Page
Contaminated SF6
PS 0004EN
Sheet N
03
Revision
1996-03-18
1st issue
2011-03-21
Revision date
SCRAPPING &
RECYCLING
Pure SF6
MAINTENANCE
OPERATION
START-UP
TRANSPORT
Transport of SF6
SAFETY INSTRUCTIONS
INSTALLATION
PACKING
GRID
High Voltage Switchgear
3/3
Page
GRID
High Voltage Switchgear
GRID
High Voltage Switchgear
SAFETY SHEET
CHEMICALS
Hydraulic oil
Grease
Loctite
Touching-up paint
Isopropanol
Drying agents
These must be kept in their original packing and the tops replaced after use.
Some packing products require careful handling as they may contain preservatives.
WORK REQUIREMENTS.
As a general rule, chemical products must be used and stored away from any source of heat.
Smoking is to be avoided.
Avoid contact with the skin and any splashes to the eyes.
Take the basic health and safety precautions.
Products and packing must be destroyed in accordance with local environmental regulations.
SAFETY INSTRUCTIONS.
OBSERVE ALL GENERAL INSTRUCTIONS GOVERNING INSTALLATION, COMMISSIONING AND
OPERATION IN ACCORDANCE WITH CURRENTLY ACCEPTED PRACTICES AS WELL AS THOSE LAID
DOWN IN THE DOCUMENTATION SUPPLIED WITH THE EQUIPMENT.
PS 0005EN
03
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Signature
J. VIAT
2011-03-21
Approved by
Date
1/2
Signature
Page
Hydraulic Oil
Loctite
PS 0005EN
Sheet N
03
Revision
1996-03-18
1st issue
2011-03-21
Revision date
SCRAPPING &
RECYCLING
MAINTENANCE
INSTALLATION
OPERATION
TRANSPORT
Drying Agents
START-UP
SAFETY INSTRUCTIONS
PACKING
GRID
High Voltage Switchgear
X
X
2/2
Page
GRID
High Voltage Switchgear
SAFETY SHEET
ELECTRICAL EQUIPMENT
WORK REQUIREMENTS.
The operating company is responsible for ensuring compliance with the safety instructions
governing high tension.
The basic regulations in respect of low tension installations must also be complied with.
SAFETY INSTRUCTIONS.
OBSERVE ALL GENERAL INSTRUCTIONS GOVERNING INSTALLATION, COMMISSIONING AND
OPERATION IN ACCORDANCE WITH CURRENTLY ACCEPTED PRACTICES AS WELL AS THOSE LAID
DOWN IN THE DOCUMENTATION SUPPLIED WITH THE EQUIPMENT.
All work on high-tension networks and low-tension installations must be performed by qualified
operators wearing personal protective clothing and using the appropriate tools and equipment.
PS 0006EN
03
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Signature
J. VIAT
2011-03-21
Approved by
Date
1/2
Signature
Page
INSTALLATION
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
TRANSPORT
SAFETY INSTRUCTIONS
PACKING
GRID
High Voltage Switchgear
High Tension.
1.1 Comply with the regulations governing the work
station.
1.2 In the case of items equipped with capacitors,
make sure they are discharged prior to removal
and short-circuited while work is being carried out.
Low Tension.
2.1 Prior to any work on the low-tension circuit or
equipment, cut off the power supply.
PS 0006EN
Sheet N
03
Revision
1996-04-04
1st issue
2011-03-21
Revision date
2/2
Page
GRID
High Voltage Switchgear
SAFETY SHEET
MACHINERY
WORK REQUIREMENTS.
Follow the relevant ALSTOM operating and maintenance instructions.
Prior to any work on the control equipment and the motion transfer mechanism, disable the springs
on mechanically operated units and bring pressure back to zero for hydraulically operated units.
SAFETY INSTRUCTIONS.
OBSERVE ALL GENERAL INSTRUCTIONS GOVERNING INSTALLATION, COMMISSIONING AND
OPERATION IN ACCORDANCE WITH CURRENTLY ACCEPTED PRACTICES AS WELL AS THOSE LAID
DOWN IN THE DOCUMENTATION SUPPLIED WITH THE EQUIPMENT.
As a general rule, work on the control equipment and transmissions must be performed by qualified
operators wearing personal protective clothing and using the appropriate tools and equipment.
PS 0007EN
04
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Signature
J. VIAT
2011-03-21
Approved by
Date
1/2
Signature
Page
START-UP
OPERATION
MAINTENANCE
SCRAPPING &
RECYCLING
2.1 Before any work is carried out, cut off all power to
the reset motor.
2.3 Make sure that all safety rules are complied with
while the work is being carried out.
Moving Parts.
TRANSPORT
SAFETY INSTRUCTIONS
PACKING
INSTALLATION
GRID
High Voltage Switchgear
Spring-operated Mechanism.
Hydraulic Mechanism.
PS 0007EN
Sheet N
04
Revision
1996-04-04
1st issue
2011-03-21
Revision date
2/2
Page
GRID
High Voltage Switchgear
SAFETY SHEET
OPERATION
WORK REQUIREMENTS.
The operators concerned must be suitably qualified and must comply with the normal operating
and maintenance instructions issued by ALSTOM.
Depending on the severity of the fault observed, the necessary corrective measures must be taken,
e.g :
SAFETY INSTRUCTIONS.
PS 0008EN
04
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Signature
J. VIAT
2011-03-21
Approved by
Date
1/2
Signature
Page
SCRAPPING &
RECYCLING
MAINTENANCE
OPERATION
INSTALLATION
START-UP
SAFETY INSTRUCTIONS
TRANSPORT
PACKING
GRID
High Voltage Switchgear
Opening malfunction :
-
Cut-off failure.
PS 0008EN
Sheet N
04
Revision
1996-03-18
1st issue
products
2011-03-21
Revision date
2/2
Page
GRID
High Voltage Switchgear
SAFETY SHEET
MAINTENANCE
both the work involved and the associated hazards must be clearly identified beforehand,
the tools and equipment used (standard or specific to ALSTOM) must be appropriate and in
proper working order,
SAFETY INSTRUCTIONS.
OBSERVE ALL GENERAL INSTRUCTIONS GOVERNING INSTALLATION, COMMISSIONING AND
OPERATION IN ACCORDANCE WITH CURRENTLY ACCEPTED PRACTICES AS WELL AS THOSE LAID
DOWN IN THE DOCUMENTATION SUPPLIED WITH THE EQUIPMENT.
The safety instructions below are general and not exhaustive. They should therefore be
modified and/or supplemented for all specific maintenance operations to be carried out.
PS 0009EN
04
G. BERNARD
1998-08-12
Sheet N
Revision
Written by
Date
Signature
J. VIAT
2011-03-21
Approved by
Date
1/2
Signature
Page
MAINTENANCE
SCRAPPING &
RECYCLING
X
PS 0009EN
Sheet N
04
Revision
1996-03-18
1st issue
START-UP
INSTALLATION
TRANSPORT
SAFETY INSTRUCTIONS
PACKING
OPERATION
GRID
High Voltage Switchgear
2011-03-21
Revision date
2/2
Page
Technical data
Technical characteristics
SF6 gas
+ 0,02
-- 0
--25C
(--13F)
--22C
(--7.6F)
57.04 kg/m3
48.86 kg/m3
46,68 kg/m3
64.65 kg/m3
55,44 kg/m3
53.19 kg/m3
0,75 MPa
0,85 MPa
(108,8 p.s.i.)
(123,3 p.s.i.)
0.64 MPa
0,73 MPa
(pme+0,03 MPa) (pme+0,03 MPa)
(92.8 p.s.i.)
(105.9. p.s.i.)
0,61 MPa
0,7 MPa
(88.5 p.s.i.)
(101.6 p.s.i.)
1N=33 kg
1N=37 kg
1F=39 kg
1F=44 kg
1X--1XP=58 kg 1X--1XP=66 kg
1XV--1XW=58kg 1XV--1XW=66kg
The above characteristics are of a general nature, only those values given on
the circuit--breakers rating plates are contractually binding.
Operating device
The table below gives low voltage components characteristics of the operating device :
Auxiliary voltages (usual) :
Ua Opening and closing circuits
Heating (and lighting) circuits
Motor
Consumption :
Closing and opening coils
Permanent heating
Thermostat heating
(if temperature +5C) (+23F)
Motor
48--110--125--220--250 V (dc)
240 V (ac) / 415 V (ac) / 127 V (ac)
110--220 (cc) or 240 V (ac)
440/340 W
3.3A x 125 dc = 400W
300 W + 45 W fixed
300 W / cubicle
1800 W (dc)
or 2700 VA (ac)
The above characteristics are of a general nature, only those values given on
the circuit--breakers rating plates are contractually binding.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G10--100EN04
1/2
GRID
Technical data
Technical characteristics
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G10--100EN04
2/2
GRID
The equipment comprises three poles with sheathing actuated by a three--pole spring--powered control.
For the precise composition of the cell, see client sketch.
Non contractual picture refer to the customer general arrangement
Illustration
FKG1F/X
E
D
C
FKG1N
Components
The following table lists the principle components of the circuit breaker:
Mark
A
B
C
C
D
E
F
02--2011
Component
Circuit--breaker pole
Chassis
CB assy. -- Control Section
CB positional indicator status
Disconnector position indicator status
Low voltage cabinet
Pole sheath
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
3--4
5
6
7
8
1
9
G12--001EN10
1/12
GRID
The equipment comprises three poles with sheathing actuated by a three--pole spring--powered control.
For the precise composition of the cell, see client sketch.
Non contractual picture refer to the customer general arrangement
Illustration
FKG1XV
E
F
C
FKG1XW
FKG1XP
FKG1XW
Extented
Components
The following table lists the principle components of the circuit breaker:
Mark
A
B
C
C
D
E
F
02--2011
Component
Page
4
5
6
7
8
2
10
Circuit--breaker pole
Chassis
CB assy. -- Control Section
CB positional indicator status
Disconnector position indicator status
Low voltage cabinet
Pole sheath
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
2/12
GRID
B
A
7
2
Components
The following table lists the principle components of the circuit breaker
pole:
Mark
A
B
1
2
5
6
7
8
9
02--2011
Component
Active CB section
Busbar disconnection section
See Electrical components complementary to the circuit Breaker
module
Interrupting chamber
Moving parts
Fixed parts
Current outlet sockets
Rupture disk
Heat dissipater fitted to the FKG1F CB pole
SF6 gas connection
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
3/12
GRID
B
A
6
Components
The following table lists the principle components of the circuit breaker
pole:
Mark
A
B
1
2
5
6
7
8
9
02--2011
Component
Active CB section
Busbar disconnection section
See Electrical components complementary to the circuit Breaker
module
Interrupting chamber
Moving parts
Fixed parts
Current outlet sockets
Rupture disk
Heat dissipater fitted to the FKG1X / XP/ XV / XW CB pole
SF6 gas connection
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
4/12
GRID
Chassis
Illustration
11
30
10
12
10a
Component
Support beams fitted with
feet
10--10a Supplementary support
11
Strengthening
cross
member
12
Control mounting chassis
30
NOTE :
02--2011
SF6
unit
Function
Supports the pole sheathes
Supports the pole sheathes
Supports the pole sheathes
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
5/12
GRID
14
26
15
13
Components
15
The following table lists the principle components of the operating mechanisms:
Mark
11
13
14
15
26
27
02--2011
11
Component
CB Operating Mechanism
Inspection port
Function
Provides control of the CB
Used to visually inspect the position
of the optical CB positional indicator
(See Para.: CB position indicator
status)
Inspection port
Used to visually inspect the position(s) of the various earthing switch
controls.
(See Para. Disconnector Switch
position indicator status)
Operating mechanisms for Provides control of the busbar earththe various disconnector ing switch, the startup switch and the
switches
earthing switch(es).
Low Voltage (LV) Cabinet Houses the low voltage functions for
the whole CB.
Synoptic diagram
Used to give a visual indication of the
overall status of the CB.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
6/12
GRID
Circuit breaker
Closing spring
Armed
Open
IEC
ANSI
OPEN
Status B
Circuit breaker
Closing spring
Disarmed
Closed
IEC
ANSI
CLOSED
Status C
Circuit breaker
Closing spring
Armed
Closed
IEC
ANSI
CLOSED
Status D
Circuit breaker
Closing spring
Disarmed
Open
IEC
ANSI
02--2011
OPEN
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
7/12
GRID
Switch
Open
IEC
Status B
OPEN
or
ANSI
CLOSED
Switch
Closed
IEC
02--2011
or
ANSI
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
8/12
GRID
FKG1N
FKG1F/X
18
18
24
23
22
16
FKG1F/X
25
17
19
20
Components
02--2011
21
The following table lists the principle components of the pole sheath:
Mark
16
17
Component
Metallic casing
Inspection port
18
Removable cover(s)
19
20
Leaktight connector
Cable passage
21
22
23
24
25
Sun shield
Function
Encloses the pole
Used to visually inspect the status of
the busbar disconnector switch
Can be removed in one (1N) or two
(1F/X) section(s)
Ensures the sheath is leaktight
Used for the power supply to the startup switch
Protects the supply to the startup
switch
Ensures the sheath is leaktight
Used when handling the cover
Used to visually inspect the positions
of the earthing and startup switches
Used to limit equipment overheating
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
9/12
GRID
Illustration
FKG1XP / XV
18
23
18
22
17
16
20
19
21
FKG1XW
Extented
FKG1XW
Components
02--2011
The following table lists the principle components of the pole sheath:
Mark
16
17
Component
Metallic casing
Inspection port
18
19
20
Removable cover(s)
Leaktight connector
Cable passage
21
22
23
24
Function
Encloses the pole
Used to visually inspect the status of
the busbar disconnector switch and
the earthing switch(es).
Can be removed in three sections
Ensures the sheath is leaktight
Used for the power supply to the circuit breaker
Protects the supply to the startup
switch
Ensures the sheath is leaktight
Used when handling the cover
Used to visually inspect the positions
of the earthing and startup switches
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
10/12
GRID
The additional electrical equipment varies in accordance with the configuration of the customers requirements, and may comprise :
D
D
D
D
D
D
D
Description of
elements
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
11/12
GRID
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--001EN10
12/12
GRID
Illustration
The additional electrical equipment varies in accordance with the configuration of the customers requirements, and may comprise :
D Busbar disconnector switch (A).
D Earthing switch (B) (B1 =160kA).
D Startup switch (C).
D Current Transformer (D).
D Voltage transformer (E).
D Capacitor (F).
D Surge Arrester (G).
G
G
D
E
A
B
E
Table of
the components
B1
The following table lists the principle components of the additional electrical
equipment:
Marked
A
B
B1
C
D--E--F--G
02--2011
Component
Busbar disconnector switch.
Earthing switch(es) (MALT).
Earthing switch(es) 160 kA (MALT).
Startup switch (IKG).
Current Transformer; Voltage Transformer; Capacitor;
Surge Arrestor.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
3
4
5
G12--053EN02
1/6
GRID
Illustration
36
37
4
35
42
Table of
the components
The following table lists the principle components of the busbar disconnector switch :
Mark
3
4
5
35
36
37
38
02--2011
Component
CB -- moving part
Disconnector Fixed part
Function
--
Operating shaft
Operating lever
Transmits movement.
Actuated by the rod linkage (42) it
transmits movement to the shaft (5).
Disconnector moving part
-casing
Insulator mounting
-Mobile contact
Allows current to pass between the
fixed part (4) and the moving part (36)
of the disconnector switch casing.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--053EN02
2/6
GRID
Illustration
44
27
44
36
27
45
43
45
44
43
27
43
Earthing switch 160 kA.
Table of
the components
The following table lists the principle components of the earthing switch :
Mark
3
36
27
43
44
45
02--2011
Component
Function
Casing CB fixed part
-Casing Disconnector
-moving part
Articulated arm
Pivots and engages with the fixed
contact.
Three--pole linkage rod
Provides a linkage from the operating
mechanism.
Fixed contact
Connects with the live section of the
articulated arm to enable the current
to flow.
Cable braid
Provides a connection for the sheath.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--053EN02
3/6
GRID
44
27
32
45
33
Table of
the components
The following table lists the principle components of the startup switch :
Mark
3
27
02--2011
Component
Casing CB fixed part
Articulated arm
32
Busbar output
33
Cable box
44
Fixed contact
45
Cable braid
Function
-Swings and connects to the fixed contact.
Groups the Customer cable mountings.
Protects the Customer connector
cables.
Connects with the live section of the
articulated arm to enable the current
to flow.
Provides a connection to the customer cables.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--053EN02
4/6
GRID
(800nf)
48
50
48 (400nf)
33
50
34
46
Table of
the components
34
33
02--2011
46
Component
Current transformer
Voltage transformer
Voltage transformer fuse
Capacitor 800nf or 400nf
Surge arrestor
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--053EN02
5/6
GRID
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--053EN02
6/6
GRID
Active parts
Description
Diagram
Circuit--breaker
Open
Description
02--2011
The composite envelope (1) enclosing the interrupter chamber separates the
two casings, providing insulation between the incoming and outgoing sections
of the circuit breaker.
The current sockets (2 & 3) situated in the extensions to the casings, are used
to provide connections to the busbars.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--109EN03
1/4
GRID
Diagram
7
5
6
10
Circuit--breaker
Closed
Table of
the components
The following table lists the components both within and around the casing:
Mark
4
5
6
11
7
8
9
02--2011
Component
Function
Insulated mounting
Provides CB phase/earth insulation
3--pole operating shaft Transmits movement between the operating mechanism and the poles
Operating lever
Transmits the movement to the interrupter
chambers mobile contact (11)
Moving contact
Used to let the rated current flow.
Breaking disk
Safety system guards against overpressure in the chamber
SF6 liaison
Molecular sieve
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--109EN03
2/4
GRID
Interrupting chamber
Extinguishing
Environment
Interrupting principle
15
16
Diagram
21
22
13
18
Table of
the components
11
12
17
14
23
24
20
The following table lists the components both within and around the interrupter chamber:
Mark
10
11
13
20
21
23
02--2011
10
Component
Moving contact
mounting
Moving contact
Blowing device
Fixed contact
mounting
Permanent contact
Fixed contact
Information
supported by the mechanism casing (A).
fitted with a contact tube (12).
fitted with a nozzle (14),
arc contacts (17),
a front arc valve guide (15),
a rear arc guide (16),
a piston (18).
supported by the casing (B).
fitted with a contact tulip (22).
and its contact shaft (24).
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--109EN03
3/4
GRID
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G12--109EN03
4/4
GRID
10
12
21
Circuit--breaker
Closed
In this module
Page
2
3
Schematic diagram
Opening
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G13--001EN02
1/4
GRID
32
31
11
Closing
11
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G13--001EN02
2/4
GRID
When tube (12) in the moving contact (11) separates from the permanent contact (21), the current is routed via the arc contacts (17).
11
Stage 2 :
Thermal effect
12
17
21
When the contacts (17) separate, an arc appears, and the energy from this
arc causes a rise in the pressure in the thermal expansion chamber (Vt),
which is enclosed by the stem (24) of the fixed contact (23) and the isolating
nozzle (14).
17
14
24
23
Vt
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G13--001EN02
3/4
GRID
When the stem (24) of the fixed contact (23) is extracted from the nozzle (14),
the thermal overpressure in the chamber (Vt) is released, which causes a jet
of gas, just before the current reaches zero, which ensures the arc is completely extinguished.
Simultaneously, the increase in pressure in the vicinity of the arc spreads
across to the piston (18) exerting a force on the mobile fittings and thus reducing the loading imposed on the circuit breakers operating mechanisms.
18
14
24
23
Vt
Stage 4 :
Complete opening
9
Circuit--breaker
Open
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G13--001EN02
4/4
GRID
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Function description
FK3-12 spring operating mechanisms
for circuit-breakers
Administrator
First issue
Written by
Released by
SEH
08.06.2004
E. Suter, TMA-SEH
06.04.2011
48-020-212EN02
1/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Contents
06.04.2011
Page
Introduction
Functional units
Operating states
Closing operation
10
12
Operating operation
14
48-020-212EN02
2/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Introduction
The FK 3-12 third-generation spring operating mechanisms have been designed as an integrated series. All mechanisms have the same functional units
and operate on the same principle. Dimensions and certain execution features
are dictated by the maximum closing energy for each model.
Fonctional units
70.23
70.25
70.21
70.20
70.22
Schmatic digram
70.26
70.19
70.24
70.52
70.42
70.18
70.31
70.12
70.44
70.17
70.43
70.15
71.09
70.14
71.35
70.16
70.13
70.11
70.01
70.53
71.32
79.04
70.01
70.05
70.06
70.07
70.08
70.09
70.10
70.11
70.12
70.13
70.14
70.15
70.16
70.17
70.18
70.19
06.04.2011
Motor
Closing latch
Closing magnet
Manual CLOSE release
CLOSE push-button
Closing shaft
Cam disc
Roller lever
Main shaft
Manual TRIP release
TRIP push-button
Trip magnet
Trip latch
Trip dashpot
Operating lever
Trip chain
70.06
70.05
70.20
70.21
70.22
70.23
70.24
70.25
70.26
70.31
70.52
70.53
71.32
71.35
71.42
71.43
71.44
79.04
70.07
70.10
70.08
Trip spring
Auxiliary switch
Motor limit switch actuating cam
Motor limit switch lever
Motor limit switch
Closing spring
Closing chain
Spring position indicator
Cicuit breaker position indicator
Hand crank
Pair of winding lever with return stop
Cam disc for eccentric gear
Chain wheel
Crank lever
Support pin
Gearing
48-020-212EN02
3/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Energy store
Closing spring 70.25 stores energy to close the circuit breaker and to
charge trip spring 70.20. Surplus energy ensures that the circuit breaker
can be safely closed in all situations.
Trip spring 70.20 furnishes the energy necessary to trip the circuit
breaker. The trip spring may be in the operating mechanism or in the
circuit breaker, depending on the circuit breaker design.
Energy store
Charging mechanism
Motor 70.01 and gearing 79.04 serve to charge closing spring 70.25
Closing unit
Tripping unit
Latches
Release device
06.04.2011
48-020-212EN02
4/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Auxiliaire switch
Auxiliary switch 70.21 Coupled to main shaft 70.12 serves as a reference for the main contact for control, signaling and interlock functions
When the circuit breaker is closed, one contact of auxiliary switch 70.21
interrupts the closing coil circuit and thus prevents further electrical excitation.
When the circuit breaker is in the tripped position, one contact of auxiliary switch 70.21 breaks the operating release coil circuit and thus prevents further electrical excitation.
Motor limit switch 70.24 closes and interrupts the motor circuit. It also
performs interlock functions.
While closing spring 70.25 is being charged, one contact of motor limit
switch 70.24 interupts the closing coil circuit and thus prevents
premature electrical closing operation.
Mechanical closing
interlock
When the circuit breaker is closed, a lever coupled to main shaft 70.12
disables closing latch 70.05 and prevents any further release of the
closing system.
Indicators
Circuit breaker position indicator 70.52 displays the position of the main
contact (I or O).
Spring position indicator 70.31 displays the state (charged or discharged) of closing spring 70.25.
Auxiliairy devices
and tools
Accessories
06.04.2011
48-020-212EN02
5/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Operating states
Note
The two illustrations below show the possible operating states and
sequences of an operating mechanism. These are characterised
mains by the position of the circuit breaker to which the mechanism is
attached, and by the position of the closing spring. The position of the
spring is always linked to the position of the circuit breaker. The
positions of the auxiliary switch and motor limit switch are important
secondary characteristics.
An operating mechanism remains in a steady operating state until its
position is changed by an external control command. It can then pass
through well-defined transient (unsteady) operating states.
State of delivery
CHARGING
CHARGING
and
CHARGING
06.04.2011
48-020-212EN02
6/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Closing
Motor
Motor
S2
Closing
Opening
Opening
S1
S1
Y1
Y2
Closing
Opening
S2
Circuit breaker
Closed / open
Note
06.04.2011
S1
Auxiliary switch
S2
Y1
Closing coil
Y2
48-020-212EN02
7/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
70.23
70.22
70.26
70.24
70.42
70.31
71.44
71.29
71.43
71.35
70.01
79.04
71.32
70.01 Motor
70.05 Closing latch
70.22 Motor limit
Switch actuating cam
7023 Motor limit switch lever
70.24 Motor limit switch
70.25 Closing spring
70.26 Closing chain
70.29
70.31
71.32
71.35
71.42
71.43
71.44
79.04
70.05
Kurbelzapfen
Spring position indicator
Pair of winding levr with return stop
Cam disc for eccentric gear
Chain wheel
Crank lever
Support pin
Gearing
06.04.2011
Closing
Opening
48-020-212EN02
8/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Closing
Opening
06.04.2011
48-020-212EN02
9/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Closing operation
70.25
70.22
70.21
70.20
70.19
70.52
70.26
70.18
70.24
70.31
70.12
70.09
71.43
70.29
70.16
79.04
70.05
70.06
70.07
70.09
70.10
70.11
70.12
70.16
70.18
70.19
70.20
71.32
Closing latch
Closing magnet
Manual CLOSE release
Closing shaft
Cam disc
Roller lever
Main shaft
Trip latch
Operating lever
Trip chain
Trip spring
70.05
70.21
70.22
70.24
70.25
70.26
70.29
70.31
70.52
71.32
71.43
79.04
70.07
70.06
70.10
70.11
Auxiliary switch
Motor limit switch actuating cam
Motor limit switch
Closing spring
Closing chain
Crank journal
Spring position indicator
Cicuit breaker position indicator
Pair of winding lever with return-stop
Crank lever
Gearing
Closing
Opening
06.04.2011
48-020-212EN02
10/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Cam disc 70.10 turns roller lever 70.11, which follows it, in the CLOSE
direction. The circuit breaker is closed via main shaft 70.12, operating
lever 70.18 and an attached linkage. At the end of the closing movement, after a 60 rotation, specially designed cam disc 70.10 brings
main shaft 70.12 to a safe, low-impact stop against trip latch 70.16 via
a lever arm of roller lever 70.11. At the same time, cam disc 70.10 has
moved away from roller lever 70.11 and the circuit breaker can be tripped.
In the course of the closing movement, trip spring 70.20 is charged via
trip chain 70.19.
The return-stop of pair of winding lever 71.32 keeps the fast gearing
stages from tracking the motion during the closing operation.
After closing shaft 70.09 has turned through approx. 180, crank journal
70.29 passes through bottom dead point B. The Kinetic energy still
possessed by crank wheel 70.30 is returned to closing spring 70.25
(recovered) via chain 70.26. By virtue of this principle, the closing
movement is brought to a gentle, impact-free stop.
Control, indicating and interlock functions at the end of the closing
movement:
Auxiliary switch 70.21, which is coupled to main shaft 70.12 has
made the opening release coil circuit and broken the closing circuit.
The circuit breaker can be tripped electrically, and further actuation
of the closing coil is prevented.
A lever (not shown) controlled by main shaft 70.12 has disabled
closing latch 70.05, thus mechanically preventing any further release
of the closing system.
Circuit breaker position indicator 70.52 has turned to the CLOSED
position with main shaft 70.12.
Motor limit switch 70.24 actuated via motor limit switch actuating
cam 70.22, has made the motor circuit.
The closing coil circuit has been broken by one contact of motor limit
switch 70.24. Any further electrical actuation of the closing coil is
thus prevented
Spring position indicator 70.31 has simultaneously moved to closing
spring discharged.
Circuit breaker and operating mechanism are in operating state 3.
Operating state 3: Transient
Motor
Closing
Opening
06.04.2011
48-020-212EN02
11/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
70.25
70.22
70.24
70.22
70.24
70.25
06.04.2011
Closing
Opening
48-020-212EN02
12/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
When motor limit switch 70.24 is actuated by motor limit switch actuating cam 70.22 at the end of the closing movement, the motor circuit is
made and closing spring 70.25 is automatically recharged.
If no breaking operation has taken place during the charging process,
the circuit breaker is in steady operating state 4 at the end of the charging process. This is the normal operating state of all circuit breakers in
the electric power grid.
Circuit breaker and operating mechanism are in operating state 4.
Operating state 4: steady
Motor
S2
Closing
Opening
S1
S1
Y1
Y2
S2
06.04.2011
48-020-212EN02
13/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Opening operation
70.21
70.20
70.52
70.12
70.17
70.15
70.16
70.13
70.05
70.05
70.12
70.13
70.15
70.16
Closing lacht
Main shaft
MANUAL TRIP release
Trip magnet
Trip latch
70.17
70.20
70.21
70.52
Trip dashpot
Closing spring
Auxiliary switch
Circuit breaker position indicator
S2
06.04.2011
Closing
Opening
S1
S1
Y1
Y2
S2
48-020-212EN02
14/15
Function description
FK 3-12 spring operating mechanisms
For circuit breakers
Closing
Opening
06.04.2011
48-020-212EN02
15/15
Presentation
Introduction
CMK--type electrical controls are used for the bus bar, earthing switch and
starting switch mechanisms.
Motorisation and
servo control sections
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M14--005EN05
1/4
GRID
Operation
Principle
02--2011
Using the various keys in the corresponding order to open the locks will
free the locking plate One the order has been given, the motor will provide a
direct drive to the gearbox assembly, which in turn will drive :
D In the upper section, the auxiliary contacts and optical indicator.
D In the lower section, the line--break switch linkage rod operating mechanism.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M14--005EN05
2/4
GRID
16
15
12
14
7--8
17
10
12
13
11
Marked
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
02--2011
Description
Cover
Motor
Reducing Gearbox
Gearbox Output Shaft
Sprocket
Drive Chain
Mechanical end--stop cam
Mechanical end--stops
Indicator contacts
Interlock position cam
Interlocks
Interlock position contacts
Manual lock
Backup control lever + tip
Optical Indicator
Connecters
Heating
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M14--005EN05
3/4
GRID
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M14--005EN05
4/4
GRID
Presentation
Introduction
The circuit--breaker uses pressurized SF6 gas as electric arc quenching gas.
The SF6 gas pressure monitoring is essential to assure the circuit--breaker
performances.
Principle
Symbols
In this module
Designation
Filling rated pressure for the insulation.
Alarm pressure for the insulation.
Minimal pressure for the insulation.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
5
6
7
8
9
M20--002EN03
1/10
GRID
Threshold densimeter
Function
Localization
The threshold densimeter (1) is installed onto the control block (2) situated on
the first pole.
horizontal assembling
FKG1
horizontal assembling
FKG2
1
vertical assembling
FKG2
2
1
Working
The densimeter is fitted with two internal contacts. These contacts close successively if the gass density diminishes and determine 2 distinct thresholds.
These contacts are wired to the terminal block inside the cubicle and are usually left at the users disposal for the following use :
D Alarm pressure pae acts as a warning (topping up necessary).
D Minimum fonctional pressure for insulation pme must be used either to
lock the circuit--breaker in position or to cause automatic opening. The option
is chosen by the client in keeping with operating requirements.
All the circuit--breakers rated performances are guaranteed up to the minimum specified ambient temperature and the minimum fonctional pressure for
insulation pme.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M20--002EN03
2/10
GRID
Pressure gauge
Function
Description
DILO
Localization
02--2011
STAUBLI
The pressure gauge is fixed onto the filling block, at a visible place for the control.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M20--002EN03
3/10
GRID
Constant
temperature
Constant density
Conclusion
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M20--002EN03
4/10
GRID
Pressure measurement
Effective pressure ?
Absolute pressure ?
Description
Diagram
The pressure of SF6 gas is mea- Standard pressure gauge
sured by of a standard pressure
gauge with a deformable diaphragm
actuating an indicating pointer.
One surface of the diaphragm is in
contact with the SF6 gas, while the
other is in contact with the atmosphere. The difference between the
Effective gas and the atmosphere is thus
measured, taking atmospheric
pressure as a reference. This is the
measurement of the effective pressure of the SF6 gas.
SF6
Atmospheric pressure
02--2011
Absolute
pressure gauge
SF6
Vacuum volume
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M20--002EN03
5/10
GRID
Measuring density
Pressure units
D The international unit pressure is the Pascal (Pa), and hectopascal (hPa)
used for atmospheric pressure measurements.
D The practical unit is the bar (14.503 p.s.i.)
1 bar = 1 000 hPa = 14.5 psi
1 bar = 100 kPa
10 bar = 1 MPa
D Standard atmospheric pressure is equal to 1,013 hPa at sea level and an
air temperature of 20C (68F).
Measuring density
When it is not possible to directly measure density, this may be checked using
an industrial pressure gauge capable of measuring the effective pressure.
An effective pressure value corresponds to the rated density, determined for
normal atmospheric pressure (1,013 hPa) and an ambient temperature of
20C (68F).
For each pressure reading (filling, inspection of densimeter thresholds...), the
rated effective pressure should be corrected according to the ambient temperature and atmospheric pressure of the site at the time the reading is taken.
The real pressure is therefore :
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M20--002EN03
6/10
GRID
0,75 MPa
5C
93,2 kPa
The table below gives the calculation steps of the pure SF6 filling pressure :
Step
1
2
3
4
02--2011
Values
Action
Result
In the chart Values of the SF6 gas
effective pressures in accordance
0,695 MPa
with the temperature, read the pre
value on the tC = 5 row.
Calculate the difference of the at0,0081 MPa
mospheric pressure :
0,1013 -- 0.0932
Calculate the rated effective pres0,7031 MPa
sure pre :
0,695 + 0.0081
Filling is carried out to the calcuPure SF6 gas filling pressure
lated pressure, plus 0.01 MPa,
0,7131 MPa
that is to say : 0,7031 + 0.01
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M20--002EN03
7/10
GRID
Calculation of the
pure SF6 gas filling
pressure
Transfer the values into the corresponding box and write down the result :
pre
,
Value of the reference atmospheric pressure in MPa D 0 , 1 0 1
Transfer the value of the local atmospheric pressure
(A) " A - ,
Calculate the difference of the atmospheric pressure
(D -- A) " E
,
Transfer the value (C) "
C+ ,
Calculate the rated effective pressure
(E + C) " F
,
The filling with SF6 gas is carried out
to the calculated pressure, plus 0.01 MPa, + 0 , 0 1
(F + 0,01) " G
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M20--002EN03
8/10
GRID
Values of the SF6 gas effective pressures in accordance with the temperature
Rated pressure
0.75 MPa
down to --25C
02--2011
Values of the SF6 gas effective pressures (MPa) corrected in accordance with
temperature for an atmospheric pressure of 101.3 kPa :
t_C
pre
pae
pme
t_C
pre
pae
pme
--25
--24
--23
--22
--21
--20
--19
--18
--17
--16
--15
--14
--13
--12
--11
--10
--9
--8
--7
--6
--5
--4
--3
--2
--1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
0,584
0,588
0,591
0,595
0,599
0,602
0,606
0,610
0,613
0,617
0,621
0,625
0,628
0,632
0,636
0,639
0,643
0,647
0,650
0,654
0,658
0,661
0,665
0,669
0,673
0,676
0,680
0,684
0,687
0,691
0,695
0,698
0,702
0,706
0,709
0,713
0,717
0,720
0,724
0,728
0,732
0,735
0,739
0,500
0,503
0,506
0,509
0,512
0,516
0,519
0,522
0,525
0,528
0,531
0,534
0,537
0,540
0,544
0,547
0,550
0,553
0,556
0,559
0,562
0,565
0,568
0,572
0,575
0,578
0,581
0,584
0,587
0,590
0,593
0,596
0,600
0,603
0,606
0,609
0,612
0,615
0,618
0,621
0,624
0,628
0,631
0,477
0,480
0,483
0,486
0,489
0,492
0,495
0,498
0,501
0,504
0,507
0,509
0,512
0,515
0,518
0,521
0,524
0,527
0,530
0,533
0,536
0,539
0,542
0,545
0,548
0,551
0,554
0,557
0,560
0,563
0,566
0,569
0,572
0,575
0,577
0,580
0,583
0,586
0,589
0,592
0,595
0,598
0,601
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0,743
0,746
0,75
0,754
0,757
0,761
0,765
0,768
0,772
0,776
0,780
0,783
0,787
0,791
0,794
0,798
0,802
0,805
0,809
0,813
0,816
0,820
0,824
0,827
0,831
0,835
0,839
0,842
0,846
0,850
0,853
0,857
0,861
0,864
0,868
0,872
0,875
0,879
0,883
0,887
0,890
0,894
0,898
0,634
0,637
0,64
0,643
0,646
0,649
0,652
0,656
0,659
0,662
0,665
0,668
0,671
0,674
0,677
0,680
0,684
0,687
0,690
0,693
0,696
0,699
0,702
0,705
0,708
0,712
0,715
0,718
0,721
0,724
0,727
0,730
0,733
0,736
0,740
0,743
0,746
0,749
0,752
0,755
0,758
0,761
0,764
0,604
0,607
0,61
0,613
0,616
0,619
0,622
0,625
0,628
0,631
0,634
0,637
0,640
0,643
0,645
0,648
0,651
0,654
0,657
0,660
0,663
0,666
0,669
0,672
0,675
0,678
0,681
0,684
0,687
0,690
0,693
0,696
0,699
0,702
0,705
0,708
0,711
0,713
0,716
0,719
0,722
0,725
0,728
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M20--002EN03
9/10
GRID
Values of the SF6 gas effective pressures in accordance with the temperature
Rated pressure
0.85 MPa
down to --25C
02--2011
Values of the SF6 gas effective pressures (MPa) corrected in accordance with
temperature for an atmospheric pressure of 101.3 kPa :
t_C
pre
pae
pme
t_C
pre
pae
pme
--25
--24
--23
--22
--21
--20
--19
--18
--17
--16
--15
--14
--13
--12
--11
--10
--9
--8
--7
--6
--5
--4
--3
--2
--1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
0,685
0,689
0,693
0,696
0,700
0,704
0,707
0,711
0,715
0,718
0,722
0,726
0,730
0,733
0,737
0,741
0,744
0,748
0,752
0,755
0,759
0,763
0,766
0,770
0,774
0,778
0,781
0,785
0,789
0,792
0,796
0,800
0,803
0,807
0,811
0,814
0,818
0,822
0,825
0,829
0,833
0,837
0,840
0,575
0,578
0,582
0,585
0,588
0,591
0,594
0,597
0,600
0,603
0,606
0,609
0,612
0,615
0,618
0,621
0,624
0,627
0,630
0,633
0,637
0,640
0,643
0,646
0,649
0,652
0,655
0,658
0,661
0,664
0,667
0,670
0,673
0,676
0,679
0,682
0,685
0,689
0,692
0,695
0,698
0,701
0,704
0,571
0,573
0,576
0,579
0,582
0,585
0,588
0,591
0,594
0,597
0,600
0,602
0,605
0,608
0,611
0,614
0,617
0,620
0,623
0,626
0,629
0,632
0,634
0,637
0,640
0,643
0,646
0,649
0,652
0,655
0,658
0,661
0,664
0,666
0,669
0,672
0,675
0,678
0,681
0,684
0,687
0,690
0,693
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0,844
0,848
0,851
0,855
0,859
0,862
0,866
0,870
0,873
0,877
0,881
0,885
0,888
0,892
0,896
0,899
0,903
0,907
0,910
0,914
0,918
0,921
0,925
0,929
0,932
0,936
0,940
0,944
0,947
0,951
0,955
0,958
0,962
0,966
0,969
0,973
0,977
0,980
0,984
0,988
0,992
0,995
0,999
0,707
0,710
0,713
0,716
0,720
0,723
0,727
0,731
0,735
0,738
0,742
0,746
0,749
0,753
0,757
0,760
0,764
0,768
0,771
0,775
0,779
0,782
0,786
0,790
0,794
0,797
0,801
0,805
0,808
0,812
0,816
0,819
0,823
0,827
0,830
0,834
0,838
0,842
0,845
0,849
0,853
0,856
0,860
0,695
0,698
0,701
0,704
0,707
0,710
0,713
0,716
0,719
0,722
0,725
0,727
0,730
0,733
0,736
0,739
0,742
0,745
0,748
0,751
0,754
0,757
0,759
0,762
0,765
0,768
0,771
0,774
0,777
0,780
0,783
0,786
0,788
0,791
0,794
0,797
0,800
0,803
0,806
0,809
0,812
0,815
0,818
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M20--002EN03
10/10
GRID
Presentation
Introduction
The pole are filled with SF6 gas for transport purposes to an effective pressure
of 0,03 MPa at 20C (101.3 kPa).
In this module
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
5
S22--001EN05
1/6
GRID
Packaging
Introduction
For transport, the different parts of the apparatus are divided--up between
several cases :
D A case containing the poles vacuum--wrapped in a protective bag containing desiccants.
D The SF6 bottle(s).
D A case containing assembly products (grease, oil, etc.) required for installation.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
S22--001EN05
2/6
GRID
Example of marking
and identifying
CIRCUIT--BREAKER
IDENTIFICATION No.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
S22--001EN05
3/6
GRID
Storage 2 years
Introduction
The storage procedures defined below are for storage times of less than 2
years. For longer periods, special packaging must be designed and appropriate procedures devised.
Short--term storage
(6 months)
The table below indicate how to stock the main components of the circuit--breaker for a medium--term storage :
Component
Protective bag in good condition
(vacuum--wrapped)
Storage
The apparatus must be stored with its
transport packaging open whilst
placed on beams in a closed, but ventilated, flood--proof place.
The apparatus must be stored on
beams in a closed, but ventilated,
flood--proof place, placed on beams
in stable transport position, packing
open.
In order to prevent corrosion damage
due to formation of condensation, it is
mandatory that the heating circuit be
switched on.
Medium--term storage The apparatus must be stored on beams in a closed, but ventilated, flood--(less than 2 years)
proof place, placed on beams in stable transport position, packing open.
D In order to prevent corrosion damage due to formation of condensation, it
is mandatory that the heating circuit be switched on.
D Check for presence of SF6 gas in poles (refer to module Checking for presence of SF6 gas in poles).
PROTECT THE ELECTRICAL CABINET AGAINST DUST. (THE ELECTRICAL CABINET MUST BE COVERED BUT NOT AIRTIGHT).
ANY CHANGE OF LOCATION OF THE APPARATUS (EVEN AFTER COMMISSIONING) SHOULD BE DONE AT A REDUCED PRESSURE OF
0.03 MPa.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
S22--001EN05
4/6
GRID
The material has to be installed in a suitable room and in the same conditions
as an operational item of equipment (fixing to the floor, SF6 gas filling at the
assigned filling pressure for pre isolation).
D The anti--condensation resistance of cabinets and controls to be connected.
NOTE : When the cabinet has no anti--condensation resistance, storage has to take place in a room where there are no significant temperature variations.
D It is advisable to carry out at least 2 CO cycles with SF6 gas at rated pressure every 6 months following the procedure below in order to check the correct operation of the circuit breaker:
Step
1
Action
Check the SF6 gas pressure. The SF6 gas pressure for mechanical
operation is Pre (rated pressure).
NOTE : No mechanical operation authorized with SF6 pressure
Pme.
Close the supply circuit to the resetting motor (the motor starts and
set the closing spring).
Perform 1 new CO cycle. The equipment is then in the OPEN position, with closing and opening springs released.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
S22--001EN05
5/6
GRID
PROTECT THE ELECTRICAL CABINET AGAINST DUST (THEELECTRICAL CABINET MUST BE COVERED BUT NOT AIRTIGHT).
ANY CHANGE OF LOCATION OF THE APPARATUS (EVEN AFTER COMMISSIONING) SHOULD BE DONE AT A REDUCED PRESSURE OF
0.03 MPa.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
S22--001EN05
6/6
GRID
Cases identification
FKG1
2
1
Components
The following table lists the principle components of the fully circuit breaker:
Mark
1
2
3
4
5
6
7
8
02--2011
Component
Anchoring
Frame support
Circuit breaker
Cables boxes
Sun sheild
Lifting girder
SF6 bottle
Transport case
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G25--001EN02
1/2
GRID
Cases identification
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G25--001EN02
2/2
GRID
Installation
The table below gives the instructions of environment to respect for the erection :
Instruction
Erection
instructions
The table below gives the instructions to respect for proper erection of the circuit--breaker :
Instruction
Warning
02--2011
Comment
Comment
No responsibility is taken over by ALSTOM Grid. for damages and disturbances resulting out of non--adherence to the Installation modules.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
S30--001EN03
1/2
GRID
Installation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
S30--001EN03
2/2
GRID
Installation
Presentation
Introduction
In the assembling with screws, all the fastening screws must be greased before torque tightening.
Products used
The table below gives the list of the used products for the screws before tightening :
Designation
Grease
Contact Grease
Contact grease
Silicon grease
Glue
In this module
ALSTOM item
reference
--01835208
(1kg box)
--01835104
(1kg box)
--01835118
(200g tube)
--01835265
(100g tube)
--01818327
(250ml)
Supplier
Supplier item
reference
MOBIL OIL
MOBILPLEX 47
EPMF
NEUTRAL
VASELINE
CONTACTAL
HPG
SAMARO
MOLYKOTE 111
LOCTITE
LOCTITE 225
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
S31--001EN05
1/4
GRID
Installation
The table below gives the product to use for the screws before tightening depending on the assembling type :
If assembling ...
usual
electrical connections
with seals
Where to apply
the product ?
Product ...
MOLYKOTE 111
LOCTITE 225
The table below indicates the part of the screws to treat with the appropriate
product before tightening depending on the assembling type :
If assembling...
With screws
With bolts
usual
electrical connections
Tapping or threading
with seals
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Tapping or threading
S31--001EN05
2/4
GRID
Installation
The tool and the tightening method must be such that the torque actually applied to the screw head corresponds with the reference torque shown in the
table below, to within a tolerance of 20%.
TIGHTENING TORQUES
in daN.m
STEEL SCREWS
Example
02--2011
CLASS 6.8
or
STAINLESS A2--70, A4--70
CLASS 8.8
or
STAINLESS A2--80, A4--80
M2,5
0,05
0,06
M3
0,09
0,11
M4
0,19
0,26
M5
0,38
0,51
M6
0,66
0,88
M8
1,58
2,11
M10
3,20
4,27
M12
4,97
6,63
M14
8,67
11,56
M16
13,42
17,90
M20
26,22
34,98
M24
45,68
60,93
M30
90,44
120,65
For a theorical torque of 5 daN.m, the tightening torque can be applied from
4 daN.m to 6daN.m.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
S31--001EN05
3/4
GRID
Installation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
S31--001EN05
4/4
GRID
Installation
Presentation
Introduction
The pole are filled with SF6 gas for transport purposes to an effective pressure
of 0,03 MPa at 20C (101.3 kPa).
In this module
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
G31--061EN04
1/4
GRID
Installation
Remove the cover and the side panels of the case. Remove partially packaging protection to free the housing to can reach the filling device into the operating mechanism..
.FKG1N/F/X/XV/XW
Visual inspection
of the ples
FK3--12
02--2011
or
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--061EN04
2/4
GRID
Installation
The table below gives the steps of checking for presence of SF6 gas in poles :
Step
1
Action
Remove the plug (1) and install
the filling tool (3), tighten the filling tool BY HAND.
Diagram
1
3
6
4 daN.m
3
4
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--061EN04
3/4
GRID
Installation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--061EN04
4/4
GRID
Installation
Introduction
In this module
06--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
6
7
G31--080EN05
1/10
GRID
Installation
DURING MAINTENANCE OPERATIONS ALL POSSIBLE SAFETY PRECAUTIONS SHOULD BE TAKEN TO PROTECT PERSONNEL WORKING
ON THE EQUIPMENT.
Reminder
The inspection and overhaul operations described in this section should always be performed with the apparatus isolated, in other words :
D main circuit de-energized,
circuit--breaker open
disconnector open
D starting disconnector open (if applicable),
D grounding of each extremity,
E.S in closed position (1 or 2).
D mechanically and electrically out of service.
Caution
The covers and sun-visor should be placed with enclosures, separately and
on a flat surface.
Caution
Caution
06--2012
G31--080EN05
2/10
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
GRID
Installation
x2
.A
.A
.B
.B
HM10--40
x36
06--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--080EN05
3/10
GRID
Installation
.A
Circuit-breaker
General arrangement
...31--35.
VS...GAD01D
.A
.A
FKG1F
FKG1X
Introduction
.A
.B
.B
.A
.B
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--080EN05
4/10
GRID
Installation
A Remove the cover plates and the seals between the half covers,
B Remove the crown from the gasket ring
C -- Remove the half covers from the enclosure.
.A
HM8--30
1F
x1
1X
.B
.C
HM10--40
HM8
1F/1X
x6 x6
x8 x10
x18 x16
x24
1F
1X
x48 x40
.A
.A
.B
.A
.B
.C
Removal of the
covers (continued)
x2
.A
.A
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--080EN05
5/10
GRID
Installation
Re-install covers
without
cooling system
Re-install of covers with tighten the screws to their required torque, and proceed with preparation of electrical contacts (see ...31--501).
.A
.B
CAUTION
check enclosure/cover marking.
x2
.A
.B
HM10--40
x36
06--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--080EN05
6/10
GRID
Installation
Re--install covers
On the enclosure, position the half--covers with the aid of the lifting strap.
x2
.A
.A
06--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--080EN05
7/10
GRID
Installation
Remounting the covers, with the bolting tightened to torque, and by applying
the procedure Connections with preparation of the electrical contact surfaces (See...31--501).
A -- Fix the half covers on to the enclosure,
B Fix the crown on the gasket ring,
C Fit the seals between the half covers, and fix the cover plates.
HM8--30
.A
1.6 daNm
1F
1X
x6 x6
x8 x10
x18 x16
.A
.A
.B
.B
.C
.B
x2
.C
1.6 daNm
3.2 daNm
HM10--40
HM8 1F/1X
x24
06--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
1F
1X
x48 x40
G31--080EN05
8/10
GRID
Installation
.A
.B
.B
.A+B
.B
.A
...31--35.
Circuit-breaker
General arrangement
VS...GAD01D
.A
.A
FKG1F
FKG1X
06--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--080EN05
9/10
GRID
Installation
06--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--080EN05
10/10
GRID
Installation
NOTE :
Necessary product
Necessary ALSTOM
Grid tools
Description
Number
Lifting tool
Lifting strap
(Not supplied
by ALSTOM
Grid)
FKG1N/F
X/XP/XV/XW
Length = 6m
Load = 1 T
Lifting equipment
Process
The following table gives the stages for installation of the circuit breaker :
Step
A
B
C
D
E
F
G
H
I
J
K
Topic
Inspecting civil engineering works
Identifying the circuit--breaker (if several)
Installing the lifting girder
Installing the circuit--breaker -- Step 1
Insulation control
Installing the circuit--breaker -- Step 2
Installing the circuit--breaker -- Step 3
Tests pre--commissioning
Safety instructions for busbar dielectric test
(IF APPLICABLE)
Safety instructions for return to initial state after busbar
dielectric test (IF APPLICABLE)
Installing the circuit--breaker -- Step 4
Page
2
*
4
5
9
10
12
15
16
17
19
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
1/20
GRID
Installation
AVOID ANY DUST PRODUCTION AND MASSORY WORK DURING CIRCUIT--BREAKER ERECTION.
Check the values for X, Y, and Z, distances between axles of exixting busbars
and dimensioning of bays attachment points with sighting gear
(see VS...GAD01D).
Circuit-breaker
General arrangement
VS...GAD01D
Evenness of the
Civil Engineering
Structures
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
2/20
GRID
Installation
.A
.A
Checking for presence
of gas...
G31--061
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
3/20
GRID
Installation
Handling
CAUTION!
Adjust the balance
x4
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
4/20
GRID
Installation
Present the assembly to the floor on its anchoring points after having added
10 mm of shims under the frame/ controls assembly.
.A
Circuit-breaker
General arrangement
VS...GAD01D
.A
Z
evenness
1mm
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
5/20
GRID
Installation
A
A
C
A
A
B
B
Circuit-breaker
General arrangement
CAUTION!
VS...GAD01D
N/F/X
N/F/X/XP/XV/XW
SCREWS HM16
(NOT SUPPLIED BY
ALSTOM Grid)
11 daNm
1500
x4
Y >1500
x6
x1
N/F/X/XP/XV/XW
x4
XP/XV/XW
x2
or
x2
x3
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
6/20
GRID
Installation
evenness
1mm
Y
Y
CAUTION!
Circuit-breaker
General arrangement
HM16-- 70
VS...GAD01D
11 daNm
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
7/20
GRID
Installation
x2
x4
Remove covers
XP/XV/XW
Remove the covers by attaching slings to the lifting rings (see G31--08.).
Dismantling and reassembly
of the metal enclosure covers
(FKG1N/F).
G31--080
N/F/X
G31--082
CAUTION! :
ITS FORBIDDEN TO STEP ON OR PRESS THE INTERNAL
PART OF THE ENCLOSURE.
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
8/20
GRID
Installation
Control insulation
Process
POLE ENCLOSURE
INSULATING
BRACE
04--2011
POLE
FRAME
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
9/20
GRID
Installation
daNm
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
10/20
GRID
Installation
CAUTION !
Circuit-breaker
General arrangement
VS...GAD01D
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
11/20
GRID
Installation
.A
Circuit-breaker
General arrangement
VS...GAD01D
...31--501
...31--001
daNm
FLEXIBLE CONNECTIONS.
SUPPLY FOLLOWING CUSTOMER
COMMAND(ORDER).
.A
.A
Circuit-breaker
General arrangement
VS...GAD01D
SCREWS
SUPPLY FOLLOWING CUSTOMER
COMMAND(ORDER)
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
12/20
GRID
Installation
Move the LV cubicle on its support using straps, from transport position to
working position.
-- Procedure A for circuit--breaker FKG1N/F/X
-- Procedure A + B for circuit--breaker FKG1XP/XV/XW
A
FKG1N/F/X
transport position
Circuit-breaker
General arrangement
VS...GAD01D
Hole N0 1
Hole N0 7
working position
Hole N0 1
Hole N0 9
B FKG1XP/XV/XW
transport position
Hole N0 1
Hole N0 3
working position
Hole N0 1
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
13/20
GRID
Installation
Connect the earthing circuit to the earthing terminals on the chassis and
regrouping cabinet.
Circuit-breaker
General arrangement
VS...GAD01D
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
14/20
GRID
Installation
Tests pre--commissioning
Process
Pre--commissioning
inspection
PROCEED WITH THE TESTS AND CONTROLS PRIOR TO COMMISSIONING (See ...34--001).
IN ACCORDANCE WITH TEST REPORT PRIOR TO COMMISSIONING
(See RES 337).
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
15/20
GRID
Installation
Immediate Test
Procedures
Procedure with a CT
D Current transformer
-- at power frequency up to 50 kV RMS, each secondary winding must be earthed.
-- for a lightning impulse, it is recommended that you dismantle the CTs and
remove them from the duct.
VT Procedure
Procedure with
a capacitor
D Capacitor
It is imperative to :
-- disconnect and remove the capacitor, together with its braid, from the circuit breaker.
Procedure with a
lightning arrester
D Lightning arrester
It is imperative to :
-- disconnect and remove the lightning arrester, together with its braid, from
the circuit breaker.
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
16/20
GRID
Installation
ALSTOM Grid S.A. declines any liability for failures caused by the non--respect of these directives.
Procedure with a PT
Procedure with a
capacitor
D Capacitor
Re--assemble by applying the procedures Preparation of electrical contact surfaces and Bolting and tightening torques.
Procedure with a
lightning arrester
D Lightning arrester
Re--assemble by applying the procedures Preparation of electrical contact surfaces and Bolting and tightening torques.
Later scheduling
of the test
If the dielectric test is planned for later it is imperative to respect the following
instructions.
D Protect the interior of the equipment by temporarily remounting the metal
enclosure covers with all of the bolting in order to avoid pollution of the inside
of the enclosure, without applying the procedures Preparation of the electrical contact surfaces and Bolting and tightening torques.
D Following the dielectric test carried out later whilst following the directives of the precautions for the equipment before dielectric testing,
continue the chronological order for assembly of the device as described in
the manual.
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
17/20
GRID
Installation
Remounting the
covers
G31--080
G31--082
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
18/20
GRID
Installation
.A
Connecting of starting
disconnector
...31--301
Circuit-breaker
General arrangement
VS...GAD01D
.A
.A
...31--350
Circuit-breaker
General arrangement
VS...GAD01D
.A
.A
FKG1F
FKG1X
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
19/20
GRID
Installation
.A
Erection of
helicoidal fans
Circuit-breaker
General arrangement
...31--221
VS...GAD01D
FKG1XV
.A
FKG1XW
.A
.A
FKG1XW
Extented
04--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--201EN12
20/20
GRID
Installation
Presentation
Introduction
In this module
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
6
7
8
9
G31--401EN02
1/10
GRID
Installation
Material condition
For measuring of the main circuit resistance the apparatus must be completely assembled : poles -- operating mechanism.
The pole apparatus must be opened and :
-- control rod system of apparatus installed,
-- busbar installed.
-- busbar enclosure installed and connected (soldering executed) to the bay
enclosure (if applicable),
-- earthing switch(es) closed, not connected on the earth main circuit, circuit-breaker opened,
-- starting disconnector closed, not connected to the static converter cable(s),
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--401EN02
2/10
GRID
Installation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--401EN02
3/10
GRID
Installation
The goal of the procedure is to close the circuit--breaker to measure the main
circuit resistance.
Warning
Circuit--breaker
Open
Closing spring
Released
00000
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--401EN02
4/10
GRID
Installation
Process
D Establish a direct current at least 100 A between the input and output of
the apparatus to be tested.
D Connect the measuring equipment on the holes allowed.
D Measurement (R1) of voltage decrease between these two points gives
the resistance value at the rate of 100 mV for 1 m.
R1
Hole
4
R1
100 A
Hole
4
100 A
Reminder
02--2011
The resistance on each apparatus must be less than the value given in
ACCEPTANCE CRITERIA.
Refer to the document ACCEPTANCE CRITERIA, see summary for reference.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--401EN02
5/10
GRID
Installation
Process
D Establish a direct current at least 100 A between the input and output of
the apparatus to be tested.
D Connect the measuring equipment on the holes allowed.
D Measurement (R2) of voltage decrease between these two points gives
the resistance value at the rate of 100 mV for 1 m.
R2
Hole
4
100 A
R2
Hole
4
100 A
Reminder
02--2011
The resistance on each apparatus must be less than the value given in
ACCEPTANCE CRITERIA.
Refer to the document ACCEPTANCE CRITERIA, see summary for reference.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--401EN02
6/10
GRID
Installation
Process
D Establish a direct current at least 100 A between the input and output of
the apparatus to be tested.
D Connect the measuring equipment on the holes allowed.
D Measurement (R3) of voltage decrease between these two points gives
the resistance value at the rate of 100 mV for 1 m.
R3
Hole
4
100 A
Reminder
02--2011
100 A
R3
Hole
4
The resistance on each apparatus must be less than the value given in
ACCEPTANCE CRITERIA.
Refer to the document ACCEPTANCE CRITERIA, see summary for reference.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--401EN02
7/10
GRID
Installation
Flexible connections
Process
The ALSTOM supply being restricted to the end pads of apparatus, flexible
connections and bolting hardware excluded, this manual does not give any
regulations concerning the contact resistance existing between the pads and
these connections.
However, the attention is pointed out on the importance lying with the quality
of these contacts, which depends on the assembling conditions (surface
condition, tightening torque for screws and bolts) and having these conditions
maintened times goes.
For more information purposes, no total contact resistance should exceed
0.5m.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--401EN02
8/10
GRID
Installation
02--2011
Disconnect the control apparatus, and open manually the apparatus shill closed.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--401EN02
9/10
GRID
Installation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--401EN02
10/10
GRID
Installation
Presentation
In this module
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
5
6
G31--501EN04
1/8
GRID
Installation
List of the ALSTOM products and accessories necessary for the installing :
ALSTOM
reference
02--2011
Diagram
Designation
--01861262
--01835106
Vaseline 204--9
--01835118
Vaseline 204--9
--02212337
--01831320
--02212334
Rag
--02211842
--02211831
Brush No.16
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--501EN04
2/8
GRID
Installation
Preparation before assemblage of silver-- plated aluminium alloy and silver-- plated aluminium or copper alloy
Process
The table below gives the steps of preparing the contact surfaces :
NOTE : The operations below must be realized ONLY at the
moment of the installation.
Step
Action
02--2011
Diagram
Disconnector switch
FKG1N/F/X/XP/XV/XW
circuit breaker
FKG1N/F
circuit breaker
FKG1X/XP/XV/XW
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--501EN04
3/8
GRID
Installation
Installing connections
Flexible connectors
Circuit-breaker
layout
daNm
Important
information
VS...GAD01D
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--501EN04
4/8
GRID
Installation
Process
The table below gives the steps of preparing the contact surfaces :
NOTE : The operations below must be realized ONLY at the
moment of the installation.
Step
Action
Diagram
FKG1F--X
B
C
A
B
B
D
D
C
C
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--501EN04
5/8
GRID
Installation
Process
The table below gives the steps of preparing the contact surfaces :
NOTE : The operations below must be realized ONLY at the
moment of the installation.
Step
Action
Diagram
FKG1XP--XV--XW
clean thoroughly to
eliminate dust produced,
A+B+D
D+C
A
B
D
B+C
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--501EN04
6/8
GRID
Installation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--501EN04
7/8
GRID
Installation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G31--501EN04
8/8
GRID
Installation
NOTE :
Presentation
Warning
Necessary equipment List of the necessary ALSTOM equipment and tools for the filling with SF6
and tools
gas :
Mark
Diagram
Designation
Number
Filling tool
Pressure reducer
14
In this module
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
5
6
8
9
M32--001EN06
1/10
GRID
Installation
Hazard of asphyxiation
Whenever entering confined spaces there is a danger of death or serious
injury by asphyxiation.
D Make sure the confined spaces are properly ventilated before personnel
enter.
D Make sure a person outside of the confined space supervises the work.
D Obey the look--out/tag--out and permit to work procedures.
D Make sure escape routes are available and not blocked.
Process
The table below gives the steps of installing the filling tool on the SF6 checking
bloc.
Step
1
Action
Remove the plug (17).
Diagram
02--2011
17
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M32--001EN06
2/10
GRID
Installation
The table below gives the steps of preparing the SF6 gas bottle :
Step
1
Action
Remove the cover (4) and plug (5)
from the SF6 gas bottle (6).
Diagram
5
4
6
SF6
2
SF6
3
SF6
4
02--2011
SF6
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Open
Closed
10
Closed
M32--001EN06
3/10
GRID
Installation
Calculate the SF6 gas filling pressure in accordance with the temperature and
the local atmospheric pressure.
Filling is carried out to calculated pressure plus 0.01 MPa.
Filling
The table below gives the steps of the filling with SF6 gas operation :
10
7
11
Open
2
SF6
Step
1
2
3
4
02--2011
Closed
Action
Comment
Connect the tube (2) to the filling
tool (10).
Open the SF6 gas bottle tap (7) Close the tap (7) from time to
and adjust gas output by acting on time to check pressure on the
the cock (9) of the pressure reduc- gauge (11).
er (reduced flow rate).
Start filling again until the required
pressure is reached.
Close in this order : the tap (7),
then the cock (9).
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M32--001EN06
4/10
GRID
Installation
The table below gives the confirmation operation steps of the filling pressure
with SF6 gas :
Step
1
Action
Disconnect the tube (10) -- of
the pressure reducer -- from the
filling tool (2).
NOTE : Keep the unconnected end of the tube (10)
higher than the other end, to
stop the SF6 gas which it
contains from escaping and
to prevent moisture entering.
Comment/Diagram
10
15
14
17
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M32--001EN06
5/10
GRID
Installation
Checking pressure
Principle
Having allowed the temperature to remain steady for at least 12 hours after
filling, it is necessary to check and definitively adjust the pressure to its corrected value -- defined according to both ambient temperature and atmospheric pressure.
Preparation
The table below gives the preparation steps before checking pressure :
Step
1
Action
D Remove the plug (17) and
install the filling tool (2).
D Unscrew the valve--cap (3).
Diagram
2
3
17
2
14
15
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M32--001EN06
6/10
GRID
Installation
The table below gives the process depending the pressure measured :
14
16
too low
End of control
Action
End of control
Adjust the pressure by means of valve
(16) on the gauge (14) to reach the required corrected pressure.
Top--up with SF6 gas
If the pressure
Action
adjustment
is ...
0,05 MPa
End of control
> 0,05 MPa
Proceed to a
new inspection
after a stabilization period of
2--3 hours.
The table below gives the end steps of the checking pressure :
Step
1
Action
Disconnect the gauge (14)
0--1 MPa.
Diagram
14
17
2
3
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M32--001EN06
7/10
GRID
Installation
Process
Diagram
Designation
Number
Make sure that the plug (17) is perfectly leak--tight using the leak detector (12).
17
12
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M32--001EN06
8/10
GRID
Installation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M32--001EN06
9/10
GRID
Installation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
M32--001EN06
10/10
GRID
Commissioning
Pre--commissioning inspections
Presentation
Introduction
After installation of the bay, completion of all earth circuit and electrical connections, it is necessary to perform certain pre--commissioning inspections.
These inspections should be performed with the apparatus ready to be commissioned (energized), in other words.
D LV electrical circuits conforming, in voltage and type, with the low--voltage
diagrams and rating plate of the apparatus.
D SF6 envelopes at rated SF6 pressure.
NOTE : Rated pressure, pressure of equipment after SF6 gas filling.
D Flexible connections linking circuit--breaker to busbar installed.
Reminder
The measurement values demanded hereafter are to be taken during the test
and inspection programme prior to commissioning and checked with the values of the acceptance criteria and checking points end of this sheet, then
entered in the pre-commissioning test report (RES..., see summary for reference)
Caution
DURING OPERATIONS REQUIRED AS PART OF INSPECTION PROGRAMME PRIOR TO COMMISSIONING, ALL POSSIBLE SAFETY PRECAUTIONS SHOULD BE TAKEN TO PROTECT PERSONNEL WORKING
ON THE EQUIPMENT.
See Product safety sheets, PS0000EN
In this module
Page
2
3
4
5
6
7
8
SF6 gas
Operating device of circuit--breaker
Test operations of circuit--breaker
Operating device of disconnector(s)
Test operations of disconnector(s)
Preparing for resumption of service
Finish
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G34--001EN04
1/8
GRID
Commissioning
Pre--commissioning inspections
SF6 gas
Warning
Hazard of asphyxiation
Whenever entering confined spaces there is a danger of death or serious
injury by asphyxiation.
D Make sure the confined spaces are properly ventilated before personnel
enter.
D Make sure a person outside of the confined space supervises the work.
D Obey the look--out/tag--out and permit to work procedures.
D Make sure escape routes are available and not blocked.
Reminder
SF6 envelopes are at rated pressure following the SF6 gas filling operation.
Parameters
SF6 gas
humidity level
02--2011
Action
Comment
Measure SF6 gas pressure by Follow the instructions given in
means of the pressure inspection module Filling with SF6 gas.
gauge (tooling)
Correct pressure found.
Follow the instructions given in
module SF6 gas monitoring.
The SF6 humidity level need not be known as the equipment is fitted with molecular sieves in sufficient numbers to give a dew point lower than, or equal
to, 0C at an ambient temperature of 20C, for an apparatus filled to its rated
pressure for 2 or 3 months.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G34--001EN04
2/8
GRID
Commissioning
Pre--commissioning inspections
Measurements
Various inspections
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G34--001EN04
3/8
GRID
Commissioning
Pre--commissioning inspections
Measurements
specific to the
circuit--breaker
D Closing time
Measure the closing time of each pole from current emission in the circuit-breakers closing electro-magnet until the moment when contacts touch in the
pole.
D Opening time
Measure the opening time of each pole, from current emission in the circuit-breakers opening electro-magnet to the moment when contacts separate in
the pole.
D Opening-closing sequence times :
Perform a CO cycle and measure the following times :
-- Closing time.
-- Opening time.
-- Closing-opening time.
D Operating of auxiliary contacts (CS) :
-- Closing operation : Measure operating times of auxiliary contacts. For both
types of contact (a and b).
-- Opening operation : Measure operating times of auxiliary contacts. For
both types of contact (a and b).
D Simultaneity gap between poles :
Measure the simultaneity gap between poles during the following operations
-- Closing.
-- Opening (circuit 1).
-- Opening (circuit 2).
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G34--001EN04
4/8
GRID
Commissioning
Pre--commissioning inspections
Measurements
Various inspections
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G34--001EN04
5/8
GRID
Commissioning
Pre--commissioning inspections
The measurement values demanded hereafter are to be taken during the test
and inspection programme prior to commissioning and checked with the values of the acceptance criteria and checking points end of this sheet, then
entered in the pre-commissioning test report (RES..., see summary for reference) which should then be sent for approval to ALSTOM Grid S.A. Customer Service.
If, however, the values do not conform with those foreseen in the acceptation
criteria or general characteristics, contact ALSTOM Grid S.A. Customer
Service.
Closing time
Measure, on each pole, the time lapse between current emission in the coil
of the closing contactor of the disconnector and the moment when
contacts touch in the pole.
Opening time
Measure, on each pole, the time lapse between current emission in the disconnector opening electro-magnet and the moment when contacts separate
in the pole.
Locking by means of
locks
Position signalisation Check that disconnector position indicators are operating correctly on the mimic diagram.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G34--001EN04
6/8
GRID
Commissioning
Pre--commissioning inspections
02--2011
-- Re-install cover and sun visor (where applicable), see module : Connection with preparation of contact surfaces.
-- Check cover tightness if the enclosure is under pressure.
-- Re-energize electrical power and monitoring control circuits (motor power
supply, heating, lighting).
-- Open all the HV apparatus of the bay by means of local operating mechanism.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G34--001EN04
7/8
GRID
Commissioning
Pre--commissioning inspections
Finish
Subject
D This subject of this document is to describe the sequence of repair procedures necessary to correct any surface damage to the paint on the GCB
enclosure.
D It is not in the realms of the procedure to details repair to the enclosure
itself. The supervisor on site is to determine the severity of the damage to the
GCB enclosure (aluminium alloy). This procedure covers damage fom small
scratchs and scuffs. Greater damage than this would require the intervention
of a site inspector.
Used products
D
D
D
D
D
Process
Alcohol isopropanol.
Paint PU780 (FARBATHANNE NF) (colour RAL 9006).
Paintbrush.
Emery paper.
Not supplied : Cleaning rags, and gloves.
D Any mud, dirt or grease must be removed from around the area to be repaired.
D Mud and dirt can be cleaned and wiped off with wet rags and/or a sponge.
Grease will need to be removed with alcohol. Once complete, leave for a short
time to dry. Wipe down with a clean rag.
D Use the emery paper to clean up the damaged area.
D Wipe away metal dust with a clean rag.
PAINTING :
Open the pot of paint, stir if necessary, if the product has been in storage for
a long period of time.
Using the paintbrush, apply an even coat of paint over the damaged area.
Paint an area slightly larger than the damaged area, covering all the surface
touched by the emery cloth. Thus ensuring a good coverage of the exposed
area.
It have been determined that under normal circumstances one coat of paint
is all that is necessary. Should the client require it a second coat of paint may
be added. To this end please refer to the details printed on the paint pot concerning drying times between paint applications.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G34--001EN04
8/8
GRID
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
Service Qualit
Quality Department
Servicio de calidad
DISJONCTEUR DALTERNATEUR
FKG1N/1F/1X/1X-V/1X-P/1X-W
commande mcanique FK3.12
et sectionneur
and disconnector
y seccionador
SKG
MKG(1)
MKG(2)
IKG
avec commande(s) lectriques(s) type / with electrical control mechanism(s) type / con organo(s) de maniobra electrica tipo : CMK
CLIENT / CUSTOMER / CLIENTE
________________
Poste/Substation/Subestacin
__________________
_____________________________
Commande ALSTOM N
ALSTOM order N
_______________
N de pedido ALSTOM
Repre
Item
Ref
Norme
Standard
Norma
Spcification du client
Customers specification _______________
Especificacin del cliente
_______________
_______________
CARACTRISTIQUES/CHARACTERISTICS/CARACTERISITICAS
Tension/Voltage/ Tensin
Frquence/Frequency/ Frecuencia
________ kV
________ Hz
________ A
________kA
Moteur
Motor ________ V(____)
Motor
Chauffage
Heater
________ V(____)
Calefacin
Signalisation
Alarm ________ V(____)
Sealizacin
Circuit de commande
Control circuit
________
Circuito de mando
Dfinitif/ definitive
Temporaire/ Temporary
V(____)
Le matriel a subi les contrles et essais avant mise en service, conformment au fascicule (contrles avant mise en
service).
The material was subjected to the inspections and tests prior to commissioning as required in sections (inspections commissioning).
El material fue sometido a las inspecciones y a los ensayos antes de la puesta en servicio como requerido en las secciones
(inspecciones antes de la puesta en servicio).
Ralis par
Performed by _____________
Realizado por
Pour le client
For the customer _____________
Para el cliente
Raliss par
Performed by _____________
Realizado por
Pour le client
For the customer _____________
Para el cliente
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
Service Qualit
Quality Department
Servicio de calidad
__________
__________
__________
__________
__________
__________
__________
003
28/03/2011
N dInstruction
Indice
Date de rvision
Page
2/17
Pgina
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
3/17
Pgina
IDENTIFICATION
IDENTIFICATION
IDENTIFICACIN
P1 :
P3 :
Ple
Pole
Polo
N de srie
Serial number
Serial numero
Rep .. / ..
P1
_______________
__________ / 1
P2
_______________
__________ / 2
P3
_______________
__________ / 3
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
4/17
Pgina
________________
Croquis de montage
Assembly drawing
Dibujo de instalacin
________________
Vrification de lassemblage
Vrification of assembly
________________
Comprobacin del montaje
Schma de principe
Elementary diagram
Esquema de principio
________________
Ralis par
Performed by
Realizado por
______________________
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
Service Qualit
Quality Department
Servicio de calidad
Page
5/17
Pgina
Calibration date
Observations
Les moteurs et les quipements, dj essays conformment leur propre spcification, ont t
dconnects pendant ces essais.
The motors and equipments tested previously in accordance with their own specification were
disconnected during these tests.
Los motores y equipos sometidos anteriormente a ensayos de acuerdo con sus especificaciones propias
fueron desconnectados durante estos ensayos.
MESURAGE DE LA RSISTANCE DU CIRCUIT PRINCIPAL
MEASUREMENT OF THE RESISTANCE OF THE MAIN CIRCUIT
MEDICIN DE LA RESISTENCIA DEL CIRCUITO PRINCIPAL
Appareil de mesure test equipment
Calibration date
Observations
Ple
P2
Polo
Ple
P3
Polo
FKG
________
________
________
SKG
________
________
________
________
________
________
MKG (1)
________
________
________
MKG (2)
________
________
________
IKG
________
________
________
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Altitude
Altitude
Altitud
Pgina
MPa
Calibration date
Pression baromtrique
Barometric pressure
______ hPa
Presin baromtrica
______ m
Page
6/17
Observations
Temprature
Temperature
Temperatura
______ C
______
______
______
______
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
7/17
Pgina
Pression baromtrique
Barometric pressure
Presin baromtrica
________C
MPa
1er seuil
1 threshold
1e umbral
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
st
Pression mesure
Measured pressure
Presione medicion
Pression ramene
Resultant pressure at
1013 hPa
Presin corespondiante para
et
and
y
20C
________hPa
nd
nd
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
8/17
Pgina
DURES DE FONCTIONNEMENT
OPERATING TIMES
TIEMPO DE OPERACIN
Calibration date
ms
Observations
Ple
P2
Polo
Ple
P3
Polo
_____
_____
_____
sc
_____
_____
_____
_____
_____
_____
sc
_____
_____
_____
_____
_____
_____
sc
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
_____
Avec contacteur
With contactor
Con contactor
Sans contacteur
Without contactor
Sin contactor
voie 1
way 1
via 1
voie 1
way 1
via 1
voie 2
way 2
via 2
voie 2
way 1
via 1
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
Manuvre douverture
Opening operation
Maniobra de apertura
CO
Dure de fermeture-ouverture
Close-open time
Tiempo de cierre-apertura
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Entre ples
Between poles
Entre polos
Page
9/17
Pgina
ms
Fermeture
Closing
Cierre
______
Ouverture voie 1
Opening way 1
Apertura via 1
______
Ouverture voie 2
Opening way 2
Apertura via 2
______
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
Type de contact
Contact type
Tipo de contacto
52 b
______
52a
______
52b
______
52a
______
ms
ms
______
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
10/17
Pgina
DURES DE FONCTIONNEMENT
OPERATING TIMES
TIEMPO DE OPERACIN
SKG
MKG (1)
MKG (2)
IKG
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
______
______
______
______
______
______
______
______
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
11/17
Pgina
SKG
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
MKG (1)
MKG (2)
IKG
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
Manuvre de fermeture
Closing operation
Maniobra de cierre
Manuvre douverture
Opening operation
Maniobra de apertura
Type de contact
Contact type
Tipo de contacto
Dure
Duration
Duracin
52 a
______
52 b
______
52 a
______
52 b
______
52 a
______
52 b
______
52 a
______
52 b
______
52 a
______
52 b
______
52 a
______
52 b
______
52 a
______
52 b
______
52 a
______
52 b
______
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
12/17
Pgina
Ple/Pole/Polo
2
Ple/Pole/Polo
3
critre/criteria/criterio :
Fermeture ct fixe
Closing fixed contact side
Cierre lado del contacto fijo
______ mm
______ mm
______ mm
Fermeture ct mobile
Closing mobile contact side
Cierre lado del contacto mobil
______ mm
______ mm
______ mm
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
VRIFICATIONS DIVERSES
VARIOUS CHECKINGS
COMPROBACINES DIVERSAS
Dispositif danti-pompage
Ouverture de secours
Anti-pumping device
Dispositivo de anti-bombeo
Emergency opening
Apertura de emergencia
Fermeture localemcanique/lectrique
Local closing
Cierre local
Local opening
Apertura local
mechanical/electrical
mecnico/electrico
mechanical/electrical
mecnico/electrico
Fermeture distance
Ouverture distance
Remote closing
Cierre distancia
Remote opening
Apertura distancia
Chauffage thermostat
Thermostated heating
Calefaccin con termostats
Chauffage permanent
Permanent heating
Calefaccin permanente
Tightening of LV terminals
Apriete de las terminales BT
Squence de fonctionnement
Operating sequence
Secuencia de maniobra
st
________
003
28/03/2011
N dInstruction
Indice
Date de rvision
Page
13/17
Pgina
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Relais/Relays/Rel KA11
Relais/Relays/Rel KA15
Ple2/Pole2/ Polo2
Relais/Relays/Rel KA30
Relais/Relays/Rel KA31
Relais/Relays/Rel KA35
Ple3/Pole3/ Polo3
Relais/Relays/Rel KA50
Relais/Relays/Rel KA51
Relais/Relays/Rel KA55
________
003
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N dInstruction
Indice
Date de rvision
Page
14/17
Pgina
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
15/17
Pgina
TP1
VT1
TP2
VT2
TP1
VT1
TP2
VT2
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
TP1
VT1
_______________
_______________
TP2
VT2
_______________
_______________
TP1
VT1
_______________
_______________
TP2
VT2
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
TP1
VT1
_______________
_______________
TP2
VT2
_______________
_______________
TP1
VT1
_______________
_______________
TP2
VT2
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
_______________
N_____________
Identification fournisseur
Supplier number
Numero provedor
Numro de srie
Srial number
Numero serie
P2
N_____________
Identification fournisseur
Supplier number
Numero provedor
Numro de srie
Srial number
Numero serie
P3
N_____________
Identification fournisseur
Supplier number
Numero provedor
Numro de srie
Srial number
Numero serie
NB :
TP1/VT1 :
TP2/VT2 :
monts gauche, vus de lextrieur de la gaine (en se plaant du mme ct que les quipements en question)
put on the left, seen from outside the enclosure (when watching from the same side than mentioned equipments)
instalados a la izquierda, mirando del exterior de la envoltura (poniense del mismo lado de los dichos equipos)
monts droite, vus de lextrieur de la gaine (en se plaant du mme ct que les quipements en question)
put on yhe right, seen from outside the enclosure (when watching from the same side than mentioned equipments)
instalados a la derecha, mirando del exterior de la envoltura (poniense del mismo lado de los dichos equipos)
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
16/17
Pgina
______ Volt
Tension secondaire/tertiaire
Secondary / tertiary voltage
Tensin del segundario/terciario
______ Volt
Ct gnrateur/generator side
Ct transformateur/Transformer side
Lado del transformador
Lado del generador
VT1
VT2
VT1
VT2
Pole1 Pole 2 Pole 3 Pole1 Pole 2 Pole 3 Pole1 Pole 2 Pole 3 Pole1 Pole 2 Pole 3
Calcul ratio transformateur de tension / Transformer ratio calculation/clculo relacin transformador de tensin
secondaire /secondary/
segundario N1
(bornes1a, 1n ou a, n) /
(terminals 1a, 1n or a, n) /
(bornas 1a, 1n o a, n)
secondaire /secondary/
segundario N2
(bornes 2a, 2n) /
(terminals 2a, 2n) /
(bornas 2a, 2n)
tertiaire /tertiary/terciaro
(bornes da, dn)
(terminals da, dn)
(bornas da, dn)
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
_______________ / _______________
RAPPORT DESSAIS AVANT MISE EN SERVICE
COMMISSIONING TEST REPORT
RELACIN DE ENSAYOS ANTES DE LA PUESTA EN SERVICIO
Service Qualit
Quality Department
Servicio de calidad
Page
17/17
Pgina
Ct transformateur/Transformer side
Ct gnrateur/generator side
Lado del transformador
Lado del generador
VT1
VT2
VT1
VT2
Pole1 Pole 2 Pole 3 Pole1 Pole 2 Pole 3 Pole1 Pole 2 Pole 3 Pole1 Pole 2 Pole 3
tertiaire /tertiary/terciaro
(bornes da, dn)
(terminals da, dn)
(bornas da, dn)
Cas des enroulements tertiaires cabls en srie / Case of tertiary windings connected in series /
Caso de los arrollamientos terciaros cableados en serie
Tension entre borne dn
ple 1 et borne dn ple 3
(valeur gale celle
mesure sur chaque
tertiaire)
Voltage between terminal
dn pole 1 and terminal dn
pole 3 (value equal to the
value measured on each
tertiary)
Tensin entre borna dn
polo 1 y borna dn polo 3
(valor identico al medido
en cada terciario)
Tension entre borne dn
ple 1 et borne da ple 3
(valeur gale zro)
Voltage between terminal
dn pole 1 and terminal da
pole 3 (value equal to
zero)
Tensin entre borna dn
polo 1 y borna da polo 3
(valor igual a cero))
003
28/03/2011
N dInstruction
Indice
Date de rvision
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
Critre d'Acceptation
ACCEPTANCE CRITERIA
CRITERIOS DE ACEPTACIN
METTEUR - EMISOR :
QUALITE MONTAGE
QUALITY DEPARTEMENT
SERVICIO CALIDAD
N CRITRE DACCEPTATION
ACCEPTANCE CRITERIA NUMBER
N DE CRITERIO DE ACEPTACIN
CA 400 321/3
INDICE : 006
04/06/2011
OBJET - TITLE :
DISJONCTEUR FKG1X / XP / XV / XW A COMMANDE MECANIQUE FK3.12 - MONTAGE SITE
CIRCUIT BREAKER FKG1X / XP/ XV/ XW WITH SPRING MECHANISM FK3.12 SITE ERECTION
DISYUNTOR MECANISMO FKG1X / XP / XV / XW CON RESORTES FK3.12 MONTAJE EN EL SITO
DESTINATAIRES - EXEMPLARIES :
REOCREUX Alain
ATTENCIA Bernard
THION Ren
GIL Vronique
VENARD Pierre
CHEVALIER helene
FARIS marc
Pas de poste OPM en diffusion
Rdacteur(s) :
Drafter visa
Firma redactor
RENON Patrick
CA 400 321/3
N dInstruction-Instruction
Approbateur(s) :
Approver visa
Firma de aprobacin
JACQUIER Frank
03/10/2006
Date dmission-Ist issue
006
Indice-Revision
Vrificateur(s) :
Supervisor visa
Firma de verificacin
ASTIC Yves
04/06/2011
Date de rvision
1/5
Page-Sheet
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
: FKG1X / XP / XV / XW
COMMANDE
MECHANISM
MECANISMO
: MCANIQUE FK3.12
: SPRING MECHANISM FK3.12
: MECANISMO CON RESORTES FK3.12
TIME DEFINITION
DEFINICION DE TIEMPO
DURE DE FERMETURE :
Intervalle de temps entre l'instant
de mise sous tension du circuit de
fermeture et l'instant o les
contacts se touchent dans tous les
ples.
DURE
DE
FERMETUREOUVERTURE : Intervalle de temps
entre l'instant o les contacts se
touchent dans le premier ple
pendant
une
manoeuvre
de
fermeture, et l'instant o les contacts
d'arc sont spars dans tous les
ples pendant la manoeuvre
d'ouverture qui lui fait suite.
TIEMPO
DE
CIERRE
ABERTURA Intervalo de tiempo
entre el momento en que los
contactos tocan el primer polo durante
una operacin de cierre y el momento
en que los contactos de arco se han
separado en todos los polos durante
la operacin de abertura subsiguiente.
DIFERENCIA DE SIMULTANEIDAD
ENTRE POLOS : Para la misma
maniobra, diferencia de tiempo
mxima entre los instantes del
encuentro de los contactos de los
polos al cierre y diferencia de tiempo
mxima entre los instantes de
separacin de los contactos de los
polos al abertura.
CA 400 321/3
N dInstruction-Instruction
03/10/2006
Date dmission-Ist issue
006
Indice-Revision
04/06/2011
Date de rvision
2/5
Page-Sheet
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
DURES DE FONCTIONNEMENT
MECHANICAL OPERATING TIMES
TIEMPOS DE FUNCIONAMIENTO MECANICA
57
83
102
122
62
85
72
73
76
100
87
100
Minimum Maximum
Mnimo
Mximo
03/10/2006
Date dmission-Ist issue
Maximum
Mximo
100
54
54
CA 400 321/3
N dInstruction-Instruction
Minimum
Mnimo
85
46
46
006
Indice-Revision
33
45
90
69
58
74
04/06/2011
Date de rvision
49
61
114
93
82
92
3/5
Page-Sheet
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
Maximum
Mximo
2.7
1.5
Tension Moteur en V
Motor Voltage in V
Tensin motor en V
Toutes all - todos
Maximum
Mximo
12
Maximum - Mximo
Tension Moteur en V
Motor Voltage in V
Tensin motor en V
9.5
9.5
CA 400 321/3
N dInstruction-Instruction
03/10/2006
Date dmission-Ist issue
006
Indice-Revision
04/06/2011
Date de rvision
4/5
Page-Sheet
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
Maximum
Mximo
Ple complet sans connexion - Complete pole without connection/
Polo completo sin conexin
4.4
8.4
80 KA 3s
100 KA 1s
100 KA 3s
120 KA 1s
160 KA 1s
29
26
32
30
03/10/2006
Date dmission-Ist issue
006
Indice-Revision
04/06/2011
Date de rvision
5/5
Page-Sheet
GRID
ALSTOM Grid SAS
130, rue Lon Blum
69611 Villeurbanne
France
Maintenance
Maintenance plan
Presentation
Introduction
FKG1 circuit--breakers use pure SF6 gas as an arc quenching medium and
require only a reduced amount of maintenance.
Warning
Hazard of asphyxiation
Whenever entering confined spaces there is a danger of death or serious
injury by asphyxiation.
D Make sure the confined spaces are properly ventilated before personnel
enter.
D Make sure a person outside of the confined space supervises the work.
D Obey the look--out/tag--out and permit to work procedures.
D Make sure escape routes are available and not blocked.
In this module
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
5
6
8
9
10
15
17
18
G51--001EN07
1/18
GRID
Maintenance
Maintenance plan
Frequency
Comment
It is advisable to perform at
least 2 CO duty cycles per
year, when apparatus are
scarcely used, in order to
Maintenance
Once or twice a year
check that the circuit--visits
breaker and associated
control circuits are working properly.
This necessitates circuit--breaker shutdown. It is not
necessary, however to disInspections
Every five years
mantle interrupting chambers
and other sub--assemblies.
Perform when one of the fol- However, it is recommended
lowing criteria is reached :
to proceed with inspection of
D operating time 20 years the pole or circuit--breaker
used the most, then to adapt
D electric wear
Overhaul
the maintenance programme
D Service life for the motor--- for the other breakers
driven fans (if applicable) depending on the results
25,000 hours/fan
observed.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
2/18
GRID
Maintenance
Maintenance plan
Frequency
Comment
It is advisable to perform at
least 2 CO duty cycles per
year, when apparatus are
scarcely used, in order to
Maintenance
Once or twice a year
check that the disconnecvisits
tor and associated control
circuits are working properly.
This necessitates disconnecInspections
Every five years
tor shutdown.
Perform when one of the fol- However, it is recommended
lowing criteria is reached :
to proceed with inspection of
D operating time 20 years the pole or disconnector used
the most, then to adapt the
Overhaul
maintenance programme for
the other apparatus depending on the results observed.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
3/18
GRID
Maintenance
Maintenance plan
Frequency
Comment
It is advisable to perform at
least 2 CO duty cycles per
year, when apparatus are
scarcely used, in order to
Maintenance
Once or twice a year
check that the earthing
visits
switch and associated control circuits are working
properly.
This necessitates apparatus
Inspections
Every five years
shutdown.
Perform when one of the fol- However, it is recommended
lowing criteria is reached :
to proceed with inspection of
D operating time 20 years the pole or earthing switch
used the most, then to adapt
Overhaul
the maintenance programme
for the other apparatus
depending on the results
observed.
Intervention following Under the specific conditions of a guaranteed maximum short--circuit, proa guaranteed maxceed as below:
imum short--circuit
Type of
examination
Intervention
02--2011
Frequency
Comment
After a guaranteed
maximum short--circuit
After
overhauling
the
earthing switch, it is
recommended that you
carry out at least 2 C--O
cycles with the aim of
checking its correct functioning.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
4/18
GRID
Maintenance
Maintenance plan
Under normal operating conditions, the maintenance plan of starting disconnector may be defined as follows :
Type of
examination
Frequency
Comment
It is advisable to perform at
least 2 CO duty cycles per
year, when apparatus are
scarcely used, in order to
Maintenance
Once or twice a year
check that the starting disvisits
connector and associated
control circuits are working properly.
This necessitates apparatus
Inspections
Every five years
shutdown.
Perform when one of the fol- However, it is recommended
lowing criteria is reached :
to proceed with inspection of
D operating time 20 years the pole or starting disconnector used the most, then to
Overhaul
adapt the maintenance programme for the other apparatus depending on the results
observed.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
5/18
GRID
Maintenance
Maintenance plan
The table below is a guide of the operations to be carried out at each maintenance stage :
MAINTENANCE VISITS (1 or 2 times a year)
INSPECTION (every 5 years)
OVERHAUL (OPERATING TIME : 20 years)
OVERHAUL (ELECTRICAL WEAR : see Electrical wear limits,
module S51--051)
OVERHAUL (MECHANICAL OPERATIONS :
10 000 cycles)
REVISION for the ventilation (FKG1XP--XV--XW)
(SERVICE LIFE: 25,000 hours/fan)
Operation counter reading.
`J J J J
Overall inspection : appearance (corrosion, paint`J J
work, signs of overheating).
Inspect the insulating envelopes of poles.
J J J J
Check the condition of crank lever assembly (axles,
`J J J J
retaining, clips,...).
Check operation of permanent heating. Check condi`J J J J
tion of air vents.
Check SF6 pressure, (if the circuit breaker is supplied
`J J
J
with a permanent pressure gauge).
It is advisable to perform at least 2 CO duty cycles per
year, when apparatus are scarcely used, in order
`
to check that circuit--breaker and associated control
circuits are working properly.
Check SF6 densimeter thresholds. Then adjust pres` J J J
sure to its rated value.
Measure operating times of poles and auxiliary con` J J J
tacts, at rated voltage and pressure.
Measure resistance of main contacts.
` J J J
J J
J J
J J
J J
J
J
J J J J
J
Legend : (J Compulsory) (`
Recommended)
Continued on next page.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
6/18
GRID
Maintenance
Maintenance plan
The table below is a guide of the operations to be carried out at each maintenance stage :
MAINTENANCE VISITS (1 or 2 times a year)
INSPECTION (every 5 years)
OVERHAUL (OPERATING TIME : 20 years)
OVERHAUL (ELECTRICAL WEAR : see Electrical wear limits,
module S51--051)
OVERHAUL (MECHANICAL OPERATIONS :
10 000 cycles)
REVISION for the ventilation (FKG1XP--XV--XW)
(SERVICE LIFE: 25,000 hours/fan)
Change (or recondition) interrupting chambers.
J
Change tightness seals of enclosure cover.
J
J
` J
`` J
` J
` J
J J J J
J
J
J
`` J
Legend : (J Compulsory) (`
02--2011
Recommended)
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
7/18
GRID
Maintenance
Maintenance plan
Maintenance operations of disconnector, earthing switch, and (or) starting disconnector (where applicable)
(10000 guaranteed mechanical cycles)
Guide
The table below is a guide of the operations to be carried out at each maintenance stage :
MAINTENANCE VISITS (1 or 2 times a year)
INSPECTION (every 5 years)
OVERHAUL (OPERATING TIME : 20 years)
INTERVENTION ON AN EARTHING SWITCH
(following a guaranteed maximum short--circuit)
Check general condition of equipment : visual aspect (corro`J J
sion, paint,...).
Check the condition of crank lever assembly (axles, retaining,
`J J
clips,...).
Check control mechanism (CMK).
`J J
Check tightening of elements (frame,cubicle,...).
J J
Inspect the insulating supports of poles.
J J
Inspect contacts.
` J
Measure pole operating times.
` J
` J
Legend : (J Compulsory) (`
02--2011
Recommended)
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
8/18
GRID
Maintenance
Maintenance plan
DURING MAINTENANCE OPERATIONS ALL POSSIBLE SAFETY PRECAUTIONS SHOULD BE TAKEN TO PROTECT PERSONNEL WORKING
ON THE EQUIPMENT.
Reminder
The inspection and overhaul operations described in this section should always be performed with the apparatus isolated, in other words :
D main circuit de-energized,
D earthed at extremities rendering it both mechanically,
D electrically inoperative.
Caution
Operations
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
9/18
GRID
Maintenance
Maintenance plan
Caution
General condition
of the apparatus
The apparatus should be subjected to visual inspection. If patches of corrosion are found begin reconditioning of the affected parts.
The table below gives the process respecting surface finish and protection :
Support
Inspection
Galvanized
steel
Oxidized parts
Light scratches
Painted
galvanized
steel
or
painted
aluminium
alloy
Deep scratches
or flaking
Action
D Thorough brushing of oxidized
parts.
D Degreasing with solvent.
D Application of a coat of zinc
paint.
D Thorough degreasing with solvent.
D Application of a coat of lacquer
using a brush.
D Scouring of paint surface with
emery paper 400.
D Thorough degreasing with solvent.
D Application of a coat of primer,
then drying for 24 h.
D Application of a coat of polyurethane lacquer using a brush.
Products used :
D RUMCOAT EEVA primer by DERIVERY ref. 333103.
D Polyurethane lacquer 780 by DERIVERY, ref. depending on color of equipment.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
10/18
GRID
Maintenance
Maintenance plan
Read indications given by the counter(s) and note these on the inspection
sheet Maintenance visits.
The number of circuit--breaker operations recorded influences future maintenance operations.
DILO
STAUBLI
Operating device
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
11/18
GRID
Maintenance
Maintenance plan
Check presence and condition of retaining clips and spacer washers on the
axles of the control rod/crank assembly.
During all dismantling of the control rod assembly, replace the retaining clips
removed by new ones of the same type. For correct orientation of clips see
section entitled : ERECTION.
Electrical densimeter
thresholds
Operating times of
poles and auxiliary
contacts
Measure the operating times of poles and auxiliary contacts, following procedure in section entitled : PRE-COMMISSIONING INSPECTIONS.
If the values found are outside those given in the document Acceptation Criteria contact ALSTOM Grid S.A. Customer Service.
Tightening of
mountings
Check and adjust, with a torque wrench, the tightening torques of screws on
sub--assemblies not subjected to gas pressure. The tightening torques are
given in paragraph Tightening torques.
Tightening
LV terminals
With the electric cubicle out of service, check that the connectors and tips of
conductors are tightened correctly and check the torque of connection mountings.
Tool used : 4 mm diameter screw driver , for terminals of the Entrelec type
(for example).
CAUTION : SCREWS ON TERMINALS MUST NOT BE OVER--TIGHTENED.
Relay operation
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
12/18
GRID
Maintenance
Maintenance plan
Check the condition of insulating envelopes, these should be free from impact
marks, splintering, cracks, dust deposits, pollution etc...
If necessary, clean these using a dry rag.
If anomalies are found contact :
ALSTOM Grid SA, Customer Service in order to change the defective parts.
Interrupting
chambers
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
13/18
GRID
Maintenance
Maintenance plan
Capacitors
(if applicable)
Current transformers
(if applicable)
Potential
transformers
(where applicable)
Lightning arrester
(where applicable)
Tightness of
enclosure
(if applicable)
If the enclosure is under pressure, check the tightness of cover seals by applying a soap solution around the entire periphery of the cover.
Also check tightness of all the enclosure viewports.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
14/18
GRID
Maintenance
Maintenance plan
Changing
the connector
Rod assembly
When carrying out the 10,000 cycle servicing the circuit breakers connector
rod assembly should also be changed.
This operation must be carried out by ALSTOM Grid S.A., Customer Services, who should be contacted prior to all interventions of this type during
the planning phase.
In case of anomaly in the state of the bearing of the motor--driven fans, contact:
ALSTOM Grid S.A., Customer Service, in order to envisage changing the
deteriorated parts.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
15/18
GRID
Maintenance
Maintenance plan
Condition of control
rod system
Inspection of the control rod system will be performed at the same time as the
foreseen circuit--breaker interventions.
Mechanical control
mechaism
Tightening of
mountings
Relay operation
Pole insulating
supports
Check the condition of insulating supports ; these should be free from impact
marks, splintering, cracks, dust deposits, pollution etc...
Clean with a dry rag.
If anomalies are found on pole insulating supports, contact ALSTOM Grid
S.A. Customer Service.
Pole contacts
These contacts are inspected with the cover removed, the disconnector de-energized and earthed ; this state is equally valid for the previous inspections.
Measure contact resistance between the disconnectors input and output terminals to appreciate how the condition of these contacts has evolved.
Inspect silver-plating of contact fingers and tube no patches of copper should
be visible. If this is not the case, contact ALSTOM Grid S.A. Customer Service.
Operating times
Measure operating times of poles and auxiliary contacts as explained in section entitled : PRE-COMMISSIONING INSPECTIONS AND TESTS.
If the values found are outside those given in the document Acceptation Criteria, contact ALSTOM Grid S.A. Customer Service.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
16/18
GRID
Maintenance
Maintenance plan
Caution
THE INTERRUPTION OF ELECTRIC POWER SUPPLIES MUST BE IMMEDIATE. IF THE APPARATUS OPERATES IN THE OPPOSITE DIRECTION TO THE ORDER GIVEN : RISK OF SERIOUS DAMAGE TO EQUIPMENT AND DANGER FOR PERSONNEL WORKING ON IT.
-- Check that the operating direction corresponds with the order given.
-- If the disconnector operates in the opposite direction to the order given, exchange two of the motor supply wires at arrival in the control cubicle.
D Operating
Check that the disconnector is operating correctly by performing a series of
5 opening--closing sequences by means of the local electric operating mechanism.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
17/18
GRID
Maintenance
Maintenance plan
02--2011
Do not evacuate the SF6 gas in the atmosphere.It contributes to the greenhouse effect.
Please contact ALSTOM Grid S.A. Customer Service; our services department who will make an offer proposal for equipment recycling.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--001EN07
18/18
GRID
Maintenance
Electrical wear can be determined by means of the curve below. This curve corresponds with the formula :
0<I<10 kA
I1.2 <12000 kA1.2 (*)
(*) Normal guarantee. In certain special operation conditions, other values may be
guaranteed.
Diagram
Number of interruptions
10 000
1 000
100
10
1
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
kA
Current tables
02--2011
Number of interruptions
2
2
3
4
6
10
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--051EN03
1/2
GRID
160
Maintenance
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--051EN03
2/2
GRID
Installation
Presentation
Introduction
Warning
Hazard of asphyxiation
Whenever entering confined spaces there is a danger of death or serious
injury by asphyxiation.
D Make sure the confined spaces are properly ventilated before personnel
enter.
D Make sure a person outside of the confined space supervises the work.
D Obey the look--out/tag--out and permit to work procedures.
D Make sure escape routes are available and not blocked.
Inspection steps
02--2011
Topic
Isolating the densimeter
Densimeter inspection
Placing the densimeter in communication with the SF6
volume
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
G51--101EN03
1/4
GRID
Installation
To isolate the densimeter only unscrew the nuts (1) on the 3 poles, which
close the valves DILO and densimeter isolation (2).
POLE 1
POLE 2
GAS
GAS
POLE 3
NOT
UNSCREW
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--101EN03
2/4
GRID
Installation
Densimeter inspection
Pressure gauge
connection (tool)
The table below gives the steps of the pressure gauge connection (tool) :
Step
1
2
3
4
Action
Remove the plug (10).
Install the filling tool (14).
Undo the valve--cap (15).
Connect up the 0--1 MPa pressure inspection gauge (11) by means
of its tube (12).
11
12
14
15
10
Testing
02--2011
Action
Comment/Diagram
Connect a test lamp to the Alarm Connection to the terminal
pressure for the insulation pae block of the operating mechadensimeter threshold.
nism in accordance with the
electrical diagram.
Calculate the effective pressure at Value pae see technical charwhich the Alarm pressure for the acteristics.
insulation pae contact switches
over -- corrected in keeping with
temperature and local atmospheric pressure.
D Create a leak by pressing on the
11
pressure inspection gauge valve
(13), making sure that the contact
switches over at the previously
13
calculated value.
D Proceed in the same way to If one of the thresholds does
check the contact of Minimal not comply with the specified
pressure for the insulation pme. value, replace the densimeter.
When the test is finished, disconnect the tube of the pressure inspection gauge. Put the valve--cap 10
(15) back and remove the filling
14
tool (14).
Reinstall the plug (10), applying a
tightening torque of 4 daN.m, leak
tightness is only guaranteed if
this condition is respected.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
15
G51--101EN03
3/4
GRID
Installation
To put in communication the densimeter tighten torque the nuts only (1) on
3 poles, which allow to open the valves DILO and put into communication
of the densimeter (2).
POLE 1
POLE 2
GAS
GAS
POLE 3
11 daNm
NOT
UNSCREW
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--101EN03
4/4
GRID
Maintenance
Presentation
Introduction
State of densimeter
The densimeter has been checking and its volume is isolated from the pole
SF6 gas volume.
In this module
02--2011
Topic
Removing the densimeter
Installing the new densimeter
Placing the densimeter in communication with the SF6
volume
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
G51--161EN02
1/4
GRID
Maintenance
Important
information
The densimeter has been checking and its volume is isolated from the
pole SF6 gas volume. (see module ...51--101)
Action
D Disconnect the cable (22) of
the densimeter (2).
Diagram
GAS
Step
1
2
22
15
23
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--161EN02
2/4
GRID
Maintenance
Action
Assembly principle and densimeter direction :
D Prepare the new densimeter
(1) with new seal (23).
D Thighten the screw (3) on
the block (2) with a gap of 2
mm,
D Maintain the screw (3) in
position (gap 2 mm) and
screw the densimeter (1) and
unscrew it in order to install it
on requested position.
D Tighten the screw (3) tightening torque 8 daNm in order
to fix the densimeter.
Diagram
2mm
23
2
22
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--161EN02
3/4
GRID
Maintenance
To put in communication the densimeter tighten torque the nuts only (1) on
3 poles, which allow to open the valves DILO and put into communication
of the densimeter (2).
POLE 1
POLE 2
GAS
GAS
POLE 3
11 daNm
NOT
UNSCREW
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--161EN02
4/4
GRID
Maintenance
Presentation
Introduction
During the erection of the circuit--breaker, some particular mounting or checking operations will be realized.
Parts concerned
11--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--202EN06
1/6
GRID
Maintenance
11--2011
Diagram
Designation
--01861262
--01831320
--02212334
RAG
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--202EN06
2/6
GRID
Maintenance
Step
1
2
3
Action
Remove the damaged
seals.
Comment
45o
5
3.2 daNm
x28
SKG1
/ IKG1
Vaseline
x38
HM10--35
FKG1N
FKG1F
1X
x48 x40
11--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--202EN06
3/6
GRID
Maintenance
Action
Fit the seals by folding over
the extremities into the slots
in the cover
Comment
seal
1.6 daNm
HM8--30
1F
Vaseline
11--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
/ 1X
x6 x6
x8 x10
x18 x16
G51--202EN06
4/6
GRID
Maintenance
2
3
Action
Remove the damaged
seals.
Comment
45o
5
11--2011
3.2 daNm
HM10--35
Vaseline
1XP / 1XV / 1XW
.A = x 44 / x36 / x32
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--202EN06
5/6
GRID
Maintenance
Action
Fit the seals by folding over
the extremities into the slots
in the cover
Comment
seal
1.6 daNm
Vaseline
HM8--30
1XP / 1XV / 1XW
.B1 = x6 / x6 / x6
.B2 = x8 / x8 / x8
.B3 = x4 / x4 / x4
.B1
.B2
.A
.A
.B1
11--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
.B3
G51--202EN06
6/6
GRID
Maintenance
Presentation
Introduction
Illustration
(800nf)
(400nf)
(50--100--200nf)
In this module
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
5
9
G51--500EN01
1/10
GRID
Maintenance
Isolating of apparatus
Caution
DURING MAINTENANCE OPERATIONS ALL POSSIBLE SAFETY PRECAUTIONS SHOULD BE TAKEN TO PROTECT PERSONNEL WORKING
ON THE EQUIPMENT.
Reminder
The inspection and overhaul operations described in this section should always be performed with the apparatus isolated, in other words :
D main circuit de-energized,
circuit--breaker open
disconnector open
D starting disconnector open
D grounding of each extremity
E.S in closed position (1 or 2).
D mechanically and electrically out of service.
Caution
02--2011
G51--500EN01
2/10
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
GRID
Maintenance
Capacitors
disconnecting
.A1
.A1
CHC M10--35
x1
Surge arestors
disconnecting
.B1
.B1
CHC M8--20
x1
Continued on next page.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--500EN01
3/10
GRID
Maintenance
To mark the position and remove the equipped supports (bolts C1) :
(Applicable according to the user configuration)
.C
.C1
CHC M10--35
x4
.C1
.C1
.C1
.C1
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--500EN01
4/10
GRID
Maintenance
Mark the location and remove the capacitors if necessary (bolts C2--C3).
Mark the location and remove the surge arrestors if necessary (bolts D1).
.C
.C2
.C2
.C3
.C2
.C3
HM10--30
HM12--35
x4
x4
.D
.D1
.D1
x4
HM10--25
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--500EN01
5/10
GRID
Maintenance
.E
.E1
H1
H M10--16
x1
.E2
M6--12
x5
Secondary
terminals
H2
Primary
terminal
HM8--12
x1
x1
H M10--16
.E1
.E2
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--500EN01
6/10
GRID
Maintenance
.G
.F1
1
2
.G1
.G1
H M8--20
.F1
x4
1
CHC M4--10
x4
.F1
.F
.G
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--500EN01
7/10
GRID
Maintenance
.H3
.H
H M16--35
x4
.H3
.H2
.H1
.H2
SCREWS
SUPPLY FOLLOWING CUSTOMER
COMMAND(ORDER)
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--500EN01
8/10
GRID
Maintenance
Equipments removal
Procedure
Reinstall the TC, VTs, capacitors and surge arrestors on the supports
respecting the location marks during the disassembly, using the bolts (A--B--C--E--F) to refer disassemble procedure and proceed as follows :
D Reinstall the supports equipped on the top of GCB enclosure.
D Prepare the electrical contact surfaces (see module Connection with electrical surfaces preparation).
D Reinstall the grounding braid of the VT to the enclosure
D Reconnect the terminals and check the elementary diagram
(VS......EDD01D).
D Tightening torque application (see module Tightening torques).
ATTENTION : Respect the specific tightening torque on the VTs as hereafter .J :
-- Primary (braide) HM10--20 = 1.5 daNm
-- Primary (braide grounding to the GCB enclosure)
HM8--12 = 0.8 daNm
-- Secondary M6--12 = 0.3 daNm.
NOTE : The lenght of the braides shall be respected as initial location
.J
HM10--20
H1
1.5daNm
0.3daNm
M6--12
x5
Secondary
terminals
H2
HM8--12
x1
0.8 daNm
Primary
terminal
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--500EN01
9/10
GRID
Maintenance
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G51--500EN01
10/10
GRID
Maintenance
Troubleshooting
Troubleshooting
Failures table
The table here below gives the exemples of presumed failures including the
remedical measures :
EXAMPLE OF TROUBLE 1 : Operating mechanism does not perform
opening or closing operation
Cause of the presumed failure
Remedical measures
M.c.b. tripped ?
Supply voltage lacking ?
Motor defective ?
Relay defective ?
...
Remedical measures
D
D
D
D
D
EXAMPLE OF TROUBLE 3 : Incorrect contact in the operating mechanism due to the corrosion
Cause of the presumed failure
D
D
D
D
D ...
Remedical measures
D Switch the m.c.b. on
D Secure the heating voltage
D Replace the heating plate
D Check the housing seals, if necessary replace them.
D ...
Continued on next page.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G52--001EN03
1/2
GRID
Maintenance
Troubleshooting
Troubleshooting, continued
Failures table
The table here below gives the presumed failures including the remedical
measures.
EXAMPLE OF TROUBLE 4 : SF6 gas loss
Cause of the presumed failure
Remedical measures
Warning
In case of not solved failures, contact : ALSTOM Grid S.A. Customer Service.
02--2011
G52--001EN03
2/2
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
GRID
Tooling
Presentation
Introduction
In this module
Page
2
4
Special tools
Accessories
03--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G60--001EN14
1/8
GRID
Tooling
Special tools
Table of special
tools
DESIGNATION
USE
D001875..
EMPTY
TRANSPORT CASE
FILLING TOOL
N55000401
--02842117
N55161602
--02557208
N55161601
PRESSURE
REDUCER
03--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G60--001EN14
2/8
GRID
Tooling
D00001901
LEAK DETECTOR
--02861501
TEST LAMP
ONLY
CRANK
(FK3--12)
HB0006053010
Spring reloading.
CRANK
+ TIP
(CMK)
Sheath 1N/F
lg=1100
V0007825002
LIFTING
GIRDER
FKG1N/1F
1X/XP/1XV/XW
Sheath
1X/XV/XW
lg=1400
V0007825003
03--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G60--001EN14
3/8
GRID
Tooling
LIFTING
GIRDER
FKG1N/F/X/XP/XV/XW
Handling
assembled
circuit--breaker.
Distance
between
phases
700 at 1100
HB0009931003
03--2012
LIFTING
GIRDER
FKG1N/F
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Handling
assembled
single circuit--breaker
with
enclosure.
G60--001EN14
4/8
GRID
Tooling
Distance
between
phases
700 at 1100
HB0009806001
LIFTING
GIRDER
FKG1N/F
Handling
assembled
single circuit--breaker without
enclosure.
LIFTING
GIRDER
FKG1N/F
Handling
assembled
single circuit--breaker without
enclosure (separate elements)
Lifting of controls
Distance
between
phases
700 at 1100
HB0009806004
Lifting of
poles
HB0009931010
03--2012
Handling
LIFTING
assembled
GIRDER
single disconSKG1/IKG1
nector.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G60--001EN14
5/8
GRID
Tooling
Accessories
Table of accessories
DESIGNATION
USE
42 kg
SF6 BOTTLE
SF6 BOTTLE
--01818336
LOCTITE 262
(50 ml)
Screw locking.
--01818327
LOCTITE 225
(250 ml)
Screw sealing.
--01835208
or
--01835205
MOBILPLEX47
GREASE
or
MOBILUX EP3
GREASE
--01835106
VASELINE 204--9
--01861471
20 kg
03--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G60--001EN14
6/8
GRID
Tooling
Accessories, continued
Table of accessories,
continued
03--2012
DESIGNATION
USE
--01835118
CONTACTAL
GREASE
--01831320
ABRASIVE PAPER
A 400
--02212337
SCOTCH BRITE
A -- VF
--02212334
RAG
--02211842
ROUND BRUSH
No.4
--02211831
BRUSH No.16
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G60--001EN14
7/8
GRID
Tooling
03--2012
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G60--001EN14
8/8
GRID
Tooling
Presentation
Introduction
Special tools necessary are used for the pre--commissioning of the generator.
Table of special
tools
HM12-- 75
HM12-- 70
M12
M12
02--2011
Designation
Number
Terminal
Short--circuit bar
Terminal support
(FKG1X--XP--XV--XW)
Screw
24
Screw
32
Washer
88
Nut
32
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G61--001EN06
1/6
GRID
Tooling
Removing covers
02--2011
Refer to the procedure Removing (Re--install) the covers of the circuit breaker, see summary for reference.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G61--001EN06
2/6
GRID
Tooling
Prepare the contact surfaces, (grey tint areas of the elements above).
Refer to the procedure Connection with preparation of contact surfaces, see
summary for reference (...31-50.),
and to the procedure Tightening torques, see summary for reference
(...31-001).
...31-50.
FKG--SKG N/F
...31-001
FKG X/XP/XV/XW
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G61--001EN06
3/6
GRID
Tooling
.A
x3
HM12--75
.A
5 daNm
x24
50% vaseline
+ 50% contactal
x3
SKG1
...31-50.
FKG1
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G61--001EN06
4/6
GRID
Tooling
.A
x3
.A
HM12--75
5 daNm
x24
x3
50% vaseline
+ 50% contactal
...31-50.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G61--001EN06
5/6
GRID
Tooling
Install the two short--circuit bars between each pole using screws and tighten
to the recommended torque.
Refer to the procedure Connection with preparation of contact surfaces, see
summary for reference.
.A
x2
.A
x2
5 daNm
HM12--70
x32
50% vaseline
+ 50% contactal
...31-50.
02--2011
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G61--001EN06
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02--2011
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relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
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Page
2
3
4--5
G80--000EN02
1/6
GRID
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--000EN02
2/6
GRID
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--000EN02
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2 -- Materials to be
recycled
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--000EN02
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4 -- Special wastes
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--000EN02
5/6
GRID
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--000EN02
6/6
GRID
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--001EN02
1/6
GRID
Clean SULPHUR
HEXALUORIDE
SF
6
S 7/9 Keep container tightly closed in a well-ventilated place.
S 20/21 When using, do not eat, drink or
smoke.
S 45 In the event of an accident, contact a
doctor immediately (if possible show the doctor
this label).
S61 -- Avoid release to the environment. Refer
to special Instructions / Safety Data Sheet.
S 63 If inhaled, move the victim out of the
contaminated area and keep them still.
S51 -- Use only in well ventilated areas.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
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G80--001EN02
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D Under the influence of electrical arcing, SF6 gas can be broken down into
sub--products, which are more or less toxic and/or corrosive.
D Depending on their nature, these products can be irritant for the mucous
membranes, the respiratory tracts and the skin.
The SF6 decomposition products are brought to light, even when present in
very low levels, by a strong pungent and sulphur odour.
Every recipient containing used SF6 gas should be labelled:
Used SF6 gas will be stored in a pressurised, leak--tight container, which must
be resistant to decomposition products (valves, connectors and piping included) and will be regularly inspected in accordance with the standards in force.
The maximum quantity of polluted gas stored on site will be defined in accordance with the rules in force.
LiquidGAS,
C - CORROSIVE
toxic,
corrosive,
n.s.a.
T+ - VERY TOXIC
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--001EN02
3/6
GRID
Individual
protection
SF6 Technical
grade.
Conforming
SF6 including
low
Pure SF6 and levels
of
used
gas toxic
prowithout
toxic ducts .
products.
Non--conforming
SF6
including toxic products.
SF6 (post--arcing).
Studies of the compartment containing polluted
SF6.
Wearing of
Gloves
Wearing of Eye
Protection
Wearing of a
Simple Face
Mask
Wearing of a
Cartridge Filter
Face Mask
Wearing of a
Combination
N.B. : For the elimination, the individual protection is managed in HIW
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--001EN02
4/6
GRID
USED SF6
SULPHUR
HEXAFLUORIDE
LiquidGAS,
toxic,
corrosive,
n.s.a.
C - CORROSIVE
T+ - VERY TOXIC
D Loading and unloading operations are carried out by trained and qualified
personnel in accordance with the instructions in force.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--001EN02
5/6
GRID
Applicable documentation
International Standards
Technical guides
European Regulations
European Regulations (EC) No842/2006 of 17th of May 2006 concerning certain greenhouse effect fluorinated gases.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G80--001EN02
6/6
GRID
Fundamental
rules
Instructions for performance of work on SF6 gas switchgear are given in the
appropriate instruction manuals.
Switchgear may only be opened after the preparations for scavenging have
been completed.
In this module
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
Page
2
3
4
G81--001EN03
1/4
GRID
The table below gives the principle of evacuation of SF6 gas apparatus and
precautions to take :
Step
1
2
3
4
02--2011
Action
De--energize apparatus, switch--off where applicable and earth.
Connect the servicing unit to the gas filling nipple by means of a
hose and using an adsorber filter.
Remove the SF6 gas using the vacuum pump. Depending on the
gas volume ; it can be stored for re--use as per indications of IEC
standard.
Fill gas compartment if possible with nitrogen or dry compressed air
at rated pressure and subsequently, discharge outdoors (if possible
through an adsorber filter).
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
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G81--001EN03
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At the time of the opening--up SF6 gas switchgear, take the precautions
below :
DS Open--up SF6 switchgear only after the gas has been evacuated and the
pressure inside the apparatus has been reduced to that of atmospheric
pressure.
DS Put the ventilation system in operation or ensure that fresh air circulates
in some other manner when switchgear which contains decomposition
products is opened (e.g. circuit--breaker).
DS Wear suitable fresh air breathing apparatus if there is even the slightest
possibility that personnel working on the equipment could be put in danger
through inhalation of hazardous amounts of gas vapor from powdery
decomposition products.
DS Wear special overalls when working on opened--up SF6 switchgear which
contains powdery decomposition products. After completing work remove
overalls.
DS Avoid stirring--up dust and powder from SF6 switchgear. Difficult to remove
dust can be removed with dry non--fibrous rags. A vacuum cleaner should be
used to remove loose dust. The vacuum cleaner filter should be able to retains
particles of a least 1 m in size.
DS Items (such as rags, vacuum cleaner, throw--away--overalls, gloves, etc.)
which come in contact with the decomposition products must be collected and
neutralized so that the dust cannot be transferred. Before getting rid of these
items neutralize in a 3 percent soda solution for 24 hours. verify the degree
of neutralization after 24 hours. When soda is added, no bubbles should be
result. If there are bubbles repeat the neutralization.
DS Under all circumstances ensure that the decomposition products neither
come in contact with skin, eyes, clothes, nor that they are swallowed or
inhaled. Pay special attention to cleanliness of body, clothes and
work--bench. Dust or powder that comes in contact with skin must be washed
away with plenty of water.
It is advisable to wash face, neck, arms and hands with soap and plenty of
water before work--breaks and after stoppage of work.
DS Avoid eating, drinking, smoking or storing eatables in rooms or outdoors
near to opened SF6 switchgear which may contain arc--decomposed powder.
02--2011
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
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G81--001EN03
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Important
instructions
The table below recapitulates the important instructions to follow at the time
of handling of used SF6 gas and decomposition products :
No.
1
6
7
02--2011
Instruction
As soon as an unpleasant, piercing odor from decomposition products
becomes perceptible leave the substation room without delay. enter
the room only after thorough ventilation or when wearing suitable
oxygen breathing masks (with filtering or fresh air device).
After disturbances, enter the substation room only after having
thoroughly aired the room or when wearing independent of
ambient--air operating oxygen breathing masks, or alternatively, after
verifying by measurement that the ambient air contains at least 17%
volume of oxygen, especially if, one has to reckon with the
concentration of SF6 in hazardous amounts.
Enter rooms located below, and connected with the substation--rooms
after thorough ventilation only, or when wearing oxygen breathing
masks which operate independent of the ambient--air, or alternatively,
after having verified by measurement that the ambient air contains at
least 17% volume of oxygen.
Ensure that the room ventilation operates satisfactorily, whilst
maintenance work is being performed on SF6 switchgear (discharging
and filling of gas, opening and cleaning of equipment).
When working on opened SF6 switchgear protect skin against contact
with gas and avoid swallowing or inhaling of gas. Ensure body, clothing
and work--bench cleanliness. Wear special work--overalls and after
completion of work discard latter.
Wash skin which comes in contact with powder deposits with plenty of
water. Before work--breaks and after work wash face, neck, arms and
hands thoroughly with soap and plenty of water.
Do not stir--up powder deposits resulting from arc--switching. Remove
sticky powder with dry rags. Use suitable vacuum cleaner with
paper--filter to remove loose powder. Discard used items and
filter--bags in such a manner that powder deposit does not spread.
Before discarding neutralize used items.
Avoid eating, drinking and storing eatables in rooms with opened SF6
switchgear which contains powder deposits.
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be
relied on that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is
provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is
strictly prohibited.
G81--001EN03
4/4
GRID
ALSTOM 2010. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on
that it is complete or correct or will apply to any particular project. This will depend on the technical and commercial circumstances. It is provided without
liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
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