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Neftegasdiagnostica group

Non-destructive testing, technical diagnostics and


industrial safety expert review

Main activities:
- Non-destructive testing, technical diagnostics, oil and
gas equipment industrial
- safety expert review
- Inline inspection
- Corrosion inspection, electrical
- Oil and gas pipelines diver inspection
- Geodetic surveys and cartography
- Pipeline repair using composite reinforcing sleeves
- Development and installation of pipeline and
equipment technical condition
- monitoring systems
- Research and development Standards, regulations
and specifications development.

Supervised
facilities:
UNDERGROUND PIPELINES

TECHNOLOGICAL PIPELINES

OFFSHORE PIPELINES

TANKS and
PRESSURE VESSELS

SERVICES FOR TANKS, PRESSURE VESSELS,


TECHNOLOGICAL PIPELINES
-Acoustic emission control including detection of leaks in
tanks bottoms
-Ultrasonic thickness measurement, ultrasonic defect
detection, testing by penetrates etc.
-Determination of geometric characteristics and structure
elements, horizontal and vertical deviations
-Full set of calculations including the calculation of
corrosion speed, strength, resistance, residual life
-Expertise of industrial safety

UNDERGROUND and TECHNOLOGICAL


PIPELINES
Inspection of insulating coat condition:
Search and pipeline routing in the field with
establishing executive trimming;
Locating potentially dangerous sectors and
insulation damage points and the points of
pipeline metal lifting by electric current;
Inspection of pipeline cathodic protection;
Calculation of residual life of the coat.

Neftegasdiagnostica group
Problems encountered when preparing and
conducting in-line inspection Pipeline interior
hollow cleaning from all kind of debris

Modernized
cleaning pig

In-line diagnostics:

Pipeline interior hollow cleaning from all kind of debris;


Providing of pipe reamer book at the stage of cleaning;
In-tube examination using magnetic memory method (detecting of metal
tension concentration areas);
Determination of pipeline interior profile and geometric defects;
Examination of the pipeline by Rosen intellectual gears 4 56 inches.
Weld joints and base metal defect locating (cracks, including corrosion, metal
loss, pitting, in-cuts etc.) by magnetic method using MFL equipment of third
generation with high resolution (CDP).
AFD examination for detecting longitudinal defects with high resolution using
recent inspection pistons.
GYRO-examination for defining pipeline coordinates (XYZ)

In-line inspection
-official partner and representative of the
company ROSEN EUROPE BV.

Autooscillations of the Inspection pig

Composite reinforcing sleeve Smart Lock


for main and field pipelines

Pipeline repairs using composite


reinforcing sleeves following ILI results

configurations of sleeves are manufactured:


Smart Lock for external and internal defects repair with up to
100% metal loss;
Smart Lock for emergency repair of penetration defects.

Sleeve operating principle is compensation of pipeline internal pressure by creating external


contact pressure which allows removing load from pipe wall defective area.
May be installed without pipeline depressurizing with guaranteed quality unlike sleeves
installed
with no preload build, such as spiral sleeves.
Sleeve consists of two half covers connected by a hinged joint on one side and by four bolted
connections on the other.

To fix the sleeve off-the-shelf stainless steel bolts are used.

Smart Lock SLEEVE DESIGN AND


TECHNICAL PARAMETERS

Smart Lock external cover consists of two composite half-sleeves with a hinged joint.
Half-sleeves are fixed and coupled using bolt connection.
Bolt torque is calculated for each pipeline diameter and internal pressure and is
specified in the Product Passport.

SLEEVE DESIGN

To avoid negative mechanical


impact on welds Smart Lock
includes a split insert which is
slightly
thicker
than
weld
reinforcement
allowable
by
regulations and standards.
Addition of insert to the sleeve
configuration allows to install
Smart Lock on seam and spiral
seam pipes and to use sleeves to
repair defects in the vertical weld
area and weld defects without
leveling them to pipe surface. With
the help of special tooling Smart
Lock may be used to repair
misalignment weld defect type.
Smart Lock is significantly lighter
then similar metal structures.
530 mm diameter Smart Lock with
bolts and insert weighs no more
than 30kg.

Strength properties of Smart Lock plastic


products material
Item
No.

Parameter description

Parameter value

Tensile strength, MPa, at least

800

Bending stress at failure, MPa, at least

200

Peripheral zone E modulus, MPa, at least

3.0 x 104

Density, kg/m3

1600 1800

Water absorption within 24 hours, %, no more than

0.2

Smart Lock is manufactured in U2 climatic modification, location category 2


as per GOST 15150 (ambient
temperature lower limit is minus 60).
When Smart Lock is heated up to plus 110 no harmful volatile substances
are evolved.
Smart Lock fire and hygienic safety GOST 12.1.044.
Smart Lock provides for operation of the repaired pipeline segment with no
maintenance and repair required
for at least 50 years.

-Smart Lock sleeves is


certified as per ISO 9001
and GOST R system.
-The sleeve passed industrial
safety expert review.
-Repair method using these
reinforcing sleeves is
included in permanent
repair methods.
-Sleeve service life is 50
years.

Smart Lock is operable at temperatures from -60 to +200


It is possible to manufacture sleeves operable at temperatures up to +400
Smart Lock provides for operation of repaired pipeline segment without maintenance
and repair for at least 50 years.

Smart Lock installation

Coating removal and pipe surface preparation

Adhesive compound application and insert installation

Sleeve pressure body


installation and bolt
connections installation with
calibrated torque

Joint sealing and markers installation


(smart passive or magnetic marker)

After repair is completed


process
pockets and
holes shall be filled with a
sealing compound and
the sleeve becomes a
solid
fiberglass
reinforced by embedded
stainless steel.

Smart Lock is successfully used to repair underground offshore


pipelines.
Applied adhesive polymerizes at up to 100% humidity level and pipe wall temperature
down to minus 7 degrees.
Sleeve material is not corrosive, metal parts are made of stainless steel, after repair
process pockets and holes are filled with a special compound and the sleeve
becomes a solid fiberglass reinforced by embedded stainless steel.

PARTNERS
Rosen

Sibur

Russian Engineering
Academy

Transneft

Lukoil

Sevmash

Gasprom

TNK-BP

Rosneft

Sibneft

Saudi Aramco

Mosoblgas

Yukos
Mosenergo

Gubkin Oil&Gas
Institute

Kurchatovsky
Institute

Neftegasdiagnostika is a member of the following organizations:

Commerce and Industry Chamber of the Russian Federation


Committee of Industrial Development and High Technologies
Subcommittee of Russian Industrial Products Export Support
Russian Engineering Academy
Scientific and industrial Alliance RISCOM

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