Asian Region Mechanical Design

Masanobu Miyahara /KEK

Atsushi Enomoto /KEK
Masahito Huse /Nikken Sekkei

2012/3/21

ILC Mechanical & Electrical Review

Content
Cooling Water System
HVAC System
Plumbing System
Summary
2012/3/21

ILC Mechanical & Electrical Review

Asian Region Mechanical Design

Scheme Change Image
Previous Scheme
by DRFS

Latest Scheme

2012/3/21

ILC Mechanical & Electrical Review

Asian Region Mechanical Design

New Scheme Kamaboko Tunnel
Cooling Warter
pipe

Chw pipe
Fan Coil Unit

Groundwater Drainage Ditch

2012/3/21

ILC Mechanical & Electrical Review

Cooling Water System

Heat Load

Cooling Water Load

C ooling W ater Load

AH2
AH1
LC W
Source eSource e+
DR
R TM L
ML
BDS
D um ps
IR (D H )
subTotal
C ryogenics
Total

Summary

AH3

AH4

P M C -0

PM B -0

(M W )
AH5

P XB -0

AH6

AH7

AH8

2.88
5.53
11.86
2.93
5.59

2.09

0.33
5.59

5.59

5.59

0.33

5.03
4.60

0
0
0

8.52

5.59

5.59

7.37
21.48

5.59

5.03

7.37
18.55

10.46
7.96
23.45

4.65

5.59

4.65

5.59

5.59

5.59

5.59

5.59

2.93
5.59

4.60

11.86
2.52
14.38

2.09
2.09

39.95
0.20
40.15
1.73
41.88

7.81
7.96
20.42

7.37
18.55

7.37
21.48

8.52

0.00
0.00
0.00

AH5

AH6

AH7

AH8

Total
2.88
5.53
13.95
6.51
54.42
9.20
39.95
0.20
132.64
49.65

182.29

Air + CHw Load

A ir+C hw
Source eSource e+
DR
R TM L
ML
BDS
D um ps
IR (D H )
subTotal
Total

AH2

AH1

AH3

AH4

P M C -0

PM B -0

P XB -0
1.42

0.72
0.74
0.95
1.20

0.13

0.11
1.20

1.20

1.20

0.11

1.08
0.62

0
0

2.15

1.20
3.35

2012/3/21

1.20

1.20
2.40

1.08

1.44
2.52

1.00

1.20

1.00

1.20

1.20

1.20

1.20

1.20

0.95
1.20

0.62

0.74
0.74

0.13
0.13

0.00
0.38
0.38
0.38

2.14
3.14

ILC Mechanical & Electrical Review

2.40

2.15

Total
1.42
0.72
0.87
2.10
11.69
1.23
0.00
0.38

0.00
0.00

18.41

Total 200MW

200.7

3.35

Cooling Water System

3 Types of Cooling Tower
A: Closed-circuit Type (Air-cooled)
B: Closed-circuit Type (Water cooled)
C: Open Type (Water cooled)
- IN RDR, we adopted Air-cooled type Cooling tower
- Makeup water Issue in Mountainous area

2012/3/21

ILC Mechanical & Electrical Review

Cooling Water System

3 Types of Cooling Tower
Makeup water for 200MW cooling
- WE (Evaporation)=288m3/h
- WC (Carry over) =47m3/h
- WB (Blow down) =241m3/h

Total
=WE+WC+WB
=576m3/h

Reservation of Makeup water

Groundwater
=1m3/km/min*30km*60min/h
=1,800m3/h
2012/3/21

ILC Mechanical & Electrical Review

Cooling Water System

Comparison of Cooling Tower Type
A
TYP E

C losed-circuit A ir-cooled Type C losed-circuit C ooling Tow er

C
O pen Type C ooling Tow er

U N IT SIZE

59m 10m

22m 4m

12m 4m

14,160m 2

5,870m 2

3,200m 2

95dB (A )

80dB (A )

75dB (A )

9,330M \

1,810M \

370M \

(6M W U N IT)

SPAC E
(for 200M W )

N O IS E
(6M W U N IT)

U N IT C O ST
(for 200M W )

RDR Scheme
2012/3/21

TDR Scheme
ILC Mechanical & Electrical Review

Cooling Water System

2-Loop & 3-Loop System
2-Loop System
1st Loop

CT

3-Loop System
CT

To separate the
100m=1MPa
water pressure to
the 2nd Loop
H EX

2nd Loop
Galvanized steel
Piping

H EX

RF

RF

RF

RF

H EX

RF

2nd Loop
3rd Loop

D.I. Water Stainless steel

Piping

RF

2 -L O O P S Y S T E M
2012/3/21

RF

RF

D.I. Water Stainless

steel Piping
3 -L O O P S Y S T E M

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RF

Cooling Water System

Comparison of 2-Loop and 3-Loop

Cost

2-Loop System

3-Loop System

3,423M\

2,943M\

(AH-3)
Water leakage

Evaluation
2012/3/21

If there would be some

troubleat the thin pipe
around accelerator, 5km(total
650m3) de ionized cooling
water would be run over.

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Cooling Water System

3-Loop LCW System (AH-3)

From ground
level to
access hall

Stand-by (back-up)

De-ionize filter

L1000m
H
100m

2012/3/21

De-aerator

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Cooling Water System

3-Loop Chw System
In case of AH-3(5km)
Turbo Refrigerator
2+1(standby)

2nd-Loop
3rd-Loop

2012/3/21

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Cooling Water System

Inverter turbo refrigerator

COP at the midterm =up to 20.0

COP (Coefficiency Of Performance) the

rating point =7.0
2012/3/21

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HVAC System
Tunnel Ventilation System in RDR

Its difficult to make Chevron

We need to change the scheme
2012/3/21

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HVAC System
Tunnel Ventilation System
Exhaust Fan

Sloped tunnel
About 1,000m

2012/3/21

Air Handling Unit

D2m

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HVAC System
Tunnel Ventilation System
Exhaust Fan

Outside air
Heated or Cooled by
Air-handling Unit

Air Handling Unit

Exhaust

2012/3/21

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Review

16

HVAC System
Tunnel Ventilation System
Exhaust Fan

Helium Quench !!

Air Handling Unit

Quench
exhaust

2012/3/21

Fire !!

Smoke
exhaust

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Review

17

HVAC System
Tunnel Ventilation Rate
High velocity (>1.0m/s)
cause vibration !

Velocity < 0.5 m/s

Beam Tunnel
Service Tunnel
0.5m/s16m23600
0.5m/s12m23600

=28,800m3/h

=21,600m3/h

28,800m3/h(16m25000m)
=0.36N/h

2012/3/21

ILC Mechanical & Electrical Review

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HVAC System
Typical Tunnel Section Plan
Chw PIPE
LCW PIPE

Fan Coil Unit

6000

4402
1098

400

Maintenance
space

5500

3rd Loop Cooling Water Skid

Mesh grounding
1500
3300

3500

4200

11000
11600

2012/3/21

12000
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& Electrical
Review

19

Plumbing System
Drainage System

Ground water :
Cooling water leakage :
to the DP tank for RI monitoring
2012/3/21

Amount of Springwater
1t/km.Min. 30t/min.
43,000t/day

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Plumbing System
Water Supply and Drainage System

Drainage System
Leaked cooling water is
pumped up to access hall

Ground water is running

through the ditch
2012/3/21

ILC Mechanical & Electrical Review

21

Plumbing System
Water Supply and Drainage System
Source of Makeup water is ground water

Source of potable water is city water

Water Supply System

2012/3/21

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Asian Region Mechanical Design

Summary (1)
Cooling Water System
- Use the open type Cooling Tower System
- Use 3-Loop System (t=11)
- Inverter Turbo Refrigerator is used to make CHW
HVAC System
- Air Ventilation is through the Duct in Access tunnel
- Ventilation in ML tunnel is Duct-less, 0.5m/s Velocity
- Fire Smoke is extracted to the surface through AH,AT.
2012/3/21

ILC Mechanical & Electrical Review

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Asian Region Mechanical Design

Summary (2)
Plumbing System (water supply)
- City water is used for the potable water.
- Groundwater is used for the makeup water of CT.
Drainage System
- Groundwater is flow down to the Access Hall through
the Drainage ditch under the Service Tunnel.
- Leaked Cooling Water to the DP tank for RI Monitoring
We need more detailed study by the time next meeting in Korea
2012/3/21

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