26-6
26-7
Final
Reheater
Steam
Separator
Platen
Superheater
Water
Collection
Tank
Intermediate
Superheater
Primary Superheater
Primary Reheater
Economizer
Catalyst
Spiral
Transition
Headers
Overfire
Air Ports
Furnace
Ammonia
Injection
Grid
SCR
Low NOX
Burners
B&W
Roll Wheel
Pulverizers
Air
Heater
Flue Gas
Outlet
Circulation
Pump
Forced Draft
Fan
Steam Coil
Air Heater
Primary Air
Fan
Fig. 4 750 MW once-through spiral wound universal pressure (SWUP) boiler for pulverized coal firing.
26-8
Front Wall
Rear Wall
Fig. 5 Typical spiral wound tube arrangement for a 420 MW coal-fired boiler.
steam separator passes to the convection pass enclosure wall lower headers. The fluid flows up through
the wall tubes and the baffle wall and is collected into
the downcomer supplying the primary superheater inlet header. The steam rises through the primary superheater, discharges to its outlet header and flows
through connecting piping equipped with a spray
attemperator. The partially superheated steam then
enters the platen secondary superheater and flows
through the various superheater sections to its outlet
headers. The steam flows through connecting pipes
and the second set of spray attemperators to the finishing portion of the secondary superheater and finally to the outlet header and discharge pipes, which
terminate at points outside of the unit penthouse. The
superheated steam is directed to the high pressure
section of the steam turbine. After partial expansion
in the steam turbine (see Chapter 2), the low pressure
steam is returned to the boiler for reheating.
The low pressure steam is reintroduced to the boiler
at the reheater inlet header (RHSH inlet) and flows
through the reheater tube bank to the reheater outlet header (RHSH outlet). Reheated steam is then
routed to the intermediate pressure and then low pressure sections of the steam turbine-generator set.
Steam Separator
Roof Tubes
Economizer
Inlet
Economizer
Lower
Furnace
Headers
pletes the furnace tube pass and the fluid exits to the
upper furnace wall headers.
After discharging to the upper furnace wall headers, the fluid is piped to the front roof header, then
through the roof tubes to the rear roof headers where
mixing again takes place. It is then passed through a
pipe distribution system to the convection pass enclosure wall lower headers. The fluid flows up through
the wall tubes and the superheater screen. Pipes then
convey the fluid to a common header and then to the
primary superheater inlet header.
The fluid is collected and partially mixed before entering the primary superheater, then partially mixed
again as it flows from the primary superheater
through connecting piping to the secondary superheater. The furnace pressure control valves and connections to the boiler startup system (Chapter 19) and
the spray attemperator are contained in this connecting piping. The steam flows through connecting piping to the secondary superheater and finally to the
outlet header and discharge pipes, which terminate
at points outside of the unit penthouse. The superheated steam is directed to the high pressure section
of the steam turbine. After partial expansion in the
steam turbine (see Chapter 2), the low pressure steam
is returned to the boiler for reheating.
Steam
Separator
Final
Superheater
Platen
Superheater
Intermediate
Superheater
Primary
Superheater
Primary
Superheater
Inlet
Fig. 8 1300 MW Universal Pressure (UPC) boiler for pulverized coal firing.
in the current UP boilers do not provide this characteristic. Instead, a ribbed tube design (Fig. 10) capable
of preserving the desirable departure from nucleate
boiling (DNB) characteristics (Chapter 5) at low mass
fluxes in the high heat flux zones is necessary. The
low mass flux is required to achieve the low dynamic
pressure loss necessary to achieve the self-compensating, natural circulation characteristic. A secondary benefit is a reduction in pressure loss through the boiler so
that the feed pump power is reduced and cycle efficiency
is slightly increased. Research continues in ribbed tube
development and the application of the advanced ribbed
tube designs to the boiler. (See Chapter 19.)
Higher temperature and pressure The supercritical
steam cycle provides an improvement in heat rate (efficiency) as compared to the subcritical steam cycle.
Steam 41 / Fossil Fuel Boilers for Electric Power