KEY INFORMATION
QUESTIONS
ANSWERS
File Reference
File Details
QIS/Excel//WPS007
Test Conducted On
Date of Test
16 - MARCH - 99
Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
STEVE LANGLEY
QA / QC
18-03-99
KEITH HARMER
ENGINEERING
18-03-99
SATHIS KULKARNI
BUREAU VERITAS
18-03-99
Welder Details
Welder ID
Employee No.
Name
Location of Test
MW 00256
00256
SANTHOSH NAIR
MADINA WORKSHOP, SALWA, QATAR.
WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified
007
000
007
GTAW / SMAW
-Ve &+Ve
3G
ALL
Welding Details
Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic
UPHILL
3 x Core Dia
MULTIPASS
MANUAL
Technique
Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other
STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE
Joint Details
Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing
Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other
ASTM A240
316L
314827
8
8
NOT APPLICABLE
PLATE
Welding Consumables
Electrode Brand
Size of Filler Metal
SFA / AWS No
HOBART
2.4, 3.25 mm
5.9& 5.4
Classification
Type of Flux
Other
ER316L &E316L-16
NOT APPLICABLE
NONE
Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture
ARGON
10LTR/MIN
99.99%
10mm
ARGON
IOLTR/MIN
99.99%
Preheat Details
Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
Interpass Temperature
Interpass Temperature
PWHT Details
Temperature
Time
Equipment Type
Other
Line 5
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
4.75 - 32.00 mm
ALL
F6 & F5
A8
GRINDING & BRUSHING
NOT APPLICABLE
2% THORIATED
NOT APPLICABLE
NOT APPLICABLE
PASS
WELDING
NUMBER ELECTRODE
Pass No. 1 GTAW - ER316L
Pass No. 2 GTAW - ER316L
Pass No. 3 SMAW - E316L-16
Pass No. 4 SMAW - E316L-16
Pass No. 5 SMAW - E316L-16
Pass No. 6 SMAW - E316L-16
Pass No. 7 SMAW - E316L-16
Pass No.8 SMAW - E316L-16
Pass No.9 SMAW - E316L-16
TENSILE TEST
Mark No.
765
766
ELECTRODE
DIA (mm)
2.4 mm
2.4 mm
2.4 mm
3.25 mm
3.25 mm
3.25 mm
2.4mm
2.4mm
2.4mm
Type
Cross-weld
Cross-weld
Dimensions
mm
16.1 x 19.2
16.3 x 18.7
Area mm2
309.1
'304.8
UTL kN
179.2
174.8
Type
Side Bend
Side Bend
Side Bend
Side Bend
Bend Angle
180
180
180
180
Former Dia
mm
4t
4t
4t
4t
Result
Acceptable
Acceptable
Acceptable
Acceptable
Location
Dimensions
mm
10 x 10
10 x 10
Temperature
C
-29
-29
WPS
AMPS
95-120
95-120
65-79
81-99
68-93
72-95
55-70
55-70
50-70
ACTUAL
VOLTS
10
10
29
24
24
23
26
25
24
WPS
VOLTS
10-12
10-12
27-30
22-26
22-26
21-25
24-28
23-27
22-26
TRAVEL
SPEED
40
67
68
96
73
78
74
80
98
UTS
N/mm2
580
573
Fracture
Position
Comments
Location
Parent Mat'l
Parent Mat'l
BEND TEST
Mark No.
767
768
769
770
Comments
Location
CHARPY IMPACT
Mark No.
773
774
WCL
HAZ
TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test
SATISFACTORY
QIS/DP/WPS/VP/004
QIS/RT/WPS/VP/37
SATISFACTORY
Absorbed Energy
Joules, J
70
77
76
128
112
128
Average
74
123
Comments
Nil
Nil
WPS
TRAVEL
SPEED
40-50
60-78
60-80
86 - 105
60-85
65-90
61-85
68-92
86-105
ACTUAL INTER
KJ/mm
TempC
1.62
Ambient
0.98
50
1.79
73
1.22
60
1.58
81
1.65
140
1.26
110
1.16
100
0.85
112
Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT
SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
Refer to Report
Refer to Report
ACCEPTABLE
mm2
4
4
4
4
t
t
t
t
TEST SPECIFICATION kN
N/mm2
Interpass Temperature
Position
Location
Parent Mat'l
TEST SPECIFICATION -
Interpass Temperature
Location
Acceptable
Acceptable
Acceptable
Acceptable
1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock
###
:
:
:
:
:
:
:
Welding Consumables
007
000
007
GTAW / SMAW
-Ve &+Ve
3G
ALL
Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas
Welding Technique
HOBART
5.9& 5.4
ER316L &E316L-16
NOT APPLICABLE
ARGON
10LTR/MIN
ARGON
Interpass Temperature
: ALL
PWHT Details
Pipe to Pipe
: NOT APPLICABLE
Pipe to Fittings : NOT APPLICABLE
Fitting to Fitting : NOT APPLICABLE
Joint Details
: 30-35 Deg
: 2.5 - 3.0 mm
: 1.0 - 2.0 mm
Qualification Range
Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL
### Angle
Root Gap
Root Face
:
:
:
:
:
:
:
REV: 000
Temperature
Time
Equipment
Other
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
(rg)
(rf)
TEST POSITION 6G
Root Gap :
Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
PassNo 4/5
Others
1.
2.
3.
4.
5.
Welding Electrode
Welding Class
Electrode
Diameter
2.5 - 3.0 mm
Current Type
& Polarity
GTAW - ER316L
2.4 mm
Direct -Ve
GTAW - ER316L
2.4 mm
Direct -Ve
SMAW - E316L-16
2.4 mm
Direct +Ve
SMAW - E316L-16
3.25 mm
Direct +Ve
SMAW - E316L-16
2.4 mm
Direct +Ve
ASME Numbers for Filler/Base/Weld Metals
:
:
:
:
:
Volts
(v)
95-120
95-120
65-79
81-99
60-90
10-12
10-12
27-30
22-26
23-28
Additional Notes
Travel Speed
mm / min
40-50
60-78
60-80
86 - 105
60-100
P8 - GROUP No. 1
F6 & F5
A8
GRINDING & BRUSHING
2% THORIATED
PREPARED BY
REVIEWED BY
APPROVED BY
Name
Name
: STEVE LANGLEY
Name
: KEITH HARMER
Name
: SATHIS KULKARNI
Sign
Sign
Sign
Dept
: QA / QC
Dept
: ENGINEERING
Dept
: BUREAU VERITAS
Date
: 18-03-99
Date
: 18-03-99
Date
: 18-03-99
QIS/Excel//WPS007
REV : 000
Sheet : 1 of 2
: 007
Date
: 16 - MARCH - 99
Welder ID
: MW 00256
Welding Process
Name
: SANTHOSH NAIR
Location
: GTAW / SMAW
: MANUAL
Welding Sequence
###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing
9
5
2
:
:
:
:
:
30-35 Deg
16.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE
(t)
(rg)
(rf)
Root Gap :
TEST POSITION
2.5 - 3.0 mm
:
:
:
:
:
:
ASTM A240
316L
314827
8
16.0 mm
NOT APPLICABLE
:
:
:
:
:
5.9& 5.4
A5.9 & A5.4
F6 & F5
A8
2.4, 3.25 mm
: 3G
: UPHILL
: NOT APPLICABLE
:
:
:
:
NOT APPLICABLE
NOT TO EXCEED 250 C
NOT APPLICABLE
NOT APPLICABLE
3G
Root Face : 1.0 - 2.0 mm
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
Percent Composition
Gas(es)
Mixtures
ARGON
99.99%
ARGON
### 99.99%
ADDITIONAL NOTES
Flow Rate
10LTR/MIN
10 LTR/MIN
-
REV :
000
Sheet : 2 of 2
:
:
:
:
:
:
STRING / WEAVE
10mm
GRINDING & BRUSHING
NOT APPLICABLE
MANUAL
MULTIPASS
Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes
Welding Electrode
Welding Class
Electrode
Diameter
Pass No. 1
GTAW - ER316L
Pass No. 2
GTAW - ER316L
Pass No. 3
SMAW - E316L-16
Pass No. 4
SMAW - E316L-16
Pass No. 5
SMAW - E316L-16
Pass No. 6
SMAW - E316L-16
Pass No. 7
SMAW - E316L-16
Pass No.8
SMAW - E316L-16
Pass No 9
SMAW - E316L-16
TENSILE TEST
Mark No.
Type
2.4 mm
2.4 mm
2.4 mm
3.25 mm
3.25 mm
3.25 mm
2.4mm
2.4mm
2.4mm
Direct -Ve
Direct -Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Dimensions
mm
Area
mm2
765
766
Cross-weld
Cross-weld
BEND TEST
Mark No.
16.1 x 19.2
16.3 x 18.7
Type
767
768
769
770
10 x 10
10 x 10
77
112
Volts
(v)
SINGLE
3 x Core Dia
BUTT WELD(single vee)
FLAME CUT &/OR GRIND
ASME IX
NOT APPLICABLE
108
10
1.62
40
Ambient
109
10
0.98
67
50
70
29
1.79
68
73
81
24
1.22
96
60
80
24
1.58
73
81
84
23
1.65
78
140
60
26
1.26
74
110
62
25
1.16
80
100
58
24
0.85
98
112
TEST SPECIFICATION - ASME IX
UTL
UTS
Fracture Comments/Location
kN
N/mm2
Position
179.2
174.8
580
573
###
###
Parent Mat'l
Parent Mat'l
4t
4t
4t
4t
Absorbed Energy
Joules, J
70
128
Amps
(a)
Former Diameter
180
180
180
180
CHARPY IMPACT
Mark No.
Location Dimensions
mm
WCL
HAZ
309.1
'304.8
Bend Angle
Side Bend
Side Bend
Side Bend
Side Bend
773
774
Current Type
& Polarity
:
:
:
:
:
:
Acceptable
Acceptable
Acceptable
Acceptable
###
###
###
###
76
128
74
123
-29
-29
Nil
Nil
:
:
:
:
:
:
SATISFACTORY
QIS/DP/WPS/VP/004
QIS/RT/WPS/VP/37
SATISFACTORY
SATISFACTORY
SATISFACTORY
PREPARED BY
REVIEWED BY
APPROVED BY
Name
: STEVE LANGLEY
Name
: KEITH HARMER
Name :
Sign
Sign
Sign
Dept
: QA / QC
Dept
: ENGINEERING
Dept
Date
: 18-03-99
Date
: 18-03-99
Date :
QIS/Excel//WPS007
SATHIS KULKARNI
BUREAU VERITAS
18-03-99